Scotsman DCE33PA1SSD, DCE33A1SSD, SCCG30MA1SU, SCCP30MA1SU User Manual

Installation and User's Manual for Residential Ice Machine
Models SCCG50 and SCCP50
SCCG50 & SCCP50 Installation and User's Manual
Introduction:
This ice machine is the result of Scotsman’s decades of experience as an industry leader in the design and manufacture of both commercial and residential ice machines.
This manual includes the information needed to install, start up and maintain the ice machine. Note any Caution or Warning indicators, as they provide notice of potential hazards. Keep this manual for future reference.
Table of Contents
Specifications .......................................... Page 2
Cabinet Layout ......................................... Page 3
Air flow ............................................. Page 4
Water Quality .......................................... Page 5
Door Covering .......................................... Page 6
Door Panel Attachment ..................................... Page 7
Door swing change ....................................... Page 8
Installation: Water & Drain ................................... Page 9
Gravity Drain .......................................... Page 10
Electrical ............................................ Page 11
Use ............................................... Page 12
How to clean the condenser and winterize. ........................... Page 13
How to remove scale from the ice making system. ....................... Page 14
June 2008
Page 1
Specifications
SCCG50 & SCCP50
Installation and User's Manual
This ice machine is designed to be used indoors, in a controlled environment. It can be used in a wide variety of environmental conditions, but there are limits. Use outside of the listed limitations is misuse and will void the warranty.
Air temperature limits:
The ice machine will operate adequately within the limits, but functions best in temperatures between 70 and 80 degrees F.
Minimum – 50 degrees F. (10oC)
Maximum – 100 degrees F. (38oC)
Water temperature limits:
Minimum – 40 degrees F. (4.5oC)
Maximum – 100 degrees F. (38oC)
Water pressure limits:
Minimum – 20 psi (1.4 bar)
Maximum – 80 psi (5.5 bar)
Because the ice machine is making a food product, the water supply to the ice machine must be potable, or fit for human consumption.
Options:
Door Panels from Scotsman for attachment to the machine, or a custom panel can be made. The panel kits are:
Kit Number Panel Finish Handle Finish
KDFW White White
KDFWS White Stainless Steel
KDFB Black Black
KDFBS Black Stainless Steel
KDFS Stainless Steel Stainless Steel
Kickplate Extension: In some situations the leg levelers will be extended enough to become visible. A kit to extend the kickplate over the legs is KKPF.
Cabinet Stability installations it may be prudent to add a bracket that secures the back of the cabinet to a wall. That kit number is KATB.
Drain Conversion converted to a drain pump model by installing a drain pump kit. The drain pump kit consists of a drain pump, wiring harness and associated tubing. The part number is A39462-021.
: Finished door panels are available
: In some free standing
: A gravity drain model can be
Electrical voltage limits:
Minimum - 104 volts
Maximum – 126 volts
Models
There are six models, all air cooled:
SCCP50M-1WU – Pump model, white cabinet
SCCG50M-1WU – Gravity drain model, white cabinet
SCCP50M-1BU – Pump model, black cabinet
SCCG50M-1BU – Gravity drain model, black cabinet
SCCP50M-1SU – Pump model, stainless cabinet
SCCG50M-1SU – Gravity drain model, stainless cabinet
Cabinet Dimensions
Width Depth, w/out door panel Depth, with door panel, handle adds 1 5/8" Height
14 7/8" 22" 22 3/4" 33 3/8" to 34 3/8"
Warranty Information
Warranty information is supplied separately from this manual. Refer to it for coverage. In general, the warranty covers defects in materials or workmanship and does not cover corrections of installation errors or maintenance.
July 2008
Page 2
SCCG50 & SCCP50
14 7/8"
AIR IN
AIR OUT
.75
SHEET METAL DOOR FRONT
.63 MIN. CABINET DOOR
29 1/4"
1"
LEG ADJUSTMENT
(4) PLACES
33 3/8" MIN. 34 3/8" MAX.
22"
2 3/4"
4"
3 3/4"
1 1/2"
2 1/2"
3 1/4"
7 3/8"
115 V
POWER CORD
DRAIN FLEXIBLE TUBING 3/8 I.D. PUMP MODEL (INCLUDED) 5/8 I.D. GRAVITY MODEL (NOT INCLUDED)
POTABLE WATER INLET
1/4" COMPRESSION FITTING
3 7/8"
20 3/8"
FLOOR DRAIN
ACCESS HOLE
Installation and User's Manual
Cabinet Layout
June 2008
Page 3
Air flow
The machine takes in room temperature air at the lower right front and forces warm air out the lower left front. Restricting the airflow will adversely affect the ability of the ice machine to make ice.
SCCG50 & SCCP50
Installation and User's Manual
Air IntakeWarm Air Out
Scotsman Ice Systems are designed and manufactured with the highest regard for safety and performance. They meet or exceed the standards of agencies like U.L.
Scotsman assumes no liability or responsibility of any kind for products manufactured by Scotsman that have been altered in any way, including the use of any parts and/or other components not specifically approved by Scotsman.
Scotsman reserves the right to make design changes and/or improvements at any time.
Specifications and designs are subject to change without notice.
Model and Serial Number Tag
Control Panel
Ice Making Area
June 2008
Page 4
SCCG50 & SCCP50 Installation and User's Manual
Water Quality
All water, including potable water supplied by municipalities, contains some impurities or minerals. Water absorbs impurities from the air as rain and/or as it flows through the ground. Some of the impurities are solid particles, these are known as suspended solids, and a fine particle filter will remove them. Other impurities are chemically bonded to the water molecules, and cannot be filtered out, these are called dissolved solids.
Ice made by this machine will have a lower mineral content than the water it was made from. This is due to the method of making ice. Purer water will freeze first in the ice making molds. The reason for this is that anything dissolved in water lowers the water’s freezing temperature. This concentrates most of the impurities in the ice machine water reservoir where they may form hard deposits known as scale. The machine dilutes the concentration of minerals by over-filling the reservoir during the harvest cycle (with the excess water flowing down the drain). s. Between 2 and 4 pints of water flow into the unit each cycle. Between 1 and 3.5 pints of that rinses the reservoir and goes down the drain.
Some impurities will inevitably remain, and will stick to the parts in the machine, and will cause malformed ice cubes. Eventually, built up mineral
scale can shorten machine life.
To keep the machine operating properly, these impurities or minerals will have to be regularly dissolved by an acid cleaning, using Scotsman Ice Machine Scale Remover. Directions for this may be found in the section under cleaning.
Filters and Treatment
In general, it is always a good idea to filter the water. A water filter, if it is of the proper type, can remove taste and odors as well as particles. Some methods of water treatment for dissolved solids include reverse osmosis, and polyphosphate feeders.
RO Water
This machine can be supplied with Reverse Osmosis water, but the water conductivity must be no less than 10 microSiemens/cm. A reverse
osmosis system should include post treatment to satisfy the R.O. water’s potential aggressiveness. Deionized water is not recommended.
Because water softeners exchange one mineral for another, softened water may not improve water conditions when used with ice machines. Where water is very hard, softened water could result in white, mushy cubes that stick together.
If in doubt about the water, contact a local point of use water specialist for recommendations on water treatment.
Installation Overview
The ice machine must:
be connected to cold, potable water
be connected to a drain
be connected to the proper power supply
be able circulate air through the vents at the front.
Note: Do not build in so that the door is recessed.
June 2008
Page 5
Door Covering
SCCG50 & SCCP50
Installation and User's Manual
Door Panel
The ice machine is supplied without a conventional door covering so it can be decorated to the user’s preference. Scotsman offers several coverings including white, black and stainless steel. In addition, a custom built panel can be placed onto the door.
Door Panel Attachment
To attach a Scotsman supplied panel:
Note: If door swing is to be changed, it must be done before panel is attached.
The panel will be held on by 6 sheet metal screws and 2 machine screws.
1. Remove the gasket and retain for later use.
2. If the door panel is stainless steel, remove any plastic covering the stainless steel panel.
Custom Panel
A custom panel of wood or other material not exceeding 15 lb can be attached to the door. Attachment is from the ice side of the door. Holes are provided in the door for this purpose.
See instructions in information packet to create and attach a custom panel:
3. Place the panel onto the outside of the door, and secure it to the door using two machine screws, located at the left center and right center.
4. Fasten the panel to the door using the 6 sheet metal screws. In the hinge area, use the outermost screw holes.
5. Place the covers over the hinge areas, and secure each cover to the door using a sheet metal screw.
6. Insert hole plug over screw installed in step 5.
7. Return the gasket to its original position.
Hole Plug
Cover
Gasket
June 2008
Page 6
SCCG50 & SCCP50 Installation and User's Manual
Door Panel Attachment
Use Upper Hole at the
Top
Scotsman Door Panel
Gasket
Machine
Screw
Hole Plug
Use Lower Hole at the
Bottom
Cover
June 2008
Page 7
Door swing change
SCCG50 & SCCP50
Installation and User's Manual
The door can be attached to open with hinges on the left or right using new hinge brackets shipped loose in the ice bin. Retain all screws for re-use.
To change:
1. Remove innermost screw holding each hinge to cabinet, loosen the other.
2. Slide hinges to the side and remove door from cabinet. Remove screws loosened in step 1 from both cross braces.
3. Remove two screws securing top panel to back, pull top panel back and remove from cabinet.
4. Remove two screws at the top and lift the upper bracket out of the cabinet. Replace with the one supplied loose with the machine. Fasten it to the cabinet using the original screws.
5. Return the top panel to the cabinet and fasten it with the original screws.
6. Remove kickplate and front service panel.
Upper Bracket
8. Replace the bracket with the one supplied loose with the machine. Secure it using the original screws.
9. Remove the upper hinge and move it to the door's opposite side, bottom location. Secure using the original screws.
Note: If door panel is attached, it must be removed to access hinge screws.
10. Remove the original lower hinge and move it to the door's opposite side, upper location. Secure using the original screws.
11. Install a screw removed in step 2 in outermost hole of upper and lower cross braces.
12. Attach the door to the cabinet using the original screws.
13. Return kickplate and front service panel to their original positions and attach to the cabinet using the original screws.
Installation Notes
Built In Situations: If a finished floor is to be installed in the area after the ice machine has been built in, shims the expected thickness of the floor should be installed under the unit to keep the machine level with the planned floor level.
Installations on a slab: Use a pump model and pump the water to the point of drainage. Pump models will pump 1 story (10 feet) high.
7. Remove two front screws and two bottom screws holding the bottom door bracket to the cabinet.
Screw Below
Installations over a crawl space or basement: Either gravity drain or pump model units may be used, if there is not enough room behind the machine for a drain/waste receptacle, the drain will have to be below the floor.
Note: When installed in a corner, the door swing may be limited due to handle contact with the wall or cabinet face.
June 2008
Page 8
SCCG50 & SCCP50 Installation and User's Manual
Installation: Water & Drain
The recommended water supply tubing is ¼ inch OD copper. Stainless steel flex or reinforced PCV tube may also be used. Install an easily accessible shut-off valve between the supply and the unit. This shut-off valve should not be installed behind the unit.
Note: Do not use self-piercing type valves.
1. Remove the front service panel.
Screw
Securing
Front Service
Panel
3. Install a compression fitting on the tubing and connect to the inlet of the solenoid.
Drains
There are two types of ice machine models, one that drains by gravity and one that has an internal drain pump.
Drain Pump Model drain installation
1. Locate the coil of 3/8” ID plastic drain tubing
secured to the back of the unit.
2. Route the plastic drain tube from the back of the
unit to the drain connection point.
IMPORTANT NOTE: Often an air gap is required by local codes between the ice maker drain tube and the drain receptacle.
2. Route the tubing through the right hole in the back to the inlet water solenoid valve inlet.
Drain Tube,
Route to
building drain
Water Inlet Tube (field supplied)
Back View, Drain Pump Model
June 2008
Page 9
Gravity Drain
SCCG50 & SCCP50
Installation and User's Manual
Caution: Restrictions in the drain system to the machine will cause water to back up into the ice storage bin and melt the ice. Gravity drain tubing must be vented, have no kinks and slope to the building drain. Air gaps are typically required by local code.
1. Place the ice machine in front of the installation
opening. Adjust leveling legs to the approximate height.
2. Remove the front service access panel and the
upper back panel.
Note: If you are connecting a gravity drain model and the drain opening has been located in the floor under the base pan according to the pre install specifications, follow steps 3 through 5 to drain the unit through the base. If not, proceed to step 6b.
3. Remove the clamp and barbed elbow and take
off the plastic cover in the base pan below the drain hose.
4. Connect a straight 5/8” barbed connector to the drain hose, securing with the clamp removed in step 4.
5. Cut an 8” piece of 5/8” ID X 7/8” OD tygon (clear plastic) tubing. Slide one end of the tube onto the outlet of the barbed connector and secure with a clamp. Leave the other end of the tube lying on the floor of the base pan until the unit is positioned over the floor drain.
6. Route the drain tube. Either a) Insert the drain tube through the base pan into the floor drain or b) Route the drain tube through the left hole in the lower back panel and connect to barbed elbow and secure with a clamp.
7. Reinstall the upper back panel.
8. Reinstall the service access panel. Level the unit.
Drain Hose
Drain Hose, Route to building drain
Barbed Elbow
Water Inlet Tube (field supplied)
Back View, Gravity Drain Model
June 2008
Page 10
SCCG50 & SCCP50 Installation and User's Manual
Electrical
The ice machine is supplied with a power cord. Do not remove the grounding pin from the cord’s plug. Do not use extension cords. Follow all codes. Connect the machine to its own 115 volt, 15 amp circuit.
1. If the electrical outlet for the ice maker is behind the unit, plug in the unit.
2. Position the unit in the installation opening.
3. Turn on the water supply. Make sure that the ice maker is plugged in and the power is on.
4. Slide unit into installation opening, paying careful attention to water supply and drain connections. Do not kink!
5. Pour a couple of quarts of water into the ice storage bin; on drain pump equipped machines the drain pump should start and water should pump out. Check for leaks.
6. Replace the service access panel.
7. Level the unit as needed.
Installation check list:
1. Has the unit been connected to the proper water supply?
2. Has the water supply been checked for leaks?
3. Has the unit been connected to a drain?
4. Has the drain been tested for flow and leaks?
5. Has the unit been connected to the proper electrical supply?
6. Has the unit been leveled?
7. Have all packing materials been removed from the machine?
8. Has the door covering been installed?
Initial Start Up
1. Turn on the water supply.
2. Switch on the electrical power.
3. Push and release the On/Off switch to start the machine. The Ice Making light next to the On/Off switch will glow Green.
Water will begin to flow into the unit. When the
4. reservoir is full, water will start to drain from the
machine. After a few minutes the compressor, water pump and fan motor will begin to operate and the first ice making cycle will have begun.
No adjustments are needed.
After about a half hour, ice will fall into the ice storage bin. The machine makes 24 cubes per batch. It is normal for the first batches of ice to melt, that continues until the bin has cooled. It will take 8 to 10 hours of continuous run time to fill the ice bin. When the bin is full of ice, the ice machine will shut off. It will automatically restart when the ice level falls, either from use or normal meltage.
July 2008
Page 11
Use
No special instructions are needed for use. Just take as much ice as you need, the machine will replace it. A scoop is provided, and it can be stored in the machine using the loop of tubing on the right side as a holder. That tubing is also the ice level sensor; ice will fill the storage bin until it's near to or on that tube and then the machine will shut off.
The machine can be shut off anytime by just pushing and releasing the On/Off button. The machine will shut off at the end of the next cycle. To shut off immediately, push and hold the On/Off button in until the machine stops.
What shouldn’t be done?
SCCG50 & SCCP50
Installation and User's Manual
Normal cubes are tapered cylinders. If the cubes
are ragged and mis-shaped, mineral scale must be
removed from the ice making system
Never keep anything in the ice storage bin that is not ice. Objects like wine or beer bottles are not only unsanitary, but the labels can slip off and plug up the drain.
Never allow the machine to operate without regular cleaning. The machine will last longer if it is kept clean. Regular cleaning should happen at least once per year, and preferably twice. Some water conditions will dictate even more frequent cleaning of the ice making section, and some carpets or pets will dictate more frequent cleaning of the condenser.
Note: The Time to Clean light will switch ON after 6 months of use. It will remain ON until the ice making system is cleaned using the process on page 13.
Noise:
The ice machine is designed for quiet operation, but will make some noise during the ice making cycle. During a freezing cycle, it is normal to hear the fan moving air and the water pump circulating water. Ice hitting the bin or ice in the bin can be heard during harvest.
If ice making noise is objectionable, an appliance grade timer can be added to the power supply. Set the timer to turn the machine off at the time(s) of day when the noise is most objectionable.
Maintenance
There are 5 things to keep clean:
1. The outside cabinet & door.
2. The ice storage bin.
3. The condenser.
4. The ice making system.
5. The ice scoop.
How to clean the cabinet.
Wipe off any spills on the surface of the door and handle as they occur. If anything spilled on the door or gasket dries onto the surface, wash with soap and warm water to remove.
How to clean the ice storage bin.
The ice storage bin should be sanitized occasionally. It is usually convenient to sanitize the bin after the ice making system has been cleaned, and the storage bin is empty.
A sanitizing solution can be made of 1 ounce of household bleach and two gallons of hot (95
o
115
F.) water. Use a clean cloth and wipe the
o
F. –
interior of the ice storage bin with the sanitizing solution, pour some of the solution down the drain.
Allow to air dry.
June 2008
Page 12
SCCG50 & SCCP50 Installation and User's Manual
How to clean the condenser and winterize.
Condenser cleaning
The condenser is like the radiator on a car, it has fins and tubes that can become clogged with dirt and lint. To clean:
1. Remove the kickplate and front service panel.
2. Locate the condenser surface.
Winterizing
1. Clean the ice making system.
2. Open the door and push and release the On/Off
switch to turn the machine off.
3. Turn off the water supply.
4. Drain the water reservoir by removing the rubber
cap under the reservoir - it's near the back wall of the ice storage bin.
Rubber Cap
Condenser Surface
3. Vacuum the surface, removing all dust and lint.
Caution: Do not dent the fins.
4. Return the kickplate and front service panel to their original positions. Fasten them to the cabinet using the original screws.
5. Disconnect the incoming water line at the inlet
water valve.
6. Open the door, push and release the on/off
switch to turn the machine on.
7. Blow air through the inlet water valve; a tire
pump could do the job.
8. Drain pump models should have about 1/2
gallon of RV antifreeze (propylene glycol) poured into the ice storage bin drain.
Note: Automotive antifreeze must NOT be used.
9. Switch off and unplug the machine.
June 2008
Page 13
How to remove scale from the ice making system.
SCCG50 & SCCP50
Installation and User's Manual
1. Scoop out all of the ice, either discard it or save it in an ice chest or cooler.
2. Press and HOLD the On/Off button in for 3 seconds until the Green light goes out.
3. Press and HOLD the both the Clean-Reset and On/Off buttons for 5 seconds. The Time to Clean light will blink on and off.
4. Pour 4 ounces of Scotsman Ice Machine Scale Remover (available from a local Scotsman Distributor or Dealer) into the ice machine reservoir.
10. Clean the bin liner of mineral scale by mixing
some ice machine scale remover and hot water, and using that solution to scrub the scale off of the liner.
11. Rinse the liner with hot water.
12. Sanitize the bin interior.
13. Replace the ice removed in step 1.
14. Push and release the On/Off button to restart
ice making.
The ice scoop should be washed regularly, wash it just like any other food container.
What to do before calling for service
Ice cubes are incompletely formed
Clean the ice making system
Pour Scale Remover Here
5. Operate the machine for about ½ hour.
6. Push and release the On/Off switch. The machine will begin to flush out the cleaning solution.
7. Operate the machine for another ½ hour.
Low capacity
Check for restricted drain or standing water in the bin
Clean the air cooled condenser fins
No ice
Check on-off switch
Check electrical breaker
If the Check Water light is flashing Red, check water supply. The control system checks for water every 20 minutes. When the water supply is restored, the machine will automatically restart ice making.
Time to Clean light is on
Clean the ice making system.
8. Push and release the On/Off switch. The machine will stop the cleaning process.
9. Pour a gallon of hot (95 the bin to flush out the drain.
o
F. – 115oF.) water into
June 2008
Page 14
SCOTSMAN ICE SYSTEMS 775 Corporate Woods Parkway, Vernon Hills, IL 60061 800-533-6006 www.scotsman-ice.com
17-3191-02
Installation and User's Manual for Residential Ice Machine
Models SCCG30 and SCCP30
SCCG30 & SCCP30 User Manual
Introduction:
This ice machine is the result of Scotsman’s decades of experience in the design and manufacturing of both commercial and residential ice machines.
This manual includes the information needed to install, start up and maintain the ice machine. Note any Caution or Warning indicators, as they provide notice of potential hazards. Keep this manual for future reference.
Table of Contents
Specifications .......................................... Page 3
Cabinet Layout ......................................... Page 4
Air flow ............................................. Page 5
Water Quality: .......................................... Page 6
Door Panel ........................................... Page 7
Door Panel Attachment ..................................... Page 8
Door swing change ....................................... Page 9
Water .............................................. Page 10
Gravity Drain .......................................... Page 11
Electrical ............................................ Page 12
Use ............................................... Page 13
How to clean the condenser. .................................. Page 14
November 2009
Page 2
SCCG30 & SCCP30 User Manual
Specifications
This ice machine is designed to be used indoors, in a controlled environment. Use outside of the listed limitations is misuse and will void the warranty.
Air temperature limits
The ice machine will operate adequately within the limits, but functions best in temperatures between 70 and 80 degrees F.
Minimum – 50 degrees F
Maximum – 100 degrees F
Water temperature limits
Minimum – 40 degrees F.
Maximum – 100 degrees F.
Water pressure limits
Minimum – 20 psi
Maximum – 80 psi
Because the ice machine is making a food product, the water supply to the ice machine must be potable, or fit for human consumption.
Options:
Door Panel kits from Scotsman for attachment to the machine, or a custom panel can be made.
Kit Number Panel Finish Handle Finish
KDFS Stainless Steel Stainless Steel
Kickplate Extension: In some situations the leg levelers will be extended enough to become visible. A kit to extend the kickplate over the legs is KKPF.
Cabinet Stability installations it may be prudent to add a bracket that secures the back of the cabinet to a wall. That kit number is KATB.
Drain Conversion converted to a drain pump model by installing a drain pump kit. The drain pump kit consists of a drain pump, wiring harness and associated tubing. The part number is A39462-021.
Warranty Information
:Finished door panels are available
: In some free standing
: A gravity drain model can be
Electrical Voltage
Minimum - 104 volts
Maximum – 126 volts
Models
SCCP30M-1SU – Pump model, stainless cabinet
SCCG30M-1SU – Gravity drain model, stainless cabinet
Cabinet Dimensions
Width Depth, w/out door panel Depth, with door panel, handle adds 1 5/8" Height
14 7/8" 22" 22 3/4" 33 3/8" to 34 3/8"
Warranty information is supplied separately from this manual. Refer to it for coverage. In general, the warranty covers defects in materials or workmanship and does not cover corrections of installation errors or maintenance.
November 2009
Page 3
SCCG30 & SCCP30
14 7/8"
AIR IN
AIR OUT
.75
SHEET METAL DOOR FRONT
.63 MIN. CABINET DOOR
29 1/4"
1"
LEG ADJUSTMENT
(4) PLACES
33 3/8" MIN. 34 3/8" MAX.
22"
2 3/4"
4"
3 3/4"
1 1/2"
2 1/2"
3 1/4"
7 3/8"
115 V
POWER CORD
DRAIN FLEXIBLE TUBING 3/8 I.D. PUMP MODEL (INCLUDED) 5/8 I.D. GRAVITY MODEL (NOT INCLUDED)
POTABLE WATER INLET
1/4" COMPRESSION FITTING
3 7/8"
20 3/8"
FLOOR DRAIN ACCESS HOLE
User Manual
Cabinet Layout
November 2009
Page 4
SCCG30 & SCCP30 User Manual
Air flow
The machine takes in room temperature air at the lower right front and discharges warm air from the lower left front. Restricting the airflow will adversely affect the ability of the ice machine to make ice.
Warm Air Out
Scotsman Ice Systems are designed and manufactured with the highest regard for safety and performance. They meet or exceed the standards of agencies like U.L.
Scotsman assumes no liability or responsibility of any kind for products manufactured by Scotsman that have been altered in any way, including the use of any parts and/or other components not specifically approved by Scotsman.
Scotsman reserves the right to make design changes and/or improvements at any time.
Specifications and designs are subject to change without notice.
Air Intake
November 2009
Page 5
SCCG30 & SCCP30 User Manual
Water Quality:
All water, including potable water supplied by municipalities, contains some impurities or minerals. Water absorbs impurities from the air as rain and/or as it flows through the ground. Some of the impurities are solid particles, these are known as suspended solids, and a fine particle filter will remove them. Other impurities are chemically bonded to the water molecules, and cannot be filtered out, these are called dissolved solids.
Ice made by this machine will have a lower mineral content than the water it was made from. This is due to the method of making ice. Purer water will freeze first in the ice making molds. The reason for this is that anything dissolved in water lowers the water’s freezing temperature. This concentrates most of the impurities in the ice machine water reservoir where they may form hard deposits known as scale. The machine dilutes the concentration of minerals by over-filling the reservoir during the harvest cycle (with the excess water flowing down the drain). About 3 quarts of water flow into the unit each cycle. About 1 quart of that rinses the reservoir and goes down the drain.
water is very hard, softened water could result in white, mushy cubes that stick together.
If in doubt about the water, contact a local point of use water specialist for recommendations on water treatment.
Installation Overview
The ice machine must be connected to cold, potable water; it must have a drain; it must be connected to the proper power supply and must be able circulate air through the vents at the front.
Some impurities will inevitably remain, and will stick to the parts in the machine, and will cause malformed ice cubes. Eventually, built up mineral
scale can shorten machine life.
To keep the machine operating properly, these impurities or minerals will have to be regularly dissolved by an acid cleaning, using Scotsman Ice Scale Remover. Directions for this may be found in the section under cleaning.
Filters and Treatment
In general, it is always a good idea to filter the water. A water filter, if it is of the proper type, can remove taste and odors as well as particles. Some methods of water treatment for dissolved solids include reverse osmosis, and polyphosphate feeders. A reverse osmosis system should include post treatment to satisfy the R.O. water’s potential aggressiveness. Deionized water is not recommended.
Because water softeners exchange one mineral for another, softened water may not improve water conditions when used with ice machines. Where
November 2009
Page 6
SCCG30 & SCCP30 User Manual
Door Panel
The ice machine is supplied without a conventional door covering so it can be decorated to the user’s preference. Scotsman offers several coverings including white, black and stainless steel. In addition, a custom built panel can be placed onto the door.
Door Panel Attachment
To attach a Scotsman supplied panel:
Note: If door swing is to be changed, it must be done before panel is attached.
The panel will be held on by 6 sheet metal screws and 2 machine screws.
1. Remove the gasket and retain for later use.
2. If the door panel is stainless steel, remove any plastic covering the stainless steel panel.
3. Place the panel onto the outside of the door, and secure it to the door using two machine screws, located at the left center and right center.
Custom Panel
A custom panel of wood or other material not exceeding 15 lb can be attached to the door. Attachment is from the ice side of the door. Holes are provided in the door for this purpose.
See instructions in information packet to create and attach a custom panel:
4. Fasten the panel to the door using the 6 sheet metal screws. In the hinge area, use the outermost screw holes.
5. Place the covers over the hinge areas, and secure each cover to the door using a sheet metal screw.
6. Insert hole plug over screw installed in step 5.
7. Return the gasket to its original position.
Hinge Area Cover
November 2009
Page 7
SCCG30 & SCCP30 User Manual
Door Panel Attachment
Use Upper Hole at the
Top
Scotsman Door Panel
Gasket
Machine
Screw
Hole Plug
Use Lower Hole at the
Bottom
Cover
November 2009
Page 8
SCCG30 & SCCP30 User Manual
Door swing change
The door can be attached to open with hinges on the left or right using new hinge brackets shipped loose in the ice bin. Retain all screws for re-use.
To change:
1. Remove innermost screw holding each hinge to cabinet, loosen the other.
2. Slide hinges to the side and remove door from cabinet. Remove screws loosened in step 1 from both cross braces.
3. Remove two screws securing top panel to back, pull top panel back and remove from cabinet.
Upper
4. Remove two screws at the top and lift the upper bracket out of the cabinet. Replace with the one supplied loose with the machine. Fasten it to the cabinet using the original screws.
5. Return the top panel to the cabinet and fasten it with the original screws.
Bracket
8. Replace the bracket with the one supplied loose with the machine. Secure it using the original screws.
9. Remove the upper hinge and move it to the door's opposite side, bottom location. Secure using the original screws.
Note: If door panel is attached, it must be removed to access hinge screws.
10. Remove the original lower hinge and move it to the door's opposite side, upper location. Secure using the original screws.
11. Install a screw removed in step 2 in outermost hole of upper and lower cross braces.
12. Attach the door to the cabinet using the original screws.
13. Return kickplate and front service panel to their original positions and attach to the cabinet using the original screws.
Installation Notes
Built In Situations: If a finished floor is to be installed in the area after the ice machine has been built in, shims the expected thickness of the floor should be installed under the unit to keep the machine level with the planned floor level.
6. Remove kickplate and front service panel.
7. Remove two front screws and two bottom screws holding the bottom door bracket to the cabinet.
Screw Below
Installations on a slab: Use a pump model and pump the water to the point of drainage. Pump models will pump 1 story (10 feet) high.
Installations over a crawl space or basement: Either gravity drain or pump model units may be used, if there is not enough room behind the machine for a drain/waste receptacle, the drain will have to be below the floor.
Note: When installed in a corner, the door swing may be limited due to handle contact with the wall or cabinet face.
November 2009
Page 9
SCCG30 & SCCP30 User Manual
Water
The recommended water supply tubing is ¼ inch OD copper. Stainless steel flex or reinforced PVC tube may also be used. Install an easily accessible shut-off valve between the supply and the unit. This shut-off valve should not be installed behind the unit.
Note: Do not use self-piercing type valves.
1. Remove the front service panel.
Screw
Securing
Front Service
Panel
3. Install a compression fitting on the tubing and connect to the inlet of the solenoid.
Drains
There are two types of ice machine models, one that drains by gravity and one that has an internal drain pump.
Drain Pump Model drain installation
1. Locate the coil of 3/8” ID plastic drain tubing
secured to the back of the unit.
2. Route the plastic drain tube from the back of the
unit to the drain connection point.
IMPORTANT NOTE: Often an air gap is required by local codes between the ice maker drain tube and the drain receptacle.
2. Route the tubing through the right hole in the back to the inlet water solenoid valve inlet.
Drain Tube,
Route to
building drain
Water Inlet Tube (field supplied)
Back View, Drain Pump Model
November 2009
Page 10
SCCG30 & SCCP30 User Manual
Gravity Drain
Caution: Restrictions in the drain system to the machine will cause water to back up into the ice storage bin and melt the ice. Gravity drain tubing must be vented, have no kinks and slope to the building drain. Air gaps are typically required by local code.
1. Place the ice machine in front of the installation
opening. Adjust leveling legs to the approximate height.
2. Remove the front service access panel and the
upper back panel.
Note: If you are connecting a gravity drain model and the drain opening has been located in the floor under the base pan according to the pre install specifications, follow steps 3 through 5 to drain the unit through the base. If not, proceed to step 6b.
3. Remove the clamp and barbed elbow and take
off the plastic cover in the base pan below the drain hose.
5. Cut an 8” piece of 5/8” ID X 7/8” OD tygon (clear plastic) tubing. Slide one end of the tube onto the outlet of the barbed connector and secure with a clamp. Leave the other end of the tube lying on the floor of the base pan until the unit is positioned over the floor drain.
6. Route the drain tube. Either a) Insert the drain tube through the base pan into the floor drain or b) Route the drain tube through the left hole in the lower back panel and connect to barbed elbow and secure with a clamp.
7. Reinstall the upper back panel.
8. Reinstall the service access panel. Level the unit.
IMPORTANT NOTE: Often an air gap is required by local codes between the ice maker drain tube and the drain receptacle.
4. Connect a straight 5/8” barbed connector to the
drain hose, securing with the clamp removed in step 4.
Drain Hose
Drain Hose, Route to building drain
Barbed Elbow
Water Inlet Tube (field supplied)
Back View, Gravity Drain Model
November 2009
Page 11
SCCG30 & SCCP30 User Manual
Electrical
The ice machine is supplied with a power cord. Do not remove the grounding pin from the cord’s plug. Do not use extension cords. Follow all codes. Connect the machine to its own 115 volt, 15 amp circuit.
1. If the electrical outlet for the ice maker is behind
the unit, plug in the unit.
2. Position the unit in the installation opening.
3. Turn on the water supply. Make sure that the ice
maker is plugged in and the power is on.
4. Slide unit into installation opening, paying careful
attention to water supply and drain connections. Do not kink!
5. Pour a couple of quarts of water into the ice
storage bin; on units equipped with a drain pump the drain pump should start and water should pump out. Check for leaks and proper draining.
6. Replace the service access panel. Level the unit
as needed.
Initial Start Up
1. Turn on the water supply.
2. Switch on the electrical power.
3. Switch the on/off switch to On.
The compressor will start and water will begin to flow into the unit. When the reservoir is full, water will start to drain from the machine. After a few minutes the water pump and fan motor will begin to operate and the first ice making cycle will have begun.
No adjustments are needed.
After about a half hour, ice will fall into the ice storage bin. The first batches of ice will melt, this is normal. It will take 24 to 36 hours of continuous run time to fill the ice storage bin. When the bin is full of ice, the ice machine will shut off. It will automatically restart when the ice level falls, either from use or meltage.
Installation check list:
Has the unit been connected to the proper water supply?
Has the water supply be checked for leaks?
Has the unit been connected to a drain?
Has the drain been tested for flow and leaks?
Has the unit been connected to the proper electrical supply?
Has the unit been leveled?
Have all packing materials been removed from the machine?
Has the door covering been installed?
November 2009
Page 12
SCCG30 & SCCP30 User Manual
Use
No special instructions are needed for use. Just take as much ice as you need, the machine will replace it. A scoop is provided, and it can be stored in the machine using the loop of tubing on the right side as a holder.
What shouldn’t be done?
Never keep anything in the ice storage bin that is not ice; objects like wine or beer bottles are not only unsanitary, but the labels may slip off and plug up the drain.
Never allow the machine to operate without regular cleaning. The machine will last longer if it is kept clean. Regular cleaning should happen at least once per year, and preferably twice. Some water conditions will dictate even more frequent cleaning of the ice making section, and some carpets or pets will dictate more frequent cleaning of the condenser.
Noise:
The ice machine is designed for quite operation, but will make some noise during the ice making cycle. It is normal to hear the fan and circulating water during the freeze cycle, and ice hitting the bin or ice in the bin can be heard during harvest.
If ice making noise is objectionable, a timer can be added to the power supply. Set the timer to turn the machine off at the time of day when the noise is most objectionable.
Maintenance
There are 5 things to keep clean:
1. The outside cabinet & door.
2. The ice storage bin.
3. The condenser.
4. The ice making system.
5. The ice scoop.
How to clean the cabinet.
Wipe off any spills on the surface of the door and handle as they occur. If anything spilled on the door or gasket dries onto the surface, wash with soap and warm water to remove.
How to clean the ice storage bin.
The ice storage bin should be sanitized occasionally. It is usually convenient to sanitize the bin after the ice making system has been cleaned, and the storage bin is empty.
A sanitizing solution can be made of 1 ounce of household bleach and two gallons of hot (95
o
115
F.) water. Use a clean cloth and wipe the
o
F. –
interior of the ice storage bin with the sanitizing solution, pour some of the solution down the drain.
Allow to air dry.
November 2009
Page 13
SCCG30 & SCCP30 User Manual
How to clean the condenser.
The condenser is like the radiator on a car, it has fins and tubes that can become clogged. To clean:
1. Remove the kickplate.
2. Locate the condenser surface.
3. Vacuum the surface, removing all dust and lint.
Caution: Do not dent the fins.
4. Replace the kickplate.
Winterizing
1. Clean the machine as explained on the next
page.
2. Open the door and switch the machine off.
3. Turn off the water supply.
4. Drain the water reservoir by removing the rubber
cap on the back wall of the ice storage bin.
How to clean the ice making system
1. Scoop out all of the ice, either discard it or save it in a ice chest or cooler.
2. Pour 8 ounces of Scotsman Ice Machine Scale Remover (available from a local Scotsman Distributor or Dealer) into the ice machine reservoir.
3. Allow the machine to operate for about 2 hours.
4. Pour hot (95 melt the ice that has formed. That ice will likely be white and frosty looking.
5. Clean the bin liner of mineral scale by mixing some ice machine scale remover with hot water, and using that solution to scrub the scale off of the liner.
6. Rinse the liner with hot water.
7. Sanitize the bin interior.
o
F. – 115oF.) water into the bin to
.
5. Disconnect the incoming water line at the inlet
water valve.
6. Switch the machine to On.
7. Blow air through the inlet water valve until water
stops flowing from it; a tire pump could do the job.
8. Drain pump models should have about 1/2
gallon of RV antifreeze (propylene glycol) poured into the ice storage bin drain.
Note: Automotive antifreeze must NOT be used.
9. Switch off and unplug the machine.
8. Replace the ice removed in step 2.
The ice scoop should be washed regularly, wash it just like any other food container.
What to do before calling for service
Ice cubes are incompletely formed
Clean the ice making system
Low capacity
Check for restricted drain or standing water in the bin
Clean the air cooled condenser fins
No ice
Check on-off switch
Check electrical breaker
Check water supply
November 2009
Page 14
SCOTSMAN ICE SYSTEMS 775 Corporate Woods Parkway, Vernon Hills, IL 60061 800-533-6006 www.scotsman-ice.com
17-3191-01
User's Manual for Residential Ice Machine
Model
DCE33
INTRODUCTION
DCE33
The Scotsman DCE33 is a restaurant type ice machine designed for home use. It produces the same high quality ice as large Scotsman commercial ice cube machines, and stores that ice in a heavily insulated storage bin.
This service manual is intended as a resource for people installing, using, and servicing the DCE33. Because it contains information on safety and maintenance, Scotsman strongly recommends that this manual be kept where it is readily available.
Table of Contents
TECHNICAL INFORMATION ··································· Page 2
CABINET DIMENSIONS ····································· Page 3
INSTALLATION ·········································· Page 4
TO INSTALL: Plumbing ······································ Page 5
TO INSTALL: Plumbing ······································ Page 6
TO INSTALL: Plumbing ······································ Page 7
TO INSTALL: Plumbing ······································ Page 8
TO INSTALL: Plumbing ······································ Page 9
TO INSTALL: Add On Kits ···································· Page 10
TO INSTALL: Add On Kits ···································· Page 11
AFTER INSTALLATION ····································· Page 12
AFTER INSTALLATION - OPERATION ····························· Page 13
OPERATION ··········································· Page 14
COMPONENT LOCATION ···································· Page 15
MAINTENANCE AND CLEANING ································ Page 16
CLEANING ············································ Page 17
ADJUSTMENTS ········································· Page 18
ADJUSTMENTS ········································· Page 19
HARVEST TIME ADJUSTMENT, models DCE33A-1BD, DCE33PA-1BD, DCE33A-1SSD or DCE33PA-1SSD ········································· Page 20
SERVICE DIAGNOSIS ······································ Page 21
SERVICE DIAGNOSIS ······································ Page 22
REPAIR·············································· Page 23
REPAIR·············································· Page 24
REPAIR·············································· Page 25
REPAIR·············································· Page 26
Parts lists and wiring diagrams are located in the center of the manual.
September 2011
Page 1
DCE33
TECHNICAL INFORMATION
Scotsman Ice Systems are designed and manufactured with the highest regard for safety and performance. They meet or exceed the standards of U.L., and C.U.L.
Scotsman assumes no liability or responsibility of any kind for products manufactured by Scotsman that have been altered in any way, including the use of any parts and/or other components not specifically approved by Scotsman.
Cool Air In
Warm Air Out
Serial Number
Tag Location
Scotsman reserves the right to make design changes and/or improvements at any time. Specifications and designs are subject to change without notice.
Model Number Basic
Electrical
DCE33A-1WB 115/60/1 15 amp White No
DCE33PA-1WB 115/60/1 15 amp White Yes
DCE33A-1BB 115/60/1 15 amp Black No
DCE33PA-1BB 115/60/1 15 amp Black Yes
DCE33A-1SB 115/60/1 15 amp Black
DCE33PA-1SB 115/60/1 15 amp same Yes
DCE33A-1WC 115/60/1 15 amp White No
DCE33PA-1WC 115/60/1 15 amp White Yes
DCE33A-1BC 115/60/1 15 amp Black No
DCE33PA-1BC 115/60/1 15 amp Black Yes
DCE33A-1SC 115/60/1 15 amp Black
DCE33PA-1SC 115/60/1 15 amp same Yes
DCE33A-1BD 115/60/1 15 amp Black No
DCE33PA-1BD 115/60/1 15 amp Black Yes
DCE33A-1SSD 115/60/1 15 amp Stainless
DCE33PA-1SSD 115/60/1 15 amp same Yes
Maximum Fuse Size
Cabinet Color
with SS door
with SS door
Steel
Drain Pump?
No
No
No
Add On Kits: Stainless Steel Door Panel Kit is SS33 Cabinet Extensions: KCE18-SS (Stainless Steel) KCE18-B
(black) Stainless steel door sleeve conversion kit is K-SS Drain Pump Kit to convert gravity drain to pump drain, see
page 10. Refrigerant Charge is 5 ounces of R-134a. Compressor HP
is 1/8 D series utilizes an electronic harvest timer. All others
equipped with mechanical timer.
April 2013
Page 2
CABINET DIMENSIONS
DCE33
DCE33 Cabinet Views
Refrig.
Overhead View of DCE33 and
Companion Refrigerator Side By
Ice Machine
Pump Drain Hose is 3/8"
ID
September 2011
Page 3
INSTALLATION
DCE33
To properly make and store ice, the DCE33 requires access to air, potable water, 115 volt electricity and a drain. The machine must be installed indoors, in a controlled environment.
Air: The ice machine uses a fan to take in room air at the front of the machine through the right side of the kick plate. It discharges warm air out the left side of the kick plate. Anything placed in front of the kick plate will restrict air flow and cause a decrease in performance and efficiency. The minimum air temperature the machine will operate in is 50
Water Supply: The ice machine requires a continuous supply of potable water at no less than 20 p.s.i.g. of flowing pressure. Static water pressure should not exceed 80 p.s.i.g. The minimum water temperature the machine will operate in is 40
There is no such thing as “pure” water; all water, including potable water supplied by municipalities, contains some “impurities”. Water absorbs impurities from the air as rain and/or as it flows through the ground. Some of the impurities are solid particles, these are known as suspended solids, and a fine particle filter will remove them. Other impurities are chemically bonded to the water molecules, and cannot be filtered out, these are called dissolved solids.
0
F., and the maximum is 1000F.
0
F., and the maximum is 1000F.
Water Quality:
Ice made by the DCE33 will have a lower mineral content than the water it was made from.
To keep the machine operating properly, these impurities or minerals will have to be regularly dissolved by an acid cleaning, using Scotsman Ice Machine Cleaner. Directions for this may be found in the section under cleaning.
In general, it is always a good idea to filter the water. A water filter, if it is of the proper type, can remove taste and odors as well as particles. Some methods of water treatment for dissolved solids include reverse osmosis, and polyphosphate feeders. A reverse osmosis system should include post treatment to satisfy the R.O. water’s “aggressiveness”.
Deionized water is not recommended.
Because water softeners exchange one mineral for another, Scotsman does not recommend their use for ice machines. Where water is very hard, softened water may result in white, mushy cubes that stick together.
Scotsman suggests, that if in doubt about the water, that a local point of use water specialist be contacted for recommendations on water treatment.
Electricity: The machine is supplied with a cord, and may be plugged into a wall outlet. The ice machine should be the only device using that circuit.
The fuse (or circuit breaker) size should be 15 amps.
Drain: There are two DCE33 models:
Purer water will freeze first in the ice making molds. The reason for this is that anything dissolved in water lowers the water’s freezing temperature.
This concentrates most of the impurities in the ice machine water reservoir where they may form hard deposits known as scale. The DCE33 dilutes the concentration of minerals by over-filling the reservoir during the harvest cycle (with the excess water flowing down the drain). About 3 quarts of water flow into the unit each cycle. About 1 quart of that rinses the reservoir and goes down the drain.
Some impurities will inevitably remain, and will stick to the parts in the machine, and will cause malformed ice cubes. Eventually, built up mineral
scale can shorten machine life.
September 2011
The DCE33A-1 is a gravity drain model that requires a drain tube that’s pitched down from the outlet at the back of the cabinet to the connection to the sanitary sewer.
The DCE33PA-1 has a built in drain pump that will pump water up to a drain point, such as a nearby sink.
Page 4
TO INSTALL: Plumbing
DCE33
The water supply and drain should be roughed in and ready at the point of installation. A wall outlet directly behind the ice machine will make undercounter installation easier. All electrical, water and drain connections must conform to local codes.
Installation Cautions: Although the DCE33 has been designed to be serviced in place, in some cases it may be necessary to pull the unit out for service. For that reason do not restrict access to the cabinet at the front - top and bottom.
Install Unit
Flush With Floor
Installations on a slab: Use a pump (DCE33PA-1) model and pump the water to the point of drainage. Pump models will pump 1 story high.
Installations over a crawl space or basement:
Either gravity drain or pump model units may be used, if there is not enough room behind the machine for a drain/waste receptacle, the drain will have to be below the floor.
ALL PLUMBING MUST MEET LOCAL CODES
Note: When installed in a corner, the door swing may be limited due to handle contact with the wall or cabinet face.
Shims
If a floor is to be installed after the ice machine, shims the thickness of the floor should be installed under the DCE33 to keep the machine level with the floor. Also, allow 1/8" clearance on each side of the cabinet.
From Ice Machine
Normal Drain Line, Pitched
Down From Ice Machine
With Trap, Causes Poor Draining
With Trap And Vent,
Draining Is Normal
To Drain
Good Draining
Poor Draining
Good Draining
EXAMPLES OF GRAVITY DRAIN TUBE INSTALLATIONS
September 2011
Page 5
DCE33
TO INSTALL: Plumbing
Free Standing Cabinet, Gravity Drain Model:
All horizontal runs of drain lines must have a 1/4" per foot fall. An air gap will likely be required between the ice machine drain tube and the drain/waste receptacle. A stand pipe with a trap below it would be acceptable for the drain/waste receptacle. A floor drain is also acceptable.
FOLLOW ALL LOCAL PLUMBING CODES
Poor draining will cause a high rate of ice melting in the bin.
1. Remove the kick plate and the access cover above it.
2. Route the water supply, which should be a 1/4" O.D. copper tube through the back of the cabinet to the front.
3. Install a flare nut and flare the end of the tube.
4. Flush the water line and fasten the flare nut to the male flare on the inlet water valve.
5
5. Route a
" ID (7/8" OD) drain tube through the
8
back panel of the machine and connect to the bin drain fitting at the bottom of the bin. Secure with hose clamps.
Be certain that the drain tube is pushed up well past the barbs on the drain fitting. If needed to ease installation, soak the drain hose in hot water just before connecting to the fitting.
6. Route the drain tube from the ice machine to the drain/waste receptacle. Note: if using a long horizontal run (more than 5’) the drain should be vented at back of cabinet.
7. Turn on the water supply and check for leaks.
8. Replace the kick plate and the access cover above it.
9. Level the unit using the leg levelers.
Drain Detail
Connection Detail
September 2011
Page 6
Water Filter
(Recommended)
Shut Off Valve
Water Inlet
INSTALLATION OF WATER AND DRAIN
Floor Drain
TO INSTALL: Plumbing
DCE33
Free Standing Cabinet, Pump Model:
1. Remove the kickplate and control box cover.
2. Route the water supply, which should be a 1/4" O.D. copper tube through the back of the cabinet to the front.
3. Install a flare nut and flare the end of the tube.
4. Flush the water line and fasten the flare nut to the male flare on the inlet water valve.
5. Locate the coil of 3/8" ID plastic drain tubing secured to the back of the cabinet.
6. Route the plastic drain tubing to the drain point connection. Do not connect to a drain/waste line below a trap. Connect the discharge line to the drain, per local codes. An air gap will likely be required between the ice machine drain tube and the drain/waste receptacle.
7. Turn on the water and plug in the ice machine. Pour a couple quarts of water in the bin, the drain pump should start. Check for water leaks.
8. Replace the kickplate and control box cover.
9. Level the unit using the leg levelers.
ALL PLUMBING MUST MEET LOCAL CODES
THE DCE33 WILL FIT IN A SPACE
THE DEPTH OF THE CABINET IS 22" TO
THE FRONT EDGE OF THE HANDLE.
1
"WIDEX33
15
4
3
" HIGH.
4
Air Gap Device
(Where Required)
Drain
Connection
Water Shut
Off Valve
Water Filter
(Recommended)
WATER AND DRAIN
INSTALLATION
Drain Tube
From Back Of
Machine
September 2011
Page 7
Water Inlet Connection
DCE33
TO INSTALL: Plumbing
Built In, Gravity Drain Model:
The drain and inlet water tubes must be plumbed before connecting to the ice machine. All horizontal runs of drain lines must have a 1/4" per foot fall. An air gap will likely be required between the ice machine drain tube and the drain/waste receptacle. A stand pipe with a trap below it would be acceptable for the drain/waste receptacle.
Note: Poor draining will cause a high rate of ice melting in the bin.
1. Place ice machine in front of installed location. Adjust leg levelers to approximately correct position.
2. Remove kickplate and the access cover above it.
3. Route water inlet line, which should be a 1/4" O.D. copper tube, from wall through ice machine to the front.
4. Route drain line from wall position through ice machine. Note: if using a long horizontal run (more than 5’) the drain should be vented at back of cabinet.
6. Push ice machine into installed position.
7. Cut off water inlet line at required length.
8. Flush water line. Place flare nut on inlet water line and flare the end of the copper tube.
9. Attach flare nut to the male flare on the inlet water valve.
10. Cut off the drain tube to the required length.
5
11. Route a
" drain tube through the back panel
8
of the machine and connect to the bin drain fitting at the bottom of the bin. Secure with hose clamps.
Be certain that the drain tube is pushed up well past the barbs on the drain fitting. If needed to ease installation, soak the drain hose in hot water just before connecting to the fitting.
12. Turn on the water supply and check for leaks.
13. Replace the kickplate and the access cover above it. Level as needed.
ALL PLUMBING MUST MEET LOCAL CODES
5. If electrical outlet for ice machine is behind the cabinet, plug in the ice machine now.
INSTALLATION OF WATER
AND DRAIN
Drain
Connection
Water Filter
(Recommended)
Shut Off Valve
September 2011
Page 8
Water Inlet Connection
Detail
TO INSTALL: Plumbing
DCE33
Built In Pump Model:
1. Place ice machine in front of installed location. Adjust leg levelers to approximately correct position.
2. Remove kickplate and control box cover.
3. Route water inlet line from wall through ice machine to the front.
4. Locate coil of 3/8" ID plastic drain tubing secured to the back of the cabinet.
5. Route plastic drain tube from back of cabinet to drain connection point.
Note: Often an air gap is required by local codes between the ice machine drain tube and the drain receptacle.
6. If electrical outlet for ice machine is behind the cabinet, plug in the ice machine now.
7. Push ice machine into installed position.
8. Cut off water inlet line at required length.
9. Flush water line. Place flare nut on inlet water line and flare the end of the copper tube.
10. Attach flare nut to the male flare on the inlet water valve.
11. Turn on the water supply, and make sure that the ice machine is plugged in and the power is on.
12. Pour a couple of quarts of water into the storage bin, the drain pump should start and pump water out. Check for leaks.
13. Replace kickplate and control box cover.
14. Level the cabinet as needed.
ALL PLUMBING MUST MEET LOCAL CODES
THE DCE33 WILL FIT IN A SPACE 15
THE DEPTH OF THE CABINET IS 22" TO
THE FRONT EDGE OF THE HANDLE.
1
"WIDEX33
4
3
" HIGH.
4
Air Gap Device
(Where Required)
Drain
Connection
Water Shut Off
Valve
Water Filter
(Recommended)
WATER AND DRAIN
INSTALLATION
Drain Tube From
Back Of Machine
September 2011
Page 9
Water Inlet Connection
DCE33
TO INSTALL: Add On Kits
Drain Pump Kit
The DCE33 is delivered either with or without a drain pump. Models without a drain pump drain their water by gravity. However, gravity drain models may be converted to Pump models thru the installation of a Drain Pump Kit and Drain Pump.
Two parts are required for this conversion:
Drain pump kit part number........A36892-020 (all except
Drain pump kit part number.................A39885-001 for DCE33A-1BD or DCE33A-1SSD
Drain pump part number..........12-2503-21
DCE33A-1BD or DCE33A-1SSD)
Drain Pump
Specific step-by-step instructions are included with the kit.
April 2013
Page 10
TO INSTALL: Add On Kits
Door Kit: The door may be modified to accept a decorator door panel.
Customizing Door Panel:
A custom door panel may be installed in front of
3
the standard one. Any panel 14
1
high and
" thick or less at the edges may be used
4
" wide, 28
4
as a decorator panel. Examples of decorator panels include wood to match the adjacent cabinets; metal of different colors to match nearby appliances; or just about any material that will fit. Scotsman has a stainless steel panel available to fit this machine, the kit number is SS33.
If the material is less than 1/4" thick, the space between the new panel and the original may be filled with cardboard.
1. Remove single screw and the left hand hinge filler plate from the top of the door.
2. Remove two screws from the top of the door and lift off the door handle.
15
"
16
Custom Panel,
Thin Panel
Shown With Filler
DCE33
Parts Involved in Customizing Door Panel
3. Open the door slightly, about one-third or so; then, remove the front screw holding the hinge to the door.
4. Loosen the rear screw of the hinge just enough to allow the door to sag or move forward. This will allow access to the top of the channels at the right and left edges of the door.
5. From the top of the door, insert the decorator panel (pre-cut) evenly into the channels; carefully slide the panel all the way down until the panel is fully into the bottom channel.
6. Check that the panel is the in all the way and does not protrude past the top edge of the door.
7. Push the top hinge corner of the door IN to align screw hole in the hinge with the screw hole in the door. Install the screw previously removed. Tighten the other screw.
Hinge
Filler Plate
Hinge
Door With
Groove
Door Handle
8. Replace the door handle and filler plate; secure with screws previously removed.
September 2011
Page 11
DCE33
AFTER INSTALLATION
Reversing Door Swing:
The hinged side of the door may be reversed to the other side if desired:
The DCE33 was shipped with the door hinged at the right. The door and hinges are designed for placing the hinges on either the right or the left side of the cabinet. Moving the hinges to the left allows the door to pivot from the left side.
Note: There is a part, packed with the machine, that is required for this procedure.
1. Open the door and remove the three screws holding the lower hinge to the cabinet.
2. With the door open enough to see both screws at the top door hinge, remove the two screws. The door is now free of the cabinet.
3. Remove the single screw and the hinge filler plate from the top of the door.
4. Install the other filler plate (shipped inside refrigerator compartment) onto the top corner of the door where the hinge was.
5. Remove the three plastic plugs from the top front corner where the hinge will mount.
6. Remove the three plastic plugs from the lower front corner where that hinge will mount.
7. Remove the three screws holding the top hinge to the cabinet. Remove that hinge from the top and, flipping it upside down, install it onto the bottom of the door, on the opposite side using the original screws.
Hinge
Door Handle
Filler Plate
8. Remove the hinge assembly from the bottom of the door, and flip it upside down; secure it to the cabinet at the opposite side top position with the original screws.
9. Hold the door up to the cabinet. Secure the door to the top hinge with the original screws.
10. Secure the bottom hinge to the cabinet with the original screws.
11. Place the plastic plugs removed earlier into the empty holes.
12. Check operation of the door by opening and closing it.
Hinge
September 2011
Page 12
Magnetic
Gasket
Reverse Hinges From Top to Bottom and
Left to Right to Reverse Door Swing
Door
AFTER INSTALLATION - OPERATION
DCE33
Final Check List
1. Has the machine been properly uncrated, and have all packing materials and tape been removed from inside the bin?
2. Have the installation instructions been followed, including connecting the machine to water, drain and electricity?
3. Has the machine been leveled?
Initial Start Up - DCE33A-1BD, DCE33PA-1BD, DCE33A-1SSD or DCE33PA-1SSD
1. Turn on water supply.
2. With unit plugged in, rotate ice machine control knob to the ON position.
3. Allow the unit to operate for 1 hour, and check the size of the cubes, if they are not correct, adjust as recommended on page 18.
4. After the cubes are confirmed to be the correct size, replace all panels.
5. Locate the nameplate on the control box cover. Record the serial number and date of start up here in the manual. Keep the manual handy for future reference.
Serial Number:___________________________
Date of initial start up:_____________________
6. Fill out and mail the Warranty Registration.
How To Use:
The ice machine is extremely simple to use, just turn the ice machine control knob to the on position. The DCE33 will automatically begin to freeze ice and will continue to do so until the bin is full. A new machine, warm out of the box, could take as long as 48 hours to fill and shut off.
Use the scoop to remove ice and place the ice scoop in the holder provided (do not leave the scoop on the ice, as it will gradually disappear into the ice).
What to expect from the DCE33
The DCE33 will release a batch of 8 ice cubes about every 30 minutes. At the same time the cubes fall into the storage bin, water will be entering the ice machine and draining out.
Ice: The ice cubes are tapered cylinders about 1 in diameter at the widest end; taper down to 1"
1
wide at the top; and are 1
" high. When the
8
machine is adjusted properly, there should be a indent in the base of the cube. The ice will appear wet when fresh, this is normal. It may also develop frost on the outside and look cloudy - this is also normal (the frost will disappear when liquid is poured over the ice).
Storage: All restaurant type ice machine operate on this principal: The ice storage bin is not refrigerated; instead it’s heavily insulated, much like a picnic cooler or ice chest. If the ice bin were to be refrigerated, the ice would freeze together into one very large cluster of ice, and would begin to evaporate. This would yield ice that is very poor in quality, and difficult to remove from the machine.
1
1
4
"
4
"
The DCE33 will continue to operate until ice builds up high enough to contact the bin thermostat sensor tube, then it will shut off. Models with a drain pump will occasionally pump out melt water when the machine is off. The pump will only be on for a few seconds.
Run Time: The amount of time the DCE33 will run to replace melted ice is about 6 hours per day. The amount of time the ice machine will run to replace ice removed is dependent upon how much is removed, how clean the ice machine is, and how hot the air and water supplied to the machine are. A machine that has been emptied will usually take about 24-36 hours to re-fill.
April 2013
Page 13
DCE33
OPERATION
How does the machine make ice?
There are two distinct cycles: freeze and harvest.
1 freeze cycle + 1 harvest cycle = 1 batch of 8 cubes.
The Freeze cycle happens when water is sprayed against the freezing surface. The Harvest cycle is when the ice is released and water enters the machine. A complete cycle takes about 30 minutes.
Freeze: During the freeze cycle the compressor is pumping refrigerant, the fan motor is blowing air, and the water pump is circulating water. As the refrigerated surface absorbs heat from the water sprayed against it, that heat is moved to the area where the fan is blowing air. The heat is transferred to the air, and the warmed up air is discharged from the ice machine. At the same time ice is forming on the refrigerated surface (located at the upper back of the machine). When the refrigerated surface gets cold enough, the ice machine’s timer will start. After a few minutes the timer will stop the freeze cycle and begin the harvest.
Harvest: During the harvest cycle the compressor is still operating, but the spray pump and fan motor have stopped. Two other components have been energized; the hot gas valve and the inlet water valve. These two valves open and warm up the freezing surface, allowing the cubes to fall into the bin. The timer is still turning, and when it gets to the end of the harvest cycle, the freeze cycle will restart.
How does the machine use water? The ice machine begins with a fixed charge of water that is contained in the reservoir. As the water is sprayed against the freezing surface, the part of water that does not contain mineral impurities will freeze and stick to the ice cup molds. The water containing impurities falls back into the reservoir. Gradually, during the freezing portion of the ice making cycle, the water in the reservoir will become highly concentrated with mineral impurities.
During the harvest cycle fresh water flows into the machine to dilute the reservoir water and to rinse the concentrated minerals down the drain.
Schematic Diagram - Shown In
Harvest Cycle
Compressor
Evaporator
Water
Inlet
Cube Molds
Weep
Hole
Spray Jets
Water Tube
Reservoir
Condenser
September 2011
Page 14
COMPONENT LOCATION
Curtain
Reservoir
DCE33
Door Gasket
Bin
Thermostat
Bracket
Control Box
Control Knob
Cover
Kickplate
September 2011
Page 15
DCE33
MAINTENANCE AND CLEANING
What shouldn’t be done?
Never keep anything in the ice storage bin that is not ice; objects like wine or beer bottles are not only unsanitary, but the labels may slip off and plug up the drain.
Never allow the machine to operate without regular cleaning. The machine will last longer if it is kept clean. Regular cleaning should happen at least once per year, and preferably twice. Some water conditions will dictate even more frequent cleaning of the ice making section, and some carpets or pets will dictate more frequent cleaning of the condenser.
What should be kept clean?
There are 5 things to keep clean:
1. The outside cabinet & door.
2. The ice storage bin.
3. The condenser.
4. The ice making system.
5. The ice scoop.
How to clean the condenser.
The condenser is like the radiator on a car, it has fins and tubes that can become clogged. To clean:
1. Remove the kickplate.
2. Locate the condenser surface.
3. Vacuum the surface, removing all dust and lint. Caution: Do not dent the fins.
Condenser
Surface
4. Replace the kickplate.
Winterizing
1. Clean the machine as explained on the next page.
How to clean the cabinet.
Wipe off any spills on the surface of the door and handle as they occur. If anything spilled on the door or gasket dries onto the surface, wash with soap and warm water to remove.
How to clean the ice storage bin.
The ice storage bin should be sanitized occasionally. It is usually convenient to sanitize the bin after the ice making system has been cleaned, and the storage bin is empty.
A sanitizing solution can be made of 1 ounce of household bleach and two gallons of hot (95
0
F.) water. Use a clean cloth and wipe the
115 interior of the ice storage bin with the sanitizing solution, pour some of the solution down the drain. Allow to air dry.
Note: To use after winterizing,
reconnect pump hose and water line.
Repeat Initial Start Up.
0
F. -
September 2011
Page 16
2. Turn off the water supply.
3. Drain the water reservoir. See page 24, Spray Pump Repair and follow the instructions to remove the pump hose (step 2, bottom hose only).
4. Disconnect the incoming water line at the inlet water valve.
Inlet Water
Valve
Water Line
5. Remove control box cover and turn the timer into the harvest cycle.
6. With the machine operating, blow air through the inlet water valve; a tire pump could do the job.
1
7. Drain pump models should have about
gallon
2
of RV antifreeze (propylene glycol) poured into the ice storage bin drain.
Note: Automotive antifreeze must NOT be used.
8. Replace control box cover. Switch off and unplug the machine.
CLEANING
DCE33
How to clean the ice making system.
1. Open the door and turn the ice machine control knob to off.
2. Scoop out all of the ice, either discard it or save it in a ice chest or cooler.
4. Turn the ice machine control to ON.
5. Allow the machine to operate for about 2 hours.
3. Pour 4 ounces of Scotsman Ice Machine Cleaner (available from a local Scotsman Distributor or Dealer, ask for part number 19-0343-06 - an 8 ounce bottle) into the ice machine reservoir.
Scotsman Ice Machine Cleaner contains acids.
These compounds may cause burns.
If swallowed, DO NOT induce vomiting. Give large amounts of water or milk. Call Physician immediately. In case of skin contact, flush with water. Keep out of the reach of children.
0
6. Pour hot (95 melt the ice that has formed. That ice will likely be white and frosty looking.
7. Clean the bin liner of mineral scale by mixing some ice machine cleaner and hot water, and using that solution to scrub the scale off of the liner.
8. Rinse the liner with hot water.
9. Sanitize the bin interior.
10. Replace the ice removed in step 2.
The ice scoop should be washed regularly, wash it just like any other food container.
F.-1150F.) water into the bin to
September 2011
Page 17
DCE33
ADJUSTMENTS
There are three items that may be adjusted: Cube Size, Harvest Time, and Bin Level. Note: Cube Size and Harvest Time adjustments should only be done by a qualified service person.
Cube size control.
The cube size control should only be adjusted to bring the cubes to the correct shape, the overall size cannot be adjusted. Try to adjust the cube size control when the ice machine is in the harvest cycle, or in the first 10 minutes of the freeze cycle.
1. Open the door and remove the control box cover.
2. Locate the cube size adjustment screw, and to make fuller cubes, turn the screw clockwise about
SIDE VIEW OF CUBES
TOO
BIG
1/4 turn. This will make the freezing cycle longer.
3. To shorten the freezing cycle and make cubes that are not as full, turn the adjustment screw 1/4 turn counterclockwise.
4. After the next freezing cycle, the cubes should have responded to the adjustment, if another adjustment is required, do it early in the freeze cycle.
CORRECT
SIZE
CUBE SIZE ADJUSTMENT
TOO
SMALL
September 2011
Page 18
ADJUSTMENTS
DCE33
Bin’s ice level.
When the ice machine shuts off the ice level in the bin should be even with the metal tube inside the bin. If the ice in the bin is too high or low, turn the ice machine control knob to adjust the bin thermostat.
1. To lower the ice level, turn the knob counterclockwise. Usually a 1/8 turn will be enough.
2. To increase the ice level, turn the knob clockwise. Usually a 1/8 turn will be enough.
Timer - up to DCE33A-1BD, DCE33PA-1BD, DCE33A-1SSD or DCE33PA-1SSD
The amount of harvest time may be adjusted. It is preset from the factory at about 3 minutes, which should be adequate to release all cubes and fill the reservoir. If the timer needs to be adjusted:
Electrical Shock Hazard
Disconnect Electrical Power Before Beginning Removal of Parts
1. Unplug or disconnect the electrical power.
2. Remove the kickplate.
3. Remove the control box cover.
4. Locate the timer, and loosen the set screw that holds the two halves of the timer cam together.
Timer Set Screw
5. Rotate one half of the cam to open or close the lower portion of the cam. More of an opening equals more harvest time and less of an opening means less harvest time.
6. Tighten the set-screw.
7. Replace the control box cover and kickplate.
8. Reconnect the electrical power.
April 2013
Page 19
ADJUSTMENT OF THE TIMER
DCE33
HARVEST TIME ADJUSTMENT, models DCE33A-1BD, DCE33PA-1BD, DCE33A-1SSD or DCE33PA-1SSD
The harvest time can be adjusted so that all the ice is released during the harvest period, with a few seconds extra for a safety margin. The adjustment range is between 2 to 5 minutes.
There is an adjustment screw on the surface of the electronic timer. Rotate the screw CCW to reduce harvest time, and CW to increase it. It should be set to match the machine's performance. If the machine takes 2 and a half minutes to release the ice, the harvest time should be set to about 3 minutes.
September 2011
Page 20
DCE33
SERVICE DIAGNOSIS
PROBLEM POSSIBLE CAUSE PROBABLE CORRECTION
The machine does not operate The machine is unplugged Plug the machine in.
Breaker tripped or fuse is blown. Reset breaker/replace fuse - if it
happens again, call for service to check for a short circuit in the machine.
Ice machine control turned to OFF.
Bin thermostat open keeping machine off.
Timer contacts open. Replace timer.
Cubes are too big Cube size control set too cold. Adjust cube size control for a
Cubes are too small Cube size control set too warm. Adjust cube size control for a
Not enough water. Check water supply - filter may be
Cube size control stuck closed ­timer runs all the time.
Cubes are partially formed - have ragged sides
Machine makes ice, but bin does not fill up with ice
Cubes are partially formed - are white at the bottom
Spray jets partially clogged. Clean ice making system with ice
The bin should fill up and the machine shut off in 24-36 hours. If not, the condenser may be dirty.
The bin drain may be partially restricted
The air flow to the ice machine may be obstructed.
Not enough water in the reservoir. Check water supply - filter may be
Turn ice machine control to ON.
Ice on sensor tube - its then normal for the machine to be off.
Ice machine in a room below 50 degrees - room needs to be warmer for machine to operate.
Bin thermostat stuck open, needs to be replaced.
smaller cube.
larger cube.
restricted. Check inlet water valve - inlet
screen may be restricted. Replace cube size control
machine cleaner. Clean the condenser.
Clean out the drain, check the installation.
Check the installation - the machine must be free of obstructions at the kick plate.
restricted Check inlet water valve - inlet
screen may be restricted. Check for a water leak at the
reservoir. Water leaking into bin from torn or
mis-positioned curtain. Check curtain position and condition. Reposition or replace as needed.
September 2011
Page 21
DCE33
SERVICE DIAGNOSIS
PROBLEM POSSIBLE CAUSE PROBABLE CORRECTION
No ice falling in bin, but machine operates
Ice may be stuck in the evaporator and the unit is “frozen up”.
Too much heat load. Inlet water valve leaks thru, needs
No water spray Water pump does not work,
Cube size control will not close See “Too much heat load” or “not
No airflow Fan motor not turning, needs to
Not enough refrigerant Add low side access valve, locate
Restricted system Add low side access valve,
Hot gas valve leaks thru Add low side access valve,
Compressor will not operate or pumps poorly.
Check water supply - filter may be restricted
Check inlet water valve - screen may be restricted, or valve does not operate.
Hot gas valve may not operate ­check and repair/replace.
Harvest time set too short - timer needs adjustment.
to be replaced.
replace it. Water leak from reservoir, locate
and repair.
enough refrigerant” Control defective - must be
replaced.
be replaced. Fan blade broken, needs to be
replaced. Condenser completely blocked
up, needs cleaning.
leak, recover refrigerant, repair, replace dryer, evacuate and weigh in the nameplate charge.
recover refrigerant, replace dryer, evacuate and weigh in the nameplate charge.
recover refrigerant, replace hot gas valve and dryer, evacuate and weigh in the nameplate charge.
Start relay or capacitor needs to be replaced.
Add low side access valve, recover refrigerant, replace compressor and dryer, evacuate and weigh in the nameplate charge.
September 2011
Page 22
REPAIR
DCE33
Curtain
Electrical Shock Hazard
Disconnect Electrical Power Before Beginning Removal of Parts
The curtain keeps the water that sprayed by the pump from falling in the bin.
The “sheet” type curtain is replaced by:
1. Removing 4 screws holding the curtain and the curtain stiffener to reservoir.
2. Pulling the curtain and curtain stiffener out of the machine.
3. Replace with a new curtain and install as shown.
Inlet Water Valve
The inlet water valve may need to be cleaned or replaced. If there is not enough water coming into the machine, the valve may need to be cleaned. If the valve does not work at all, or does not shut off tightly, it should be replaced.
1. Unplug or disconnect electrical power.
2. Shut off water supply
3. Remove kickplate
4. Remove the control box cover.
5. Unscrew flare nut from inlet water valve inlet . If the valve is being replaced, proceed to step 10.
6. Unscrew brass fitting from body of inlet water valve.
SERVICE OF THE INLET
WATER VALVE
Inlet Water Valve
Curtain
Sheet Type:
Curtain
Stiffener
Bottom Edge
Angle to Rear
Curtain and Curtain Stiffener MUST Be Installed
As Shown
Curtain
Screw
Front Edge of
Reservoir
Screen
Inlet
Outlet
Check the screen of the valve, it may be clogged and is restricting the flow of water into the machine. If that is the problem, clean the screen and reverse the steps so far to reassemble.
7. Loosen the screws in the back of the control box, and remove the inlet water valve.
8. Remove the discharge hose from the outlet of the water valve.
9. Unplug the wire harness from the top of the valve.
10. Replace with a new valve, and reverse the above steps to reassemble.
September 2011
Page 23
DCE33
REPAIR
Timer - All except DCE33A-1BD, DCE33PA-1BD, DCE33A-1SSD or DCE33PA-1SSD
Electrical Shock Hazard
Disconnect Electrical Power Before Beginning Removal of Parts
The timer may need to be replaced if it does not turn, or if it turns and then stops (except at the end of the harvest cycle - the timer will ALWAYS stop at the end of the harvest cycle), or if the microswitch mounted to it does not switch the machine from the freeze to the harvest and back again.
Caution: The timer is controlled by the cube size control, and will not turn if the cube size control does not work.
1. Unplug or disconnect the electrical power to the ice machine.
Harvest Timer - DCE33A-1BD, DCE33PA-1BD, DCE33A-1SSD or DCE33PA-1SSD
1. Disconnect electrical power.
2. Remove service panel.
3. Remove screw in center of timer, pull out and disconnect wires.
4. Reverse steps to reassemble.
2. Remove the kickplate.
3. Remove the control box cover.
4. Remove the screws holding the timer to the control box.
Timer
5. Disconnect the wires at the timer microswitch.
6. Disconnect the wires from the timer motor at the terminal board.
7. Remove the timer from the ice machine.
8. Reverse the above steps to replace.
April 2013
Page 24
REPAIR
DCE33
Cube Size Control
Electrical Shock Hazard
Disconnect Electrical Power Before Beginning Removal of Parts
The cube size control controls the timer during the freeze cycle. If the timer will not start, the cube size control may be the problem. Removal of the cube size control requires removal of the ice storage bin.
1. Unplug or disconnect the electrical power to the ice machine.
2. Remove the kickplate.
3. Go thru the steps to remove the ice storage bin.
4. Remove screws holding cube size control body to control box.
5. Remove wires connected to the cube size control.
Bin Thermostat
The bin thermostat is the automatic on-off control for the ice machine.
1. Unplug or disconnect the electrical power to the ice machine.
2. Pull the machine out from its installed location.
3. Remove the back panel.
4. Remove the kickplate.
5. Remove the control knob
6.. Remove the control box cover.
7. Remove the screws holding the bin thermostat to the control box.
Capillary Tube
6. Carefully pull cube size control and attached capillary tube from the control box, and follow the capillary tube to the top of the evaporator.
7. The end of the cube size control is inserted into a socket attached to the evaporator.
8. Remove the cube size control from the socket and from the ice machine.
9. Reverse the above steps to replace.
CUBE SIZE CONTROL
REPLACEMENT
Socket
Pig Tail
Bin Thermostat
8. Remove the wires attached to the bin thermostat.
9. Pull the bin thermostat and capillary tube from the control box, trace the capillary tube to the bin level control tube and remove the capillary tube from the tube. Remove the bin thermostat from the ice machine.
10. Reverse the above steps to replace.
10. Adjust the cube size control per the adjustment sequence on page 16.
September 2011
Page 25
DCE33
REPAIR
Spray Pump
Electrical Shock Hazard
Disconnect Electrical Power Before Beginning Removal of Parts
The water pump that forces the water from the reservoir through the spray jets.
1. Disconnect electrical power.
2. Open the bin door and locate the three hoses connected to the water pump.
A. Loosen the hose clamps from the pump hoses.
B. Remove the pump hoses from their connections.
3. Disconnect water and drain tubes.
Pump Hose Removal
Spray Jets
Spray Jets are small nozzles that are under the freezing surface, they spray a narrow pattern of water at the freezing surface. If plugged or restricted, poorly shaped ice cubes will form.
If the spray jets are removed the o-rings between the water inlet tube and the spray jet bases must be in place (see illustration).
Curtain
Curtain Stiffener
Cap
Spinner
Jet Base
Reservoir
Body
Spray Pump
(for reference)
Suction
Hose
Reservoir
(for reference)
Hose Clamp
4. Carefully pull machine out from its installed location to expose the back panel.
5. Remove the back panel.
6. Disconnect wires from the top of the pump motor.
7. Remove two screws holding pump to bin, and remove the pump from the ice machine.
8. Reverse the above steps to re-assemble.
O-Ring
Pump
Discharge
Cube
Chute
O-Ring
Back view of
Reservoir
September 2011
Page 26
DCE33 SERVICE PARTS
The section contains the parts list for the DCE33. The DCE33 has been manufactured in either a White, Black or Stainless Steel finish. A "D" series model was introduced in 2011 (as in DCE33A-1BD diagram. Please check the part description before ordering any part.
Table of Contents
Cabinet ····································································································································· Page 2
Pump, Evaporator, Storage Bin ································································································ Page 3
Drain Pump Components ········································································································· Page4
Condensing Unit ······················································································································· Page 5
Reservoir ·································································································································· Page 6
), it has a different timer and wiring
CONTROL BOX - all models except DCE33A-1BD, DCE33PA-1BD, DCE33A-1SSD or DCE33PA-1SSD ······················································································································· Page 7
CONTROL BOX - for DCE33A-1BD, DCE33PA-1BD, DCE33A-1SSD or DCE33PA-1SSD ··· Page 8
Compressor ······························································································································ Page 9
Drain Pump Model Wiring Diagram - Prior to August 2000 ····················································· Page 11
Gravity Drain Model Wiring Diagram - Prior to August 2000 ··················································· Page 12
Drain Pump Model Wiring Diagram after August 2000 up to D series ···································· Page 13
Gravity Drain Model Wiring Diagram after August 2000 up to D series ·································· Page 14
Wiring Diagram for DCE33A-1BD, DCE33PA-1BD, DCE33A-1SSD or DCE33PA-1SSD ······· Page 15
Schematic Diagram DCE33A-1BD, DCE33PA-1BD, DCE33A-1SSD or DCE33PA-1SSD ····· Page 16
DCE33 SERVICE PARTS
Cabinet
18
17
23
22
20
19
14
15
21
13
8b
Note for SSD models only: Magnetic strips inside cabinet - 02-4738-01 and 02-4738-02.
Note: Items 20 and 23. Item 20 only available
for use with flat head screws. Prior cabinets
8
8a
6
16
9
7
2
used pan head screws.
10
3,
includes 5
4
5
11
7
1,
includes items
2,3,4,5,6, & 7
Item Part Number Number Description
1. A32117-003 White Door Assembly A32117-010 Black door assembly A28866-012 Stainless door assembly
2. 13-0826-04 Gasket
3. A29043-001 Alum. Door Handle (white) A29043-003 Alum. Door Handle, (black)
4. 03-1607-01 Head Screw (2)
5. 15-0730-01 Nameplate strip (white) 15-0730-02 Nameplate strip (black)
6. 15-0648-01 Alum. Hinge Fill Plate, Rt. 15-0648-02 Alum. Hinge Fill Plate, Lt.
7. 03-1418-24 Screw (10)
8. 13-0828-01 Gasket (white) 13-0828-02 Gasket (grey)
8a 03-1419-08 Screw - not for ss
03-1404-26 Screw for SS cabinets
8b 02-2701-01 Spacer
9. 03-1419-26 Screw, black 03-1419-29 Screw, white
10. 15-0799-01 Hinge
Item Part Number Number Description
11. 15-0799-02 Hinge
13. 02-3141-01 Knob, Bin Thermo
14. A34877-002 Cont Box cover - white A34877-003 Cont Box cover - black A40162-001 Cont Box cover - SS
14a 17-3465-01 Bin level control label
15. 03-1404-07 Screw (6)
16. 02-2243-02 Kickplate - black
17. A29102-001 Rear Panel
18. 03-1404-08 Screw (9)
19. 02-2481-01 Plug (6) (white) 02-2481-02 Plug, black 02-1874-11 Plug, nickel
20. A38803-021 Cabinet (white) A38803-022 Cabinet (black)
for flat head screws, use began w/sn 05111320015862
A40159-001 Cabinet (stainless steel)
21. A26787-001 Insulation (in Bag)
22. 12-2571-01 Power cord & wire harness 12-1638-21 For D series
23 03-1431-00 Screw, pan head
03-1419-29 Flat head screw, white
April 2013
Page 2
DCE33 SERVICE PARTS
Pump, Evaporator, Storage Bin
21
1
4
5
2b
2c
18
19
20
15
2a
12
16
13
7
1
14
9
17, includes 3, & res. drain
11
8
3
SCOOP
(not shown)
PN: 02-3070-01
(plastic)
08-0664-01
(metal)
6
2
Item Part Number Number Description
1. 02-2274-01 Platen Cover
2. 13-0674-01 Tube, 37" 2a A27027-001 Copper inlet tube 2b no number Tube holder 2c 02-1727-01 Hose clamp
3. A34816-001 Bin Thermostat bracket
4. 02-3489-20 Evaporator, does NOT include suction line and accumulator
5. A36699-020 Evaporator, Complete
6. 13-0899-01 Res. drain hose
7. 13-0674-16 Tube, 5/8" Req. 4.25"
8. 13-0674-15 Tube,1/2", Req 3.25"
9. 13-0674-15 Tube, 1/2", Req. 3-5/8"
10. 02-1775-02 Clamp (2)
11. 02-0534-02 Clamp (4)
12. 02-1719-00 Fan Blade
13. A30625-001 Spray Pump
14. 13-0687-00 Gasket
17a,17b,
17c
15. 03-1719-01 Screw
16. no longer used Speed Nut (2)
17. A36930-020 Bin Assembly, includes reservoir drain hose & drain fittings
17a 02-3323-01 Drain fitting
(foamed in bin) 17b 13-0617-13 O-Ring 17c 03-1394-05 Pal nut 18 12-2569-03 Clip, Hot Gas Valve
19. 12-2569-02 Coil, Hot Gas Valve replaces coils that have encapsulated wires
11-0562-22 Coil, hot gas valve
replaces coils that have terminals
20. 11-0562-21 Hot Gas Valve kit 21 02-3490-01 Drier
September 2011
Page 3
DCE33 SERVICE PARTS
Drain Pump Components
9
4
5
15
6
1
3
13
2
12
11
7
10
Item Part Number Number Description
1. A36892-020 Drain Pump Kit, for all except DCE33A-1BD and DCE33A-1SSD A39885-001 Drain pump kit, for DCE33A-1BD or DCE33A-1SSD
use to convert any DCE33 gravity model to pump type. Pump must be ordered separately.
2 12-2503-21 Drain pump only, use to replace drain pumps or w/kit to convert. Pump Kit Service Parts
3 02-3369-01 Inlet hose
4 02-3522-01 Elbow
5 02-3374-01 Check valve
6 13-0617-08 O-ring
7 11-0504-01 Pressure switch
8 obsolete Impeller & housing kit
9 A37334-001 Discharge hose
10 05-0591-01 Switch hose
11 A36746-001 Mounting bracket
12 02-3406-01 Barbed connector
13 02-2814-11 Clamp
14 12-2580-01 Harness
12-3001-01 Harness, for converted-to-pump DCE33A-1BD, DCE33PA-1D, DCE33A-1SSD
or DCE33PA-1SSD
15 03-3904-01 Check valve spring
April 2013
Page 4
DCE33 SERVICE PARTS
Condensing Unit
11
5
1
12
6
13
9
7
Support Bracket
8
10
Item Part Number Number Description
1. 03-1404-08 Screw (4)
2. 18-3710-01 Fan Blade
3. A28798-001 Fan Motor Bracket
4. 12-2396-21 Fan Motor 18-8752-10 Blade pad 18-8752-11 Blade nut
5. 02-2871-01 Fan Shroud
6. 18-3729-01 Condenser
7. 18-4700-28 Grommet
8. 03-1608-01 Leg Leveler
9. 03-1407-08 Washer 03-3821-01 Clip
10. A29015-001 Bracket
4
3
2
14
1
15
Item Part Number Number Description
11 12-1213-10 Bushing 12 A37732-001 Upper base plate 13 13-0609-00 Foam tape 14 A28921-001 Lower base plate
A38638-001 Lower base plate use began w/sn 05111320015862 Support brackets part of item 12 A40164-001 Base pan for -1SSD
15 03-1531-01 Screw
April 2013
Page 5
DCE33 SERVICE PARTS
Reservoir
1
2
4
5
6
8
9
12
3
7
10
11
13
Item Part Number Number Description
1. 02-2479-21 Curtain
2. A24155-001 Curtain stiffener
3. 03-1404-16 Screw
4. 02-1841-00 Nozzle
5. A09543-000 Spinner
6. 02-1840-00 Jet Base
7. A22518-000 Cube Chute
Item Part Number Number Description
8. 13-0617-08 O-ring
9. 02-2704-01 Spray Bar Assembly
10. 05-0593-01 SS nipple
11. 13-0617-01 O-ring
12. 02-1923-01 Bin Insert 13 A22532-001 Bin insert assy
September 2011
Page 6
DCE33 SERVICE PARTS
CONTROL BOX - all models except DCE33A-1BD, DCE33PA-1BD, DCE33A-1SSD or
DCE33PA-1SSD
4
Brass Inlet Water Valve Mounts to
Control Box As Shown
9
6
Blue Valve Shown
5
8
8
7
Item Part Number Number Description
1. A25981-001 Terminal Board
2. 03-1638-01 Screw
3. 12-1980-01 Timer And Switch
4. 11-0503-21 Cube Size Control
5. 11-0407-21 Bin Level Control 02-3141-01 Knob for item 5
6. 12-2907-21 Inlet Water Valve Kit
(includes new fittings) 12-2907-31 Coil only for brass valve 12-2410-31 Coil only for plastic valve
3
11
10
12
1
2
Item Part Number Number Description
7. 12-1213-12 Bushing
8. 03-1403-17 Screw 9 12-1213-04 Snap bushing 10 03-1638-02 Screw 11 02-2242-06 Stand off 12 02-2242-05 Stand off
Not Shown
13 A39918-001 Kit to retrofit electronic
timer to prior model.
April 2013
Page 7
DCE33 SERVICE PARTS
CONTROL BOX - for DCE33A-1BD, DCE33PA-1BD, DCE33A-1SSD or DCE33PA-1SSD
2
1
6
3
4
5
Item Part Number Number Description
1 11-0503-21 Cube size control 2 11-0407-21 Bin level control 3 12-2985-01 Timer
03-1419-16 Screw 4 12-1213-12 Snap bushing 5 12-2907-21 Inlet water valve kit, includes new fittings
12-2907-31 Coil only for inlet water valve 6 12-1213-04 Snap bushing
April 2013
Page 8
DCE33 SERVICE PARTS
Compressor
2
4
3
1
Item Part Number Number Description
1. 18-8776-21 Compressor Kit, Includes Relay, Overload, Instructions
2. 18-8776-51 Relay 3 18-8776-52 Overload
4. 18-8776-54 Cover
September 2011
Page 9
K-SS Door Sleeve Kit
02-3846-01 Sleeve 02-3847-01 Handle 03-1403-50 Screw for handle 03-1407-06 Washer 03-1410-03 Lockwasher 03-3811-01 Screw
DCE33 SERVICE PARTS
Kit Parts
September 2011
Page 10
DCE33 SERVICE PARTS
Drain Pump Model Wiring Diagram - Prior to August 2000
September 2011
Page 11
DCE33 SERVICE PARTS
Gravity Drain Model Wiring Diagram - Prior to August 2000
September 2011
Page 12
DCE33 SERVICE PARTS
Drain Pump Model Wiring Diagram after August 2000 up to D series
September 2011
Page 13
DCE33 SERVICE PARTS
Gravity Drain Model Wiring Diagram after August 2000 up to D series
September 2011
Page 14
BU
Y
TIMER
BK
BK
W
BK/W
BK
2
1
6
C
NC
NO
COMPRESSOR
RELAY - CURRENT
OVERLOAD
1
M
S
3
1
Y
2
1
3
CONTROL
CUBE SIZE
W
DRAIN PUMP MOTOR
W
BK
R
BK
PUMP PRESSURE SWITCH
NO
COMM
NC
R
SAFETY PRESSURE SWITCH
NO
COMM
NC
W
PUMP MOTOR
BU
W
W
R/W
WATER
SOLENOID
FAN MOTOR
R
HOT GAS
SOLENOID
BN
GN/Y
EARTH GROUND
ONOFF
BIN LEVEL
CONTROL
POWER IN
W
BK
GN/Y
W
W
IF DRAIN PUMP IS INSTALLED
DCE33 SERVICE PARTS
Wiring Diagram for DCE33A-1BD, DCE33PA-1BD, DCE33A-1SSD or DCE33PA-1SSD
April 2013
Page 15
DCE33 SERVICE PARTS
HARVEST TIME ADJUSTABLE FROM 120 TO 300 SEC. FACTORY SET TO 170
TIMER
2
1
6
C
NC
NO
CUBE SIZE CONTROL (INITIATE TIMER SWITCH)
COMPRESSOR
SWITCHES ON THIS UNIT SHOWN IN TIMED PORTION OF THE FREEZE CYCLE WITH DRAIN PUMP IN OPERATION
BIN LEVEL CONTROL
SAFETY PRESSURE SWITCH
DRAIN PUMP PRESSURE SWITCH
DRAIN PUMP
HOT GAS SOLENOID
FAN MOTOR
L1
N
WATER PUMP
WATER SOLENOID
IF DRAIN PUMP IS INSTALLED
Schematic Diagram DCE33A-1BD, DCE33PA-1BD, DCE33A-1SSD or DCE33PA-1SSD
April 2013
Page 16
SCOTSMAN ICE SYSTEMS
775 Corporate Woods Parkway
Vernon Hills, IL 60061
800-726-8762
www.scotsman-ice.com
17-2419-01 Rev A.
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