Scotsman CB0522 Installation Manual
Installation and
User's Manual for
Modular Cuber
Models CB0522, CB0330, CB0530,
CB0630, CB0830 and CB1030
Prodigy Advanced Sustainability
CB0522 through CB1030
Air Cooled User Manual
Introduction
The design of this modular cuber is the result of
years of experience and testing. Standard features
include front accessible indicator lights and on-off
switches that provide the user with fast access to
critical information and easy operational control. .
Keep this manual for future reference.
This installation and user manual is divided into
three main sections: Installation, which provides
the trade person with the information needed to set
up and install this product; Use and Operation,
which provides the user with the information to use
the product; and Maintenance, which provides the
user with the information needed keep it operating
efficiently.
Table of Contents
Installation: Product Specifications ............................... Page 2
Model Number Description ................................... Page 3
Product Description & Electrical Requirements ......................... Page 4
C0522 Cabinet Layout ...................................... Page 5
C0330, C0530, C0630, C0830 and C1030 Cabinet Layout ................... Page 6
Water .............................................. Page 7
Panel Removal ......................................... Page 8
Plumbing Requirements ..................................... Page 9
Electrical ............................................. Page 10
Final Check List ......................................... Page 11
Initial Start Up .......................................... Page 12
Adjustments ........................................... Page 13
Use and Operation........................................ Page 14
Control Switches......................................... Page 15
Options ............................................. Page 16
Cleaning, Sanitation and Maintenance ............................. Page 17
Air cooled condenser filter .................................... Page 19
What to do before calling for service .............................. Page 20
Note any Caution or Warning symbols when they
appear on the product or in this manual. They
indicate potential hazards.
August 2011
Page 1
CB0522 through CB1030
Air Cooled User Manual
Installation: Product Specifications
Location Limitations:
The product is designed to be installed indoors, in
a controlled environment. Air cooled models
discharge very warm air into the room out the back.
Space must be allowed at the left side and back for
air intake and discharge. Space needs to be
provided on both sides and above for service
access.
Space Limitations
Note: Although the machine will function, ice
capacity of air cooled machines will be significantly
reduced with minimal clearance at the sides, back
and top. Some space is recommended for service
and maintenance purposes on all models.
6" of space at the sides and back are required for
adequate operation. To get the most capacity,
locate the machine away from heat producing
appliances and heating ducts, and keep the left
side away from any wall, allow 12-18 inches of
space for good air flow
Airflow is in the left side, out the back (as viewed
from the front).
Environmental Limitations
Minimum Maximum
o
Air temperature 50
Water
temperature
Water pressure 20 psi 80 psi
F. 100oF.
o
40
F. 100oF.
Power supply – acceptable voltage ranges
Minimum Maximum
115 volt model 104 volts 126 volts
230 volt model 198 volts 253 volts
Warranty Information
The warranty statement for this product is provided
separately from this manual. Refer to it for
applicable coverage. In general warranty covers
defects in material or workmanship. It does not
cover maintenance, corrections to installations, or
situations when the machine is operated in
circumstances that exceed the limitations printed
above.
Product Information
Air Flow
The product is a modular cuber. That type of
machine is designed to be placed on an ice
storage bin or an ice dispenser. Many installations
only require the matching bin, but some also
require an adapter to be placed between the bin
and the cuber or between the dispenser and the
cuber. This product cannot be stacked. See the
chart for application information.
August 2011
Page 2
CB0522 through CB1030
Air Cooled User Manual
Model Number Description
Example:
CB0522SA-1B
•
CB= cuber fully featured
•
05= nominal ice capacity in 100s of pounds
•
22= nominal width of cabinet
•
S= Cube size. S=small or half dice cube.
•
M=medium or full dice cube
A=Condenser type. A=air cooled.
•
-1=115 60 Hz, -32=208-230 60 Hz, -3=
•
208-230 3 phase 60 Hz
B=Series revision code. B=second series
•
Note: Listed model numbers typically include only
the first five characters of the model number.
Options:
There are several field-installed options that can be
installed at initial start up or later. They include:
KPMFA223-B, front air flow panel. Fits
•
CB0522.
KPMFA303-B, front air flow panel. Fits
•
CB0330, CB0530, CB0630.
•
KPFMA309_B, front air flow panel. Fits
CB0830 and CB1030.
•
A39514-021 air baffle for corner locations.
Fits CB0330, CB0522, CB0530, CB0630.
•
A39515-021, air baffle for corner locations.
Fits CB0830 and CB1030.
Some installations require bin or dispenser
adapters. See the table. Standard Bin
Applications - Adapter information.
B530P,
B330P,
B530S
KBT27
Direct
fit
B842S B948S
Not
available
KBT28 KBT22
Not
available
Model
CB0522
CB0530,
CB0630,
CB0830,
CB1030
B222
or
B322
Direct
fit
Does
not fit
Hotel Dispensers
The HD22 and HD30 are compatible with this ice
machine, no adapters are needed.
HD22 – use with CB0522
•
HD30 – use with CB0330 or CB0530
•
Note: All models ship with the On and Off switches
front accessible. If desired, the On and Off
switches can be covered but by changing the bezel
in the front panel’s trim strip. A cover-up bezel
ships loose with the machine.
Ice and Beverage Dispensers – Adapter
information
Model ID150 ID200 or ID250
CB0522 KBT42 KBT43
CB0530,
CB0630,
CB0830,
CB1030
Does not fit KBT44
Other Bins & Applications:
Note the drop zone and ultrasonic sensor locations
in the illustrations on the next pages.
Scotsman ice systems are designed and
manufactured with the highest regard for safety
and performance.
Scotsman assumes no liability of responsibility of
any kind for products manufactured by Scotsman
that have been altered in any way, including the
use of any part and/or other components not
specifically approved by Scotsman.
Scotsman reserves the right to make design
changes and/or improvements at any time.
Specifications and design are subject to change
without notice.
August 2011
Page 3
CB0522 through CB1030
Air Cooled User Manual
Product Description & Electrical Requirements
Dimensions
w"xd"xh"
22.75** x 24 x 23 CB0522SA-1 B 115/60/1 Air 13.8 15
30.75** x 24 x 23
30.75** x 24 x 29
Model Series
CB0530SA-1 C 115/60/1 Air 15.2 20
CB0630SA-32 B 208-230/60/1 Air 18.2 20
CB0830SA-32 B 208-230/60/1 Air 10.2 15
CB1030SA-32 B 208-230/60/1 Air 16 20
Electrical
volts/Hz/phase
Condenser
Minimum
Circuit
Ampacity
Maximum
Fuse Size*
Table notes: Medium cube models have the same electrical characteristics as Small. Series revision
code omitted.
* Or HACR type circuit breakers.
** Maximum width at top panel. Add .75" for left side louvers.
Water
The quality of the water supplied to the ice machine will have an impact on the time between cleanings
and ultimately on the life of the product. Water can contain impurities either in suspension or in solution.
Suspended solids can be filtered out. In solution or dissolved solids cannot be filtered, they must be
diluted or treated. Water filters are recommended to remove suspended solids. Some filters have
treatment in them for suspended solids. Check with a water treatment service for a recommendation.
RO water. This machine can be supplied with Reverse Osmosis water, but the water conductivity must
be no less than 10 microSiemens/cm.
Potential for Airborne Contamination
Installing an ice machine near a source of yeast or similar material can result in the need for more
frequent sanitation cleanings due to the tendency of these materials to contaminate the machine. Most
water filters remove chlorine from the water supply to the machine which contributes to this situation.
Testing has shown that using a filter that does not remove chlorine, such as the Scotsman Aqua Patrol,
will greatly improve this situation, while the ice making process itself will remove the chlorine from the
ice, resulting in no taste or odor impact. Additionally, devices intended to enhance ice machine
sanitation, such as the Scotsman Aqua Bullet, can be placed in the machine to keep it cleaner between
manual cleanings.
Water purge
Cube ice machines use more water than what ends up in the bin as ice. While most water is used during
ice making, a portion is designed to be drained out every cycle to reduce the amount of hard water scale
in the machine. That’s known as water purge, and an effective purge can increase the time between
needed water system cleaning.
In addition, this product has the capability to automatically vary the amount of water purged based on the
purity of the water supplied to it. The water purge rate can also be set manually. Adjustments of purge
due to local water conditions are not covered by warranty.
August 2011
Page 4
CB0522 through CB1030
PLAN VIEW
22" PRODIGY
24.00 REF.
61
22.00 REF.
55.9
2.00
5.1
2.00
5.1
19.05
48.4
3.25
8.3
10.25
26
7.00
17.8
ICE DROP OPENING
ULTRASONIC
BIN LEVEL
SENSOR
(OPTIONAL)
LEFT SIDE VIEW
24.00
61
LOUVER AND
REMOVABLE FILTER
AC UNITS ONLY
AIR COOLED
BACK VIEW
1.43
3.6
1.62
4.1
3.04
7.7
10.79
27.4
14.56
37
1.60
4.1
3/8" FPT
WATER
INLET
3/4" FPT
DRAIN
.88" DIA
ELECTRICAL
ACCESS
Air Cooled User Manual
CB0522 Cabinet Layout
Note: Top number is centimeters, bottom number is inches.
CB0522 Air Cooled Side View
Top View
August 2011
Page 5
CB0522 Air Cooled Back View
AIR COOLED
BACK VIEW
3.06
7.8
10.81
27.5
14.59
37
1.48
3.7
1.73
4.4
1.70
4.3
3/4" FPT
DRAIN
3/8" FPT
WATER
INLET
.88" DIA
ELECTRICAL
ACCESS
LEFT SIDE VIEW
24.00
61
LOUVER AND
REMOVABLE FILTER
AC UNITS ONLY
CB0522 through CB1030
PLAN VIEW
24.00 REF.
61
30.00 REF.
76.2
2.00
5.1
2.00
5.1
19.05
48.4
3.25
8.3
10.25
26
7.00
17.8
ICE DROP OPENING
ULTRASONIC
BIN LEVEL
SENSOR
(OPTIONAL)
LEFT SIDE VIEW
24.00
61
LOUVER AND
REMOVABLE FILTER
AC UNITS ONLY
Air Cooled User Manual
CB0330, CB0530, CB0630, CB0830 and CB1030 Cabinet Layout
CB0330, CB0530, CB0630 AC Back View
Top View - All
Note: Top number is centimeters, bottom number is inches.
August 2011
CB0330, CB0530, CB0630 Air Cooled Side View
CB0830, CB1030 Air Cooled Side View
Page 6
CB0522 through CB1030
Air Cooled User Manual
Panel Removal
1. Locate and loosen the two screws at the front
edge of the top panel.
2. Pull the front panel out at the top until it clears
the top panel.
3. Lift the front panel up and off the machine.
4. Remove two screws at the front of the top
panel. Lift up the front of the top panel, push
the top panel back an inch, then lift to
remove.
1. Remove
Screws
6
4
2
Dataplate
Location
5. Locate and loosen the screw holding each
side panel to the base. Left side panel also
has a screw holding it to the control box.
6. Pull the side panel forward to release it from
the back panel.
This manual covers several models. The model
number on the product is located in two places, on
the back dataplate and on the model and serial
number tag, located behind the front panel. See the
illustration for the dataplate and serial tag locations.
Write the model and serial number of this product
here:
________________________________________
Write the day, month and year of initial start up
here:
________________________________________
Switch Bezel
Serial
Plate
3
Dataplate Location and Panel Removal
Uncrate and Set Up
Begin with unpacking the ice storage bin. Remove
the carton, and using part of the carton as a
cushion, tip the bin on its back to remove the skid
and attach the legs or casters.
Return the bin to an upright position. Check the bin
top gasket for gaps and tears, fill any in with food
grade sealant prior to placing the ice machine on
the bin.
Install the bin top adapter or ice dispenser adapter,
if one is required for the application.
6
5. Remove
Screws
All models ship with the On and Off switches front
accessible. If desired, the On and Off switches can
be covered up to prevent unauthorized use by
changing the bezel in the front panel’s trim strip. A
cover-up bezel ships loose with the machine.
To change bezels: Remove the front panel, and
refer to the instruction label on the inside of the
front panel. Push snaps of standard bezel in and
pull the bezel out of the front panel trim strip.
Locate other bezel. Push into the trim strip from the
front until it snaps into place. Return the front panel
to its original position and secure it to the cabinet.
August 2006
Page 7
If the ice machine has not been unpacked, do so
now. Remove the carton from the skid. Lift the ice
machine off the skid directly onto the bin.
Note: The machine is heavy! Use a mechanical
hoist if necessary.
Secure the ice machine to the bin with the
hardware provided (two metal straps and 4 bolts).
Place the bin and ice machine in the selected
location and level it by adjusting the bin leg
levelers.
CB0522 through CB1030
Water Fitting
Air Cooled User Manual
Plumbing Requirements
All models require connection to cold, potable
water. A hand actuated valve within site of the
machine is required. There is a single 3/8” FPT
inlet water connection; a 3/8” FPT to 3/8” male flare
adapter is supplied with the machine and can be
used if desired.
Inlet Water
Connection
Water Filters
If connecting to water filtration, filter only the water
to the reservoir, not to the condenser. Install a new
cartridge if the filters were used with a prior
machine.
Drain Tubing:
Use rigid drain tubes and route them separately –
do not Tee into the bin’s drain.
Vent the reservoir drain. A vertical vent at the back
of the drain, extended about 8 - 10" will allow the
gravity drain to empty and also keep any surges
during draining from discharging water out the vent.
Horizontal runs of drain tubing need a ¼” fall per
foot of run for proper draining.
Follow all applicable codes.
Water
Supply
All models require drain tubing to be attached to
the ¾” FPT drain fitting in the back of the cabinet.
Install new tubing when replacing a prior ice
machine, as the tubing will have been sized for the
old model and might not be correct for this one.
1. Connect water supply to water inlet fittings.
3/8" OD tubing is recommended.
Note: This NSF listed model has a 1" anti-back flow
air gap between the water inlet tube end and the
highest possible reservoir water level, no back flow
device is required for the potable water inlet.
2. Connect drain tubing to drain fittings.
3. Route the drain tubing to building drain. Follow
local codes for air gap.
Potable
Water
Connection
Drain Vent
Reservoir
Drain
Connection
Bin Drain
Connection
Floor Drain
Plumbing Connections
August 2011
Page 8
CB0522 through CB1030
Ground Wire
Connection
Install
Strain
Relief
Power
Supply
Wires
Junction
Box
Cover
Air Cooled User Manual
Electrical
The machine is not supplied with a power cord, one
must either be field installed or the machine
hard-wired.
The dataplate on the back of the cabinet details the
power requirements, including voltage, phase,
minimum circuit ampacity and maximum fuse size.
HACR type circuit breakers may be used in place
of fuses. Extension cords are not permitted. Use of
a licensed electrician is recommended.
Electrical connections are made inside the junction
box in the back panel of the ice machine.
1. Remove the junction box cover and route the
power cord through the access hole and
properly attach the power supply wires to the
leads in the junction box.
2. Install a field supplied strain relief per code.
Attach a ground wire to the ground connection
in the junction box.
3. Check voltage when complete.
4. Return the junction box cover to its original
position and secure with the original screws.
The electrical disconnect switch with fuse
protection must be a two pole type with a minimum
of 3 mm between open contacts.
Follow all applicable local, state and national
codes.
Electrical Connections, Back of Unit
August 2006
Page 9
CB0522 through CB1030
Air Cooled User Manual
Final Check List
After connections,
1. Wash out the bin. If desired, the interior of the
bin could be sanitized.
2. Locate the ice scoop (if supplied) and have it
available for use when needed.
Final Check List:
1. Is the unit located indoors in a controlled
environment?
2. Is the unit located where it can receive
adequate cooling air?
3. Has the correct electrical power been supplied
to the machine?
4. Have all the water supply connections been
made?
5. Have all the drain connections been made?
6. Has the unit been leveled?
7. Have all unpacking materials and tape been
removed?
8. Is the correct switch bezel installed in the trim
strip?
9. Is the water pressure adequate?
10. Have the drain connections been checked for
leaks?
11. Has the bin interior been wiped clean or
sanitized?
12. Have any water filter cartridges been replaced?
13. Have all required kits and adapters been
properly installed?
August 2011
Page 10
CB0522 through CB1030
Air Cooled User Manual
Initial Start Up
1. Remove front panel. Check machine for any
packing or wires rubbing moving parts. Note
location of control board in upper left corner of
the machine’s front.
2. Switch on the electrical power to the machine.
Observe that some of the control’s indicator
lights glow and its display shows O.
3. Open the water supply valve.
4. Push and release the ON button. The code
display will begin to blink F.
The purge valve opens, the water pump starts and
the inlet water valve opens to add water to the
reservoir. In a few seconds the purge valve closes
and the water pump stops. Water will flow into the
machine until the reservoir is full. The hot gas valve
and harvest assist device will activate, then the
compressor and water pump will start. The fan
motor(s) will begin to turn a few moments after the
compressor starts. The display will show a
continuous F. Five seconds later the hot gas valve
will close and the harvest assist device will return
to its standby position. Warm air will be discharged
from the back.
5. Observe the Ready for Harvest indicator light.
It may blink early in the cycle, that is normal.
The control will ignore that signal for the first 6
minutes of freeze.
continues until the ice is released as a unit and
forces the curtain to open. When the curtain opens
it signals the controller which returns the unit to a
freeze cycle.
8. Check the ice harvested for proper bridge
thickness. The ice bridge is factory set at 1/8
inch. If needed, adjust bridge thickness. Do
NOT make it too thin.
9. Return the front panel to its normal position
and secure it to the machine.
10. Instruct the user in the operation of the
machine and its maintenance requirements.
11. Fill out and mail the warranty registration form.
Typical Ice Making Cycle Times (minutes).
Listed times are for clean machines in proper
installations. Cycle length at startup will be longer
until the system stabilizes.
o
F air /
Model
CB0522A 11-13 16-18
CB0330A 9-11 12-14
CB0530A 12-14 16-18
CB0630A 9-11 11-13
70
50
o
F. water
90
70
o
o
F. air /
F. water
6. During the Freeze cycle move the curtain and
observe that the SW1 or SW2 light on the
control board blinks On when the curtain
moves away from the evaporator and Off when
returned to its normal position.
Note: Moving the curtain during the Freeze cycle
has no affect on control function, but will cause
water to flow into the cube chute.
7. When enough ice has frozen, the Ready for
Harvest indicator light will be on steady. After
it’s been on steady for a few seconds Harvest
will begin.
The display shows an H. The hot gas valve opens,
the air cooled fan motor(s) shut off and the harvest
assist mechanism is activated. The purge valve
opens to drain some water, when it does the inlet
water valve opens to refill the reservoir. After a few
seconds the purge valve closes but the inlet water
valve continues to fill the reservoir. Harvest
CB0830A 10-12 13-15
CB1030A 9-11 11-13
August 2011
Page 11
CB0522 through CB1030
Air Cooled User Manual
Adjustments
Bridge Thickness - For the Service Tech Only
1. Push and hold Off till the machine stops.
2. Remove evaporator cover.
3. Remove curtain.
4. Use a hex wrench and rotate the bridge
thickness adjustment screw in 1/8 turn
increments CW to increase bridge thickness.
Rotate CCW to decrease bridge thickness.
1/8-3/16"
bridge
Caution: Do not make the bridge too thin or the
machine will not harvest properly. Bridge thickness
adjustments are not covered by warranty.
5. Return curtain and evaporator cover to their
normal positions.
6. Push and release the On button. Check next
harvest of ice. Repeat steps 1-6 if needed.
Water Purge Setting
The water purge is factory set to the automatic
position, suitable for most water conditions. The
setting can be changed to one of 5 manual settings
or left on automatic.
Purge
setting
Water
Type
1 - Minimum
RO water or
equivalent
2Moderate
Low TDS
non-RO
water
3 - Standard 4 - Heavy 5 - Maximum A - Automatic
Use for
typical water
Too Big
Just Right
Too Small
Ice Bridge Thickness Measurement
Adjustment
Screw
Bridge Thickness Adjustment Mechanism
Any with
High TDS
water
Very High TDS
water
conductivity not less
than 10
microSiemens/cm
To set:
1. Switch the machine OFF by holding the Off
button in until a number or the letter A shows
on the display.
2. Press and release the On button repeatedly
until the number on the display corresponds to
the desired setting.
3. Press and release the Off switch again to
return to the normal control state.
August 2011
Page 12
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