Scotsman C1448 Prodigy Plus, C1848 Prodigy Plus, C2148 Prodigy Plus User Manual

Installation and User’s Manual
Models C1448R, C1848R, C2148R
C1448, C1848, C2148 Remote Condenser Models - User Manual
Introduction
The design of this modular remote cuber is the result of years of experience with remote ice machine refrigeration systems. Standard features of this product include front accessible on-off switches, always-visible indicator lights, mechanical assist ice
harvest for extra efciency, automatically adjusting
water purge and a control system that optimizes system operation.
This installation and user manual is divided into three sections: Installation, Use and Operation and Maintenance.
Contents
Installation: Product Specications ................................................... Page 2
Model Number Description ......................................................... Page 3
Product Description and Electrical Requirements ........................................ Page 4
Condenser and Machine Layouts .................................................... Page 5
Water .......................................................................... Page 6
The Installation section provides the trade person with the information needed to properly install and start up this ice system. The Use and Operation section provides the user with the information needed to use the machine. The Maintenance section contains the instructions and schedules for the sanitation and cleaning of the machine.
Panel Removal .................................................................. Page 7
Remote Condenser Location ........................................................ Page 8
For The Installer: Remote Condenser ................................................. Page 9
Precharged Line Routing ........................................................... Page 10
Coupling Instructions .............................................................. Page 11
Plumbing Requirements ........................................................... Page 12
Drains ......................................................................... Page 13
Electrical ....................................................................... Page 14
Final Check List: ................................................................. Page 15
Initial Start Up ................................................................... Page 16
Adjustments ..................................................................... Page 17
Use and Operation ............................................................... Page 18
Switches ....................................................................... Page 19
Options and Other Information ...................................................... Page 20
Cleaning, Sanitation and Maintenance ................................................ Page 21
Remote condenser ............................................................... Page 23
What to do before calling for service .................................................. Page 24
November 2006
Page 1
C1448, C1848, C2148 Remote Condenser Models - User Manual
Installation: Product Specications
Location Limitations
This ice system is made up of three parts, the ice making machine, or head; the remote condenser; and the interconnecting tubing. The ice making machine must be installed indoors, in a controlled environment. Space must be provided near the machine for service access. The remote condenser may be installed above or below the ice machine, per the limits stated later in this manual. The remote condenser may be installed outdoors within the temperature limits listed below. The interconnecting tubing must be installed per the directions stated in this manual, and the amount of tubing exposed to uncontrolled temperatures must be minimized.
Space Limitations
Although the machine will function with no clearance to the top and sides, some space must be allowed for service access. Building the machine in with no access will cause higher service cost, in many cases this extra cost may not be covered by warranty.
The warranty statement for this product is provided separately from this manual. Refer to it for applicable coverage. In general warranty covers defects in material and workmanship. It does not cover maintenance, corrections to installations, or situations when the ice machine is operated in circumstances that exceed the limitations printed above.
Product Information
The machine is a specialized version of a modular cuber. A modular cuber does not include any ice storage, it is designed to be placed onto an ice storage bin. Many installations only require the matching bin, but some may need an adapter to be placed between the ice machine and the bin. Additionally, the machine must be connected to the correct remote condenser and use the correct pre­charged tubing. The machine is supplied with a full
refrigerant charge, eld charging is not required.
This product cannot be stacked. See the chart for application information.
Environmental Limitations, ice machine:
Minimum Maximum Air temperature 50oF. 100oF. Water
temperature Water pressure 20 psi 80 psi
Remote condenser
Air temperature -20oF. 120oF.
Power Supply
208-230 volt model
Warranty Information
40oF. 100oF.
Minimum Maximum
Minimum Maximum
198 volts 253 volts
November 2006
Page 2
C1448, C1848, C2148 Remote Condenser Models - User Manual
Model Number Description
Example
C1448SR-32B
C=cuber
14=nominal capacity in 100s of pounds
48=nominal width of cabinet in inches
S=cube size, S=small or half dice,
M=medium or full dice
R=condenser type. R=Remote
32=Electrical code. -32=208-230/60/1, -3= 208-
230/60/3
B=series revision code. B=2nd series.
Note: In some areas of this manual model numbers
may include only the rst ve characters of the model
number, meaning that cube size, condenser type and voltage differences are not critical to the information listed there.
Other bins and applications:
Note the drop zone and optional ultrasonic sensor locations in the illustrations.
Scotsman ice systems are designed and manufactured with the highest regard for safety and performance. They meet or exceed the standards of UL and NSF.
Scotsman assumes no liability of responsibility of any kind for products manufactured by Scotsman that have been altered in any way, including the use
of any part and/or other components not specically
approved by Scotsman.
Scotsman reserves the right to make design changes
and/or improvements at any time. Specications and design are subject to change without notice.
Options:
There are several options available for eld
installation. They include:
• Vari-Smart Adjustable ice level system
• Smart-Board Advanced feature control
Some installations require bin or dispenser adapters. See the table below.
Standard bin applications – Adapter information
Model BH900* or B948 BH1100,
BH1300 or BH1600
C1448, C1848 or C2148
Direct t, no
adapter needed
Adapter panels included with bin, no adapter needed*
If stainless steel Kbafe3 has been installed, remove it and replace with the original plastic bafe.
December 2011
November 2006
Page 3
C1448, C1848, C2148 Remote Condenser Models - User Manual
Product Description and Electrical Requirements
Dimensions w” x d” x h”
Model Electrical Use con-
denser
Minimum Circuit Am-
Maximum Fuse* Size
pacity 48 x 24 x 29 C1448SR-32 208-230/60/1 ERC311-32 17.0 30 20 same C1448SR-3 208-230/60/3 ERC311-32 12.9 30 15 same C1848SR-32 208-230/60/1 ERC611-32 24.8 30 30 same C1848SR-3 208-230/60/3 ERC611-32 15.8 30 20 same C2148SR-32 208-230/60/1 ERC611-32 33.9 50 40 same C2148SR-3 208-230/60/3 ERC611-32 21.5 30 30
*Or HACR circuit breakers.
Table notes: Medium cube models have the same electrical characteristics as Small. Series revision code omitted. All the listed condensers include a headmaster valve.
Ratings include the remote condenser motor, as it is designed to be powered by the ice machine. If connecting remote condenser independently of the ice machine, use the information on the condenser's dataplate for fuse and wire sizes.
Scotsman Engineering approval for warranty coverage to be in effect.
Precharged tubing kits:
The ice making head’s and the remote condenser’s refrigeration circuits must be connected. They are designed to be connected using precharged refrigerant tubing, supplied in kits of liquid and discharge tubes. Several lengths are available, order
the one that just exceeds the length needed for the
site.
Suggested Fuse* Size
Central Condenser (Rack) Coils
The ice machine may be connected to a central condenser coil. The requirements are:
• Coil – not previously used with mineral oil system. Virgin coil preferred.
• Correct size (internal volume) and capacity (BTUH).
• Includes a headmaster valve for discharge pressure
control. Headmaster kit available for certain MAC condensers, kit number is RCKCME6GX.
• Fan motor on all the time or controlled to be on
whenever the ice machine is operating.
• U.L. listed for the ice machine
• Non-Scotsman condensers must have prior
10’ 20’ 40’ 75’
C1448, C1848, C2148
No additional refrigerant is required.
RTE10 RTE25 RTE40 RTE75
January 2009
November 2006
Page 4
C1448, C1848, C2148
.88 DIA. ELECTRICAL
74.1 cm
Remote Condenser Models - User Manual Condenser and Machine Layouts
3/8" FPT WATER INLET
45.7
18.00
.562 DIA. MOUNTING
HOLES (4)
.88" DIA ELECTRICAL ACCESS (2)
REMOTE CONDENSER LIQUID LINE 3/8 MALE CPLG.
Cond. Fins
15-0782-01
CAN CAUSE INJURY OR DEATH:DISCONNECT ALL REMOTE ELECTRICPOWER SUPPLIES BEFORE SERVICING.
RISK OF ELECTRIC SHOCK^M
WARNING
23.54 in
59.7 cm
29.15 in
74.0 cm
61.5
24.20
2.75
35.72 in
90.7 cm
2.84 in
7.2 cm
30.2
11.87
38.47 in
97.7 cm
21.2
8.33
INLET
DISCHARGE LINE 1/2" MALE CPLG.
32.32 in
82.1 cm
28.07 in
71.2 cm
62.9
24.76
61.1
24.06
24.71 in
62.7 cm
7.60 in
19.3 cm
REMOTE CONDENSER DISCHARGE LINE 1/2 MALE CPLG.
15.5
6.11
52.3
20.59
11.50 in
29.2 cm
14.56 in
36.9 cm
29.50 in
74.9 cm
27.56 in
70.0 cm
29.19 in
MINIMUM BIN
TOP OPENING
57.8
22.75
.65 in
1.7 cm
24.5
9.63
LIQUID LINE 3/8" MALE CPLG.
AIR FLOW
22.9
9.00
5.1
2.00
117.3
46.17
7.5
2.96
REMOTE COOLED
BACK VIEW
1.57 REFRIGERATION
AND ELECTRICAL CHASE
61
24.00
LEFT SIDE VIEW
3/4" FPT DRAIN
63.3
24.93
73.7
29.00
2.3 .92
46.5
18.30
48.00 REF.
PLAN VIEW
124.2
48.89
121.9
48.00
FRONT VIEW
ICE DROP OPENING
24.00 REF.
November 2006
Page 5
C1448, C1848, C2148 Remote Condenser Models - User Manual
Water
The quality of the water supplied to the ice machine will have an impact on the time between cleanings and ultimately on the life of the product. There are two ways water can contain impurities: in suspension
or in solution. Suspended solids can be ltered out. In solution or dissolved solids cannot be ltered, they
must be diluted or treated.
Scotsman lters:
A triple head lter is recommended. Either the Scotsman SSM3 taste and odor lter system, or the
ADS-AP3 AquaPatrol system.
Water lters are recommended to remove suspended solids. Some lters have treatment in them for
suspended solids. Check with a water treatment service for a recommendation.
RO water. This machine can be supplied with Reverse Osmosis water, but the water conductivity must be no less than 10 microSiemens/cm.
Potential for Airborne Contamination
Water Purge
Cube ice machines use more water than what ends up in the bin as ice. While most water is used during ice making, a portion is designed to be drained out every cycle to reduce the amount of hard water scale in the machine. That’s known as water purge, and an effective purge can increase the time between needed water system cleaning.
In addition, this product is designed to automatically vary the amount of water purged based on the purity of the water supplied to it. The water purge rate can
also be set manually. Adjustments of purge due to
local water conditions are not covered by warranty.
Installing an ice machine near a source of yeast or similar material can result in the need for more frequent sanitation cleanings due to the tendency of these materials to contaminate the machine.
Most water lters remove chlorine from the water
supply to the machine which contributes to this
situation. Testing has shown that using a lter that
does not remove chlorine, such as the Scotsman Aqua Patrol, will greatly improve this situation, while the ice making process itself will remove the chlorine from the ice, resulting in no taste or odor impact. Additionally, devices intended to enhance ice machine sanitation, such as the Scotsman Aqua Bullet, can be placed in the machine to keep it cleaner between manual cleanings.
November 2006
Page 6
C1448, C1848, C2148 Remote Condenser Models - User Manual
Panel Removal
1. Locate and loosen the two screws at the front edge of the top panel.
2. Pull the front panel out at the top until it clears the top panel.
3. Lift the front panel up and off the machine.
4. Remove two screws from the front edge of the top panel.
5. Lift up the front of the top panel, push it back an inch, then lift to remove.
6. Locate and loosen the screw holding each side panel to the base.
7. Pull the side panel forward to release it from the back panel.
This manual covers several models of remote cubers. The model number on the ice machine can be found either on the dataplate, which is on the back panel, or the serial number tag, which is behind the front panel. See the illustration for the locations of the dataplate and the serial number tag.
The remote condenser has a separate model and serial number. Its model and serial number is on the dataplate on the condenser near the quick connect
ttings.
Write the model and serial number of the ice machine here:
Write the model and serial number of the remote condenser here:
Write the model and serial number of the ice storage bin here:
Write the day of initial start up here: That day starts the warranty period.
Uncrate and Set Up
5
6
1
Panel Removal
Check the bin top gasket for tears or gaps. If recycling an older bin, replace the gasket or repair with food grade sealant prior to placing the ice machine on the bin.
Install the bin top adapter, if one is required for the application.
If the ice machine has not been unpacked, do so now. Remove the carton from the skid. Cut away any shipping strapping. Lift the ice machine off the skid directly onto the bin.
Note: The machine is heavy. Use a mechanical lift if necessary.
Secure the ice machine to the bin with the hardware
provided (two metal straps and four bolts).
Begin with the ice storage bin. Remove the carton, and, using part of the carton as a cushion, tip the bin on its back to remove the skid. Attach the supplied legs or optional casters. Return the bin to a normal, upright position.
November 2006
Page 7
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