Scotsman C0522 Prodigy Plus, C0530 Prodigy Plus, C0630 Prodigy Plus, C0830 Prodigy Plus, C1030 Prodigy Plus User Manual

Installation and User’s Manual for Remote Condenser Modular Cuber

Models: C0522, C0530, C0630, C0830 and C1030

C0522 through C1030 Remote Condenser Models - User Manual

Introduction

The design of this modular remote cuber is the result of years of experience with remote ice machine refrigeration systems. Standard features of this product include front accessible on-off switches, always-visible indicator lights, mechanical assist ice

harvest for extra efciency, automatically adjusting

water purge and a control system that optimizes system operation.

This installation and user manual is divided into three sections: Installation, Use and Operation and Maintenance.

Contents

Installation: Product Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Model Number Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

C0522 Cabinet Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

C0530, C0630, C0830 and C1030 Cabinet Dimensions . . . . . . . . . . . . . . . . . . . . . . . 5

Product Description and Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

The Installation section provides the trade person with the information needed to properly install and start up this ice system. The Use and Operation section provides the user with the information needed to use the machine. The Maintenance section contains the instructions and schedules for

the sanitation and cleaning of the machine.

Panel Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Remote Condenser Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

For The Installer: Remote Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Precharged Line Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Coupling Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Plumbing Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Final Check List: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Initial Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Use and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Control Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Options and Other Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Cleaning, Sanitation and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Remote condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

What to do before calling for service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

January 2014

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C0522 through C1030 Remote Condenser Models - User Manual

Installation: Product Specications

Location Limitations

This ice system is made up of three parts, the ice making machine, or head; the remote condenser; and the interconnecting tubing. The ice making machine must be installed indoors, in a controlled environment. Space must be provided near the machine for service access. The remote condenser may be installed above or below the ice machine, per the limits stated later in this manual. The remote condenser may be installed outdoors within the temperature limits listed below. The interconnecting tubing must be installed per the directions stated in this manual, and the amount of tubing exposed to uncontrolled temperatures must be minimized.

Space Limitations

Although the machine will function with no clearance to the top and sides, some space must be allowed for service access. Building the machine in with no access will cause higher service cost, in many cases this extra cost may not be covered by warranty.

Environmental Limitations, ice machine:

Minimum Maximum Air temperature 50oF. 100oF. Water

temperature Water Pressure 20 psi 80 psi

40oF. 100oF.

Warranty Information

The warranty statement for this product is provided separately from this manual. Refer to it for applicable coverage. In general warranty covers defects in material and workmanship. It does not cover maintenance, corrections to installations, or situations when the ice machine is operated in circumstances that exceed the limitations printed above.

Product Information

The machine is a specialized version of a modular cuber. A modular cuber does not include any ice storage, it is designed to be placed onto an ice storage bin or ice dispenser. Many installations only require the matching bin, but some will need an adapter to be placed between the ice machine and the bin or dispenser. Additionally, the machine must be connected to the correct remote condenser and use the correct pre-charged tubing.

The machine is supplied with a full refrigerant charge,

eld charging is not required.

This product cannot be stacked. See the chart for application information.

Environmental Limitations, remote condenser

Minimum Maximum Air temperature -20oF. 120oF.

Power Supply

Minimum Maximum 115 volt model 104 volts 126 volts 208-230 volt

model

198 volts 253 volts

January 2014

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C0522 through C1030 Remote Condenser Models - User Manual

Model Number Description

Example

• C0630SR-32B

• C=cuber

• 06=nominal capacity in 100s of pounds

• 30=nominal width of cabinet in inches

• S=cube size, S=small or half dice, M=medium or

full dice

• R=condenser type. R=Remote

• -32=Electrical code. -32=208-230/60/1, -3= 208-

230/60/3

• B=series revision code. B=2nd series.

Note: In some areas of this manual model numbers

may include only the rst ve characters of the model

number, meaning that cube size, condenser type and voltage differences are not critical to the information listed there.

Options:

There are several options available for eld

installation. They include:

• KVS - Vari-Smart Adjustable ice level system

Hotel Dispensers

Although an unlikely use for a remote cuber, the HD22 and HD30 can be used without an adapter:

HD22 – use with C0522R

HD30 – use with C0530R

Ice and Beverage Dispensers - Adapter Information

Model ID150 ID200 or ID250 C0522 KBT42 KBT43 C0530, C0630,

C0830, C1030

Other bins and applications:

Note the drop zone and optional ultrasonic sensor locations in the illustrations.

Scotsman ice systems are designed and manufactured with the highest regard for safety and performance. They meet or exceed the standards of UL and NSF.

Does not t KBT44

• KSB - SmartBoard Advanced feature board

Some installations require bin or dispenser adapters. See the table below.

Standard bin applications – Adapter information

Model B222 or

B322

C0522 Direct t KBT27 Not

C0530, C0630, C0830, C1030

Does not

t

B530P, B330P, B530S

Direct t KBT28 KBT22

B842S B948S

Not

available

Scotsman assumes no liability of responsibility of any kind for products manufactured by Scotsman that have been altered in any way, including the use

of any part and/or other components not specically

approved by Scotsman.

Scotsman reserves the right to make design changes and/or improvements at any time.

Specications and design are subject to change

without notice.

January 2014

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C0522 through C1030

Remote Condenser Models - User Manual

C0522 Cabinet Dimensions

24.00

LEFT SIDE VIEW

C0522 Side View

REMOTE CONDENSER DISCHARGE LINE 1/2 MALE CPLG.

REMOTE CONDENSER LIQUID LINE 3/8 MALE CPLG.

50.1

19.71

48.3

19.00

REMOTE COOLED

BACK VIEW

28.2

11.12

19.2

7.58

3/8" FPT WATER INLET

4.3

1.69

3.6

1.43

C0522 Back View

5.1

2.02

.88" DIA ELECTRICAL ACCESS (2)

27.4

10.79

7.7

3.04

3/4" FPT DRAIN

15.5

6.11

14.56

17.8

7.00

ULTRASONIC BIN LEVEL SENSOR (OPTIONAL)

55.9

22.00 REF.

10.25

ICE DROP OPENING

8.3

3.25

5.1

2.00

48.4

19.05

5.1

2.00

24.00 REF.

PLAN VIEW

22" PRODIGY

Top View

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C0522 through C1030

18.76

Remote Condenser Models - User Manual

C0530, C0630, C0830 and C1030 Cabinet Dimensions

REMOTE CONDENSER LIQUID LINE

62.9

24.76

3/8 MALE CPLG.

61.1

24.06

REMOTE CONDENSER LIQUID LINE 3/8 MALE CPLG.

47.6

18.11

REMOTE CONDENSER DISCHARGE LINE 1/2 MALE CPLG.

18.11 37

14.57

3/8" FPT WATER INLET

5.3

2.07

10.82

15.5

6.11

14.59

.88" DIA ELECTRICAL ACCESS (2)

REMOTE CONDENSER DISCHARGE LINE 1/2 MALE CPLG.

44.1

17.35

35.1

13.81

5.6

2.20

34.2

13.47

15.5

6.11

52.3

20.59

.88" DIA ELECTRICAL ACCESS (2)

6.7

2.62

3.8

REMOTE COOLED

BACK VIEW

1.48

C0530, C0630 Side View

17.8

7.00

7.8

3.07

3/4" FPT DRAIN

ULTRASONIC BIN LEVEL SENSOR (OPTIONAL)

3/8" FPT WATER INLET

REMOTE COOLED

BACK VIEW

5.3

2.10

3.8

1.48

7.8

3.07

3/4" FPT DRAIN

C0830, C1030 Back View

10.25

8.3

3.25

5.1

2.00

48.4

19.05

ICE DROP OPENING

5.1

2.00

24.00 REF.

76.2

30.00 REF.

PLAN VIEW

Top View

Note: Top number is centimeters, bottom number is inches.

January 2014

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C0522 through C1030 Remote Condenser Models - User Manual

Product Description and Electrical Requirements

Dimensions w” x d” x h”

22.75** x 24 x 23 C0522SR-1 A or B 115/60/1 ERC111-1 14.9 15

30.75** x 24 x 23 C0530SR-1 A or B 115/60/1 ERC111-1 14.9 15 same C0530SR-1 C 115/60/1 ERC111-1 16.2 20 same C0630SR-32 A or B 208-230/60/1 ERC311-32 18 20

30.75** x 24 x 29 C0830SR-32 A or B 208-230/60/1 ERC311-32 10 15 same C0830SR-3 A or B 208-230/60/3 ERC311-32 8.2 15 same C1030SR-32 A or B 208-230/60/1 ERC311-32 15.6 20 same C1030SR-3 A or B 208-230/60/3 ERC311-32 10.8 15

*Or HACR circuit breakers.

** Maximum width at top panel.

Ratings include the remote condenser motor, as it is designed to be powered by the ice machine. If connecting remote condenser independently of the ice machine, use the information on the condenser's dataplate for fuse and wire sizes.

Model Series Electrical Use

condenser

Precharged tubing kits:

The ice making head’s and the remote condenser’s refrigeration circuits must be connected. They are designed to be connected using precharged refrigerant tubing, supplied in kits of liquid and discharge tubes. Several lengths are available, order

the one that just exceeds the length needed for the

site.

Minimum Circuit Ampacity

Maximum Fuse Size*

Table notes: Medium cube models have the same electrical characteristics as Small. Series revision code omitted. All the listed condensers include a headmaster valve.

Central Condenser Coils

The ice machine may be connected to a central condenser coil. The requirements are:

• Coil – not previously used with mineral oil system. Virgin coil preferred.

• Correct size (internal volume) and capacity

(BTUH).

• Includes a headmaster valve for discharge pressure control. Headmaster kit available for certain MAC condensers, kit number is

RCKCME6GX.

• Fan motor on all the time or controlled to be on

whenever the ice machine is operating.

• Non-Scotsman condensers must have prior Scotsman Engineering approval for warranty coverage to be in effect.

10” 20’ 40’ 75’ RTE10 RTE25 RTE40 RTE75

No additional refrigerant is required.

Note: Refrigerant charge is supplied with the ice machine.

January 2014

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C0522 through C1030 Remote Condenser Models - User Manual

Water

The quality of the water supplied to the ice machine will have an impact on the time between cleanings and ultimately on the life of the product. Water can contain impurities either in suspension or in solution.

Suspended solids can be ltered out. In solution or dissolved solids cannot be ltered, they must be diluted or treated. Water lters are recommended to remove suspended solids. Some lters have

treatment in them for dissolved solids. Check with a water treatment service for a recommendation.

RO water. This machine can be supplied with Reverse Osmosis water, but the water conductivity must be no

less than 10 microSiemens/cm.

Potential for Airborne Contamination

Installing an ice machine near a source of yeast or similar material can result in the need for more frequent sanitation cleanings due to the tendency of these materials to contaminate the machine.

Most water lters remove chlorine from the water

supply to the machine which contributes to this

situation. Testing has shown that using a lter that

does not remove chlorine, such as the Scotsman Aqua Patrol, will greatly improve this situation, while the ice making process itself will remove the chlorine from the ice, resulting in no taste or odor impact. Additionally, devices intended to enhance ice machine sanitation, such as the Scotsman Aqua Bullet, can be placed in the machine to keep it cleaner between manual cleanings.

Water Purge

Cube ice machines use more water than what ends up in the bin as ice. While most water is used during ice making, a portion is designed to be drained out every cycle to reduce the amount of hard water scale in the machine. That’s known as water purge, and an effective purge can increase the time between needed water system cleaning. In addition, this product is designed to automatically vary the amount of water purged based on the purity of the water supplied to it. The water purge rate can also be set manually.

Adjustments of purge due to local water conditions

are not covered by warranty.

January 2014

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