Scotsman C0530R Installation Manual

Installation and User’s Manual for
Remote Condenser Modular Cuber
Prodigy Plus D Series Models C0530, C0630,
C0830 and C1030
C0530D through C1030D Remote Condenser Models - User Manual
The design of this modular remote cuber is the result of years of experience with remote ice machine refrigeration systems. Standard features of this product include front accessible on-off switches, always-visible indicator lights, mechanical assist ice
harvest for extra efciency, automatically adjusting
water purge and a control system that optimizes system operation.
This installation and user manual is divided into three sections: Installation, Use and Operation and Maintenance.
Contents
Installation: Product Specications
Model Number Description
C0530, C0630, C0830 and C1030 Cabinet Dimensions
Product Description and Electrical Requirements
Water
Panel Removal
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
. . . . . . . . . . . . . . . . . . . . . . . . . . . 5
The Installation section provides the trade person with the information needed to properly install and start up this ice system. The Use and Operation section provides the user with the information needed to use the machine. The Maintenance section contains the instructions and schedules for the sanitation and cleaning of the machine.
. . . . . . . . . . . . . . . . . . . . . . . 4
Remote Condenser Location
For The Installer: Remote Condenser
Precharged Line Routing
Coupling Instructions
Plumbing Requirements
Electrical
Final Check List:
Initial Start Up
Adjustments
Use and Operation
Control Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Cleaning, Sanitation and Maintenance
Remote condenser
What to do before calling for service
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
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December 2014
Page 1
C0530D through C1030D Remote Condenser Models - User Manual
Installation: Product Specications
Location Limitations
This ice system is made up of three parts, the ice making machine, or head; the remote condenser; and the interconnecting tubing. The ice making machine must be installed indoors, in a controlled environment. Space must be provided near the machine for service access. The remote condenser may be installed above or below the ice machine, per the limits stated later in this manual. The remote condenser may be installed outdoors within the temperature limits listed below. The interconnecting tubing must be installed per the directions stated in this manual, and the amount of tubing exposed to uncontrolled temperatures must be minimized.
Space Limitations
Although the machine will function with no clearance to the top and sides, some space must be allowed for service access. Building the machine in with no access will cause higher service cost, in many cases this extra cost may not be covered by warranty.
Environmental Limitations, ice machine:
Minimum Maximum Air temperature 50 Water
o
F. 100oF.
o
40
F. 100oF.
temperature Water Pressure 20 psi 80 psi
Warranty Information
The warranty statement for this product is provided separately from this manual. Refer to it for applicable coverage. In general warranty covers defects in material and workmanship. It does not cover maintenance, corrections to installations, or situations when the ice machine is operated in circumstances that exceed the limitations printed
above.
Product Information
The machine is a specialized version of a modular cuber. A modular cuber does not include any ice storage, it is designed to be placed onto an ice storage bin or ice dispenser. Many installations only require the matching bin, but some will need an adapter to be placed between the ice machine and the bin or dispenser. Additionally, the machine must be connected to the correct remote condenser and use the correct pre-charged tubing.
The machine is supplied with a full refrigerant charge,
eld charging is not required.
This product cannot be stacked. See the chart for application information.
Environmental Limitations, remote condenser
Minimum Maximum Air temperature -20
o
F. 120oF.
Power Supply
Minimum Maximum 115 volt model 104 volts 126 volts 208-230 volt
198 volts 253 volts model
December 2014
Page 2
C0530D through C1030D Remote Condenser Models - User Manual
Model Number Description
Example
C0630SR-32D
C=cuber
06=nominal capacity in 100s of pounds
30=nominal width of cabinet in inches
S=cube size, S=small or half dice, M=medium or
full dice
R=condenser type. R=Remote
-32=Electrical code. -32=208-230/60/1, -3= 208-
230/60/3, -1 = 115/60/1
D=series revision code. D=4th series.
Note: In some areas of this manual model numbers
may include only the rst ve characters of the model
number, meaning that cube size, condenser type and voltage differences are not critical to the information listed there.
Options:
There are several options available for eld
installation. They include:
• KVS - Vari-Smart Adjustable ice level system
• KSB - SmartBoard Advanced feature board
Some installations require bin or dispenser adapters. See the table below.
Standard bin applications – Adapter information
Model B530P,
B330P, B530S
C0530, C0630, C0830, C1030
Direct t KBT28 KBT22
B842S B948S
Hotel Dispenser
Although an unlikely use for a remote cuber, HD30 can be used without an adapter:
HD30 – use with C0530R
Ice and Beverage Dispensers - Adapter Information
Model ID150 ID200 or ID250 C0530, C0630,
C0830, C1030
Other bins and applications:
Note the drop zone and optional ultrasonic sensor locations in the illustrations.
Scotsman ice systems are designed and manufactured with the highest regard for safety and performance. They meet or exceed the standards of UL and NSF.
Scotsman assumes no liability of responsibility of any kind for products manufactured by Scotsman that have been altered in any way, including the use
of any part and/or other components not specically
approved by Scotsman.
Scotsman reserves the right to make design changes and/or improvements at any time.
Specications and design are subject to change
without notice.
Does not t KBT44
December 2014
Page 3
C0530D through C1030D Remote Condenser Models - User Manual
C0530, C0630, C0830 and C1030 Cabinet Dimensions
REMOTE CONDENSER DISCHARGE LINE 1/2 MALE CPLG.
REMOTE CONDENSER LIQUID LINE 3/8 MALE CPLG.
47.6
18.76
46
18.11
18.11
46
37
14.57
3/8" FPT WATER INLET
5.3
2.07 .88" DIA ELECTRICAL ACCESS (2)
15.5
6.11
37
14.59
10.82
58.4
23.01
26
10.25
ULTRASONIC BIN LEVEL SENSOR (OPTIONAL)
17.8
7.00
PLAN VIEW
30.00
REF.
78
30.70
8.3
3.25
5.1
2.00
48.4
19.05
ICE DROP OPENING
24.00
5.1
2.00
REF.
REMOTE CONDENSER DISCHARGE LINE 1/2 MALE CPLG.
REMOTE CONDENSER LIQUID LINE 3/8 MALE CPLG.
62.9
24.76
61.1
24.06
REMOTE COOLED
BACK VIEW
44.1
17.35
6.7
2.62
3.8
1.48
7.8
3.07
3/4" FPT DRAIN
61
24.00
LEFT SIDE VIEW
76.2
30.00
FRONT VIEW
C0530R, C0630R
26
35.1
13.81
2.20
10.25
ULTRASONIC BIN LEVEL SENSOR (OPTIONAL)
17.8
7.00
PLAN VIEW
30.00
REF.
77.99
5.6
34.2
13.47
15.5
6.11
52.3
20.59
.88" DIA ELECTRICAL ACCESS (2)
73.7
29.00
30.70
8.3
3.25
5.1
2.00
48.4
19.05
ICE DROP OPENING
24.00
2.00
5.1
REF.
3/8" FPT WATER INLET
REMOTE COOLED
BACK VIEW
2.10
5.3
3.8
1.48
7.8
3.07
3/4" FPT DRAIN
LEFT SIDE VIEW
C0830R, C1030R
Note: Top number is centimeters, bottom number is inches.
December 2014
Page 4
24.00
61
76.2
30.00
FRONT VIEW
C0530D through C1030D Remote Condenser Models - User Manual
Product Description and Electrical Requirements
Dimensions w” x d” x h”
30.75** x 24 x 23 C0530SR-1 D 115/60/1 ERC111-1 16.2 20 same C0630SR-32 D 208-230/60/1 ERC311-32 18 20
30.75** x 24 x 29 C0830SR-32 D 208-230/60/1 ERC311-32 10 15 same C0830SR-3 D 208-230/60/3 ERC311-32 8.2 15 same C1030SR-32 D 208-230/60/1 ERC311-32 15.6 20 same C1030SR-3 D 208-230/60/3 ERC311-32 10.8 15
*Or HACR circuit breakers.
** Maximum width at top panel.
Ratings include the remote condenser motor, as it is designed to be powered by the ice machine. If connecting remote condenser independently of the ice machine, use the information on the condenser's dataplate for fuse and wire sizes.
Table notes: Medium cube models have the same electrical characteristics as Small. Series revision code omitted. All the listed condensers include a headmaster valve.
Model Series Electrical Use
condenser
Precharged tubing kits:
The ice making head’s and the remote condenser’s refrigeration circuits must be connected. They are designed to be connected using precharged refrigerant tubing, supplied in kits of liquid and discharge tubes. Several lengths are available, order
the one that just exceeds the length needed for the
site.
10” 20’ 40’ 75’ RTE10 RTE25 RTE40 RTE75
No additional refrigerant is required.
Minimum Circuit Ampacity
Maximum Fuse Size*
Central Condenser Coils
The ice machine may be connected to a central condenser coil. The requirements are:
Coil – not previously used with mineral oil system. Virgin coil preferred.
Correct size (internal volume) and capacity
(BTUH).
Includes a headmaster valve for discharge pressure control. Headmaster kit available for certain MAC condensers, kit number is
RCKCME6GX.
Fan motor on all the time or controlled to be on
whenever the ice machine is operating.
Non-Scotsman condensers must have prior Scotsman Engineering approval for warranty coverage to be in effect.
Note: Refrigerant charge is supplied with the ice machine.
December 2014
Page 5
C0530D through C1030D Remote Condenser Models - User Manual
Water
The quality of the water supplied to the ice machine will have an impact on the time between cleanings and ultimately on the life of the product. Water can contain impurities either in suspension or in solution.
Suspended solids can be ltered out. In solution or dissolved solids cannot be ltered, they must be diluted or treated. Water lters are recommended to remove suspended solids. Some lters have
treatment in them for dissolved solids. Check with a water treatment service for a recommendation.
RO water. This machine can be supplied with Reverse Osmosis water, but the water conductivity must be no
less than 10 microSiemens/cm.
Potential for Airborne Contamination
Installing an ice machine near a source of yeast or similar material can result in the need for more frequent sanitation cleanings due to the tendency of these materials to contaminate the machine.
Most water lters remove chlorine from the water
supply to the machine which contributes to this
situation. Testing has shown that using a lter that
does not remove chlorine, such as the Scotsman Aqua Patrol, will greatly improve this situation, while the ice making process itself will remove the chlorine from the ice, resulting in no taste or odor impact. Additionally, devices intended to enhance ice machine sanitation, such as the Scotsman Aqua Bullet, can be placed in the machine to keep it cleaner between manual cleanings.
Water Purge
Cube ice machines use more water than what ends up in the bin as ice. While most water is used during ice making, a portion is designed to be drained out every cycle to reduce the amount of hard water scale in the machine. That’s known as water purge, and an effective purge can increase the time between needed water system cleaning. In addition, this product is designed to automatically vary the amount of water purged based on the purity of the water supplied to it. The water purge rate can also be set manually.
Adjustments of purge due to local water conditions
are not covered by warranty.
December 2014
Page 6
C0530D through C1030D Remote Condenser Models - User Manual
Panel Removal
1. Locate and loosen the two screws at the bottom of the front panel.
2. Pull the front panel out at the bottom and pull it down and off the machine.
3. Remove two screws at the front edge of the top panel, and lift up the top panel until it clears the front of the side panels, then push back 1” and lift it up and off the machine.
4. Locate and loosen the screws holding each side panel to the base.
5. Pull the side panel forward to release it from the back panel.
This manual covers several models of remote cubers. The model number on the ice machine can be found either on the dataplate, which is on the back panel, or the serial number tag, which is behind the front panel. See the illustration for the locations of the dataplate and the serial number tag.
The remote condenser has a separate model and serial number. Its model and serial number is on the dataplate on the condenser near the quick connect
ttings.
Write the model and serial numbers here:
Model Serial Number Ice machine Bin Condenser
5
Dataplate
Location
5
4. Remove Screws
1. Remove Screws
2
3
Dataplate Location and panel Removal
Check the bin top gasket for rips or gaps. If recycling an older bin, replace the gasket or repair with food grade sealant prior to placing the ice machine on the bin.
Install the bin top adapter or ice dispenser adapter, if one is required for the application.
If the ice machine has not been unpacked, do so now. Remove the carton from the skid. Lift the ice machine off the skid directly onto the bin.
Note: The machine is heavy. Use a mechanical lift if necessary.
Write the day of start up here:_______________
Uncrate and Set Up
Begin with the ice storage bin or dispenser. If a bin, remove the carton, and, using part of the carton as a cushion, tip the bin on its back to remove the skid. Attach the supplied legs or optional casters. Return the bin to a normal, upright position.
December 2014
Secure the ice machine to the bin with the hardware provided (two metal straps and four bolts).
Place the bin and ice machine in the selected location and level it using the bin leg levelers.
Remove the white plastic covering the panels.
Page 7
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