Scotsman C0530 PRODIGY PLUS,C0630 PRODIGY PLUS,PRODIGY PLUSC1030,C0830PRODIGY PLUS Installation And User Manual

Installation and User’s Manual for
Remote Condenser Modular Cuber
Prodigy Plus E Series Models C0530, C0630,
C0830 and C1030
C0530E through C1030E Remote Condenser Models - User Manual
Introduction
The design of this modular remote cuber is the result of years of experience with remote ice machine refrigeration systems. Standard features of this product include front accessible on-off switches, always-visible indicator lights, mechanical assist ice
harvest for extra efciency, automatically adjusting
water purge and a control system that optimizes system operation.
This installation and user manual is divided into three sections: Installation, Use and Operation and Maintenance.
Contents
Installation: Product Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Model Number Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
C0530, C0630, C0830 and C1030 Cabinet Dimensions . . . . . . . . . . . . . . . . . . . . . . . 4
Product Description and Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Panel Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
The Installation section provides the trade person with the information needed to properly install and start up this ice system. The Use and Operation section provides the user with the information needed to use the machine. The Maintenance section contains the instructions and schedules for the sanitation and cleaning of the machine.
Remote Condenser Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
For The Installer: Remote Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Line Set Routing and Brazing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Plumbing Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Final Check List: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Initial Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Use and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Control Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Cleaning, Sanitation and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Remote condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
What to do before calling for service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
April, 2016
Page 1
C0530E through C1030E Remote Condenser Models - User Manual
Installation: Product Specications
Location Limitations
This ice system is made up of three parts, the ice making machine, or head; the remote condenser; and the interconnecting tubing. The ice making machine must be installed indoors, in a controlled environment. Space must be provided near the machine for service access. The remote condenser may be installed above or below the ice machine, per the limits stated later in this manual. The remote condenser may be installed outdoors within the temperature limits listed below. The interconnecting tubing must be installed per the directions stated in this manual, and the amount of tubing exposed to uncontrolled temperatures must be minimized.
Space Limitations
Although the machine will function with no clearance to the top and sides, some space must be allowed for service access. Building the machine in with no access will cause higher service cost, in many cases this extra cost may not be covered by warranty.
Environmental Limitations, ice machine:
Minimum Maximum Air temperature 50 Water
o
F. 100oF.
o
40
F. 100oF.
temperature Water Pressure 20 psi 80 psi
Warranty Information
The warranty statement for this product is provided separately from this manual. Refer to it for applicable coverage. In general warranty covers defects in material and workmanship. It does not cover maintenance, corrections to installations, or situations when the ice machine is operated in circumstances that exceed the limitations printed
above.
Product Information
The machine is a specialized version of a modular cuber. A modular cuber does not include any ice storage, it is designed to be placed onto an ice storage bin or ice dispenser. Many installations only require the matching bin, but some will need an adapter to be placed between the ice machine and the bin or dispenser. Additionally, the machine must be connected to the correct remote condenser and use the correct properly sized refrigerant tubing.
The machine is supplied with a full refrigerant charge,
eld charging is not required.
This product cannot be stacked. See the chart for application information.
Environmental Limitations, remote condenser
Minimum Maximum Air temperature -20
o
F. 120oF.
Power Supply
Minimum Maximum 115 volt model 104 volts 126 volts 208-230 volt
198 volts 253 volts model
April, 2016
Page 2
C0530E through C1030E Remote Condenser Models - User Manual
Model Number Description
Example
C0630SR-32E
C=cuber
06=nominal capacity in 100s of pounds
30=nominal width of cabinet in inches
S=cube size, S=small or half dice, M=medium or full dice
R=condenser type. R=Remote
-32=Electrical code. -32=208-230/60/1, -3= 208­230/60/3, -1 = 115/60/1
E=series revision code.
Note: In some areas of this manual model numbers
may include only the rst ve characters of the model
number, meaning that cube size, condenser type and voltage differences are not critical to the information listed there.
Options:
There are several options available for eld
installation. They include:
• KVS - Vari-Smart Adjustable ice level system
• KSB - SmartBoard Advanced feature board
Some installations require bin or dispenser adapters. See the table below.
Standard bin applications – Adapter information
Model B530P,
B842S B948S B330P, B530S
C0530,
Direct t KBT28 KBT22
C0630, C0830, C1030
Hotel Dispenser
Although an unlikely use for a remote cuber, HD30 can be used without an adapter:
HD30 – use with C0530R
Ice and Beverage Dispensers - Adapter Information
Model ID150 ID200 or ID250 C0530, C0630,
Does not t KBT44
C0830, C1030
Other bins and applications:
Note the drop zone and optional ultrasonic sensor locations in the illustrations.
Scotsman ice systems are designed and manufactured with the highest regard for safety and performance. They meet or exceed the standards of UL and NSF.
Scotsman assumes no liability of responsibility of any kind for products manufactured by Scotsman that have been altered in any way, including the use
of any part and/or other components not specically
approved by Scotsman.
Scotsman reserves the right to make design changes and/or improvements at any time.
Specications and design are subject to change
without notice.
April, 2016
Page 3
C0530E through C1030E Remote Condenser Models - User Manual
C0530, C0630, C0830 and C1030 Cabinet Dimensions
REMOTE CONDENSER DISCHARGE LINE 1/2 MALE CPLG.
REMOTE CONDENSER LIQUID LINE 3/8 MALE CPLG.
62.9
24.76
61.1
24.06
3/8" FPT WATER INLET
REMOTE COOLED
BACK VIEW
44.1
17.35
2.10
C0530R, C0630R
26
10.25
ULTRASONIC BIN LEVEL SENSOR (OPTIONAL)
17.8
7.00
PLAN VIEW
30.00
REF.
35.1
13.81
5.3
3.8
1.48
2.20
5.6
34.2
13.47
3/4" FPT DRAIN
3.07
.88" DIA ELECTRICAL ACCESS (2)
15.5
6.11
52.3
20.59
61
7.8
24.00
LEFT SIDE VIEW
73.7
29.00
77.99
30.70
76.2
30.00
FRONT VIEW
8.3
3.25
5.1
2.00
48.4
19.05
ICE DROP OPENING
24.00
2.00
5.1
REF.
C0830R, C1030R
Note: Top number is centimeters, bottom number is inches.
April, 2016
Page 4
C0530E through C1030E Remote Condenser Models - User Manual
Product Description and Electrical Requirements
Dimensions w” x d” x h”
Model Series Electrical Use
condenser
Minimum Circuit Ampacity
30.75** x 24 x 23 C0530SR-1 E 115/60/1 ERC111-1 16.2 20 same C0630SR-32 E 208-230/60/1 ERC311-32 10.8 15
30.75** x 24 x 29 C0830SR-32 E 208-230/60/1 ERC311-32 10 15 same C0830SR-3 E 208-230/60/3 ERC311-32 8.2 15 same C1030SR-32 E 208-230/60/1 ERC311-32 12 15 same C1030SR-3 E 208-230/60/3 ERC311-32 9.6 15
*Or HACR circuit breakers.
** Maximum width at top panel.
Refrigerant tubing kits:
The ice making head’s and the remote condenser’s refrigeration circuits must be connected. They are
Ratings include the remote condenser motor, as it is designed to be powered by the ice machine. If connecting remote condenser independently of the ice machine, use the information on the condenser's
designed to be connected using refrigerant line sets, supplied in kits of liquid and discharge tubes. Several
lengths are available, order the one that just exceeds
the length needed for the site.
dataplate for fuse and wire sizes.
Table notes: Medium cube models have the same electrical characteristics as Small. Series revision code omitted. All the listed condensers include a headmaster valve.
Central Condenser Coils
25’ 40’ 75’
BRTE25 BRTE40 BRTE75
No additional refrigerant is required.
Note: Refrigerant charge is supplied with the ice machine.
Maximum Fuse Size*
The ice machine may be connected to a central condenser coil. The requirements are:
Coil – not previously used with mineral oil system. Virgin coil preferred.
Correct size (internal volume) and capacity (BTUH).
Includes a headmaster valve for discharge pressure control. Headmaster kit available for certain MAC condensers, kit number is RCKCME6GX.
Fan motor on all the time or controlled to be on whenever the ice machine is operating.
Non-Scotsman condensers must have prior Scotsman Engineering approval for warranty coverage to be in effect.
April, 2016
Page 5
C0530E through C1030E Remote Condenser Models - User Manual
Water
The quality of the water supplied to the ice machine will have an impact on the time between cleanings and ultimately on the life of the product. Water can contain impurities either in suspension or in solution.
Suspended solids can be ltered out. In solution or dissolved solids cannot be ltered, they must be diluted or treated. Water lters are recommended to remove suspended solids. Some lters have
treatment in them for dissolved solids. Check with a water treatment service for a recommendation.
RO water. This machine can be supplied with Reverse Osmosis water, but the water conductivity must be no
less than 10 microSiemens/cm.
Potential for Airborne Contamination
Installing an ice machine near a source of yeast or similar material can result in the need for more frequent sanitation cleanings due to the tendency of these materials to contaminate the machine.
Most water lters remove chlorine from the water
supply to the machine which contributes to this
situation. Testing has shown that using a lter that
does not remove chlorine, such as the Scotsman Aqua Patrol, will greatly improve this situation, while the ice making process itself will remove the chlorine from the ice, resulting in no taste or odor impact. Additionally, devices intended to enhance ice machine sanitation, such as the Scotsman Aqua Bullet, can be placed in the machine to keep it cleaner between manual cleanings.
Water Purge
Cube ice machines use more water than what ends up in the bin as ice. While most water is used during ice making, a portion is designed to be drained out every cycle to reduce the amount of hard water scale in the machine. That’s known as water purge, and an effective purge can increase the time between needed water system cleaning. In addition, this product is designed to automatically vary the amount of water purged based on the purity of the water supplied to it. The water purge rate can also be set manually.
Adjustments of purge due to local water conditions
are not covered by warranty.
April, 2016
Page 6
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