Scotsman C0522 Prodigy Plus Installation Instructions
Instructions
Installation and Operation of the TPDL1 Prodigy Smart-Board™
Datalogger
Scotsman's Advanced Feature Smart-Board is an optional add on electronic device that can be
applied to most Prodigy models. It can be used:
With the standard controller
•
With the standard controller and the SmartLock Out Control (KSL)
•
With the standard controller and the Vari-Smart™ Ice Level Control (KVS)
•
With the standard controller, and both the KSL and the KVS
•
Smart-Board abilities include:
USB connection to Scotsman's Prodigy TechTool software
•
Data Logging
•
Data Display
•
Kit Contents
Pre-mounted Smart-Board, connecting cable, USB cable, CD-ROM.
•
Installation: Temporary Data Logger
1. Depress and hold the Off button until the machine shuts Off (Status light will go out).
2. Disconnect electrical power from the ice machine.
Note: Connecting the TPDL1 to a controller that is powered is NOT recommended, as it
might result in a reset of the controller.
3. Remove front panel.
4. Remove screw holding control cover to control box, swing control & cover open.
5. Route wire into back of control box. Locate datalogger in a secure spot in the cabinet.
6. Connect supplied wire from Smart-Board box to main controller Accessory connection.
7. Close the control box cover.
8. Reconnect electrical power. Display will show time and date (US Central Time). See time set
section for instructions on changing the time. The prior data should be cleared so the datalogger
only contains information on the machine it is now connected to. See page 3 for instructions on
clearing the data.
17-3139-01.
1
Use of Smart-Board Buttons:
SmartBoard Advanced Feature Control™
See Instructions for Available Features
34
SEL
02-4293-01 Rev A.
ENTER
ESC
Scroll Up: Changes the display to a menu item higher on the menu list or goes up one
number on a setting
Scroll Down: Changes the display to a menu item lower on the menu list or goes down
one number on a setting
Select Button: Use to make changes to settings.
Enter Button: Changes display to a sub menu list.
Escape Button: Changes display to the main menu.
Scroll Up
Button
Display Area
The Smart-Board can display Warnings and Data.
Data Available:
Scroll Down
Button
Select
Button
Enter
Button
Escape Button
USB
Connection
•
Time, Date
•
Average freeze time
•
Minimum freeze time
•
Maximum freeze time
•
Average harvest time
•
Minimum harvest time
•
Maximum harvest time
•
Diagnostic code with timestamp
•
Compressor run time
•
Freeze cycles
•
Flush level used
•
Water quality
•
Operational mode
•
Water temperature
•
Discharge temperature
•
Voltage from the transformer
•
Bin stat input status
Warnings - will appear in display after malfunction
Self Test Fail
•
Long Freeze Pend
•
Long Freeze Err
•
Long Harvest Err
•
Check Water
•
Communication Features:
The datalogger can communicate information in two ways:
Display: The two line display is controlled by the buttons on the front of the datalogger.
•
USB: There is a USB connection on the front of the SmartBoard. It can be used by a laptop
•
or other PC type computer to read, download or log data. Scotsman software is required.
Other Features:
Although use with the datalogger version of the Smart-Board is unlikely, 7 Day Programmable Ice
Level Control is available when the optional Vari-Smart adjustable ice level control is installed on
the Prodigy controller. Instructions for programing are included in these instructions. Some
features are not available when installed on a cuber that has Rev 1 software. Rev 2 use
began approximately March 2007.
Suggestions for use:
High Temp Error
•
Sump Temp Sensor
•
Disch Temp Sensor
•
Min Freeze Pend
•
Min Freeze Error
•
Check Water Warn
•
Long Freeze Warn
•
Long Harv Warn
•
High Temp Warn
•
The datalogger will be most useful when connected to a machine that needs further diagnostics. It
can record information that otherwise would be difficult to get. Of particular use will be freeze cycle
time, harvest cycle time, power interruptions and any diagnostic shut downs. The Status
Performance
sections contain that type of information.
and
Menu Tree
Date - preset
Time - preset to Central Time
Warnings
No warnings
See prior page for warning list
Base Faults
Fault code 1:
Fault code 2:
Fault code 3:
Fault code 4 :
Fault code 5 :
Fault code 6 :
Fault code 7 :
Fault code 8 :
Fault code 9 :
Fault code 10 :
Adv (advanced) Faults, descriptions of
faults with time and date of occurrence
Self test failure
Long Freeze Pend
Long Freeze Strikeout
Long Harv Pend
Long Harvest Strikeout
Check Water
High Temp Error
Disch Temp Error
Sump Temp Sensor
Discharge Temp Sensor
Min Freeze Pend
Minimum Freeze Strikeout
Status
Discharge Temp
Sump Temp
Board Voltage
Bin Level
Bin Setpoint
Freeze Timer
Harvest Timer
Freeze Counter
Water Quality
Flush Used
Long Frz Strike
Long Hrv Strike
Min Frz Strike
Pwr Interrupts
Bin Stat
Disch Frz Set
Cleaning
Clean interval
Next Clean Due
Last Clean
Flush level
Set Flush Level
Performance
Percent run time:
Min Freeze Time
Max Freeze Time
Avg Freeze Time
Min Harvest Time
Max Harvest Time
Avg Harvest Time
Clear History
Test
Water Test
Water fill time
Esc to cancel test
Timers
Compressor run time
Comp resettable
Press enter to reset
Pwr up time
Pwr resettable
Press enter to reset
Revision
AFB SW Revision
Controller SW
US Bin Level SW
AFB Hardware Rev
Controller HW
Setup
Date
Set date
Time
Set time
Model Number
Set model number
Serial Number
Set serial number
Manufacturer
Equipment Name
Manufacture date
Set Manufacture Date
Install Date
Set Install Date
Contact Name
Set Contact Name
Contact Phone Number
Set contact phone
Audible alert
Set audible alert on / off
Clear current log file
Press Select to clear log
Clear fault history
Press Select to clear fault code
Logging rate
Set logging rate
Fill time warning xxx seconds
Set fill time warning
Freeze time warning xx minutes and seconds
Set freeze time warning
Harvest time warning minutes and seconds
Set harvest time warning
Discharge temp warning in degrees F
Set discharge temp warning
PGM Bin Level*
Bin Level Ctrl
Set Bin Level Ctrl On Off
Monday time 1
Monday level 1
Monday time 2
Monday level 2
Monday time 3
Monday level 3
Monday time 4
Monday level 4
Tuesday time 1
Tuesday level 1
Tuesday time 2
Tuesday level 2
Tuesday time 3
Tuesday level 3
Tuesday time 4
Tuesday level 4
Wednesday time 1
Wednesday level 1
Wednesday time 2
Wednesday level 2
Wednesday time 3
Wednesday level 3
Wednesday time 4
Wednesday level 4
Thursday time 1
Thursday level 1
Thursday time 2
Thursday level 2
Thursday time 3
Thursday level 3
Thursday time 4
Thursday level 4
Friday time 1
Friday level 1
Friday time 2
Friday level 2
Friday time 3
Friday level 3
Friday time 4
Friday level 4
Saturday time 1
Saturday level 1
Saturday time 2
Saturday level 2
Saturday time 3
Saturday level 3
Saturday time 4
Saturday level 4
Sunday time 1
Sunday level 1
Sunday time 2
Sunday level 2
Sunday time 3
Sunday level 3
Sunday time 4
Sunday level 4
Network Configuration*
IP Address
Subnet mask
Default gateway
DHCP Enable
Update IP Address
Update Subnet mask
Update default Gateway
Update DNS
Update DHCP
* Included but does not apply
to this version Smart-Board.
4
Advanced Fault Definitions
Self test failure
The controller checks for proper operation at power up. If the check shows a problem, this warning
or fault will be displayed.
Long Freeze Pend
If the ice machine fails to make ice within the maximum time limit, the controller will note that and
display this warning or fault while it is attempting another freeze cycle.
Long Freeze Strikeout
If the ice machine fails to make ice within the maximum time limit for a third consecutive time, this
warning or fault will be displayed and the machine will be shut down.
Long Harv Pend
If the ice machine fails to release ice within the maximum time limit, the controller will note that and
display this warning or fault while it is attempting another freeze cycle
Long Harvest Strikeout
If the ice machine fails to release ice within the maximum time limit for a third consecutive time,
this warning or fault will be displayed and the machine will be shut down.
Check Water
If the water level sensor does not sense a full reservoir during the maximum time limit, this warning
or fault will be displayed. The machine will automatically attempt to fill with water.
High Temp Error
If the discharge temperature exceeds 250 degrees at any time, the controller will shut the machine
down and display this warning or fault.
Sump Temp Sensor
The water temperature sensor's resistance varies with the water temperature. If the resistance is
beyond what the sensor's capability is, this warning or fault is displayed.
Discharge Temp Sensor
The discharge temperature sensor's resistance varies with the refrigerant temperature. If the
resistance is beyond what the sensor's capability is, this warning or fault is displayed.
Min Freeze Pend
If the controller senses finished ice thickness before the minimum freeze time has elapsed, this
warning or fault will be displayed.
Minimum Freeze Strikeout
If the controller senses finished ice thickness before the minimum freeze time has elapsed three
cycles in a row, this warning or fault will be displayed if the machine and the machine will be shut
down.
Smart-Board Button Use:
ENTER
ESC
ENTER
Menu Groups: Push and release the down arrow key to scroll
down to the next group.
Date - preset
Time - preset to Central Time
Warnings
Base Faults
Adv (advanced) Faults
Status
Cleaning
Performance
Test
Timers
Revision
Setup
Date: 12-20-2006
Time: 03:33:10PM
Warnings
Base Faults
Adv Faults
Status
Cleaning
Performance
Test
Timers
Revision
Setup
PGM Bin Level
Within each group are several screens of information or
settings, like times, that can be changed.
Date and Time Groups: No submenus are available.
Warnings: Press and release the Enter button to see
information on current Warnings.
Press and release ESC to return to the prior menu.
Base Faults: Press and release the Down arrow to
underline the B in Base Faults, then the Enter button
to see in the display:
Most recent failure (labeled 0) and how long ago it
occurred (in hours), then press and release the
down arrow to see:
Second to most recent failure (labeled 1) and how
long ago it occurred (in hours), then press and
release the down arrow to see:
Setup
PGM Bin Level
W arnings
Base Faults
No Warnings
W arnings
Base Faults
Warnings
Third, fourth, fifth, and so on up to ninth where the
list ends.
6
B
ase Faults
Loading...