Scotsman ACM 25 Service Manual

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SERVICE MANUAL
MANUALE DI SERVIZIO
ACM 25
VERSIONE R 134 A / R 404 A
Home ice cuber Fabbricatore di
ghiaccio a cubetti
090088.41 - REV. 03/2002
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TABLE OF CONTENTS PAGE
TO THE USER 3 USER’S INFORMATIONS
- INTRODUCTION 4 DESCRIPTION
• Sealed Refrigeration System 4
• Self contained Storage Bin 4
• Removable water reservoir 4 SPECIFICATIONS 5 OPERATIONS BEFORE UNIT
START-UP 6 OPERATING INSTRUCTIONS
• Start-up 6
• Cleaning and Care 8 PRINCIPLE OF OPERATIONS
• Freezing cycle 10
• Harvest cycle 10
INDICE PAGINA
PER L’UTILIZZATORE 20 INFORMAZIONI PER L’UTILIZZATORE
- INTRODUZIONE 21 DESCRIZIONE
• Sistema refrigerante 21
• Contenitore del ghiaccio 21
• Bacinella dell’acqua amovibile 21 SPECIFICHE TECNICHE 22 OPERAZIONI DA EFFETTUARE
PRIMA DELL’AVVIAMENTO 23 ISTRUZIONI DI FUNZIONAMENTO
• Avviamento 23
• Pulizia e manutenzione 25 PRINCIPIO DI FUNZIONAMENTO
• Ciclo di congelamento 27
• Ciclo di sbrinamento 27
SERVICEMAN’S INFORMATIONS
- GENERAL 11
• Service Diagnosis 11
• Wiring Diagram 13
• Adjustment & Removal & Replacement
Procedure 14
PARTS ILLUSTRATIONS AND PARTS LIST ACCESSORIES 15
COMPRESSOR AND ELECTRIC COMPONENTS CHART 19
INFORMAZIONI TECNICHE
- PREMESSA 28
• Servizio analisi 28
• Schema elettrico 30
• Procedure per la rimozione e la
sostituzione dei vari componenti 31
ILLUSTRAZIONI ED ELENCHI DELLE PARTI DI RICAMBIO ED ACCESSORI 32
COMPONENTI DEL COMPRESSORE ED ELETTRICI 36
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TO THE USER
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Your SCOTSMAN model ACM 25 Ice Maker is a product carefully engineered and quality constructed to provide you with many years of faithful performance and a minimum of maintenance costs. Produced by the world’s leading manufacturer of automatic ice making equipments, your SCOTSMAN ICE CUBE MAKER incorporates the same reliable systems already proven over years of actual operation by thousands of users. Many of you will have an opportunity to see and use clear, slow melting SCOTSMAN CUBERS for the first time.
You will quickly compare the clear, glass-like quality of your Scotsman Cubes to the type produced by your home refrigerator, freezer. By comparison, cubes made in trays in your refrigerator are very white or cloudy, they also melt faster than clear ice. Take the time now to review this manual and you will see why Scotsman Cubes are solid and clearer than ice cubes of your refrigerator.
No installation is required
Easy access for service is provided by the prompt removal of the front panel and/or the cabinet.
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USER'S INFORMATIONS
INTRODUCTION
This manual provides the specifications and the step-by-step procedures for the start-up and operation and, the maintenance and cleaning for the SCOTSMAN Model ACM 25 Automatic Ice Cube Maker. The ACM 25 Automatic Cubers are quality designed, engineered and constructed and throughly, tested ice making and ice storage systems, providing the utmost in flexibility to fit the needs of particular users. Separate sections detail more specifically: General Informations & Start-up Operation; Principles of Operation; Adjustment and Removal and Replacement Procedures; Maintenance & Cleaning Instructions; Service Diagnosis; Wiring Diagrams; and the illustrated Assemblies, Parts List & Accessories. One of the outstanding features of this series of cubers is the easy way for starting it up. Since it does not require any plumbing connection, it can be placed in any location and put in operation.
REMOVABLE WATER RESERVOIR
The most exclusive feature of the ACM 25 consists in having a removable water sump reservoir. It can be easily removed at any time to be washed clean. A water level indicator is provided on the front of the reservoir alloving prompt visual inspection of water level into reservoir. A special funnel in comunication with the water reservoir allows prompt and easy filling of water reservoir itself without the need to remove it.
DESCRIPTION
An attractive compact cabinet of textured plastic with an almond enamel finish, makes the styling of the ACM 25 very handsome allowing it to be in harmony with many interior decors. The easy removable front panel provides immediate access to the water reservoir and to the electro­mechanical components.
SEALED REFRIGERATION SYSTEM
The compressor is fully hermetic and its motor is internally spring-mounted to ensure quiet and efficient operation of the Ice Maker. The refrigerant circuit is entirely sealed to prevent mishandling and refrigerant leaks.
SELF CONTAINED STORAGE BIN
The ACM 25 ICE MAKER stores its own ice supply in a properly insulated ice storage bin. A sensing bulb of a thermostat keeps automatic control of the stored ice cubes level. A sliding (recessing) plastic door located in the upper front of the cabinet gives ample access to the storage bin.
π
bin recessing door
ice storage bin
water vessel
water level indicator
π
front panel
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SPECIFICATIONS
AIR COOLED MODELS
Kg.
11
10
9
8
7
6
ICE PRODUCED PER 24 HRS.
5
35 30 525 20 15 10
AMBIENT TEMPERATURE
• Dimensions = m/m 380 wide-380 deep-640 high
• Weight = 29 kg (64 Ibs.)
• Cabinet = Plastic
• Finish = Enamel
• Color = Almond
• Storage bin = ABS
• Door = Sliding (recess)
• Power Requirements = 230 Volts, 50 Hz, 1 Phase
• Power Consumption = 4,5 Kwh x 24 HRS
• Wire Size = 1 m/m
2
• Fuse Size = 6 Amps
• Compressor = 1/5 HP
• Refrigerant metering
device = Capillary
• Refrigerant Charge = 220 grms FREON, R 134 A
• Harvest Means = Hot gas
o
°C
• Cubes per harvest = 8
• Storage bin capacity = 3.5 Kgs. (7.7 Ibs.)
• Water reservoir capacity = 4 liters (1.1 gl.)
°C °F
NOTE.
When machine is “built-in” at ambient temperature of 32°C (90°F) indicated ice capacity decreases about 10%. To keep your SCOTSMAN CUBER performing at its maximum capacity, it is necessary to perform periodic maintenance as outlined on page 8 of this manual.
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OPERATIONS TO PERFORM BEFORE UNIT START-UP
1) After unpacking the unit, visually inspect its exterior and make sure it does not show any severe damage.
2) Remove Lower Compartment Panel and inspect for concealed damage; then check if fan blades move freely, and if compressor is snug on all mounting pads.
OPERATING INSTRUCTIONS
START-UP
1) Locate on left side, in storage bin compartment the funnel for pouring the water.
2) Through this funnel pour in unit water reservoir 4 liters of fresh potable water.
3) Open the bin door and remove any wrappings or adhesive tape that may be inside, as well as the instruction card attached to the control knob.
4) Use clean damp cloth or disposable paper wiper to wipe clean the interior surface of ice storage bin.
5) Place ice maker in its selected permanent location and make sure that it is properly levelled.
NOTICE:
shall include: a) Minimum room temperature 10°C
(50 degrees F); and maximum room tempe­rature 35°C (95 degrees F)
b) Well ventiled location for efficient air removal around the unit and maintain proper condensing operation.
c) Service Access i.e. adequate space for prompt service inspections.
6) Check that the location source voltage corresponds with the voltage specified on the nameplate of the unit.
Prior consideration for location site
3) Check to see through the water level glass the water level obtained. (Must not exceed the maximum level line and not below minimum level line).
WARNING: The location power source must have a solid earth wire connection.
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4) Plug the electric cable into the appropriate socket. Make sure that the indicator on the control knob is pointing to the “white dot”. The machine is now working and the first cooling cycle can begin.
5) The first freezing cycle will last about 35 minutes. During this time, make sure that the plastic curtain that covers the water spray system hangs down loose and no excessive water is passing through, make sure to eliminate eventually noises and vibration sources.
6) After about 35 minutes of operation, the first ice cubes harvest takes place.
7) During the harvest cycle, which lasts about 3 minutes, the hot gas, circulating through the evaporator serpentine, defrosts the ice cubes up to the point that they are released from their mold cups and drop into the storage bin.
8) If the tem-
perature of the room in which the machine is place is below 20°C, the cubes will tend to be partly hollo­wed out (see fig. on right).
If, on the other hand, the room temperature is above 30°C the cubes produced will have a jagged rim of ice around the crown.
9) If it is thought necessary, the above situations can be remedied by, in the first case, turning the control knob indicator (as little or as much as is required) to the left of the white marker and, in the second case, turning the knob to the right. It should, however, be remembered that if the room temperature returns later to the 20 ÷ 30°C range, the knob indicator must once again be turned to point to the white dot. (see fig. below).
10) The ice maker will automatically stop when the ice cubes in this storage bin compartment cover the sensing bulb of the bin thermostat and will automatically start when the same sensing bulb will be cleared from the ice.
11) Remember to fill up the water reservoir before the water level in it goes below the minimum level line of the indicator. In any case, if for some reason the machine is left running for a short time without water, no serious harm will be caused.
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CLEANING AND CARE
WARNING - Before proceeding with any cleaning operation make sure that the power line of the unit is discon­nected.
WATER RESERVOIR AND STORAGE BIN LINER
All commercial units that make or contain edible produces, require a frequent throught sanitation of all their parts that are in contact with the produces. It is recommendable, therefore, to perform the cleaning and disinfecting operation once a week as per the following indications.
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- Remove all ice cubes deposited in ice storage bin if there are any.
- Remove the front lower panel by pulling it from its upper edge and locate the water reservoir. Place one hand under the reservoir in order to hold it and with the other grab the hooked front edge.
- Slightly move the reservoir upward until it is loose, than lower and tilt it a bit while drawing out (try to avoid the pump body in doing this).
- Make this reservoir empty and then place it back in the unit.
- In a separate plastic pan, prepare a solution with two liters of water and one full spoon of chlorine water (hypochlorite).
- Pour the prepared solution into the storage bin compartment than wipe clean its interior, meanwhile the solution flows down into the reservoir.
- Connect the power line and put in operation the unit for few minutes. The bleaching solution will be circulated by the pump through the water pipes and nozzles.
PUMP INLET SCREEN
While the water reservoir is removed, it is recommendable to clean the water pump inlet screen. Pull it down with gentle pressure and wash it clean under a stream of tap water. Once the screen is properly cleaned reposition it in its original place on the pump body.
- Disconnect the power line, remove again the plastic reservoir, make it empty then re-fit it in its place.
- Pour through the funnel the necessary quantity of new fresh water until the maximum water level in the water reservoir is reached.
- The until is now sanitized and can resume normal operations.
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AIR COOLED CONDENSER
It is very important to clean the condenser regularly. A dirty or blocked condenser, will drastically reduce ice production. Use a vacuum cleaner to remove dust from the front of the condenser.
CABINET EXTERIOR
Clean with warm water. Do not apply wax.
Note.
When cleaning the floor in the imme­diate front the unit, try to do not move much dust that could be easily sucked inside the units through the panel louvers. Eventually, for few seconds, you can place in front of the louvers a piece of paper or cardboard to prevent that the brushed dust panetrates into the machine compartment.
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PRINCIPLE OF OPERATION
In the Scotsman ACM 25, the water to make ice is continually moved or circulated by a small electric pump that sprays the water under gentle pressure through the two spray jets into the eight inverted cube molds. Part of the water that hits the cold refrigerated molds freezes, building gradually into full ice cubes bell shaped.
FREEZING CYCLE (How it works)
The hot gas refrigerant, pumped and discharged by the compressor, passes through the condenser where the fan blowing air causes the changing of it into liquid. The liquid line takes the refrigerant from the condenser to the capillary tube. During the travel into the capillary tube, the liquid refrigerant looses gradually its temperature and pressure, then it reaches the evaporator coils. Because of the water sprayed against the evaporator molds and coil, the liquid refrigerant senses the heat of this water and starts boiling, changing, as a consequence, from liquid into vapor state. The vapor refrigerant is sucked back to the compressor through the suction line. The freezing cycle is controlled by a temperature control which determines as well the length of the cycle and consequently the size of the ice cube. During this phase, the contact point of the tempe­rature control maintains closed the circuit of the water pump which constantly sprays the water under the evaporator mold cups up to the point that the ice cubes reach their full size.
WATER CIRCUIT
π
EVAPORATOR
BIN
SPRAY TUBEWATER PUMP
WATER RESERVOIR
FREEZING CYCLE
EVAPORATOR
ACCUMULATOR
CAPILLARY TUBESUCTION LINE
COMPRESSOR ± HOT GAS SOLENOID
± VALVE CLOSED
CONDENSERFAN MOTOR
DRIER
π
HARVEST CYCLE (How it works)
As soon as the temperature control senses the temperature in the evaporator corresponding to the full size cubes, the contact moves to close the circuit of the Hot Gas Valve Coil and consequently to open the circuit of the water pump which momentarily stops. The hot gas refrigerant discharged by the compressor is now diverted through the opened hot gas valve to the evaporator coil. The hot gas circulares through the evaporator coil raising the temperature around the cube cups sufficiently to release the ice cubes. The released ice cubes drop by gravity into the storage bin. The temperature control bulb, due to the warm temperature in the evaporator moves again the contact de-energizing the hot gas valve and energizing the water circulating pump starting a new freezing cycle.
π
HARVEST CYCLE
EVAPORATOR
ACCUMULATOR
CAPILLARY TUBESUCTION LINE
COMPRESSOR ± HOT GAS SOLENOID
± VALVE OPENED
CONDENSERFAN MOTOR
DRIER
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SERVICEMAN’S INFORMATIONS
GENERAL
perature. It gradually pulls down to 7 atm at the end of the
Models ACM 25 Ice Cube Makers have been designed for little service and maintenance requirements. Average head pressure is 10 atm at the start-up of the freezing cycle at 21°C ambient tem-
cycle. Suction pressure at the start-up of the freezing cycle will be around 3 atm then it pulls down gradually to approximately 0 atm at the end of freezing cycle.
SERVICE ANALYSIS
The following Service Analysis Section is for use in aiding the serviceman in diagnosing a particular problem for pin-pointing the area in which the problem lies, thus an ever available reference for proper corrective action.
SYMPTOM POSSIBLE CAUSE CORRECTION
Machine does not make ice. Fuse in Power Line Blown. Check fuses in the house fuse
box. Other loads on the same line may have caused fuse to blow. Use a 10 amp circuit
and fuse. Water reservoir empty. Re-fill water reservoir. Temp. control out of setting. Check for proper setting. Wiring broken or connection off. Check electrical circuitry. Compressor does not run. Any of the following may be
Water pump not operating. Clean or replace pump. Bin thermostat not operating Check thermostat by warming
correctly. with hand and cooling with ice
Restricted Capillary Tube. Purge and recharge. Moisture and air in system. Purge - recharge - replace drier. Shortage of refrigerant. Charge unit properly.
Low ice capacity. High Room Temperature. Provide ventilation to the unit.
High head pressure. Dirty condenser. Clean.
the cause. Starting relay,
overload, or defective compressor.
cube. Replace if necessary.
Decrease temperature as much
as possible.
Cubes too large. Cube Size Control set Check and adjust for proper
improperly. operation.
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