Schwinn Tandem Bicycle Owner's Manual

TANDEM

THIS MANUAL CONTAINS IMPORTANT SAFETY, PERFORMANCE AND MAINTENANCE INFORMATION. READ THE MANUAL BEFORE TAKING YOUR FI RST RIDE ON YOUR NEW BICYCLE, AND KEEP THE MANUAL HANDY FOR FUTURE REFERENCE.

To register your bike visit www.schwinnbikes.com/registerbike

Contents

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Signal Words . . . . . . . . . . . . . . . . . . . 2

2 Safety...............................2

User Responsibility ....................2

Protective Gear and Clothing . . . . . . . . . . . .3

Riding Safety.........................3

Wet Weather .........................4

Night Riding..........................5

Security .............................5

3 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Getting Organized .....................8

4 Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

5 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Attach the Front Handlebars .............9

Attach the Rear Handlebar to the

Front Saddle .........................11

Attach the Saddles . . . . . . . . . . . . . . . . . . . .12

Attach the Front Wheel . . . . . . . . . . . . . . . . . 13

Attach the Pedals .....................15

Attach the Brake Cable to the Brake Carrier 16

Adjust the Handlebar...................17

6 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Adjust the Saddles . . . . . . . . . . . . . . . . . . . . 20

Check the Front Brake Levers............21

Adjust the Front Brake Cable . . . . . . . . . . . . 22

Check the Brake Pads..................23

Hub Bearings . . . . . . . . . . . . . . . . . . . . . . . . 46

Align the Brake Pads...................24

Center the Brake Pads .................25

Adjust the Chain Tension . . . . . . . . . . . . . . . 27

Check the Derailleur . . . . . . . . . . . . . . . . . . . 28

Adjust the Rear Derailleur ...............30

Adjust the Front Derailleur...............31

7 Use.................................32

Hand Operated Brakes .................32

Gear Operation .......................34

Pre-Ride Checklist . . . . . . . . . . . . . . . . . . . . 37

8 Maintenance and Troubleshooting ...........39

Parts Maintenance . . . . . . . . . . . . . . . . . . . .41

Inating the Tire Tube . . . . . . . . . . . . . . . . . . 46

Repairing a Flat Tire . . . . . . . . . . . . . . . . . . . 47

Troubleshooting Guide .................48

9 Warranty .............................51

10 Purchase Record . . . . . . . . . . . . . . . . . . . . . .53

Introduction

This manual contains important information

regarding safety, assembly, use, and maintenance of the bicycle but is not intended to be a complete or comprehensive manual covering all aspects concerning bicycle ownership. We recommend consulting a bicycle specialist if you have any doubts or concerns regarding your experience or ability to properly assemble and maintain the bicycle.

Our customer service department is dedicated to your

satisfaction with Pacic Cycle and it’s products. If you

have questions or need advice regarding assembly, parts, performance, or returns, please contact the

experts at Pacic Cycle.

Enjoy the ride.

Toll free: 1-800-626-2811. Customer Service hours: 8 AM- 5 PM (Central

Standard Time,CST) Monday thru Friday.

You may also reach us at:

Web: www.pacic-cycle.com Email: customer service@pacic-cycle.com Mail: Pacic Cycle

4902 Hammersley Road Madison, WI 53711

Do not return this item to the store. Please call Pacic Cycle customer service if you need assistance.

Safety

Safety Signal Words

The following safety signal words indicate a safety message. The symbol alerts you to potential hazards. Failure to follow the warning may result in damage to property, injury, or death.

WARNING!

Indicates a hazard or unsafe practice that will result in

severe injury or death.

Failure to read, understand and follow the safety information in this manual may result in serious injury or death.

CAUTION!

Indicates a hazard or unsafe practice that could result

in minor injury.

NOTICE

Indicates a hazard unrelated to personal injury, such as

property damage.

User Responsibility

All persons assembling, using, and maintaining the bicycle must read and understand the safety warnings and operating instructions in this manual before using the bicycle.

It is the responsibility of the user, or in the case of a

child rider, an adult, to ensure the bicycle is in proper operating condition before each use. See the Safety Checklist in the Use section of this manual.

A responsible adult must supervise the use of the bicycle by a child. You must ensure:

• The child is wearing the proper protective attire

and approved bicycle helmet.

• The child is seated securely and the bicycle is properly tted to the child.

• The child understands applicable laws and

common sense rules of safe responsible bicycling.

Protective Gear and Clothing

Always wear proper attire when riding the bicycle, you should wear:

• Colors that are easily seen and, if possible, reective clothing.

• Clothing appropriate for the weather conditions.

• Use of protective gear such as pads for the knees

and elbows is highly recommended for children.

• A properly tted, ASTM or SNELL approved,

bicycle helmet shall be worn at all times by riders of the bicycle. For information regarding how to

properly t a helmet visit: http://www.nhtsa.gov/ people/injury/pedbimot/bike/easystepsweb

Note: Some states have helmet laws regarding children. Always follow local or state regulations regarding helmet use.

• Pants with loose pant legs. If necessary, always

tuck pant legs into a sock or use a leg band to avoid the clothing becoming caught in the drive chain.

• Shoes with untied shoe laces.

Use of Reector and Lights

• Federal regulations require every bicycle over 16” to be equipped with front and rear wheel reectors as well as pedal reectors.

• States may require specic safety devices. Always

follow state or local regulations regarding required safety devices.

• Always check the reectors are in place before

using the bicycle.

• To help enhance your visibility to automobile drivers use front and rear lights.

Do not wear:

• Loose clothing parts, strings, jewelry that may become entangled with moving parts on the bicycle or interfere with handling of the bicycle.

Riding Safety

• Familiarize yourself with all the bicycle’s features before riding. Practice gear shifts, braking, and the use of toe clips and straps, if installed.

• Always ride defensively in a predictable, straight line. Never ride against trafc.

• Wear proper riding attire, reective if possible, and

avoid open toe shoes.

• Concentrate on the path ahead. Avoid pot holes, gravel, wet road markings, oil, curbs, speed bumps, drain grates and other obstacles.

• Cross train tracks at a 90 degree angle or walk your bicycle across.

• Expect the unexpected (e.g. opening car doors or

cars backing out of concealed driveways).

• Take extra care at intersections and when preparing to pass other vehicles.

• Maintain a comfortable stopping distance from all other riders, vehicles and objects. Safe braking distances and forces are subject to the prevailing weather conditions. Do not lock up the brakes. When

braking, always apply the rear brake rst, then the

front. The front brake is more powerful and if it is not correctly applied, you may lose control and fall.

• Always use the correct hand signals to indicate turning or stopping.

• Obey the trafc laws (e.g. stopping at a red light or

stop sign, giving way to pedestrians).

• Avoid wearing loose pants. If you are wearing loose

pants, tuck the pant leg into a sock or use leg clips/ elastic bands to prevent them from being caught in the drive chain.

• Do not use items that may restrict your hearing and vision.

• Don’t carry packages or passengers that will interfere with your visibility or control of the bicycle.

Wet Weather

• Be aware of road conditions. Pot holes and slippery surfaces such as line markings and train tracks all become more hazardous when wet.

• Decrease your riding speed, avoid sudden braking and sharp turns.

• Braking will require additional distance. Initiate

braking slowly and earlier than usual.

• Wear reective clothing and use safety lights for

increased visibility.

Night Riding

Security

• Riding at night is not recommended. Check with local law or regulations regarding the use of lights for night riding.

• Ensure bicycle is equipped with a full set of correctly positioned and clean reectors.

• Use a white light on the front and a red light on the rear. If possible, use lights with ashing capability.

Flashing lights enhance visibility.

• If using battery powered lights, make sure

batteries are well charged.

• Wear reective and light colored clothing.

• Slow down and use familiar roads with

street lighting.

• Ride at night only if necessary.

• Maintain a record of the bicycle’s serial number,

generally located on the frame underneath the bottom bracket.

• Register the bicycle with the local police and/or bicycle registry.

• Invest in a high quality bicycle lock that will

resist hacksaws and bolt cutters. Always lock your bicycle to an immovable object if it is left unattended. Keep in mind that individual parts of a bicycle may be stolen. Most commonly, if you lock just a wheel or just the frame, other parts may be removed from the bicycle. Although it is impossible to lock all the parts, it is suggested to lock the major components if possible. Use a lock that is long enough to lock the frame and both wheels if possible. Some models with quick release front wheels allow the front wheel to be placed beside the frame so a smaller lock can be used to lock all 3 components. Be aware that a quick release

seatpost can be stolen. It is recommended to

remove the seatpost and saddle and carry it with you if you believe that this is a risk.

Parts

Before assembly check and see that all the parts are included. If parts are missing or damaged call customer

service toll free at 1-800-626-2811.

rear wheel

rear

derailleur

reector

rear brake

kick stand

rear

saddle

back chain

rear handlebar

seat post

top tube

down tube

front chain

front

saddle

seat post

pedals (4)

front handlebar

front

fork

brake control cables

rim spokes

shift lever

brake levers

head tube

front wheel

wheel

reector

Hardware

Handlebar Hardware

stem wedge cap

Front Wheel Hardware

2 locknuts

2 washers

Assembly

WARNING!

Improperly assembly of the bicycle may result in

unexpected product performance and serious injury or death. Assemble the bicycle according to the instructions in this manual or have a professional bicycle mechanic assemble the bicycle.

Getting Organized

The following tools and items are needed for assembly:

• 5 mm, 6 mm, and 10 mm Allen wrenches

• Adjustable wrench or 10 mm, 15 mm, and 17 mm

open and box end wrenches

• Grease (Automotive or anti-slip copper grease)

• Phillips-head screwdriver

Attach the Front Handlebars

Parts: Front Handlebar, main frame

Hardware: Stem wedge bolt, stem clamp bolt and Stem wedge bolt cap come attached to the handlebar.

Tools: 5 mm and 6 mm allen wrench, grease

1. Remove the stem wedge bolt cap.

2. Apply a light layer of grease to the stem and

frame head tube.

3. Insert the stem of the handlebar into the frame

head tube until the Minimum Insertion mark is

not visible. If necessary, unscrew the stem wedge

bolt until there is play in the stem wedge.

NOTICE

The stem may break or damage may occur if the stem is not inserted the minimum amount. Insert the stem until the Minimum Insertion mark is not visible.

stem wedge bolt cap

Head tube

Minimum insertion mark

Tip!

The fork MUST curve away from the main frame.

4. Rotate the handle bar so it is square with the fork.

5. Using a 6 mm allen wrench, tighten the stem wedge

bolt to lock the stem in place.

6. Replace the cap onto the stem wedge bolt.

7. Adjust the handle bars to the position you desire.

8. Using a 5 mm allen wrench, tighten the two

handlebar stem clamp bolts until the handlebar is locked into the proper position.

9. Test the handle bar by trying to move it up and down,

and left and right to ensure it is securely tightened.

stem clamp bolt

stem wedge bolt

stem wedge bolt cap

Attach the Rear Handlebar to the Front Saddle

Parts: Rear Handlebar, front saddle, main frame

Hardware: Stem clamp bolts and pinch bolts come attached to the rear handlebar.

Tools: 5 mm allen wrench

1. Insert the seat post through the

center of the clamp on the rear ha n dlebar.

2. Position the handlebar

on the front seat post at the height you desire. Apply a light layer of grease to the seat post and frame head tube.

3. Using a 5 mm allen wrench tighten

the two pinch bolts on the handlebar clamp.

4. Using a 5 mm allen wrench tighten

the two seat post clamp bolts.

Important: Do not completely tighten

the bolts until the saddle is installed and adjusted to the proper height.

stem clamp bolt

saddle

seat post

rear handlebar

rear handlebar clamp

pinch bolt

stem clamp bolt

Attach the Saddles

WARNING!

Insufcient bolt tightness on the seat post may result in the seat slipping, loss of control and serious injury or death. Be sure the seat is locked and capable of supporting the weight of the rider before using the bicycle.

Parts: Rear Handlebar/front saddle assembly, rear saddle, main frame

Hardware: pinch bolts come attached to the seat tube bracket

Tools: 5 mm allen wrench

1. Insert the seat post with the handlebars

into the front seat post, and insert the saddle without the handlebars into the rear seat tube.

2. The seat post Minimum Insertion mark should not be visible.

seat tube bracket

pinch bolt

seat tube

seat post

minimum insertion mark

handlebars

3. Using a 5 mm allen wrench tighten the two pinch bolts on the seat tube bracket.

Attach the Front Wheel

WARNING!

Failure to properly tighten the nuts holding the wheels onto the bicycle may result in poor riding performance, the tire falling off, and serious injury or death. Always be sure the wheels are securely attached to the fork before using the bicycle.

Tip!

Before proceeding to the next steps, carefully turn the bicycle upside down so the bicycle is resting on the handlebars and saddles.

Parts: Front wheel, main frame

Hardware: 2 locknuts, 2 washers (attached to the axle).

Tools: 15 mm wrench

1. Loosen the locknuts on the ends of the axle enough

to t wheel axle into the fork drop outs.

2. Place the axle of the wheel into the fork drop outs.

Be sure the washer and locknut are on the outside of the fork.

3. Using a 15 mm wrench, tighten the locknuts

evenly. First tighten one side part way, then tighten the other side and repeat until both sides are tightened securely.

Important! Check that the wheel is centered between

the fork legs. If it is off center loosen the locknut on the

side that has a smaller gap between the tire and fork leg. Use your hand to push the wheel to a centered position; hold the wheel with one hand and tighten the locknut and check again.

Locknut

Washer

Axle

Fork drop out

+ 41 hidden pages