Schweigen PKCC-PARA4SP, PKCC-PARA4WSP, PKGA-600SP, PKUM1390-6SP, PKKLS-ALBB9SP Installation Guide

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INSTALLATION GUIDE
Isodrive 1600
11.2016 / V2.0
www.schweigen.com.au
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Welcome
Thank you for purchasing your new Schweigen Isodrive system.
To get the maximum output from this unit, please read through this guide before use and installation.
Please always retain your proof of purchase to aid in any warranty queries.
This appliance and its packaging are produced by processes that minimise waste and respect the environment.
Please help us to continue this eort to protect the environment by using the appliance eciently and dispose of the packaging in a responsible manner.
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Index
1. Welcome _____________________________________________________________________________________2
2. Your Safety
Receiving your rangehood ______________________________________________________________________ 4 Before Installation ______________________________________________________________________________ 4 Electrical Cord __________________________________________________________________________________ 4 Motor Features ________________________________________________________________________________ 5 General Notes on Installation and Use ____________________________________________________________ 5 Recommended Installation Distance _____________________________________________________________ 5 Minimum Mounting Height ______________________________________________________________________ 6 Avoidance of Back Flow _________________________________________________________________________ 6 Safety of Children ______________________________________________________________________________ 6 Replacement of Supply Cord _____________________________________________________________________ 6 Why Flexi-duct _________________________________________________________________________________ 6
3. Description
Isodrive Motor _________________________________________________________________________________ 7
4. Installation
Roof Installation _______________________________________________________________________________ 8 Wall Installation ________________________________________________________________________________ 10 Installation Without Back Draught Shutter ______________________________________________ 10 Installation Through Wall with Back Draught Shutter ______________________________________ 12 Flat Roof Installation ___________________________________________________________________________ 13 Fan Unit Shutter Assembly __________________________________________________________ 14 Twin Motor Installation _____________________________________________________________ 15 Single Motor Installation Twin 200mm Outlet ____________________________________________ 17
5. Measurements
Measurements for Isodrive 1600 _____________________________________________________ 18
6. Flexible Duct
Flexible Ducting Installation _________________________________________________________ 19 Shallow Roof Space _______________________________________________________________ 20 Important Note __________________________________________________________________ 20 Securing Flexible Duct _____________________________________________________________ 21
7. Parts List
Parts List for Isodrive 1600 __________________________________________________________ 22
8. Maintenance
Roof Restoration or Cleaning ________________________________________________________ 24
9. Warranty/Disclaimer ________________________________________________________________________ 25
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2. Your Safety
RECEIVING YOUR RANGEHOOD
Please read this section thoroughly before attempting to operate the appliance. Inspect your product upon receipt. Any damage or defects MUST be reported
within 48 hours, or no claim will be recognised.
DO NOT INSTALL THIS APPLIANCE IF YOU FIND IT DAMAGED.
If this product is installed damaged, the supplier, nor the retailer, will be responsible for the costs associated with the repair, replacement, removal or re-installation of the appliances.
This appliance is not intended for use by person/s (including children) with reduced physical, sensory or mental capabilities, or lack of experience and/or knowledge. Unless the person has been given supervision or instruction concerning the use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance, it is not a toy.
Do not install Isodrive motor to a non-Schweigen and/or non-silent rangehood. If you fail to do so, your warranty will be voided.
The manufacturer declines all responsibility in case of failure to adopt proper safety measures.
Ensure that the location in which this appliance is installed, has good and permanent ventilation.
Please consult local laws and regulations and install in accordance.
Use an electrical connector with earth that is correct for your location.
Check that the voltage in your area corresponds to the appliance as indicated on the rating label.
Before Installation
We recommend this appliance to be installed or repaired by a qualied Schweigen Home Appliances technician.
Please see our website www.schweigen.com.au for recommended installers.
It is dangerous to modify any part of this appliance. Modication of any kind, will immediately void the warranty.
Electrical Cord
Ensure the supply cord is not exposed to heat, chemicals or sharp objects. If the supply cord is damaged, it must be replaced by the manufacturer, service agent or a similarly qualied person in order to avoid a hazard. The power supply cord connection MUST BE installed in such a way that access is easy in case of emergency.
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2. Your Safety
This guide is for the installation of the Isodrive motor system after the rangehood has been mounted on the wall or roof. (Refer to rangehood installation manual on how to install the rangehood).
NOTE: All PVC pipe and exi ducting measurements are referring to inside measurements, unless otherwise mentioned.
Motor Features
• Roof and wall mounting with IPX4 degree of weather protection.
• Super quiet, long vane, backward curved centrifugal fan.
• Airow is dependant on installation and the ducting used. Using single 200mm ex duct, you should attain up to 1600m recommended.
Simple installation: The motor mounts onto a 150mm PVC pipe for ultimate strength and allows for easy Dektite roof sealing.
• Industrial quality motor and fan made in Germany and rated at 40,000 hours.
3
/hr. The use of a smaller than 150mm (ISD) pipe would result in a loss of airow and it is not
• Motor is a high eciency PSC type and rated at 135W costing around the same as two 70W light globes to run.
• WARRANTY 10 YEARS return to manufacturer. Covers faulty manufacturing or components. It does not cover normal wear and tear.
General Notes on Installation and Use
This fan unit is designed to be installed using 150mm (ISD) PVC pipe as the initial connection duct to the fan module, and is supplied with a 150mm (ISD) PVC pipe to 200mm (ISD) exible duct bell-mouth adaptor.
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This fan is suitable for connection to ducting runs with a minimum inlet area of 22,000mm metres maximum (check with supplier if longer duct length required). Where possible exible ducting must be extended suciently to present a smooth air passage with bends of at least the radii of twice the diameter of the duct. Excessive bends in the ducting will compromised extraction.
WARNING: The rangehood must not be ducted into a wall cavity or a ceiling space, where a build up of grease can occur and become a potential re risk. This will void warranty.
and length up to 15
NOTE: Fan module and dual foil exi-duct are acoustically matched. Use of semi-rigid or rigid ducting will result in increased noise and may void warranty. See installation instruction notes ‘Why exi-duct’.
Recommended Installation Distance
Isodrive 1600 motor, recommended 5 to 6 metres of exi ducting and with at least 2 bends.
NOTE: Although less than 5 to 6 metres will increase extraction power this will result in higher noise level.
Maximum duct length 15 metres. Check with supplier if longer duct length is required. Do not reduce the duct size at any time and avoid sharp bends.
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2. Your Safety
Minimum Mounting Height
This fan unit is intended for mounting at a minimum height of 2.1 metres (measured to the lower part of the fan impeller) above a oor or the ground.
Avoidance of Back Flow
Care should be taken to avoid the back ow of gases into the room from the open ue of gas or other open re appliances.
Safety of Children
This fan is not intended for use by young children or inrm persons without supervision.
Replacement of supply cord
If the supply cord is damaged, it must be replaced by a service agent or suitably qualied person in order to avoid a hazard.
Why Flexi-duct
Some internet sites strongly recommend the use of rigid ducting over fully exible ducting. This may well be the case with conventional rangehoods with internal motor rangehood but not with external motor rangehood.
Schweigen’s unique Isodrive system works in the opposite way to conventional rangehoods, pulling air through the hood and acoustically matched ducting, producing almost silent high volume ow. The use of a complete rigid or semi-rigid ducting system will allow an organ piping eect to occur; like a didgeridoo where a noise is produced at one end of a hollow rigid pipe and the noise is amplied out the other.
The Isodrive system places the noise outside the house.
WARNING: Installation without the use of at least the minimum recommended length of acoustically matched exi-ducting in the system will void performance expectations. Any installation problem must be reported to Schweigen. Call outs relating to incorrect installation will result in a service fee direct to the customer. Schweigen takes no responsibility for problems caused by faulty installation, this may void warranty. A preferred installer list can be obtained from Schweigen website www.schweigen.com.au or by calling 1300 881 693.
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NOTE
For more exible ducting instructions, refer page 19.
3. Description
Isodrive Motor
Included in the box:
1. Isodrive 1600 motor (405W x 220H mm approx.)
Approx. 3 metre, 10amp cable and standard male plug
1
2. Fire resistant 150mm (160mm OD
Note: Cable cut-out at the bottom end only
3. Flexible ducting
Approx. 6 metres, 200mm (210mm OD
4. Bell-mouth adopter ring
200mm duct to 150mm riser
5. Weather Shield
Should be installed to prevent rain/water entering the unit
6. Back Draught Shutter
Not included in the box:
) PVC riser pipe
1
) diameter
1
3 4
5
2
6
Roof seal kit / Dektite
Support straps for poly pipe which connects to the
roof truss
Aluminium Foil tape
Hanging Bracket require for wall mount
Wall Cover Plate (wall mount only)
Zip ties
1
OD refers to outside dimension.
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4. Installation
Roof Installation
Recommended duct length: 1600 motor — 5 to 6 metres.
Mount 150mm (ISD) rigid PVC pipe securely to beams, trusses or other appropriate structures: refer gure 1. The pipe should be mounted vertically with the roof penetration being sealed using a Dektite or other appropriate sealing membrane or device.
Ensure that the PVC pipe protrudes at least 50mm past the top of the Dektite, checking that the fan assembly clears the roof cladding at upper edge, refer gure 1.
Pass power cord and plug through mounting ange and pipe, then out the slotted PVC pipe for connection to the female plug coming from the canopy/rangehood. Refer to gure 4.
Do not insert plug into socket outlet or switch on until installation has been completed. Fit fan module to pipe and x in position using side locking screw.
Certain external installation congurations may cause audible levels of noise to be heard due to the air being expelled from the motor. To minimize external noise disturbance you can use between 6 to 15 metres of exi duct to place the Isodrive motor in an appropriate position.
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Please be aware that the 1600 motor is capable of expelling air at 1600m
For more information on environmental noise limit and conditions please contact your local Council. We have a list of recommended installers available on the Schweigen website.
Do not install the exi ducting in a straight line and minimum of two gentle bends in the ducts is required.
/hr.
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1600 motor
4. Installation
Weather shield attachment (only for 1600 motor)
Power Cord
150mm PVC Pipe (Locking holes fan end)
Dektite
Bell-mouth Adaptor
NOTE: Prevent any cord bunching by pulling cord through from plug top end
50mm
Pipe protrusion above dektite
Fix fan module using side locking screw
Fit side supports to locate pipe
Strap to supports
Connect to rangehood
Connect to power supply
Figure 1 Roof Mount Option
NOTE: Minimum ducting length 4 metres. Fully extend exible ducting, cut to length.
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1.
4. Installation
Wall Installation
This type of installation is similar to roof mounting, ensuring that the pipe extends at least 50mm past the wall surface refer gure 2. If the pipe length is shortened, reproduce the power cord exit slot on the inside of the wall.
IMPORTANT FOR 1600 MOTOR: Weather shield must be tted to the top cover of the side ange using the 3 screws provided. Also, it is required to use the hanging bracket for wall mount installation, for more information please refer to page 15.
NOTE: By decreasing the length of the exi duct from which specied (refer to installation instructions) there will be an increase in airow and noise levels as a result. This increase in airow can cause movement of air to be heard through the system and inhibit the system to run silently.
Installation Without Back Draught Shutter
Weather shield must be at top (1600 motor only)
1600
motor
Optional Mounting Flange (P40113MF*)
50
Locking screws
Locking holes at 4 and 10 o’clock
50
Locking screws to be fully tightened engaging in holes
From outside face of ange to end of pipe (or wall if mounting ange not used)
Fill gap between pipe and wall or t second wall mount ange if
Wall
150mm PVC Stormwater Pipe
Wall Optional Fitment Pipe
Seal with silicone or urethane
*Optional wall mounting ange (P40113MF) is available from Schweigen, please contact 1300 829 066.
required
Power cord to 240V supply
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Figure 2 Wall Installation
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1.
Min 150mm long 150mm PVC pipe
Bell-mouth Adaptor
Locking holes at 10 and 4 o’clock
4. Installation
IMPORTANT: When mounting pipe fan locking holes to be in outside end of pipe (fan end)
Weather shield upper most
Flexible 200mm ducting
Locking Screw
Min 50mm
1600 motor
Cord slots at bottom (6 o’clock position)
NOTE: Ensure that power cord is fed through exit slot and is not allowed to double back restricting fan inlet.
Attach weather shield using 3 screws provided when wall mounting. Ensure weather shield is upper most position (12 o’clock position) when engaging locking screw
1600 motor
Figure 3 Wall Mount Option
NOTE: Ensure that power cord is fed through exit slot and is not allowed to double back restricting fan inlet.
Fix fan module using side locking screw at 4 & 10 o’clock
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4. Installation
Installation Through Wall with Back Draught Shutter
Due to the weight and to create stability for the Isodrive 1600 motor, it is require to use a hanging bracket. Warranty will be void if a hanging bracket is not used.
Shutter Assembly
Optional wall cover plate with notch at bottom P1108*
Hanging Plate
Shield
Shield
Required Hanging Bracket P1107*
Wall
Hanging Plate
Hanging Bracket P1107* NOTE: Hanging bracket is required
Hanging bracket may be substituted in the eld by 25mm x 6mm at
Hanging Plate
bar bent to form angle bracket
Ensure that power cable passes through the cover plate notched recess and is clear of cut edges
Minimum pipe protrusion from wall surface
47mm
Optional wall cover plate P1108*
Height of hanging bracket
90-
above top of pipe
95mm
Power Cord
Slot in pipe at bottom (6 O’Clock)
*Optional parts are available from Schweigen, please contact 1300 829 066.
Figure 7
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IMPORANT
It is a requirement to use the hanging bracket for all wall mount installations. Please refer to the manual for more information.
Flat Roof Installation
Flat roof mounting using optional mounting ange*.
PED
Engage locking screws in holes
1600
motor
4. Installation
Optional mounting ange P40113MF*
Seal top edge of ange
Seal 3 holes in stepped surface
Seal between mounting ange and cover
Up-stand and capping
Power supply cord passing through pipe slots
NOTE: Cut 150mm PVC stormwater pipe to length and reslot ducting end. Ensure that fan end locking holes remain
Protrusion of pipe above
50
mounting ange
Bond ange to pipe using silicone, urethane or type ‘N’ PVC solvent cement
Roof Cladding
200mm Flexible Ducting
Figure 4
*Optional wall mounting ange (P40113MF) is available from Schweigen, please contact 1300 829 066.
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4. Installation
Fan Unit Shutter Assembly for Isodrive 1600
1. Assemble by tting shutter assembly into fan inlet shroud moulding, ensuring that attaching screws align
with holes. Alignment can be checked visually by folding in shutter aps.
2. Fully tighten both screws and re-check tment into holes.
3. Fit assembly to duct pipe as per installation instructions supplied.
Attaching screws
Inlet fan moulding
Attaching hole
Shutter Assembly
NOTE: With through wall installations ap shaft will be close to vertical
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Figure 8
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4. Installation
Twin Motor Installation (suitable for rangehoods with two 200mm outlets)
Where two motors are to be used, follow the method below. Each motor should have a separate ue pipe. Refer gure 9. The two motors can be wired by an electrician.
1600 motor
Z: Minimum distance between the
Z
two fans is 600mm.
Must have separate ue pipe for twin fan installation
Connect to rangehood
Use smooth owing curves for maximum airow. Remove excess ducting by trimming to length.
Note: Do not install exi ducting in a straight line
Connect to motor
Connect to main power
Connect to 150mm ducting adaptor
Figure 9 Roof mount option
Computer
box
Cover
Rangehood
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4. Installation
Twin Motor Installation (suitable for rangehoods with one 200mm outlets)
Where two motors are to be used and there is only one 200mm outlet, follow the below methods for each motor then join into the “Y” piece prior to joining ducting to the canopy / rangehood. Refer gure 10.
The two motors can be wired by one of the following methods:
• Wired into one plug by an electrician
• A double adaptor plugged into the lead from the canopy / rangehood
• A double GPO powered from the canopy
1600 motor
Z: Minimum distance between the two fans
Z
is 600mm.
Ensure exible ducting is fully extended and as short as possible. Use smooth owing curves for maximum air ow. Remove excess ducting by trimming to length.
If multi-t Y joint is supplied you will need to cut ducting to length.
Cover
Try to keep length of exible ducting as even as possible other wise motors will draw air o each other
‘Y’ Junction for Twin 900/1600 Fan Installation
• 200 x 200 x 200mm
• Multi-t Y joint to be used with all twin 1600 motor installation where the rangehood has only one 200mm opening
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Figure 10 Roof mount option
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4. Installation
Single Motor Installation Twin 200mm Outlet
(suitable for rangehoods with two 200mm outlets and one 1600 Isodrive motor)
This is for use where one motor is to be used and there are two 200mm outlets, refer gure 11.
1600 motor
Ensure exible ducting is fully extended and as short as possible. Use smooth owing curves for maximum air ow. Remove excess ducting by trimming to length.
200 x 200 x 200mm If multi-t Y joint supplied you will need to cut to size.
Try to keep length of exible ducting as even as possible other wise motors will draw air o each other
Figure 11 Roof mount option
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5. Measurements
Measurements for Isodrive 1600
405mm
148mm
220mm
440mm
Dektite
190mm
225mm
160mm
(Not to Scale)
90mm
35mm
Motor weight: 6kg net. Shutter assembly is not shown in the diagram.
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6. Flexible Duct
Flexible Ducting
Flexible ducting must be fully extended and cut to the required length upon installation. Maximum fan performance will not be achieved unless the ducting is fully extended. Failure to fully extend ducting results in a smaller air passage and lower airows. Incorrect installation may reduce airow or increase noise levels. Call outs relating to incorrect installation will result in a service fee directed to the customer. Schweigen will take no responsibility for problems caused by faulty installation. A list of preferred Schweigen installers can be
obtained from the Schweigen website www.schweigen.com.au.
1600 motor
Please keep the exi ducting taut, 5 to 6 metres in length with two gentle bends in the ductings.
NOTE: In shallow roof spaces extend exi ducting horizontally
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6. Flexible Duct
Shallow Roof Space
In shallow roof spaces, do not crush or kink exible ducting, as it will reduce air ow severely. 90 degree curve made of PVC or galvanise can be used as a substitute for the bend, refer to gure 12.
Use 90 degree curve PVC or galvanise curve to prevent crushing
Figure 12
Important Note
Please do not crush or kink exible ducting, as it will reduce air ow and may cause noise to occur through the system. Ducting needs to be kept taut at all times.
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Figure 13
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6. Flexible Duct
Securing Flexible Duct
Flexible duct must be installed with supports at maximum intervals of 1.5 metres. Flexible ductwork can be supported by using good quality gaer or aluminium foil tape. Provided that it does not restrict the internal diameter of the ducting. Ducting installed looped over hanging beams should be installed in such a manner as to ensure the changes of direction are gradual. Support of the ducting with the use of hangers may be required, see option 2.
NOTE: Ducting should be kept taut at all times.
Option 1
Secure the exible duct to the beam
Option 2
Support exible duct by using hangers.
NOTE: Care shall be taken to minimize sagging or snaking of the duct between supports.
Aluminium foil
tape
Hanger
Aluminium foil tape
Figure 14 Examples of securing ducting
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7. Parts List
Parts List for Isodrive 1600
1
3
4
2
16
17
5
6
18
7
19
3
9
10
20
21
11
12
13
14
15
23
24
25
22
For wall installation with no back drought system or at roof installation.
23a
OR
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7. Parts List
Parts List for Isodrive 1600
Number Part Number Description Quantity
1 P1120 M4X160mm Pan Head Screw 4
P1120N M4 KEPS Nut (not shown in gure) 4
5 P1114 Capacitor 3.5μF 1
9 P1100 Fan Motor Mounting Bracket 1
10 P1102 Fan Base Spinning 1
11 P1113 Heyco Snap Bushing 1
12 P40113 Base Moulding 1
13 P1124 M4X12mm Hex Washer S/T Screw 11
14
15 P1111 Power Cable 3 Core 1
16 P1101 Fan Top Spinning 1
17 P1104 Side Mount Cover Weather Shield 1
18 P1105 Fan Guard 1
19 P1126 M4X8mm Machine Screw with Spring Washer 4
20 P1110R Centrifugal Fan/Motor Unit 1
21 P1106 Hanging Plate 1
22 P1107 Hanging bracket (Optional) 1
23 P1108 Wall Cover Plate (Optional) 1
200MM BDSS
BUILD ASS
Shutter Assembly 1
23a P40113MF Mounting Flange (Optional) 1
24 P1069 Slotted Pipe (150mmX455mm) 1
25 P40114 Bell Mouth Adaptor 1
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8. Maintenance
Roof Restoration or Cleaning
Before doing your roof restoration or cleaning, please completely cover the outside motor system and avoid all chemical contact.
IMPORANT
Any damages caused by the use of chemical products are not covered by warranty.
Figure 15 Avoid chemical contact to motor system
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9. Warranty / Disclaimer
Warranty
Isodrive motor has a 10-Year replacement product warranty. The consumer is responsible for any charges associated with removal of the faulty unit and installation of the new unit. The customer is also responsible for any freight charges incurred in this change over process.
(See warranty for more information)
Disclaimer
Under our policy of continuous product development, product specications may change without notice. Prospective purchasers should therefore check with the retailer to ensure this publication correctly describes the products being oered for sale. All information supplied is to be used for general reference purposes only and is on the understanding that Schweigen Home Appliances will not be liable for any loss, liability or damage of whatever kind arising as a result of any reliance upon such information. All pictures used in the guide are for illustrative purposes only.
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Notes
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Notes
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Distributed by:
8/3-4 Anzed Court, Mulgrave 3170 Victoria.
1300 881 693 (EST)
www.schweigen.com.au
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