Schweigen BR500ST, BRB700ST, BR522ST, BRW600ST, BRW622ST User Manual

...
INSTALLATION GUIDE
BR500ST / BR522ST BRW600ST / BRW622ST BRB700ST / BRB722ST
Revision V3 06/12/21
www.schweigen.com.au
Welcome
To get the maximum output from this unit, please read through this guide before use and installation.
This guide contains important information on the correct use and maintenance of the unit, as well as important safety notes. This will ensure your personal safety and the lasting value of your Isodrive system.
Please always retain your proof of purchase to aid in any warranty queries.
This appliance and its packaging are produced by processes that minimise waste and respect the environment.
Please help us to continue this eort to protect the environment by using the appliance eciently and dispose of the packaging in a responsible manner.
Page 2
Index
1. Welcome _____________________________________________________________________________________ 2
2. Your Safety
Before Installation ______________________________________________________________________________ 4 Electrical Cord __________________________________________________________________________________ 4 Motor Features ________________________________________________________________________________ 5 General Notes on Installation and Use ____________________________________________________________ 5 Recommended Installation Distance _____________________________________________________________ 5 Minimum Mounting Height ______________________________________________________________________ 6 Avoidance of Back Flow _________________________________________________________________________ 6 Safety of Children ______________________________________________________________________________ 6 Replacement of Supply Cord _____________________________________________________________________ 6 Why Flexi-duct _________________________________________________________________________________ 6
3. Description
Isodrive Motor _________________________________________________________________________________ 7
4. Installation
Roof Installation _______________________________________________________________________________ 9 Wall Installation ________________________________________________________________________________ 10 Flat Roof Installation ___________________________________________________________________________ 12 Through Wall Installation for Isodrive 900 _______________________________________________ 13 Fan Unit Shutter Assembly for Isodrive 900 (Optional) _____________________________________ 14 Twin 200mm Outlet Installation Example _______________________________________________ 15
5. Measurements
Measurements for Isodrive 900 _________________________________________________________________ 16
6. Flexible Duct
Shallow Roof Space _______________________________________________________________ 18 Important Note __________________________________________________________________ 18 Securing Flexible Duct _____________________________________________________________ 19
7. Parts List
Parts List for Isodrive 900 ___________________________________________________________ 20
8. Maintenance
Roof Restoration or Cleaning ________________________________________________________ 22
9. Warranty/Disclaimer ________________________________________________________________________ 23
10. Vent Measurements ____________________________________________________________24
Page 3
2. Your Safety
RECEIVING YOUR APPLIANCE
Please read this section thoroughly before attempting to operate the appliance. Inspect your product upon receipt. Any damage or defects MUST be reported
within 48 hours, or no claim will be recognised.
DO NOT INSTALL THIS APPLIANCE IF YOU FIND IT DAMAGED.
If this product is installed damaged, the supplier, nor the retailer, will be responsible for the costs associated with the repair, replacement, removal or re-installation of the appliances.
This appliance is not intended for use by person/s (including children) with reduced physical, sensory or mental capabilities, or lack of experience and/or knowledge. Unless the person has been given supervision or instruction concerning the use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance, it is not a toy.
Do not install Isodrive motor to a non-Schweigen and/or non-silent rangehood. If you fail to do so, your warranty will be voided.
The manufacturer declines all responsibility in case of failure to adopt proper safety measures.
Ensure that the location in which this appliance is installed, has good and permanent ventilation.
Please consult local laws and regulations and install in accordance.
Use an electrical connector with earth that is correct for your location.
Check that the voltage in your area corresponds to the appliance as indicated on the rating label.
Before Installation
We recommend this appliance to be installed or repaired by a qualied Schweigen Home Appliances technician.
Please see our website www.schweigen.com.au for recommended installers.
It is dangerous to modify any part of this appliance. Modication of any kind, will immediately void the warranty.
Electrical Cord
Ensure the supply cord is not exposed to heat, chemicals or sharp objects. If the supply cord is damaged, it must be replaced by the manufacturer, service agent or a similarly qualied person in order to avoid a hazard. The power supply cord connection MUST BE installed in such a way that access is easy in case of emergency.
Page 4
2. Your Safety
This guide is for the installation of the Isodrive motor system after the canopy/rangehood or bathroom extraction grill has been mounted on the wall or ceiling. (Refer to canopy/rangehood or bathroom extraction unit installation manual).
NOTE: All PVC pipe and exi ducting measurements are referring to inside measurements, unless otherwise mentioned.
Motor Features
• Roof and wall mounting with IPX4 degree of weather protection.
• Super quiet, long vane, backward curved centrifugal fan.
• Airow is dependant on installation and the ducting used. Using single 200mm ex duct, you should attain up to 900m would result in a loss of airow.
• Simple installation: mounts onto a 150mm PVC pipe for ultimate strength and allows for easy Dektite roof sealing.
3
/hr and depending on the ducting installation. The use of a smaller than 150mm (ISD) pipe
• Industrial quality motor and fan made in Germany and rated at 40,000 hours.
• Motor is a high eciency PSC type and rated at 57W.
• WARRANTY 5 YEARS return to manufacturer. Covers faulty manufacturing or components. It does not cover normal wear and tear.
General Notes on Installation and Use
This fan unit is designed to be installed using 150mm (ISD) PVC pipe as the initial connection duct to the fan module, and is supplied with a 150mm (ISD) PVC pipe to 200mm (ISD) exible duct bell-mouth adaptor.
2
This fan is suitable for connection to multiple duct runs with a minimum inlet area of 22,000mm to 10 metres maximum (check with supplier if longer duct length required). Where possible exible ducting must be extended suciently to present a smooth air passage with bends of at least the radii of twice the diameter of the duct.
WARNING: The rangehood must not be ducted into a wall cavity or a ceiling space, where a build up of grease can occur and become a potential re risk. This will void warranty.
and length up
NOTE: Fan module and dual foil exi-duct are acoustically matched. Use of semi-rigid or rigid ducting will result in increased noise and may void warranty. See installation instruction notes ‘Why exi-duct’.
Recommended Installation Distance
Isodrive 900 motor, recommended 4 to 5 metres of exi ducting.
NOTE: Although less than 4 to 5 metres will increase extraction power this will result in higher noise level.
Maximum duct length 10 metres. Check with supplier if longer duct length is required. Do not reduce the duct size at any time and avoid sharp bends.
Page 5
2. Your Safety
Minimum Mounting Height
This fan unit is intended for mounting at a minimum height of 2.1 metres (measured to the lower part of the fan impeller) above a oor or the ground.
Avoidance of Back Flow
Care should be taken to avoid the back ow of gases into the room from the open ue of gas or other open re appliances.
Safety of Children
This fan is not intended for use by young children or inrm persons without supervision.
Replacement of supply cord
If the supply cord is damaged, it must be replaced by a service agent or suitably qualied person in order to avoid a hazard.
Why Flexi-duct
Some internet sites strongly recommend the use of rigid ducting over fully exible ducting. This may well be the case with conventional rangehoods with internal motor rangehood but not with external motor rangehood.
Schweigen’s unique Isodrive system works in the opposite way to conventional rangehoods, pulling air through the hood and acoustically matched ducting, producing almost silent high volume ow. The use of a complete rigid or semi-rigid ducting system will allow an organ piping eect to occur; like a didgeridoo where a noise is produced at one end of a hollow rigid pipe and the noise is amplied out the other.
The Isodrive system places the noise outside the house and it needs to be kept there.
WARNING: Installation without the use of at least the minimum recommended length of acoustically matched exi-ducting in the system will void performance expectations. Any installation problem must be reported to Schweigen. Call outs relating to incorrect installation will result in a service fee direct to the customer. Schweigen takes no responsibility for problems caused by faulty installation, this may void warranty. A preferred installer list can be obtained from Schweigen website www.schweigen.com.au or by calling 1300 881 693.
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Isodrive Motor
Included in the box:
1. Isodrive 900 motor (280W x 200H mm approx.) Approx. 3 metre, 10amp cable and standard male plug
1
2. Fire resistant 150mm (160mm OD Note: Cable cut-out at the bottom end only
) PVC riser pipe
3. Description
1
2
3. Flexible ducting
1
Approx. 4 metres, 200mm (210mm OD
) diameter
4. Bell-mouth adopter ring 200mm duct to 150mm riser
5. Back draft shutter (200mm BDSS Build Ass)
Not included in the box:
• Roof seal kit / Dektite
• Support straps for poly pipe which connects to the roof truss
• Aluminium Foil tape
• Wall Cover Plate (wall mount only)
• Zip ties
3
4
5
Page 7
4. Installation
900 motor
Power Cord
150mm PVC Pipe (Locking holes fan end)
Dektite
Bell-mouth Adaptor
NOTE: Prevent any cord bunching by pulling cord through from plug top end
50mm
Pipe protrusion above dektite
Fix fan module using side locking screw
Fit side supports to locate pipe
Strap to supports
Connect to rangehood
Page 8
Connect to power supply
Figure 1 Roof Mount Option
NOTE: Minimum ducting length 4 metres. Fully extend exible ducting, cut to length.
4. Installation
Roof Installation
Recommended duct length: minimum 4 metres.
Mount 150mm (ISD) rigid PVC pipe securely to beams, trusses or other appropriate structures: refer gure 1. The pipe should be mounted vertically with the roof penetration being sealed using a Dektite or other appropriate sealing membrane or device.
Ensure that the PVC pipe protrudes at least 50mm past the top of the Dektite, checking that the fan assembly clears the roof cladding at upper edge, refer gure 1.
Pass power cord and plug through mounting ange and pipe, then out the slotted PVC pipe for connection to the female plug coming from the canopy/rangehood. Refer to gure 4.
Do not insert plug into socket outlet or switch on until installation has been completed. Fit fan module to pipe and x in position using side locking screw.
Certain external installation congurations may cause audible levels of noise to be heard due to the air being expelled from the motor. To minimize external noise disturbance you can use between 6 to 10 metres of exi duct to place the Isodrive motor in an appropriate position.
3
Please be aware that the 900 motor is capable of expelling air at 900m
For more information on environmental noise limit and conditions please contact your local Council. We have a list of recommended installers available on the Schweigen website.
/hr.
Page 9
4. Installation
Wall Installation
This type of installation is similar to roof mounting, ensuring that the pipe extends at least 50mm past the wall surface refer gure 2. If the pipe length is shortened, reproduce the power cord exit slot on the inside of the wall.
NOTE: By decreasing the length of the exi duct from which specied (refer to installation instructions) there will be an increase in airow and noise levels as a result. This increase in airow can cause movement of air to be heard through the system and inhibit the system to run silently.
900
motor
Optional Mounting Flange (P40113MF*)
50
Locking screws
Locking holes at 4 and 10 o’clock
50
Locking screws to be fully tightened engaging in holes
From outside face of ange to end of pipe (or wall if mounting ange not used)
Fill gap between pipe and wall or t second wall mount ange if
Wall
150mm PVC Stormwater Pipe
Wall Optional Fitment Pipe
Seal with silicone or urethane
*Optional wall mounting ange (P40113MF) is available from Schweigen, please contact 1300 881 693.
required
Power cord to 240V supply
Page 10
Figure 2 Wall Installation
IMPORANT
For more exible ducting instructions, refer page 22.
Flexible 200mm ducting
Min 150mm long 150mm PVC pipe
Bell-mouth Adaptor
4. Installation
IMPORTANT: When mounting pipe fan locking holes to be in outside end of pipe (fan end)
Locking holes at 10 and 4 o’clock
Min 50mm
900 motor
Cord slots at bottom (6 o’clock position)
NOTE: Ensure that power cord is fed through exit slot and is not allowed to double back restricting fan inlet.
NOTE: Prevent any cord bunching by pulling cord through from plug top end
900 motor
Figure 3 Wall Mount Option
Fix fan module using side locking screw at 4 & 10 o’clock
Page 11
4. Installation
Flat Roof Installation
Flat roof mounting using optional mounting ange*.
900 motor
Optional mounting ange P40113MF*
Engage locking screws in holes
Seal 3 holes in stepped surface
Seal between mounting ange and cover
Up-stand and capping
Power supply cord passing through pipe slots
NOTE: Cut 150mm PVC storm water pipe to length and reslot ducting end. Ensure that fan end locking holes remain
Seal top edge of ange
Protrusion of pipe above
50
mounting ange
Bond ange to pipe using silicone, urethane or type ‘N’ PVC solvent cement
Roof Cladding
200mm Flexible Ducting
Page 12
*Optional wall mounting ange (P40113MF) is available from Schweigen, please contact 1300 881 693
Figure 4
Installation Through Wall for Isodrive 900
Fan Unit
Shutter Assembly (200mm BDSS BUILD ASS)
4. Installation
Ensure that power cable passes through the cover plate notched recess and is clear of cut edges
Optional wall cover plate with notch at bottom P1108*
Minimum pipe protrusion from wall surface
Wall
47mm
Wall cover plate (optional part)
Power cord
Slot in pipe at bottom (6 O’Clock)
*Optional parts are available from Schweigen, please contact 1300 881 693
Figure 5
Page 13
4. Installation
Fan Unit Shutter Assembly for Isodrive 900 (Optional)
1. Assemble by tting shutter assembly into fan inlet shroud moulding, ensuring that attaching screws align
with holes. Alignment can be checked visually by folding in shutter aps.
2. Fully tighten both screws and re-check tment into holes.
3. Fit assembly to duct pipe as per installation instructions supplied.
Attaching screws
Attaching hole
Page 14
Inlet shroud moulding
Shutter Assembly
NOTE: With through wall installations ap shaft will be close to vertical
Figure 6
4. Installation
BR522ST, BRW622ST, BRB722ST Duel Vent System or optional DVK500ST Installation
For dual installation, bathroom, toilet or laundry, adjust inlet grilles to balance air ow as required. The strongest extraction should be at the shower, please adjust damper accordingly.
To main power/switch
Additional dual vent kit, Y-branch, 3 metre length exi ducting and inlet grille with adjustable damper
Bell-mouth Adaptor
Optional Y-branch
2m of ducting
2m of ducting
Cut 232mm dia hole for grille tment
Figure 2 Ventilation Option for Dual Vent
IMPORTANT
• Do not reduce the ducting size. 200mm must be used. Reducing the ducting will reduce extraction
• No sharp bends in the ducting
• Do not kink the ducting
• keep the amount of bends in the ducting to 2 or 3
• Do not use semi-rigid or solid ducting
Page 15
5. Measurements
Measurements for Isodrive 900
198mm
440mm
Dektite
131mm
242mm
(Not to Scale)
278mm
157mm
53mm
160mm
Page 16
6. Flexible Duct
Flexible Ducting
Flexible ducting must be fully extended and cut to the required length upon installation. Maximum fan performance will not be achieved unless the ducting is fully extended. Failure to fully extend ducting results in a smaller air passage and lower airows. Incorrect installation may reduce airow or increase noise levels. Call outs relating to incorrect installation will result in a service fee directed to the customer. Schweigen will take no responsibility for problems caused by faulty installation. A list of preferred Schweigen installers can be
obtained from the Schweigen website www.schweigen.com.au.
Page 17
6. Flexible Duct
Shallow Roof Space
In shallow roof spaces, do not crush or kink exible ducting, as it will reduce air ow severely. 90 degree curve made of PVC or galvanise can be used as a substitute for the bend, refer to gure 12.
90 degree curve PVC or galvanise curve
Figure 12
Important Note
Please do not crush or kink exible ducting, as it will reduce air ow and may cause noise to occur through the system. Ducting needs to be kept taut at all times.
Page 18
Page 18
Figure 13
6. Flexible Duct
Securing Flexible Duct
Flexible duct must be installed with supports at maximum intervals of 1.5 metres. Flexible ductwork can be supported by using gaer or electrical tape. Provided that it does not restrict the internal diameter of the ducting. Ducting installed looped over hanging beams should be installed in such a manner as to ensure the changes of direction are gradual. Support of the ducting with the use of hangers may be required, see option 2.
NOTE: Ducting should be kept taut at all times.
Option 1
Secure the exible duct to the beam
Option 2
Support exible duct by using hangers.
NOTE: Care shall be taken to minimize sagging or snaking of the duct between supports.
Aluminium foil
tape
Hanger
Aluminium foil tape
Figure 14 Examples of securing ducting
Page 19
7. Parts List
Parts List for Isodrive 900
3
11
Page 20
12
10
Parts List for Isodrive 900
7. Parts List
Number Part
Number
1 P40100 Terminal Block Cover 1
2 P40121 Wire Insulator Cap 1
3 P1061 O Ring 4¼” ID 1
4 P1059 Capacitor 2μF 1
5 P807 Terminal Block 1
6 P40102 Fan Plate – Motor Mount 1
8 P40122 900 Inlet Shroud Mount 1
9 P1069 150mm Slotted Pipe 1
10 P40114 Bell Mouth Adaptor 1
11 P40101 Fan Shroud 1
Description Quantity
12 P301 Power Cable 1
Page 21
8. Maintenance
Roof Restoration or Cleaning
Before doing your roof restoration or cleaning, please completely cover the outside motor system and avoid all chemical contact.
IMPORANT
Any damages caused by the use of chemical products are not covered by warranty.
Figure 15 Avoid chemical contact to motor system
Page 22
9. Warranty/Disclaimer
Warranty
BR500ST, BRW600ST and BRB700ST has a 5-Year replacement product warranty. This is a change over warranty. The consumer is responsible for any charges associated with removal of the faulty unit and installation of the new unit. The customer is also responsible for any freight charges incurred in this change over process.
(See warranty for more information)
Disclaimer
Under our policy of continuous product development, product specications may change without notice. Prospective purchasers should therefore check with the retailer to ensure this publication correctly describes the products being oered for sale. All information supplied is to be used for general reference purposes only and is on the understanding that Schweigen Home Appliances will not be liable for any loss, liability or damage of whatever kind arising as a result of any reliance upon such information. All pictures used in the guide are for illustrative purposes only.
Page 23
12. Vent Measurements
A B C D E F G
185 232 265 147 73 95 16
185 232 265 147 73 95 16
BR500ST - Measurements
A B C D E F G
Hold diffuser
again st board
and p ush upwa rds
Operation of toggle clips
Toggle clip snaps
into p lace hol ding
diffuse r firmly
BR500ST Reducer
200
150
Page 24
BRW600ST - Measurements
52.735.8
89
44.5
12. Vent Measurements
303 200
194.35 255
303
Two timber support batons by installer
194.25mm outlet
Ceilling
240 x 240
255 x 255
Page 25
312
12. Vent Measurements
BRB700ST - Measurements
51.735.8
48.4
89
200
196 252
312
Two timber support batons by installer
194.25mm outlet
Ceilling
Page 26
251 x 251
312 x 312
Plaster in edge strip
12. Notes
Page 27
Australia 4/1-5 Lake Drive, Dingley Village, Victoria 3172. Phone 1300 881 693
Email sales@schweigen.com.au Web www.schweigen.com.au
New Zealand 5 Tolich Place, Henderson, Auckland 0610. Phone 0800 200 510
Email info.parex@emerson.com Web www.parex.co.nz
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