Model
STW-JZ (-JZ2)
&
Model
IW (-2)
CAR W ASH & HARSH ENVIRONMENT
LOW INTENSITY TUBE TYPE INFRA RED HEATERS
INSTALLATION / OWNER’S MANUAL
WARNING
SAFETY ALERT:
This heater must be installed and serviced only by a trained gas service techni-
cian. Failure to comply could result in personal injury, death, fire and/or property
damage.
Improper installation, adjustment, alteration, service or
maintenance can cause property damage, injury or death.
Read the installation and operating and maintenance instructions thoroughly before installing or servicing this equipment.
Do not store or use gasoline or other flammable vapours and liquids in the
vicinity of this or any other gas fired appliance.
IF YOU SMELL GAS:
Extinguish any open flame
Do not attempt to light this or any other appliance
Don’t touch any electrical switch, or telephone
Immediately call your gas supplier from a neighbor’s phone
Follow any and all instruction from your gas supplier
If your gas supplier is not available, call the fire department
FIELD CONVERTIBILITY:
This appliance is field convertible to LP gas.
~ See page 49 ~
Keep this manual in a secure place .
Record for future reference:
Model #:
Serial #:
(located on heater rating label)
STW-JZ / IW I&O Manual
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NOTICE:
This manual is current for this product. Occasional revision of the product Certification Stan-
dard may require changes to the product and/or this manual.
This publication, or parts thereof, may not be reproduced in any form, without prior written
consent from The Manufacturer. Unauthorized use or distribution of this publication is strictly
prohibited.
Schwank Group
Schwank and InfraSave brands
5285 Bradco Boulevard
Mississauga, Ontario,L4W 2A6
PO Box 988, 2 Schwank Way
Waynesboro, Georgia 30830
Customer & Technical Services
Phone: 877-446-3727
Fax: 866-361-0523
e-mail: csr@schwankgroup.com
www.schwankgroup.com
www.infrasave.com
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STW-JZ and IW SERIES
GAS FIRED INFRARED
LOW INTENSITY TUBE TYPE
TABLE OF CONTENTS
TOPIC .........PAGE
INSTALLATION
IMPORTANT INFORMATION - READ FIRST
APPLICATION..............................................4
HEATER EXPANSION ...........................5, 31
GAS CONNECTION ...............................5, 31
See also “Flexible Gas Connection”......31
VENTING.................................................5, 26
START UP ‘SMOKE’....................................5
CLEARANCE TO COMBUSTIBLES............6
Clearances Figure & Table ........................7
STACKING HEIGHT SIGN ......................8
1. LABOR REQUIREMENTS ...............................9
2. INSTALLATION IN AIRCRAFT HANGARS .....9
3. INSTALLATION IN COMMERCIAL
GARAGES........................................................9
4. INSTALLATIONS OTHER THAN
SPACE HEATING.............................................9
5. PRE-INSTALLATION SURVEY......................10
6. MOUNTING CLEARANCES...........................11
SERVICE CLEARANCE.................................11
TOPIC ……...PAGE
13. GAS SUPPLY ..................................................33
HEATER EXPANSION.....................................34
FLEXIBLE GAS CONNECTION............... 34 - 35
14. ELECTRICAL AND THERMOSTAT.................36
15. HIGH ALTITUDE INSTALLATION ..........36 & 50
16. LIGHTING INSTRUCTIONS ...........................36
17. RECOMMENDED MAINTENANCE.................36
18. WIRING DIAGRAM..........................................37
19. WIRING DIAGRAM MULTIPLE HEATERS
PER THERMOSTAT.....................................38
20. SEQUENCE OF OPERATION.........................39
21. TROUBLESHOOTING GUIDE.........................40
22. SPARK IGNITION CIRCUIT ............................42
SPARK IGNITER SET UP...............................42
24. START– UP / COMMISSIONING SHEET .......43
PRODUCT DIMENSIONS & DATA
25. HEATER DIMENSIONS / WEIGHTS ………43
INSTALLATION DIMENSIONS ………. ..45
HEATER PLACEMENT GUIDELINES...........12
7. SUSPENDING THE SYSTEM........................13
7-A SEISMIC RESTRAINT ..................................16
7-B HIGH WIND RESTRAINT..............................16
8. SYSTEMS WITH 90° & 180° ELBOWS .17 - 20
ELBOW KIT DIMENSIONS .………..20, 53
9. BURNER & TUBE INSTALLATION................21
TURBULATORS ............................................24
SPECIAL COUPLING -
10. REFLECTOR INSTALLATION ...................... 26
11. FLUE VENTING.............................................28
12. COMBUSTION AIR DUCT............................32
175 & 200 Mbh .........25
26. BURNER / TUBE KIT ASSEMBLY CHARTS
ALUMINIZED STEEL TUBE KITS …............47
STAINLESS STEEL TUBE KITS …..............48
27. GAS CONVERSION OF BURNER...................49
29. HIGH ALTITUDE & ORIFICE CHART...... 50 - 51
30. OPTIONAL ACCESSORIES..................... 52 - 54
31. BURNER PARTS LIST ............................ 55 - 56
TUBE SYSTEM PARTS LIST...........................57
WARRANTY STATEMENT ............BACK PAGE
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WARNING
Improper installation, adjustment, alteration, service or maintenance can cause
property damage, injury or death. Read and understand this installation and operation manual thoroughly prior to assembly, installation, operation or service to
this appliance.
This heater must be installed and serviced by a trained gas service technician.
Do not store or use gasoline or other flammable vapours and liquids in the vicinity
of this or any other gas fired appliance.
Failure to comply can result in personal injury, death, fire and/or property damage.
Do not store or use gasoline or other flammable vapours and liquids in the vicinity
of this or any other gas fired appliance.
This appliance may have sharp edges and corners. Wear protective clothing such
as gloves and protective eye wear when servicing this or any other appliance.
APPLICATION
This model tube heater is approved to ANSI Z83.20-CSA 2.34 Standard for Gas-Fired LowIntensity Infrared Heaters (some models are approved for outdoor use - see below). A radiant
tube heater may be installed for heating of commercial / industrial non-residential spaces. It is
beyond the scope of these instructions to consider all conditions that may be encountered in
the field. Installation must conform with all local building codes or, in the absence of local
codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 in the U.S.A. or the Natural
Gas and Propane Installation Code, CSA B149.1 in Canada. The latest edition Electrical Code
ANSI/NFPA N0 70 in the U.S.A. and PART 1 CSA C22.1 in Canada must also be observed.
Installation of a gas fired tube heater must conform to all heating installation design procedures
including clearance to combustibles, connection to gas and electrical supplies, and ventilation.
This heater is not for installation in a Class 1 or Class 2 explosive environment (regardless of
Division), nor a residence. If application of this equipment is in question, consult with local authorities having jurisdiction (Fire Marshall, labor department, insurance underwriter, or others).
Revisions to codes and/or standards, may require revision to equipment and installation procedures. In case of discrepancy, the latest codes, standards, and installation manual will take priority over prior releases.
TUBE HEATER MODELS AVAILABLE FOR COMMERCIAL/INDUSTRIAL APPLICATION:
Builder Models: S100 / ITB: for budget sensitive projects
Premier Models: STS-JZ / IQ: Competitively priced higher radiant efficiency
P40U Series: Factory assembled 40,000 Btuh x 10 ft; Low input rate for Builder or Premier
installations
Outdoor spaces and wet indoor environments: SPW-JZ / IWP / P40U-P: Powder coated wa-
ter resistant burner enclosure; aluminized steel tube/reflector system.
Outdoor spaces and harsh indoor environments: STW-JZ / IW / P40U-W Models: stainless
steel water resistant burner enclosure; aluminized steel tube/reflector system.
STW-JZ2 / IW2 Models have a stainless steel tube/reflector system; stainless steel tube/
reflector is not available in the P40U packaged model.
ULTRA Series: High efficiency burner; insulated reflector system; highest radiant efficiency
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WARNING
Heater Expansion
It is a normal condition that during heat-up and cool-down a tube
heater will expand and contract. Allowances for heater expansion
must be made in the gas connection, venting and combustion air
ducting. Improper installation, alteration, or adjustment can result in
WARNING
Gas Connection
Improper installation, connection, or adjustment can result in property
damage, toxic gases, asphyxiation, injury or death. Use the approved
Type 1 hose gas connector supplied with the heater to connect the
heater to the gas supply. The gas supply must be connected tested in accordance with all local, state, provincial, and national codes (ANSI Z223.1/NFPA 54 in USA; B149.1 in Canada)
and as indicated in this manual. Refer to Section 13
WARNING
Venting
Inadequate venting of a heater may result in asphyxiation, carbon
monoxide poisoning, injury or death. This heater may be directly or
indirectly vented from the space. Venting must be in accordance with
all local, state, provincial, and national codes (ANSI Z223.1/NFPA 54 in USA;
B149.1 in Canada) and as indicated in this manual. Refer to Sections 11 & 12
WARNING
Start-Up ‘SMOKE’ Condition
During start up, the heating of material coatings used in the production process of tubes and
reflectors will create smoke during the initial period of operation. This condition is normal and
temporary .
Ensure that there is sufficient ventilation to adequately clear any smoke from the space.
Notify site and safety personnel to ensure that alarm systems are not unduly activated.
WARNING
Tube “GLOW”
It is a normal condition that the combustion tube (1st tube) can appear to “glow red”. For inputs
up to 150,000 Btuh, the top surface of the tube can appear red where heat is trapped between
the reflector and the tube. The stainless steel tube used for inputs 175,000 and greater appears to entirely glow red. The tube material is designed into the heater because it can withstand the high temperature of combustion, and the “red glow” is a normal occurrence.
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Clearance to combustibles
Location of flammable or explosive objects, liquids or vapors close to the heater may cause fire
or explosion and result in property damage, injury or death. Do not use, store or locate flammable or explosive objects, liquids or vapors in proximity of the heater.
The clearance to combustible material represents the minimum distance that must be maintained between the outer heater surface and
a nearby surface. The stated clearance to combustibles represents a
surface temperature of 90F° (50C°) above room temperature. It is the
installer’s responsibility to ensure that building materials with a low
heat tolerance which may degrade at lower temperatures are protected to prevent degradation. Examples of low heat tolerance materials include vinyl siding, fabrics, some plastics, filmy materials, etc.
In locations used for the storage of combustible materials, signs must be posted to specify the
maximum permissible stacking height to maintain the required clearances from the heater to
the combustibles. Such signs must either be posted adjacent to the heater thermostats or in
the absence of such thermostats in a conspicuous location. In addition to stored or stationary
material, consideration must also be given to moveable objects such as cranes, vehicles, and
overhead doors, and structural objects such as sprinkler heads, electrical and gas lines, and
electrical fixtures.
It is beyond the scope of these instructions to consider all conditions that may be encountered.
Consult local authorities such as the Fire Marshall, insurance carrier, or safety authorities if you
are uncertain as to the safety or applicability of the proposed installation.
Refer to Figure 1 and Table 1 for the certified clearances to combustibles for the appropriate model input/size.
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FIGURE 1 MINIMUM CLEARANCES TO COMBUSTIBLES* - refer to Table 1 for values
NOTE: A ‘PEEL & STICK’ SIGN IS SUPPLIED: USE AN INDELIBLE MARKER TO
ENTER VALUES ‘H’, ‘S’, ‘F’, & ‘B’ ON THE SIGN.
POST THE SIGN ADJACENT TO THE HEATER THERMOSTAT OR IN A
PROMINENT LOCATION.
See next page for details.
Suspended at an
angle up to 45°
D
A
B
S
F
Maximum
Stack Height
H = T- C
‘T’ is meas-
T
C
ured on site,
H
H
FLOOR
TABLE 1 MINIMUM CLEARANCES TO COMBUSTIBLES*
MODEL
SUSPENDED AT AN ANGLE
UP TO 45 DEGREES
C
FLOOR
Suspended
horizontally
S
Maximum
Stack Height
H = T- C
T
‘T’ is measured on site,
SUSPENDED
HORIZONTALLY
D
inches (cm) B inches (cm) F inches (cm) C inches (cm) A inches (cm) S inches (cm) C inches (cm)
STW-JZ/IW 200
STW-JZ/IW 175
STW-JZ/IW 155
STW-JZ/IW 130
13 (33)
12 (31)
5.5 (14)
4.5 (11)
STW-JZ/IW 110 3.5 (9) 1 (2.5) 26 (66)
STW-JZ/IW 80 3 (8) 1 (2.5) 23 (59) 38 (97) 1.75 (5) 6 (15) 38 (97)
STW-JZ/IW 60 2.5 (6) 1 (2.5) 17 (43) 34 (86) 1.5 (4) 5.5 (14) 34 (86)
STW-JZ/IW 45 2.75 (7) 1 (2.5) 24 (61) 32 (81) 2.25 (6) 7 (18) 32 (81)
*The clearance to combustible materials represents the minimum distance that must be main-
tained between the heater and a nearby surface. The stated clearance to combustibles
represents a surface temperature of 90F° (50C°) above room temperature. .
NOTES:
In the above table the clearances are measured from the reflector
6 (15.2)
6 (15.2)
1 (2.5)
74 (188) 70 (178)
72 (183) 68 (172)
44 (112) 64 (163)
1 (2.5) 35 (89)
7
60 (152)
54 (137)
14 (36) 44 (112)
13 (33) 42 (107)
3.5 (9) 19 (48)
3.3 (9) 11 (28)
2 (5) 10 (25)
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76 (193)
74 (188)
64 (163)
60 (152)
54 (137)
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It is the installer’s responsibility to ensure that building materials with a low heat
tolerance which may degrade at lower temperatures are protected to prevent degradation.
Examples of low heat tolerance materials include vinyl siding, fabrics, some plas-
tics, filmy materials, etc.
VENT END CLEARANCE: Clearances from the vent pipe are determined by local or national
installation codes, but must not be less than 6 inches (15 cm). For ‘unvented’ installation, a
minimum distance of 24 inches (61 cm) is required from the end of heater to a combustible
surface.
In locations used for the storage of combustible materials: Signs
WARNING
must be posted specifying the maximum permissible stacking height
to maintain the required clearances from the heater to the combustibles.
The signs must be posted either adjacent to the IR heating system thermostats or in the ab-
sence of such thermostats, in a conspicuous place.
For your convenience a “peel and stick” sign
is provided with this heater. Use a permanent
marker to record the required dimensions on
the sign.
To calculate the value ‘H’:
(H = T - C)
Measure the on site distance between bottom of
the heater and the floor = ‘T’ inches (cm).
Refer to Table 1 to get the value ‘C’ that corre-
sponds to the model you are installing
Subtract the clearance below the heater ‘C’ from
‘T’ to get value ‘H’.
Enter this value ‘H’ on the sign.
Refer to the information for the heater model
being installed in Figure 1 and Table 1 to get
the values for dimensions ‘S’, ‘F’ and ‘B’.
Post this sign as instructed above.
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1. LABOR REQUIRMENTS
Two persons are required to safely install this equipment. Wear gloves and other required
safety protection.
2. INSTALLATION IN COMMERCIAL AIRCRAFT HANGARS
Low intensity radiant tube heaters are suitable for use in aircraft hangars when installed in accordance with the latest edition of the Standard for Aircraft Hangars, ANSI/NFPA No 409 in the
USA, or the Canadian Natural Gas and Propane Installation Code, B149.1.
A. A minimum clearance of 10 ft (3 m) above either the highest fuel storage compartment or
the highest engine enclosure of the highest aircraft which may occupy the hangar. The
clearance to the bottom of the heater shall be measured from the upper surface of either
the fuel storage compartment or the engine enclosure, whichever is higher from the floor.
B. A minimum clearance of 8 ft (2.4 m) must be maintained from the bottom of the heater to
the floor in other sections of the aircraft hangar, such as offices and shops, which communicate with areas for servicing or storage. Refer to Table 1 for proper mounting clearances to
combustibles.
C. Heaters must be located so as to be protected from damage by aircraft and other objects,
such as cranes and movable scaffolding.
D. Heaters must be located so as to be accessible for servicing and adjustment.
3. INSTALLATION IN COMMERCIAL GARAGES AND PARKING STRUCTURES
Low Intensity Heaters are suitable for use in commercial garages when installed in accordance
with the latest edition of the Standard for Parking Structures, ANSI/NFPA 88A, or the Standard
for Repair Garages, ANSI/NFPA No. 88B, or the Canadian Natural Gas and Propane Installa-
tion Code, B149.1.
An overhead heater shall be located high enough to maintain the
WARNING
minimum distance to combustibles, as shown on the heater rating
plate, from the heater to any vehicles parked below the heater.
Overhead heaters shall be installed at least 8 ft (2.4 m) above the floor.
4. INSTALLATIONS OTHER THAN SPACE HEATING
Use for process or other applications that are not space heating will void the C.S.A. certification
and product warranty. Process application requires field inspection and/or certification by local
authorities having jurisdiction.
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WARNING
Improper installation, adjustment, alteration, service or maintenance can cause
property damage, injury or death. Read and understand this installation and
operation manual thoroughly prior to assembly, installation, operation or service to
this appliance.
This heater must be installed and serviced only by a trained gas service technician.
Do not store or use gasoline or other flammable vapours and liquids in the vicinity
of this or any other gas fired appliance.
Failure to comply could result in personal injury, death, fire and/or property damage.
Do not store or use gasoline or other flammable vapours and liquids in the vicinity
of this or any other gas fired appliance.
5. PRE INSTALLATION SURVEY
It is recommended that a full heating design including heat loss calculation be conducted on
the structure or area to be heated. Heater sizing and placement must consider available
mounting height, sources of greatest heat loss, and the certified clearances to combustibles
with respect to stored material, moveable objects (cranes, vehicles, lifts, overhead doors, etc),
sprinkler system heads, and other obstructions on the site. Consideration must also be given to
vent / duct placement and the allowable combined lengths of vent and duct. Carefully survey
the area to be heated, and for best results place burner and combustion chamber in the coldest
area(s) .
Installation must conform with all local, state, provincial and national code requirements including the current latest edition ANSI Z223.1 (NFPA 54) in the U.S.A. and B149.1 installation
code in Canada, for gas burning appliances and equipment. The latest edition Electrical Code
ANSI/NFPA N0 70 in the U.S.A. and PART 1 CSA C22.1 in Canada must also be observed.
The heating system must have gas piping of the correct diameter, length, and arrangement to
function properly. For this reason, a layout drawing is necessary.
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6. MOUNTING CLEARANCES
This heater must be mounted with at least the minimum clearances between the heater and
combustibles as shown in FIG-1, TABLE 1, Page 7. It is the installer’s responsibility to ensure
that building materials with a low heat tolerance which may degrade at lower temperatures are
protected to prevent degradation. Examples of low heat tolerance materials include vinyl
siding, fabrics, some plastics, filmy materials, etc.
Positioning of lights, sprinkler heads, overhead doors, storage areas, gas and electrical lines,
parked vehicles, cranes and any other possible obstruction or hazard must be evaluated prior
to installation.
Ensure adequate clearance around the air intake at the burner to allow sufficient combustion air supply to the heater.
6A. SERVICE CLEARANCE
: The lower ‘jaw’ of the burner cabinet swings down to provide
convenient service access to burner components. Provide a minimum clearance from any wall
or obstruction of 6 inches (15 cm) to the access end of the burner housing, and a minimum of
24 inches (61 cm) to any ONE side to allow servicing of burner, blower and controls. (see Figure 2 below) - the minimum clearances to combustibles must always be maintained.
For guidelines to heater placement refer to TABLE 2 (next page).
FIGURE 2
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TABLE 2: GUIDELINES FOR HEATER PLACEMENT
MODEL INPUT
RATE
(Btuh)
200,000
175,000
150,000
GUIDELINE*
MOUNTING
HEIGHT
ft (m)
DISTANCE
BETWEEN
MAXIMUM
HEATERS
ft (m)
18 – 30 (6 - 8) 50 (15) 17 – 25 (5 - 8)
18 – 30 (6 - 8) 50 (15) 17 – 25 (5 - 8)
16 – 25 (5 - 7) 45 (14) 15 – 20 (5 - 7)
DISTANCE – OUTSIDE WALL
TO HEATER LONG AXIS
(PARALLEL TO WALL) IN “FEET”
HORIZONTAL
ft (m)
ANGLE
COMBUSTIBLE
130,000
110,000
15 – 21 (5 - 7) 40 (12) 15 – 20 (5 - 7)
13 – 19 (4 - 6) 35 (11) 13 – 18 (4 - 6)
CLEARANCE
BEHIND
REFLECTOR -
80,000
60,000
40 / 45,000
10 – 16 (3 - 5) 30 (9) 12 – 16 (4 - 5)
8 – 14 (2.5 - 5) 25 (8) 11 – 15 (3.4 - 5)
8 – 12 (2.5 - 4) 20 (6) 8 – 12 (2.5 - 4)
or greater
(refer to Table 1)
* GUIDELINE MOUNTING HEIGHTS are typical to provide optimum comfort in general space
heating applications. Variance to these typical heights can occur in some applications:
Higher mounting heights due to structure or application requirements
Lower mounting heights: Area or ‘spot’ heat; locations with sufficient horizontal separa-
tion distance from personnel; areas with greater infiltration losses (near overhead doors,
etc)
IMPORTANT: Single or multiple heater placement must be such that continous
operation of heater(s) will not cause combustible material or materials in storage to reach a temperature in excess of ambient temperature plus 90F° (50C°).
It is the installer’s responsibility
to ensure that building materials with a
low heat tolerance which may degrade at lower temperatures are protected to prevent degradation. Examples of low heat tolerance materials
include vinyl siding, fabrics, some plastics, filmy materials, etc.
Refer to “Clearance to Combustibles” information on pages 6 to 8, and
Figure 1 and Table 1.
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7. SUSPENDING THE SYSTEM - GENERAL
Inadequate or improper suspension of the tube heater can result in collapse of
the system, property damage, and personal injury or death.
It is the installer’s responsibility to ensure that the hardware and structural supports from which the heater is suspended are sound and of adequate strength
to support the weight and expansion forces of the heater.
Consider that the heater will expand in length as much as 1/2 inch (12.5 mm) or more for every
10 ft (3 m) of system length – typically the greater the firing rate, the greater the expansion.
Refer to Sections 13 & 14
1) Survey the available structural supports, considering the system configuration and heat requirements of the area to establish the optimum heater location.
a) Locating a heater directly under joists or beams, or installing supplemental steel support
rail or angle iron can substantially reduce labor and materials
2) Tube system hangers must be located: A) straight in line; B) at a common height (level);
and C) 116” (295 cm) apart.- see Figure 6 next page.
a) NOTE: It is important that the tubes in the system are installed in alignment horizontally
(level) and vertically (in line) – this will ensure system integrity
3) Hardware with a minimum 60 lb. (30 kg) work load must be used at each heater suspension
point. A #8 Jack Chain or equivalent is typically used for suspending the heater.
a) Connect to the structure using typical hardware as illustrated in FIGURE 5 (below) or by
other mechanically sound means
b) If rigid devices such as 3/8” threaded rods are used for suspension, swing joints or other
means must be provided to allow for system expansion - approximately ½ inch to 1 inch
for every 10 ft (1 cm to 2.5 cm for every 3 m) of system length.
4) Two types of hangers are provided to suspend the tube system – see FIGURES 6 & 7
a) Plate hangers support the tubes and reflectors at each end of the tube system
b) Webbed hangers support tubes and reflectors at each tube junction
FIGURE 5 TYPICAL MOUNTING HARDWARE
HOOK OR EYE
BOLT THROUGH
HOLE IN BEAM
BEAM CLAMP
WITH HOOK OR
NOTE: It is the installer’s responsibility to ensure that mounting hardware and
fastening to structure are of sufficient strength to support the system.
EYE
HOOK OR
EYE
SCREW
13
PIPE RING
OR CLEVIS
HANGER
BAR-JOIST
CLAMP
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5) Please NOTE that each hanger has a ‘flat’ side and a ‘cavity’ side – FIGURE 6
a) Starting at the burner end of the heater: all hangers except t he last plate hanger are ori-
ented with the cavity side of the hanger facing toward the burner end
b) The cavity side of only the vent end plate hanger faces the vent - FIGURE 6
Refer to Figures on next pages, and proceed to Section 9. Burner and Tube Installation
FIGURE 6 END PLATE & WEBBED HANGERS
Use solid End Plate Hanger
at Burner and Vent ends
(note cavity side faces
outward from tube)
r
e
n
r
u
B
FIGURE 7 TYPICAL HANGER & SUPPORT SPACING
IMPORTANT
Intermediate Webbed
Hanger (note: cavity side
always faces Burner).
116” (295 cm)
6.5” (16.5 cm)
10
Angle the burner suspension
chain back over the burner to
allow system expansion
The distance between the
tube flange and face of
the plate hanger must be
2.5” (6 cm)
116” (295 cm)
10
1. Burner Assembly
2. Flange Adapter
3. Flanged Tube
4. Swaged Tube
5. Vent termination
(optional; wall or roof)
6. End Plate Hanger
7. Webbed Hanger
8. Hanging Chains
9. Focus Shield Reflector
10. Reflector Stabilizer
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FIGURE 8 REFLECTOR STABILIZER
h
t
g
n
e
l
g
n
o
l
a
ce
a
p
s
l
a
u
q
E
FIGURE 9 PLATE HANGER/ELBOW INSTALLATION see section 7
4
3
2
6
1
5
90° Elbow Kit JS-0508-JZ
3
4. Webbed Hanger Flange mounts UNDER
1. Webbed-Hanger
2. Reflectors
3. Webbed-Hanger Flange UNDER Reflector
and fastens the next Reflector
5. 90° Tube Elbow
6. Tube/Elbow Coupler
Bend stabilizer tabs
over reflector
‘edge’ to secure in
place
4
5
2
6
FIGURE 10 HANGER / REFLECTOR ORIENTATION HORIZONTAL TO 450
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7-A. SEISMIC RESTRAINT - LATERAL AND LONGITUDINAL
In areas prone to earthquake, or as specified on a project, install lateral and longitudinal seismic restraints as indicated in Figure 11. If the heater location can be impacted by wind (aircraft
hangars, etc) refer to High Wind Restraint section 8-B.
These restraint systems indicate suspension of and attachment to the heater. The attachment
of suspension hardware to the structure will be as required by site structural conditions, installation codes, and/or local engineering design requirements. Other types or systems of restraint
may be specified by local or national codes, or by project engineering design specifications.
Schwank / InfraSave offers optional items: #2 Lion Chain 115 lb work load x 200 ft roll (PN: JL0800-XX); and Safety Snap Hooks (PN: JL-0800-SH = pkg 24; JL-0800-SH-B = pkg 100).
All other required seismic mounting hardware is field supplied by the installer.
FIGURE 11
7-B. HIGH WIND RESTRAINT - LATERAL, LONGITUDINAL, AND VERTICAL
In areas with wind conditions (aircraft hangers, etc) in addition to lateral and longitudinal restraint the heater must be restrained from vertical movement. Suspend the heater using 3/8”
threaded rod with 3” adjustment turnbuckle through a safety ring at each hanger location.
FIGURE 12
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8. SYSTEMS INCORPORATING 90° ELBOWS AND 180° ELBOWS
A radiant tube heater can be installed in configurations as illustrated in FIGURE 4. (below) with
a maximum of two 90° elbows per heater. The use of elbows reduces the total maximum vent
allowable. (See Section 11 : Flue venting)
90° elbows (JS-0528-JZ) are shipped as a kit with one coupler, one reflector and one plate
hanger. For a 180° elbow, order 2 x 90° kits that connect to create a 180°. An optional kit
(JS-0504-JZ) to angle mount a reflector adjacent to an elbow is also available and must be ordered separately. The reflectors must be secured to each of the elbow plate hangers, See
PAGE 19
IMPORTANT: Models with input 100 Mbh x 20 ft (30 kW x 6 m) must only be in-
stalled as a straight system with no elbows allowed at the 10 ft (3 m) location.
Elbow Location / Input: A minimum run of straight radiant tube must be con-
nected to the burner before any elbow as follows: Inputs 200,000 and 175,000
= 25 ft (7.6 m); 150,000 = 20 ft (6 m); 130,000 and 110,000 = 15 ft (4.6 m); and
inputs 80,000 and 60,000 a minimum of 10 ft (3 m) straight tube before elbow.
FIGURE 3 SYSTEM ELBOW KIT - see page 53 for 180° elbow dimensions
Angle mounting of the reflector system either side of an elbow requires adapter JS-0504-JZ. The elbow always remains
in a horizontal orientation.
FIGURE 4 SYSTEM CONFIGURATIONS
JS-0504-JZ
System Configuration
1 Straight line
2 “U” tube with 2 x 90° elbow kits
3 “L” tube with one 90° elbow kit
4 Twinned tubes into common TEE flue vent
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INSTALLATION INSTRUCTIONS FOR 90° AND 180° ELBOW KITS
When installing systems that incorporate a 90° or 180° elbow, assembly of the system is facilitated by first locating and installing the elbow assembly, then install the remainder of the tube/
reflector system working away from the elbow.
SWAGED END
90° ELBOW KIT ASSEMBLY
#1
Add the coupler to the 90° elbow over the
swaged end of the elbow.
FLOW DIRECTION
#2
Slacken the coupler bolts. Slide the cou-
pler over the elbow from the swaged end.
#3
Add the plate hanger to the system
CAVITY
SIDE
Important: the plate hanger must be installed with the cavity side facing upstream toward the burner.
#4
Install the next plate hanger (supplied
with tube kit) over the unswaged end of
the elbow with the cavity side facing upstream toward the burner.
(Not to be reversed)
#5
Place the reflector over the plate hang-
ers. Secure reflector to hangers with
sheet metal screws provided.
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#6
After installation of the elbow assembly,
fasten the corners of the reflector cover
with the 2 screws provided.
For 90° installation finish with step # 7
For 180° installation skip # 7 and proceed
to step # 8
#7
Suspending the elbow kit in horizontal
position prepared for tube installation in
horizontal mode.
#8
180° ELBOW KIT ASSEMBLY
Add the second coupler to the 90° elbow
kit to form 180° elbow kit
Slacken the bolts and slide the coupler
over the elbow at the swaged end.
#9
Add the third plate hanger to the elbow kit
– pay attention to the mouting position of
the plate. Always with the cavity facing
toward the ‘burner end’ of the system
#10
Place the second reflector over the plate
hangers. Secure the reflector with 8
screws to the plate hanger.
19
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#11/A
Suspend with 3 chains in horizontal posi-
tion and continue installing the tubes and
reflectors to complete the system.
#11/B
When hanging a heater with a 180° el-
bow kit at 45° angle the vent run tubes
must be on top, with the burner on the
lower side.
BURNER ON
LOWER SIDE
JS-0504-JZ REFLECTOR ANGLE ADAPTER -JZ SERIES
1. A reflector angle adapter can be
installed on either side or both
sides of an elbow, depending
upon site requirements for angling of reflectors
2. The angle adapter is installed on
the ‘flat’ side of the webbed
hanger (concave side of hanger
must face inward towards the elbow)
3. Rotate the angle adapter around
the tube to the desired angle of
7
the reflector - established by the
tube/reflector system hangers located before or after the elbow
4. Align one of the holes in the angle adapter with the hole at top center of the elbow/tube
hanger
5
5. Bolt the angle adapter to the elbow/tube hanger through the aligned holes
6. The angle adapter will remain in place by resting on the tube
7. Attach reflector to the angle adapter with sheet metal screws
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9. BURNER AND TUBE INSTALLATION
PRIOR TO PROCEEDING with the tube installation: Read and understand Section 8 “Suspending the System ”, and this section of “IMPORTANT SPECIAL NOTES”.
IMPORTANT SPECIAL NOTES: READ FIRST
1. 175 & 200,000: Special Tube Coupling - Refer to Section 9.2, Fig 16
These firing rates have an unpainted titanium alloy stainless steel first tube with a
flange (painted “white”), and an unpainted aluminized steel tube as the second tube;
all subsequent tubes are painted steel. The first tube (titanium alloy stainless steel )
will “glow red” while heater is in operation - THIS IS A NORMAL CONDITION
3. IF a 90° or 180° elbow is to be installed in the system, refer NOW to Section 8
and the Elbow Kit installation instructions supplied with the elbow kit
4. TURBULATORS: Also refer to Table page 24
155 Models (150,000 Btuh): 2 ft turbulator supplied in the Burner Kit and field installed:
155 x 40 ft heater: Insert 2 ft turbulator in end of third tube, prior to the 10 ft tur-
bulator that is factory installed in the last tube (total 12 ft turbulator)
155 x 50 ft heater: Insert in the vent end of the last tube in the system.
All other turbulators are factory installed inside tube(s) that are clearly labeled
with instruction as to where the tube(s) must be installed - Also see page 24
ALL MODELS: INSTALL THE FIRST AND SECOND TUBES (FROM BURNER END) WITH THE
WELDED SEAM (ALONG THE TUBE LENGTH) FACING DOWNWARD
1) All hangers must be:
a) Suspended at the same height = horizontal alignment of tubes
b) In a straight line = vertical alignment of tubes
c) Spaced 116" (295 cm) apart = correct spacing for reflector attachment
d) Orient hangers with the “cavity side” facing the burner end of the system (except the last
plate hanger at the vent end = the cavity side faces the vent)
2) Insert the swaged end of the first tube (tube with flange) through the 4" (10 cm) hole in the first
plate hanger (WELDED SEAM FACING DOWNWARD)
a) Ensure the ‘cavity’ side of the hanger faces the burner end of the system
b) Slide a Torctite tube coupler past the swage onto the tube
The final position of the coupler will be on the ‘burner-end’ side of the hanger
c) Guide the tube into the second hanger (webbed) – ensure the cavity side of the hanger
faces the burner end of the system
d) Position the first plate hanger 2.5 inches (6.4 cm) from the tube flange – this will provide
access to bolt the burner to the flange, and ensure correct spacing of consecutive system
hangers
e) Check that the first tube is level
3) Install a focus shield reflector over the first tube - secure with sheet metal screws to the
hanger at each end
continued ...
21
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4) Install three reflector stabilizers on the bottom of the reflector
a) Equally space stabilizers with one at the reflector center point
b) Firmly bend the end tabs on each stabilizer up over the ‘trough’ at each side of reflector
5) Slide a Torctite tube coupler past the swage onto the next tube to be installed
6) Insert the swaged end of the tube into the next hanger to support its weight.
7) Slide the female end of the second tube over the swage of the first tube
a) Ensure that the swage on the first tube is fully inserted into the second tube
b) Adjust the hanger so that it is located on the second tube, approximately 2" (5 cm) from
the end of the tube – in this location the hanger supports both tubes.
c) Slide the Torctite coupler into position across the center of the joint
d) IMPORTANT: TOURQUE THE COUPLER BOLTS TO 40 ft-lbs
e) The coupler is now in place on the ‘burner-end’ side of the hanger
FIGURE 11 TUBE COUPLER
1
5
4
3
2
1. Upstream tube
2. Tube Coupler - Torque bolts to 40 ft/lbs
3. Swaged section of upstream tube inside
downstream tube
4. End of downstream tube
Once the two tubes are joined together, center
the Coupling over the joint and torque coupler
bolts to 40 ft/lbs.
5. Hanger
8) CHECK THAT THE SECOND TUBE IS LEVEL, ALIGNED HORIZONTALLY AND VERTICALLY WITH THE FIRST TUBE – MAKE ADJUSTMENT AT SUSPENSION POINTS AS REQUIRED—THE WELDED SEAM ALONG TUBE LENGTH MUST FACE DOWN
9) Install the reflector over the second tube and fasten to hanger at each end
(See Section 10)
10) Repeat these steps assembling one section of tube and reflector at a time until the system
is complete
IMPORTANT: TURBULATOR LOCATION IN SYSTEM - REFER TO TABLE page 24
11) ENSURE THAT THE SYSTEM IS LEVEL AND THAT ALL TUBES ARE ALIGNED HORIZONTALLY AND VERTICALLY – MAKE ADJUSTMENT AT SUSPENSION POINTS AS
REQUIRED—WELDED SEAM OF 1st & 2nd TUBES MUST FACE DOWN
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Continued ….
22
S
12) Mount the Burner to the first tube flange using the four nuts and bolts provided (FIG 12)
a) Insert two bolts through top holes in burner flange
b) Install gasket onto the two bolts to position it between the burner and tube flanges
c) Align burner and tube flanges and secure the two bolts with nuts
d) Install bottom bolts and nuts and snug to align the two flanges
e) TIGHTEN THE BOLTS IN AN OPPOSITE CORNER SEQUENCE AND ENSURE
THAT THE BURNER IS IN HORIZONTAL ALIGNMENT WITH THE TUBE
13) The ‘center of gravity’ of the burner is slightly off-center that of the tube system.
In order to prevent rotation of the burner:
Install support chain from the burner eye hook to a point approximately 6 to 10
inches (15 to 25 cm) back over the burner away from the first tube hanger to allow
expansion of the system
DO NOT fasten chain from the burner eye hook to the first hanger suspension point
The support chain angled back over the burner will allow “straight back” movement
of the burner when the system heats and expands.
7)
FIGURE 12 BOLT BURNER TO FLANGED TUBE
Angle burner support
6
”
M
I
N
· Do not loosen or remove the fifth nut directly below the burner flange
chain back over
burner
Gasket
· Secure suspension chain to eye hook in order to stabilize burner—angle chain back over
burner 6 to 10 inches to allow for heater expansion.
SERVICE ACCESS: ALLOW A MINIMUM OF 6 INCHES (15 cm) FROM THE ACCESS END OF THE
BURNER AND A MINIMUM OF 24 INCHES (60 cm) FROM EITHER SIDE OF THE BURNER TO A WALL
OR ANY OBSTRUCTION THAT WOULD RESTRICT OR LIMIT ACCESS TO THE BURNER FOR SERVICE
OR REPAIRS. (SEE SECTIONS 5 & 6 - PRE-INSTALLATION SURVEY AND MOUNTING CLEARANCES)
23
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TURBULATOR LENGTH & LOCATION IN SYSTEM:
NOTE: Improper location of a turbulator can cause malfunction of the heater,
property damage, and will void the heater warranty.
Tube Kits are supplied with 4 ft & 10 ft turbulator(s) factory installed into the
tube(s). Tubes with turbulators are clearly labeled for easy identification. Two
models require that a 2 ft turbulator be installed in the field (see * below).
GAS
TYPE
MODEL
Input x Length (ft)
TURBULATOR
LENGTH
NG or LP 45,000 x 20 14' (4.3 m)
NG or LP 60,000 x 20 14' (4.3 m)
NG or LP 60,000 x 30 14' (4.3 m)
NG or LP 80,000 x 20 14' (4.3 m)
NG or LP 80,000 x 30 14' (4.3 m)
NG or LP 80,000 x 40 10’ (3 m)
NG or LP 110,000 x 30 14' (4.3 m)
NG or LP 110,000 x 40 10' (3 m)
NG or LP 110,000 x 50 not required NG or LP 130,000 x 30 14' (4.3 m)
NG or LP 130,000 x 40 10' (3 m)
NG or LP 130,000 x 50 not required -
TURBULATOR LOCATION
IN TUBE SYSTEM
VENT END - FACTORY INSTALLED IN TUBE
VENT END - FACTORY INSTALLED IN TUBE
VENT END - FACTORY INSTALLED IN TUBE
VENT END - FACTORY INSTALLED IN TUBE
VENT END - FACTORY INSTALLED IN TUBE
VENT END - FACTORY INSTALLED IN TUBE
VENT END - FACTORY INSTALLED IN TUBE
VENT END - FACTORY INSTALLED IN TUBE
VENT END - FACTORY INSTALLED IN TUBE
VENT END - FACTORY INSTALLED IN TUBE
NG or LP
150,000 x 40 *
NG or LP 150,000 x 50 * 2’ (0.6 m)
NG or LP 150,000 x 60 not required -
NG or LP 175,000 x 50/60 10’ (3 m)
NG Only 175,000 x 70 10’ (3 m) VENT END - FACTORY INSTALLED IN TUBE
NG Only 200,000 x 50 10’ (3 m)
NG or LP 200,000 x 60/70 10’ (3 m)
* 155 Models (150,000 Btuh): 2 ft turbulator is supplied in the Burner Kit and is field installed:
40 ft heater: Insert in end of third tube, prior to the 10 ft turbulator that is factory installed
in the last tube (total 12 ft turbulator)
50 ft heater: Insert in the vent end of the last tube in the system.
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2' (0.6 m) FIELD INSTALLED AT END 3RD TUBE
+ 10' (3 m) VENT END - FACTORY INSTALLED IN TUBE
FIELD INSTALLED AT VENT END
VENT END - FACTORY INSTALLED IN TUBE
VENT END - FACTORY INSTALLED IN TUBE
6th tube = 50 TO 60 ft
24
9.1 SPECIAL COUPLING: 175,000 & 200,000 Btuh
NOTE: The joint of 1ST & 2ND tubes of 175,000 & 200,000 heaters experience strong
forces of expansion. Follow instructions below for special coupling of the tubes.
SPECIAL COUPLER INSTALLATION
1. Note the 2 holes opposite each other at the swaged end of the first tube (flanged)
2. Install the first tube with 2 holes (swaged end) at the 3 and 9 o’clock position, with the welded
seam located in the lower half of tube, facing downward
3. Slide the loosened tube coupler on to the first tube, past the swage
4. The second tube has a
¼” hole at the female end.
5. Slide second tube over swaged end of first tube to align the hole in the second tube with one of
the holes in the first tube
6. Final alignment of the holes can be accomplished using a screw driver or other tool
7. IMPORTANT: Insert
¼” rivet into the hole to secure the tube connection
8. Slide coupler into position – half onto each tube – covering the rivet head
9. Tighten coupler bolts to 40 ft-lb
10. Install reflectors
FIGURE 16 SPECIAL COUPLING:
175,000 & 200,000 Btuh - Fasten Second Tube to First Tube -
Holes in swage of 1st tube:
Steps 1
locate at 3 and 9 o’clock
& 2
Welded seam in lower half of tube,
facing downward
Steps 3 to 6
Step 7
25
1/4” Rivet
Steps 8 & 9
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10. FOCUS SHIELD REFLECTOR INSTALLATION
The focus shield reflector system can be adjusted to either side up to 45° from horizontal. Note
that for both horizontal and angle mounting, the tube must be level along its length. Improper
mounting can result in overheating of controls and combustible materials. Use only noncombustible mounting hardware.
FIGURE 14 MOUNTING FOCUS SHIELD REFLECTOR TO HANGER
1 Webbed Hanger Flange under Reflector
2 Screws to secure Reflector to Plate
Hanger.
3 Tab for horizontal suspension
4 Tab for 45° suspension
NOTE: For suspension between 1° and 44°,
use both suspension points 3 and 4
(see Fig.15 below).
5 Opening for Tube
6 Reflector
7 The next Reflector will mount over and
onto this side of the Webbed Hanger.
FIGURE 15 HANGER ARRANGEMENTS
Angle mount
End plate hanger at burner or vent end
Plate hanger flange fitted UNDER reflector
System support chain
1° to 44°
See more info next page
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Auxiliary chain for angle adjustment 1° to 44°
(vary the top junction to adjust reflector angle)
Webbed hanger fitted UNDER reflectors
26
NOTE: Except for the vent end plate hanger, all hangers must be installed with the cavity side
facing the burner end of the system - the cavity side of the vent end hanger must face
the vent
1
FIGURE 16 REFLECTOR EXTENSIONS (OPTIONAL - IF REQUIRED )
Insert ‘S’
hook from
top and
rotate
Reflector extensions
may be installed one
or both sides
1
”
0
2
c
5
m
1. Reflector extensions may be installed on
one side or both sides of the reflector
1
2. Reflector extensions are 116” (295 cm)
long
3. Holes (3) for “S” hooks are located
2.25” (5.7 cm) from each end and one at
the center of the reflector extension
4. Drill 1/4” (7 mm) holes in the reflector
3/4” (2 cm) up from the bottom edge of
the reflector to align with the 3 holes in
the top of the reflector extension
5. Insert “S” hook down through hole in the top of the reflector extension
6. Rotate “S” hook approx. 90°, and insert into hole in reflector
7. Settle reflector extension into place
27
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WARNING
11. FLUE VENTING
Inadequate venting of a heater may result in asphyxiation, carbon monoxide
poisoning, injury or death. This heater may use a vent connection or indirect
venting system to remove products of combustion from the space. Seal all vent
connections with high temperature sealant. Venting must be in accordance with
all local, state, provincial, and national codes (ANSI Z223.1/NFPA 54 in USA;
B149.1 in Canada) and as indicated below in this manual.
THIS TUBE HEATER IS APPROVED FOR VENTING DIRECTLY TO THE OUTSIDE AND UNVENTED (INDIRECT VENTING)
APPLICATIONS. THE SYSTEM MUST NOT BE OPERATED WITHIN A NEGATIVE AIR CONDITION UNLESS COMBUSTION
AIR IS DUCTED FROM OUTSIDE DIRECTLY TO THE BURNER.
F NEGATIVE PRESSURE IS EXPERIENCED OR ANTICIPATED, THE SECOND PORT (BARB) ON THE BLOCKED FLUE
I
SWITCH MUST BE CONNECTED DIRECTLY TO OUTSIDE AIR USING 1/4” PLASTIC HOSE FROM BLOCKED FLUE
SWITCH TO OUTSIDE OF BUILDING (FIELD SUPPLIED).
UNVENTED (INDIRECT MECHANICAL VENTING SYSTEM)
Indirect venting must not be used if the building experiences a negative air condition. A minimum 3 ft (91 cm) length of single walled vent pipe is to be installed on the swaged end of the
last tube.
USA: Natural or mechanical means shall be provided to supply and exhaust at least 4ft3/
min/1000Btuh (0.38m3/min/kW) input of installed heaters. Some local codes may require an
electrical interlock to a dedicated exhaust fan. Exhaust must be located as high as practicable
in the structure above the level of the heater(s). Consult your local code and ANSI Z223.1 latest edition for all venting requirements and practices.
Canada: It is required that the heater(s) be electrically interlocked to dedicated exhaust fan(s)
by means of an Air Proving Switch. Exhaust fan(s) must be sized to create 300 cfm (8.5 cu m/
min) exhaust for every 100,000 Btuh (30 kW) or any fraction thereof of total input of installed
equipment. Exhaust must be located as high as practicable in the structure above the level of
the heater(s). Sufficient supply air must be provided. Consult the latest edition of CSA.B149.1
Section 8 for venting system and air supply requirements.
VENTED DIRECTLY TO THE OUTSIDE
It is the sole responsibility of the installer to adhere to all current local codes and/or ANSI
Z223.1 / CSA.B149.1 latest editions for all venting requirements, and practices.
It is a normal condition that during heat-up and cool-down a tube heater will expand and contract. Allowances for heater expansion must be made in the venting and combustion air ducting
.
Improper installation can result in property damage, injury or death.
All vent pipe and adapters are supplied locally by others
All venting must be minimum 26 gauge single wall vent pipe of 4” (10 cm) diameter except
that portion of vent passing through a combustible wall or roof can be 4” type “B” vent as per
CSA International’s interim requirement. Refer to Section 11A for vent length requirements.
As an Option, two heaters may be vented through an approved common 4" x 4" x 6" Ven t
Tee (10 x 10 x 15 cm), supplied by the manufacturer. Vent pipe from each heater does not
need to be equidistant to the vent Tee, but must comply to requirements below. The two
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heaters must be controlled by a single common thermostat or “ON/OFF” switch.
Install a minimum 36 inch (91 cm) length of minimum 26 gauge single walled 4” (10 cm) di-
ameter vent pipe on the system, and a minimum 12 inch (30 cm) before any Tee or Elbow.
Seal all vent connections with high temperature sealant. Vent connections must be secured
with three (3) #8 sheet metal screws uniformly spaced around the circumference of the pipe.
Any horizontal vent pipe must slope approx. 1/4” per foot away from heater
When the vent pipe passes through a cold or unheated area where the ambient temperature
is likely to produce condensation of the flue gases, the vent pipe will be insulated with a suitable material as approved and specified by the insulation manufacturer to withstand temperature up to 460°F (238°C).
The vent system must always be adequately supported to prevent sagging.
FIGURE 17 - Heater Expansion - Suggested Vent Configuration*
All Vent Pipe & Adapters By Others
* Other means of slip
fit installation of the
vent and duct are acceptable providing
there is adequate allowance for free expansion and contraction of the system,
and free flow of vent
gases and combustion air.
FIGURE 18
- Horizontal Vent - ALL vent pipe and adapters by others
Clearances apply to Vent Terminal: 4” (10 cm) - JA-0528-XX Or 6” (15 cm) - JA-0529-XX
See notes below for use of other approved vent terminations
HORIZONTAL VENT THROUGH THE SIDEWALL:
Any horizontal portion of the flue vent system must slope downwards approximately 1/4"
per foot (63 mm/ 300 mm) toward the vent terminal - radiant tube must be level.
continued ……..
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Use approved 4" (10 cm) (JA-0528-XX) or 6" (15 cm) (JA-0529-XX) horizontal wall vent ter-
minal OR a high-wind termination cap approved by a recognized certification agency
Install any termination cap a minimum of 18 inc hes (45 cm) from the outside wall to the in-
side edge of terminal opening to alleviate back pressure caused by turbulent wind conditions (See Fig. 20). Ensure flue gases are directed away from the structure to protect building materials from degradation by the exhausted flue gases.
At most two 90° elbows can be installed in a horizontal vent
Installation of the vent must prevent blockage by snow and protect building materials from
degradation by flue gases.
Clearances for horizontal flue vent :
Will not terminate less than 1 ft (30 cm) above grade level, unless its location is adjacent
to public walkways, then it must not terminate less than 7 ft (2.1m) above the walkway.
Below a combustible overhang or soffit:
As indicated in FIGURE 20 for approved terminations: 4" (10 cm) JA-0528-XX or
6" (15 cm) JA-0529-XX
For other approved terminations: Will terminate 3 ft (90 cm) or more below a combus-
tible soffit or overhang.
USA specific horizontal vent requirements:
The vent terminal of a direct-vent appliance with an input between 10,000 Btu/hr (3 kW)
and 50,000 Btu/hr (14.7kW) shall be installed with a 9 inch (230mm) vent termination
clearance from any air opening into a building, and an appliance with an input over
50,000 Btu/hr (14.7kW) shall have at least a 12inch (300mm) vent termination clearance. The bottom of the vent terminal and the air intake shall be located at least
12inches (300mm) above grade.
A horizontal vent will not terminate:
Less than 3 ft (90 cm) above a mechanical air inlet located within 10 ft (3.1 m)
Less than 4 ft (1.2 m) below, 4 ft (1.2 m) horizontally from, and 1 ft (0.3 m) above
any window or door that opens, or gravity air inlet to a building
Less than 4 ft (1.2 m) horizontal clearance from gas and electric meters, regula-
tors and relief equipment
CANADA specific horizontal vent requirements
A horizontal vent will not terminate:
Within 6 ft (1.8 m) of a mechanical air supply inlet to any building.
Above a gas utility meter and regulator assembly within 3 ft (0.9 m) horizontally of
:
the vertical centerline of the regulator vent outlet to a maximum vertical distance
of 15 ft (4.5 m).
Within 3 ft (90 cm) of any gas pressure regulator vent outlet
Within the following distances of a window or door that can be opened in any
building, of any non-mechanical air-supply inlet to any building, or of the combustion air inlet of any other appliance:
12 inches (30 cm) for inputs up to and including 100,000 Btuh (30 kW)
3 ft (90 cm) for inputs exceeding 100,000 Btuh (30 kW)
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VERTICAL VENT THROUGH THE ROOF:
It is the sole responsibility of the installer to
adhere to all current local codes and/or ANSI
Z223.1 / CSA.B149.1 latest editions for all
venting requirements, and practices.
Use an approved ‘B-vent’ termination cap
as supplied by the manufacturer of the ap-
FIGURE 22
Approved
Cap
Approved
‘B’ Vent
24”
60 cm
12
Up
to
9
proved ‘B-vent’.
When vent and combustion air are taken
through the roof, the exhaust vent should
always terminate higher than the combustion air intake, to prevent recycling the
products of combustion back into the
If roof slope exceeds 9:12
consult NFPA-54 ANSI
Z223.1 or CSA-B149.1
heater
At most a quantity of three 90° elbows can be installed in a vertical vent
11A. Combined System Length: Tube Heater + Vent + Combustion Air Duct:
MINIMUM VENT LENGTH: (Vented or Unvented)
Minimum vent length of 3 ft (91 cm) is required (NOTE: 200,000 LP: Minimum 8 ft (244 cm)
MAXIMUM SYSTEM LENGTH (includes: Tube Heater length + combustion air duct + vent):
Each 90° elbow in the system has an equivalent length of 5 ft.
A maximum of 2 elbows are allowed in any portion (duct, tube heater, vent) with the ex-
ception of up to three 90° elbows in a vertical vent run through the roof
The maximum length of combustion air duct to any heater is not to exceed 30 feet
Exceeding the allowable lengths in the table below can create combustion and/or conden-
sation problems and will void CSA Design Certification and the heater warranty.
Input
(Btuh)
45,000
60,000
80,000
110,000
130,000
150,000
175,000
200,000
Max. Combined
System Length*
Do Not Exceed
60 ft
60 ft
80 ft
100 ft
100 ft
100 ft
120 ft
120 ft
* Do not exceed the Maximum Combined System Length regardless of the allowed maximum
length of individual vent or combustion air duct
Max. Vent
Length*
Max. Air Duct
Length*
Up to 30 ft Up to 20 ft
Up to 30 ft Up to 30 ft
Up to 40 ft Up to 30 ft
Up to 40 ft Up to 30 ft
Up to 40 ft Up to 30 ft
Up to 40 ft Up to 30 ft
Up to 50 ft Up to 30 ft
Up to 50 ft Up to 30 ft
31
Example
150,000 Btuh Heater:
Tube Heater Length 50 ft
1 x 90° elbow (vent) 5 ft
Straight vent 20 ft
1 x 90° elbow (duct) 5 ft
Air Duct 17 ft
Combined Length 97 ft
Max. Allowed 100 ft
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12. COMBUSTION AIR DUCTING
Do not install filters on the combustion air intake.
Ensure adequate clearance around the air intake to allow sufficient combustion air supply to the heater.
An opening is located on the top surface of the burner housing for combustion air . Ensure
adequate clearance around this opening to allow sufficient combustion air supply to the heater.
Combustion air duct must be constructed of noncombustible material.
When a tube heater is vented to the outside and operated in a negative air condition or air-born
dust or contaminants are present as in woodworking and welding shops, air for combustion
must be ducted from outside the negative or contaminated area to the 4 inch (10 cm) diameter
intake flange supplied on the blower. Maximum system, vent and duct length is listed above.
The total system length and individual flue vent or the combustion air duct is not to ex-
ceed the lengths listed above
Total combined system length is reduced by five feet for every 90° elbow installed in the
vent or duct and in the tube system (see above for allowable total lengths)
Exceeding the allowable lengths may create condensation or soot conditions and will void
CSA Design Certification and product warranty
The air intake will not be located less than:
Three feet above grade
Twelve inches from flue vent terminal of any heater with input up to 100,000 Btu/hr
Three feet from flue vent terminal of any heater over 100,000 Btu/hr
This heater has an optional fresh air intake duct hood for wall (JS-0532-VC) or roof cap (JS0530-XX) to bring combustion air to the heater from outside. Ensure adequate clearance
around the air intake to allow sufficient combustion air supply to the heater. If drawing fresh air
from outside, it is recommended that any single wall pipe containing cold air be insulated to
prevent or reduce condensation on the pipe.
CAUTION: If a tube system is indirectly vented, ensure that warm moist outside air is not
drawn through the air duct and tube system during summer months - condensation can occur
inside the system and cause damage.
Do not use flexible dryer hose or any ‘soft wall’ tubing for air inlet duct, the corrugated sides
of this tubing restrict air flow. A good quality industry approved insulated flex is allowed.
CAUTION: In locations where chlorinated Hydrocarbons are in use, such as
Trichloroethylene or Chloroethylene Nu it is essential that combustion air be
brought in from a non-contaminated area. Burning the fumes from these gases
will create Hydrochloric acid fumes, which are detrimental to humans, equipment
and buildings. Typical sources of other contaminants are paint removers, paints,
refrigerants, solvents, adhesives, degreasers, lubricants, pesticides, etc.
The heater manufacturer cannot anticipate all types and chemical composition of
possible contaminants at project sites. Confer with project site safety, health and
engineering staff and/or local authorities having jurisdiction such as the Fire Marshall and Department of Labor for possible contaminants and any conflict with the
installation of hot surface heating equipment.
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13. GAS SUPPLY - HEATER EXPANSION - FLEXIBLE GAS CONNECTION
The gas supply must be installed to the heater using:
USA: an approved Stainless Steel Flexible Gas Connector certified for use on an infrared
radiant tube heater (ANSI Z21.24 CSA 6.10);
CANADA: an approved Type 1 Hose Gas Connector (CAN/CGA 8.1).
The heater must be isolated from the gas supply piping s ystem by closing its individual
manual shut off valve (field supplied) during any pressure testing of the gas supply piping
system.
CAUTION: Compensation for normal gas supply pipe expansion, and radiant tube heater
expansion must be provided. All piping must conform to local codes— Refer to
Heater Expansion & Flexible Gas Connection—Sections 14 next two pages
Provide a 1/8 in (3.2 mm) NPT plugged tapping, accessible for test gauge connection, immediately upstream of the gas supply connection to the heater.
DO NOT use pressure greater than 1/2 psig to pressure check the heater.
TEST FOR LEAKS: All gas piping and connections must be tested for leaks after
the installation is completed.
TABLE 4
GAS TYPE
Apply soap suds solution to all connections and joints and if bubbles appear,
leaks have been detected and must be corrected. DO NOT USE A MATCH OR
OPEN FLAME OF ANY KIND TO TEST FOR LEAKS. NEVER OPERATE THE
HEATER WITH LEAKING CONNECTIONS.
The supply system should be checked first with heater turned “OFF” followed by
another check with heater turned “ON”.
IMPORTANT: Minimum supply line pressure at the inlet to the heater regulator must not be lower than 5.0 inches of water column pressure for natural gas. The supply gas pressure must be checked with all heaters in operation.
Installation of a gas line (trap) “drip leg” is required at the inlet connection tee following the pipe drop to the heater. Failure to provide a “drip leg” could result in
condensation and foreign matter passing into the gas valve. Failure to install a
“drip leg” in the gas line can cause property damage, injury or death and will void
the heater warranty.
LINE PRESSURE
INCHES WATER COLUMN
MINIMUM MAXIMUM
MANIFOLD PRESSURE
(tap at gas valve outlet)
INCHES WATER COLUMN
Natural Gas 5.0 14.0 3.5
LP Gas 11.0 14.0 10.0
33
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IM101229
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RD: AUG 2013
NOTE: Access to the manifold pressure test port is on the top of the valve. A 3/16" Allen
Wrench is necessary to check this. When checking or setting the manifold pressure, a water
manometer should be used. Gauges which measure in ounces per square inch or pounds
per square inch are not accurate enough to properly measure or set the pressure.
WARNING
THIS HEATER WILL EXPAND IN LENGTH AS IT HEATS UP. It is a normal
condition that during heat-up and cool-down a tube heater will expand and contract. Allowances for heater expansion must be made in the gas connection, venting and combustion air ducting. Improper installation, alteration, or adjustment
can result in property damage, injury or death. See also Section 13
The Btuh input and the tube length determine the overall expansion that occurs.
A typical infrared tube installation will expand toward both the Burner and the
vent end.
To allow heater expansion the gas supply must be installed using:
In the USA: a stainless steel Flexible Gas Connector certified for use on an
infrared radiant tube heater (ANSI Z21.24 CSA 6.10);
in CANADA: a Type 1 Hose Connector (CAN/CGA 8.1). Also the flue vent,
and combustion air intake (if used) must be installed in such a manner that
the normal expansion of the heater will be accommodated.
IMPORTANT: See next page: orientation of connection between heater and gas supply.
TABLE 5
Input
Rating
Btuh
Tube
Length
Feet
Approx.
Expansion
in Length
USA: Mandatory
Flexible Gas Connector
ID x Length - Part #
CANADA: Mandatory
Type ‘1’ Gas Hose
Size - Part #
40,000 10 U 1” 1/2” x 24” - JL-0771-XX 1/2” x 36” - JL-0771-RC
45,000 20 1 1/4” 1/2” x 24” - JL-0771-XX 1/2” x 36” - JL-0771-RC
60,000 20 / 30 1 1/2” 1/2” x 24” - JL-0771-XX 1/2” x 36” - JL-0771-RC
80,000 20 / 30 / 40 1 3/4” 1/2” x 24” - JL-0771-XX 1/2” x 36” - JL-0771-RC
110,000 30 / 40 / 50 2” 1/2” x 24” - JL-0771-XX 1/2” x 36” - JL-0771-RC
130,000 30 / 40 / 50 2” 1/2” x 24” - JL-0771-XX 1/2” x 36” - JL-0771-RC
150,000 40 / 50 / 60 2 1/2” 3/4” x 36” - JL-0771-YY 3/4” x 36” - JL-0771-RB
175,000 50 / 60 / 70 2 3/4” 3/4” x 36” - JL-0771-YY 3/4” x 36” - JL-0771-RB
200,000 50 2 3/4” 3/4” x 36” - JL-0771-YY 3/4” x 36” - JL-0771-RB
200,000 60 / 70 3 1/4” 3/4” x 36” - JL-0771-YY 3/4” x 36” - JL-0771-RB
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34
FIGURE 20 ORIENTATION OF FLEXIBLE GAS CONNECTOR
The flexible gas connector MUST be installed in the orientation shown below as
required by national installation codes and by the certification standard of this
heater. This orientation protects the flexible gas connector from damage due to
movement during heater expansion.
It is the responsibility of the installer to ensure correct installation of the flexible gas supply.
The flue vent, and combustion air duct (if installed) must also be configured in such a manner
that the normal expansion of the heater will be accommodated. See Section 11.
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RD: AUG 2013
14. ELECTRICAL AND THERMOSTAT WIRING (WIRING DIAGRAMS PAGE 37 & 38)
The heater must be electrically grounded in accordance with the
NOTICE
National Electrical Code. ANSI / NFPA 70 or current Canadian
Electrical code CSA C22.1.
Appliance and control wiring must be in accordance with all applicable local codes. The total
load of all heaters must be considered in determining the required contact rating of the controlling thermostat or switch. Each tube heater requires 120V, 60 HZ electrical power sized for
145VA. The heater includes a 24V/120V relay switch and can be controlled by a 24V Thermostat, a TruTemp Thermostat, a line voltage Thermostat or by an “ON/OFF” switch. Maximum
power flow for internal 24V burner components is 21VA.
A maximum night set-back of 9°F (5°C) is recommended for optimum economy and comfort.
To maintain satisfactory comfort levels do not turn off the heating system over night/weekends.
15. HIGH ALTITUDE INSTALLATIONS
- also refer to chart in Section 28
When installed above the altitude stipulated below for the USA or Canada, the input must be
de-rated by 4% for each 1000 ft above the altitude listed . If your local utility supplies gas
with a de-rated heat content, no orifice change is required in the heater . If the gas supply
is not de-rated, the orifice must be changed according to the chart in Section 27. Check with
your local utility regarding the gas supply and the de-rating of this appliance. Maintain gas supply pressures indicated in Table 4, page 33.
USA: The factory installed orifice for this appliance is approved for altitudes zero to 2000
feet above sea level. When installed above 2000 feet, refer to Section 28.
Canada: The factory installed orifice for this appliance is approved for altitudes zero to
4500 feet above sea level. When installed above 4500 feet, refer to Section 28.
16. LIGHTING INSTRUCTIONS
Refer to the lighting instructions label on the outside of the burner housing. If the unit locks out
on safety, main power to the unit must be manually interrupted for a 30 second reset period
before the heater can be restarted.
NOTE
: On initial installation, the unit may lock out on safety owing to the length of time
required to bleed air from the gas piping system.
17. RECOMMENDED MAINTENANCE
Improper adjustment, alteration, service or maintenance can cause property damage,
injury or death. This heater must be installed and serviced only by a trained gas service technician.
1. Inspect the entire heater system, venting, and gas supply connections at least annually
prior to the heating season. Replace worn parts and repair deficiencies.
2. Check the inlet air opening and the blower periodically, cleaning off any lint or foreign matter. It is important that the flow of combustion and ventilation air must not be obstructed.
3. Lubricate Blower motor, by adding several drops of oil to oil ports located on the left hand
side of the motor.
THE TUBE HEATER BURNER IS COMPLETELY FACTORY ASSEMBLED AND TESTED. ANY ALTERATION
VOIDS THE CSA CERTIFICATION AND MANUFACTURER’S WARRANTY. FOR ADDITIONAL INFORMATION,
CONTACT YOUR LOCAL DISTRIBUTOR OR MANUFACTURER.
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36
18. WIRING DIAGRAM: 24V OR 120 VOLT THERMOSTAT OPERATION
SINGLE HEATER PER THERMOSTAT
(Multiple Heaters per Thermostat—next page)
Each tube heater requires 120V, 60 HZ electrical power sized for 145VA. The heater includes
a 24V/120V relay switch . Maximum power flow for internal 24V burner components is 21VA.
The heater must be electrically grounded in accordance with the National Electrical Code.
ANSI / NFPA 70 or current Canadian Electrical code CSA C22.1.
A maximum night set-back of 9°F (5°C) is recommended for optimum economy and comfort.
To maintain satisfactory comfort levels do not turn off the heating system over night/weekends.
37
Maximum Power Flow = 21VA
STW-JZ / IW I&O Manual
IM101229
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RD: AUG 2013
19. MULTIPLE TUBE HEATERS per THERMOSTAT
OR
Line Voltage Thermostat
Each tube heater requires 120V, 60 HZ electrical power sized for 145VA. Maximum power
flow for internal 24V burner components is 21VA. See previous page for internal wiring.
The heater must be electrically grounded in accordance with the National Electrical Code.
ANSI / NFPA 70 or current Canadian Electrical code CSA C22.1.
A maximum night set-back of 9°F (5°C) is recommended for optimum economy and comfort.
To maintain satisfactory comfort levels do not turn off the heating system over night/weekends.
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38
20 SEQUENCE OF OPERATION GASLITER 50N DIRECT SPARK IGNITION (DSI)
The Gasliter 50N is a three trial ignition control module with a 30 minute soft lockout/reset. It is
powered by a 24v transformer that is activated when the thermostat calls for heat. On every
call for heat the Gasliter 50N will delay start-up to provide a 30 second system pre-purge.
When the Gasliter 50N is activated by a thermostat or call for heat an internal transformer provides power to the electronic generator circuit for Spark Ignition and the retrial/safety lockout
timing begins. At the same time, the Gasliter 50N opens the gas control valve allowing gas to
flow to the main Burner.
The Gasliter 50N Control Module performs the following basic functions:
· Provides a 30 second system pre-purge
· Supplies power to the electronic pulse-generator circuit for the Spark Igniter (30,000 volts
open circuit).
· Allows up to three 20 second Trials For Ignition (TFI) before a ‘soft’ system safety lockout
of 30 minutes occurs.
· Three time TFI and soft 30 minute lockout repeat
· Senses the Burner flame for safe lighting
· Shuts off the spark after the Burner is lit.
Burner with direct spark ignition, sequence is as follows :
1a. Line Voltage Thermostat: Upon a call for heat by the line voltage Thermostat or “ON/
OFF” switch, the Blower and the 120/24 volt Transformer are powered simultaneously with
115 volts. …. continue to 2.
1b. 24 Volt Thermostat: The 120 volt supply to heat er will power the 120v/24v Transformer
and the 120V side of the Blower switching relay simultaneously. A call for heat by the 24
volt Thermostat energizes the 24 volt control circuit and the 24v/120 volt relay powering the
Blower.
2. The 24 volt control circuit power s the DSI control in series through the normally open Air
Pressure Switch (APS) and the normally closed Blocked Flue Switch (BFS).
3. The Blower creates a positive pressure and closes a normally open contact inside the Air
Proving Switch (APS).
4. Provided there is no blockage in the system (tube and vent), the Blocked Flue Switch re-
mains in a normally closed position.
5. 24 volts supplied to the DSI control initiates the 30 second pre-purge cycle.
6. After completing the 30 second pre-purge cycle the DSI control generates high voltage to
the Spark Igniter, and 24 volts to energize the Gas Valve.
7. The Burner will light and establish a steady flame.
8. Once the flame sensor determines there is a steady flame established, with a minimum
flame signal of 1.5 µA the spark igniter is then de-energized.
9. In the event ignition does not occur, the DSI control will retry the ignition sequence up to an
additional two trials. If ignition does not occur after the third ignition trial, the system will enter a 30 minute ‘soft’ lock-out. This will reset the ignition module and the operating sequence will restart at step #1 after the 30 minute lock-out period.
10. If there is a loss of flame during the run mode, the unit will energize the spark within 0.8
seconds and perform a T.F.I., without the gas valve being closed first, this is called Spark
Restoration. If a flame is not established during Spark Restoration the unit will repeat the
process in step number 9 (above).
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21. TROUBLESHOOTING GUIDE
Improper adjustment, alteration, service or maintenance can
WARNING
cause property damage, injury or death. This heater must be
installed and serviced only by a trained gas service technician
SEQUENCE OF EVENTS
APPLY 120 VOLTS - GREEN LIGHT IS ON
SET THERMOSTAT TO CALL FOR HEAT
COMBUSTION AIR BLOWER STARTS
YES
A.P.S. HAS CLOSED (B.F.S. IS CLOSED)
24 VOLTS PRESENT AT DSI CONTROL.
AMBER LIGHT IS ON
YES
NO
NO
NO
CHECK IF 120 VOLTS PRESENT AT BLOWER
IF “YES”.....REPLACE DEFECTIVE BLOWER
CHECK 24V SUPPLY TO RELAY SWITCH
CHECK 120V SUPPLY TO RELAY SWITCH
IF ELECTRICAL SUPPLY PROBLEM …. MAKE RE-
QUIRED REPAIR TO RESTORE 120V
CHECK FOR 120V FROM RELAY SWITCH
IF “NO” SWITCHING IS OCURRING......REPLACE
THE RELAY SWITCH
CHECK FOR OBSTRUCTION IN THE AIR INTAKE
AND FLUE
CHECK TUBING TO SWITCHES IS CONNECTED
AND NOT BLOCKED OR KINKED
CHECK IF AIR PROVING SWITCH IS CLOSING
WHEN BLOWER IS RUNNING
CHECK AIR PRESSURE WITH MANOMETER
REPLACE ANY DEFECTIVE SWITCH
SPARK IGNITER / SENSOR
YES
24V TO GAS VALVE - RED LIGHT IS ON
CONTINUED
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NO
CHECK DSI CONTROL FUSE FOR CONTINUITY
VISIBLY CHECK IF IGNITER IS SHORTING OUT
CHECK GROUND WIRING
REMOVE AND INSPECT IGNITER AND LEAD
CHECK BOOT OF THE IGNITION CABLE FOR SIGNS
OF MELTING OR OVERHEATING
IF “YES” ... TAKE PROTECTIVE ACTION TO SHIELD
CABLE AND BOOT FROM EXCESSIVE TEMPERATURE; REPLACE ANY DEFECTIVE COMPONENT
CHECK CERAMIC INSULATOR AND CAP
CHECK SPARK GAP SETTING IS 3/16” (ADJUST BY
MOVING THE GROUND PRONG ONLY
PERFORM IGNITION LEAD TEST (See SPARK IGNI-
TION CIRCUIT INSTRUCTIONS—Section 22)
GOOD SPARK.....REPLACE IGNITER
NO SPARK/OR WEAK.....REPLACE CONTROL
)
40
MAIN BURNER LIGHTS
YES
SPARK STOPS WHEN BURNER LIGHTS
YES
NO
NO
CHECK FOR STRONG SPARK AT IGNITER........
(SEE PREVIOUS PAGE).
CHECK FOR 24 VAC ACROSS GAS VALVE.
CHECK OUTPUT VOLTAGE FROM CONTROL TER-
MINALS TO GAS VALVE.....IF NO VOLTAGE RE-
PLACE CONTROL.
CHECK ELECTRICAL WIRING, AND VOLTAGE BE-
TWEEN IGNITION CONTROL AND GAS VALVE.
IF OK, REPLACE GAS VALVE.
CONTROL IS NOT SENSING FLAME WITHIN THE
21 SECOND TFI AND IS STILL TRYING TO LIGHT
CHECK CONTINUITY OF SENSOR CABLE AND
GROUND WIRE
CHECK BURNER FLAME IS COVERING SENSOR.
CHECK FLAME SIGNAL IN SERIES WITH THE
GROUND AND MODULE FOR 1.5UA MINIMUM.
IF SIGNAL IS LOWER CHANGE IGNITER.
IF CHECKS ARE OK.......REPLACE CONTROL.
SYSTEM RUNS UNTIL CALL FOR HEAT
ENDS
YES
CALL FOR HEAT ENDS:
SYSTEM SHUTS OFF
YES
NO
NO
NOTE: IF IGNITION CONTROLS GOES INTO A
LOCKOUT, INTERRUPT POWER AND RESTART.
CHECK CONTINUITY OF SENSOR CABLE AND
GROUND WIRE AS A POOR GROUND COULD RESULT IN ERRATIC BEHAVIOUR AND NUISANCE
SHUTDOWNS EVEN THOUGH OPERATION IS NORMAL AT THE TIME OF CHECKOUT.
CHECK FOR EXCESSIVE HEAT AT SENSOR INSU-
LATOR AS TEMPERATURES ABOVE 1000°F(538°C)
CAUSES SHORT TO GROUND.
CHECK FLAME SIGNAL IN SERIES WITH THE
GROUND AND MODULE FOR A MINIMUM 1.5UA.
IF SIGNAL IS LOWER CHANGE IGNITER.
IF CHECKS ARE OK.....REPLACE CONTROL.
CHECK TEMPERATURE CONTROLLER.
CHECK FOR FAULTY WIRING, REMOVE GAS
VALVE LEAD AT CONTROL ,
IF VALVE CLOSES, RECHECK THE TEMPERATURE
CONTROLLER AND WIRING.
IF VALVE STAYS OPEN....REPLACE GAS VALVE
TROUBLESHOOTING ENDS
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RD: AUG 2013
22. SPARK IGNITION CIRCUIT
The step-up transformer in the ignition control provides spark ignition at 30,000 volts (open circuit). To check the spark ignition circuit, proceed as follows.
Shut off gas supply to the gas control
Disconnect the ignition cable at the ignition control stud terminal to isolate the circuit from
the Spark Igniter or Igniter / Sensor
Prepare a short jumper lead, using heavily insulated wire such as ignition cable
CAUTION
In the next step, DO NOT allow fingers to touch either the stripped
end of the jumper or the stud terminal. This is a very high voltage circuit and
electrical shock, personal injury, or death can result.
Perform this test immediately upon energizing the system before the Ignition Control goes
into safety lockout and interrupts the spark circuit. Touch one end of the jumper firmly to the
ignition control GND terminal. (DO NOT remove the existing ground lead.) Slowly move the
other end of the jumper wire toward the stud terminal on the Ignition Control to establish a
spark.
Pull the wire away from the stud and note the length of gap at which spark discontinues.
A spark length of 1/8 in. (3 mm) or more indicates satisfactory voltage output. If no arc can
be established, or the maximum spark is less than 1/8 in. (3 mm), and power to the Ignition
Control input terminals was proved, replace the Ignition Control.
TURN OFF THE POWER AND RECONNECT THE IGNITION WIRE TO THE IGNITION CONTROL STUD. DISCONNECT THE IGNITION WIRE FROM THE IGNITER AND REPEAT THE STEPS ABOVE BY GROUNDING
THE WIRE OUT TO THE TUBE BODY THIS TIME. TURN ON THE POWER AND PULL THE WIRE AWAY
FROM THE TUBE AND NOTE THE LENGTH OF GAP AT WHICH THE SPARK DISCONTINUES. IF THERE IS
NO SPARK OR WEAK SPARK REPLACE THE IGNITION WIRE.
SPARK IGNITER SET UP
Use the following diagram to check the Igniter gap. If the gap is incorrect all adjustments
should be made with the GROUND PRONG/PIN ONLY! DO NOT BEND THE IGNITER
PRONG!!!!
USE THE BLACK BARS BELOW AS A GUIDE FOR ADJUSTMENT. USE THE BARS THAT COINCIDE WITH
THE FORMAT & SIZE OF THIS PUBLICATION .
this manual is in
IF
“booklet” format
3/16” 1/4”
(8.5” x 11” folded in half)
use these bars
OR
IF this manual is 8.5” x 11”
“full page” format
use these bars
3/16”
1/4”
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42
.
.
24. START-UP / COMMISSIONING SHEET
THIS EQUIPMENT HAS BEEN FACTORY FIRED AND TESTED PRIOR TO
SHIPMENT. HOWEVER, THIS APPLIANCE IS NOT “PLUG & PLAY”. IT REQUIRES COMMISSIONING AND FIELD ADJUSTMENT / SPECIFICATIONS
CONFIRMATION TO ENSURE SAFE AND EFFICIENT OPERATION.
COMMISSIONING REPORT
AS PER I&O MANUAL AND LOCAL CODES
CONTRACTOR NAME: ................................................... .............................DATE...... ..........................
ADDRESS:............................................................................................................................................
......................................................................... ...................................................................................
CITY:.................................................................................. ......
PHONE:...................................... .............................................
CELL: ...................................................... ...............................
JOB SITE.............................................. ........................................................CITY............... .................
HEATER MODE L NUMBER:................................................................................
Located on burner rating plate
HEATER SERIAL NUMBER: .................................................................... ...........
Located on burner rating plate
TO ENSURE THAT SITE CONDITIONS ARE COMPATIBLE WITH THE HEATER’S PERFORMANCE AND TO ALLEVIATE NUISANCE CALL-BACKS, THE FOLLOWING STARTUP NEEDS TO BE COMPLETED BY THE QUALIFIED GAS INSTALLER.
A TECHNICIAN CALLING FOR TECHNICAL SUPPORT MUST PROVIDE THE
INFORMATION FROM THE COMPLETED COMMISSIONING REPORT ON
THE NEXT PA GE
FAX COMPLETED REPORT TO TECHNICAL SERVICES:
FAX 1-866-361-0523,
VOICE 1-877-446-3727
WARNING
During start up, material coatings used in the production process of tubes and reflectors will
“burn off” and create smoke during the first hour of operation. This is temporary and normal.
Please ensure that there is sufficient ventilation to adequately clear the smoke from the space.
Notify site and safety personnel to ensure that alarm systems are not unduly activated.
START UP ‘SMOKE’
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QUALIFIED INSTALLER TO COMPLETE THIS
TUBE HEATER COMMISSIONING REPORT
TYPE OF GAS: NG LP
DOES BUILDING HAVE A NEGATIVE CONDITION: YES NO
IF THIS IS A HIGH ALTITU D E AR EA WHAT IS THE ALTITUD E ABOVE SEA LEVEL
Feet
DOES APPLICATION REQUIRE FRESH AIR TO BURNER YES NO
IS HEATER EXPOSED TO CHEMICAL OR CORROSIVE ATMOSPHER E: YES NO
ARE ACTUAL MINIMUM CLEAR AN C ES AS PER TABLE 3 YES NO
CAN HEATER BE AFFECTED BY OVERHEAD CRANES / VIBRAT IO N YES NO
ARE GAS SUPPLY LINES ADEQUATELY SIZED FOR SYSTEM YES NO
GAS LINES AND BRANCHES HAVE BEEN PU R GED OF AIR: YES NO
THIS HEATER FIRED WITHOUT ANY MALFUNCTION: YES NO
INLET GAS SUPPLY PRESSURE WITH HEATER OPERATING : W C "
GAS VALVE OUTLET (M anifold) PRESSURE WIT H H EATER OPERATING : W C "
W H AT IS THE LINE VOLTAG E R EAD ING AT THE HEATER VOLTS
WHAT IS THE VOLTAGE REA DING AT THE IGN ITION MODULE VOLTS
W H AT IS THE FLAME SIGNAL ST R EN GTH IN uA FROM SEN SOR: uA (microamps)
Ft
IS HEATER CONT R OLLED BY A THERMOST AT YES NO
IS THE THERMO STAT STRAT EGICALY LOCATED YES NO
WHAT IS TOTAL L E NGTH OF INSTA L L E D THERMOSTAT WIRE FEET
W H AT IS THE GAUGE O F THE THERMO STAT WIRE GAUGE
W H AT IS THE HEATER TUBE LENGTH (10ft per Tube section) FEET
W H AT IS THE TOTAL LENGTH OF THE VENT (add 10ft for each bend) FEET
W H AT LENGTH IS COM BUSTION AIR INTAKE (add 10ft for each bend) FEET
IF REQUIRED....WHAT IS THE LENGTH OF THE TURBULATOR(S) FEET
IF INSTAL L E D....IS TURB ULATOR A T FLUE END OF SYSTEM YES NO
“MAXIMUM STACKING HEIGHT” SIGN(S) - POSTED AT THERMOSTAT(S)
THIS HEATER MUST BE ELECTRICALLY GROUNDED
FAX COMPLETED REPORT TO TECHNICAL SERVICES: FAX
1-866-361-0523, VOICE 1-877-446-3727
STW-JZ / IW I&O Manual
IM101229
RL: 12B- BA
RD: AUG 2013
44
25. BTUH INPUT RATINGS AND CORRESPONDING DIMENSIONS
OVERALL
HEATER
LENGTH*
(FT)
BTUH
INPUT
NOMINAL
LENGTH
(FT)
200,000 70 69’ 8” 324
200,000 60 60' 282
200,000
175,000
50
(NG Only)
70
(NG Only)
50’ 4” 239
69’ 8” 324
175,000 60 60' 282
175,000 50 50’ 4” 239
150,000 60 60' 282
150,000 50 50’ 4” 239
150,000 40 40’ 8” 197
APPROX
NET
WEIGHT**
(LBS)
BTUH
INPUT
NOMINAL
LENGTH
(FT)
OVERALL
HEATER
LENGTH*
(FT)
APPROX
NET
WEIGHT**
(LBS)
110,000 50 50’ 4” 239
110,000 40 40’ 8” 197
110,000 30 31' 154
100,000 20 21’ 4” 111
80,000 40 40’ 8” 197
80,000 30 31' 154
80,000 20 21’ 4” 111
60,000 30 31' 154
60,000 20 21’ 4” 111
45,000 20 21’ 4” 111
130,000 50 50’ 4” 239
130,000 40 40’ 8” 197
130,000 30 31' 154
Manufactured and shipped in 10 ft lengths.
Swaged tube has approximate 4 inch (10 cm) overlap -
Net length of first and intermediate tubes is 116 inches (295 cm)
Last tube is 120” (305 cm) [the 4 inch swage length is exposed for vent connection]
Total tube length is approximately 4 inches (10 cm) shorter for each multiple of 10
feet (305 cm)
Overall length of heater includes the burner.
** Burner weight is 26 pounds (11.8 kg)
Each 10 ft (305 cm) tube/reflector section weighs 82 pounds (37.2 kg)
FIGURE 21 BURNER DIMENSIONS
45
STW-JZ / IW I&O Manual
IM101229
RL: 12B- BA
RD: AUG 2013
FIGURE 22 HANGER SPACING / AIR INTAKE TO VENT LENGTH
*
POSITION BURNER END HANGER 6.5 INCHES (17 CM) FROM BURNER [2.5 INCHES (6.4 CM)
FROM TUBE FLANGE]
POSITION SYSTEM HANGERS 116 INCHES (295 CM) APART
* ANGLE BURNER SUPPORT CHAIN BACK OVER BURNER - ALLO WS TUBE SYSTEM EXPANSION
Tube
Length ‘L’ = center air intake to end
10’ 11’-3 3/4” ; 135 3/4” ; 345 cm
20’ 20’-11 3/4” ; 251 3/4” ; 628 cm
30’ 30’-7 3/4” ; 367 3/4” ; 934 cm
Tube
Length ‘L’ = center air intake to end
50’ 49’-11 3/4” ; 599 3/4” ; 1523 cm
60’ 59’-7 3/4” ; 715 3/4” ; 1818 cm
70’ 69’-3 3/4” ; 831 3/4” ; 2113 cm
40’ 40’-3 3/4” ; 483 3/4” ; 1229 cm
FIGURE 8 HANGER / REFLECTOR ORIENTATION HORIZONTAL TO 450
STW-JZ / IW I&O Manual
IM101229
RL: 12B- BA
RD: AUG 2013
46
26A. BURNER & TUBE KIT ASSEMBLY CHART MODELS STW-JZ / IW
Models STW-JZ /IW have a stainless steel water resistant burner enclosure and aluminized
steel tube/reflector system. These models may be installed to heat commercial / industrial nonresidential outdoor spaces and wet indoor environments.
See models STW-JZ2 / IW2 with Stainless Steel tube kits - next page
BEFORE INSTALLING: ENSURE you have the CORRECT TUBE KIT(s) for the
BURNER INPUT
Tube Kit Gross
Weight (lbs)
Length
INPUT
(Btuh)
45,000
60,000
80,000
110,000
130,000
150,000
155,000
175,000
200,000
ALUMINIZED STEEL
Stand-Alone Kits Primary Kits + Secondary Kits
70 120 170 210 165 165 120 165
10' 20' 30' 40' 30' 30' 20' 30'
TS-4510-JZTW-1420-JZTW-1430-JZTW-1040- JZTW-F030-JZTW-1030-JZTW-0020-JZTW-0030-
10' 1
20' 1
20'
30' 1
20' 1
30' 1
40' 1
30'
40' 1
50' 1+ 1
30' 1
40' 1
50'
40' 1
50' 1+ 1
60' 1+ 1
50' 1+ 1
60'
70' 1+ 2
50' 1+ 1
60' 1+ 1
70' 1+ 2
1
TUBE KIT PART # & QUANTITY REQUIRED
1
1+ 1
1+ 1
JZ
Stand-Alone tube kits require no additional tube kits.
Primary tube kits require at least one additional Secondary tube kit.
Secondary tube kits require a Primary tube kit.
FLEXIBLE GAS CONNECTOR (Included in Burner Kit) - MUST INSTALL - see Section 13
USA - Stainless Steel Flexible Gas Connector
130,000 or less:
JL-0771-XX - 1/2”x24”
150,000 or greater:
JL-0771-YY - 3/4”x36”
CANADA - Type 1 Hose Gas Connector
130,000 or less:
JL-0771-RC - 1/2”x36”
150,000 or greater:
JL-0771-RB - 3/4”x36”
STW-JZ / IW I&O Manual
47
IM101229
RL: 12B- BA
RD: AUG 2013
26B. BURNER & TUBE KIT ASSEMBLY CHART MODELS STW-JZ2 / IW2
Models STW-JZ2 /IW2 have a stainless steel water resistant burner enclosure and stainless
steel tube/reflector system. These models may be installed to heat commercial / industrial nonresidential outdoor spaces and harsh wet indoor environments and food industry.
See models STW-JZ / IW with Aluminized Steel tube kits - previous page
BEFORE INSTALLING: ENSURE you have the CORRECT TUBE KIT(s) for the
BURNER INPUT
Tube Kit Gross
Weight (lbs)
Length
INPUT
(Btuh)
45,000
60,000
80,000
110,000
130,000
150,000
155,000
175,000
200,000
STAINLESS STEEL
Stand-Alone Kits Primary Kits + Secondary Kits
70 120 170 210 165 165 120 165
10' 20' 30' 40' 30' 30' 20' 30'
TW-4510-
JZ2
10' 1
20' 1
20' 1
30' 1
20' 1
30'
40' 1
30'
40' 1
50' 1+ 1
30' 1
40' 1
50' 1+ 1
40' 1
50'
60' 1+ 1
50'
60' 1+ 1
70' 1+ 2
50' 1+ 1
60' 1+ 1
70' 1+ 2
TW-1420-
JZ2
TW-1430-
JZ2
TUBE KIT PART # & QUANTITY REQUIRED
TW-1040-
JZ2
1
1
TW-F030-
JZ2
TW-1030-
1+ 1
JZ2
1+ 1
TW-0020-
JZ2
TW-0030-
JZ2
Stand-Alone tube kits require no additional tube kits.
Primary tube kits require at least one additional Secondary tube kit.
Secondary tube kits require a Primary tube kit.
FLEXIBLE GAS CONNECTOR (Included in Burner Kit) - MUST INSTALL - see Section 13
USA - Stainless Steel Flexible Gas Connector
130,000 or less:
JL-0771-XX - 1/2”x24”
150,000 or greater:
JL-0771-YY - 3/4”x36”
STW-JZ / IW I&O Manual
IM101229
RL: 12B- BA
RD: AUG 2013
CANADA - Type 1 Hose Gas Connector
130,000 or less:
JL-0771-RC - 1/2”x36”
150,000 or greater:
JL-0771-RB - 3/4”x36”
48
27. GAS CONVERSION OF BURNERS
Tube Heater Burners are factory produced and supplied to operate on natural gas.
100,000 Btuh input model is available in natural gas only and is not convertible to propane gas.
For models with inputs 60,000, 80,000, 110,000, 130,000, and 150,000 Btuh a field conversion
kit is available to convert from natural gas to propane gas, or vice versa. Refer to the table below for kit part numbers. Each kit contains the specific instructions required to install the kit.
Models with inputs 175,000 and 200,000 Btuh are field convertible between gas types, but
the conversion is relatively more extensive and expensive than lesser input models. When ordering, Model & Serial Numbers are required. For inputs 175,000 and 200,000 it is recommended that the burner be ordered and factory produced for the specific type of fuel gas using
the following complete burner kit part numbers:
Natural gas: 175,000 Btuh: JS-S175-AN (USA) or JS-S175-CN (Canada);
200,000 Btuh: JS-S200-AN (USA) or JS-S200-CN (Canada)
Propane gas: 175,000 Btuh: JS-S175-AL (USA) or JS-S175-CL (Canada);
200,000 Btuh: JS-S200-AL (USA) or JS-S200-CL (Canada)
The natural gas model 175,000 burner can be connected to a 50, 60, or 70 foot tube system.
The propane gas model 175,000 burner can only be connected to a 50 or 60 foot tube system.
The natural gas model 200,000 burner can be connected to a 50, 60, or 70 foot tube system.
The propane gas model 200,000 burner can only be connected to a 60 or 70 foot tube system.
Gas Conversion Kits - Order by Part Number:
Input Rate
(Btuh)
45,000
60,000
80,000
100,000
110,000
130,000
150,000
175,000
Conversion Kit
NG to LPG
Conversion Kit
LPG to NG
JS-0556-XC JS-0556-XD
JS-0557-XX JS-0558-XX
JS-0559-XX JS-0560-XX
NG Only - Not convertible
JS-0561-XX JS-0562-XX
JS-0563-XX JS-0564-XX
JS-0565-XX JS-0566-XX
Order new burners for specific fuel type
Check with Customer Service for conversion kit
200,000
Order new burners for specific fuel type
Check with Customer Service for conversion kit
49
STW-JZ / IW I&O Manual
IM101229
RL: 12B- BA
RD: AUG 2013
28. HIGH ALTITUDE INSTALLATION
When this appliance is installed above the altitude stipulated below, the input must be de-rated
by 4% for each 1000 ft . If your local utility supplies gas with a de-rated heat content, no
orifice change is required in the heater . Check with your local utility regarding de-rating.
USA: The factory installed orifice for this appliance is approved for altitudes zero to
2000 feet above sea level. Above 2000 feet, refer to table below.
Canada: The factory installed orifice for this appliance is approved for altitudes zero to
4500 feet above sea level. When installed above 4500 feet, refer to the table below.
~ ORIFICE TABLE ON NEXT PAGE ~
STW-JZ / IW I&O Manual
IM101229
RL: 12B- BA
RD: AUG 2013
50
HIGH ALTITUDE INSTALLATION - ORIFICE CHART - ALTITUDE CONVERSION
Altitude Restrictions this Model: - also see notes previous page
1. Do not install the 45,000 Btuh and 100,000 Btuh models at altitudes greater than 4,500 ft
2. Do not install other input models at altitudes greater than 8,000 ft
3. Restrict the length of any model to the shortest tube length at altitudes greater than 4,500 ft
FOR USE AT ALTITUDES ABOVE (FEET)
INPUT
(BTUH)
Gas Orifice Drill Size / Part#
Supplied
USA Only USA & CANADA
0 - 2000 2000 3000 4000 4500 5500 6500 7500
45,000 NG
45,000 LPG
60,000 NG
60,000 LPG
80,000 NG
80,000 LPG
110,000 NG
110,000 LPG
130,000 NG
130,000 LPG
29 DMS
JS-0729-DM
46 DMS
JS-0746-DM
25 DMS
JS-0725-DM
42 DMS
JS-0742-DM
18 DMS
JS-0718-DM
36 DMS
JS-0736-DM
5.2 mm
JS-0752-MM
31 DMS
JS-0731-DM
5.8 mm
JS-0758-MM
29 DMS
JS-0729-DM
29 DMS
JS-0729-DM
46 DMS
JS-0746-DM
26 DMS
JS-0726-DM
42 DMS
JS-0742-DM
19 DMS
JS-0719-DM
38 DMS
JS-0738-DM
5.1 mm
JS-0751-MM
32 DMS
JS-0732-DM
5.7 mm
JS-0757-MM
29 DMS
JS-0729-DM
30DMS
JS-0730-DM
46 DMS
JS-0746-DM
27 DMS
JS-0727-DM
43 DMS
JS-0743-DM
19 DMS
JS-0719-DM
39 DMS
JS-0739-DM
5.0 mm
JS-0750-MM
32 DMS
JS-0732-DM
5.6 mm
JS-0756-MM
30 DMS
JS-0730-DM
30DMS
JS-0730-DM
48 DMS
JS-0748-DM
27 DMS
JS-0727-DM
43 DMS
JS-0743-DM
20,000 DMS
JS-0720-DM
39 DMS
JS-0739-DM
9 DMS
JS-0709-DM
32 DMS
JS-0732-DM
5.5 mm
JS-0755-MM
30 DMS
JS-0730-DM
45,000 Btuh not for use
above 4,500 feet
28 DMS
JS-0728-DM
43 DMS
JS-0743-DM
21 DMS
JS-0721-DM
40 DMS
JS-0740-DM
11 DMS
JS-0711-DM
33 DMS
JS-0733-DM
3 DMS
JS-0703-DM
30 DMS
JS-0730-DM
28 DMS
JS-0728-DM
44 DMS
JS-0744-DM
22 DMS
JS-0722-DM
41 DMS
JS-0741-DM
0.19 i N
JS-0719-IN
34 DMS
JS-0734-DM
4 DMS
JS-0704-DM
1/8”
JS-0713-IN
29 DMS
JS-0729-DM
44 DMS
JS-0744-DM
23 DMS
JS-0723-DM
42 DMS
JS-0742-DM
13 DMS
JS-0713-DM
35 DMS
JS-0735-DM
5 DMS
JS-0705-DM
31 DMS
JS-0731-DM
29 DMS
JS-0729-DM
45 DMS
JS-0745-DM
24 DMS
JS-0724-DM
42 DMS
JS-0742-DM
14 DMS
JS-0714-DM
36 DMS
JS-0736-DM
0.20 in
JS-0720-IN
31 DMS
JS-0731-DM
150,000 NG
150,000 LPG
175,000 NG
175,000 LPG
200,000 NG
200,000 LPG
0.25 in
JS-0725-IN
0.14 in
JS-0714-IN
6.7 mm
JS-0767-MM
24 DMS
JS-0724-DM
0.30 in
JS-0730-IN
19 DMS
JS-0719-DM
6.4 mm
JS-0764-MM
3.5 mm
JS-0735-MM
6.6 mm
JS-0766-MM
25 DMS
JS-0725-DM
7.4 mm
JS-0774-MM
20 DMS
JS-0720-DM
6.3 mm
JS-0763-MM
29 DMS
JS-0729-DM
6.6 mm
JS-0766-MM
26 DMS
JS-0726-DM
7.3 mm
JS-0773-MM
20 DMS
JS-0720-DM
6.2 mm
JS-0762-MM
3.4 mm
JS-0734-MM
6.5 mm
JS-0765-MM
27 DMS
JS-0727-DM
7.3 mm
JS-0773-MM
21 DMS
JS-0721-DM
51
6.1 mm
JS-0761-MM
3.3 MM
JS-0733-MM
6.5 mm
JS-0765-MM
28 DMS
JS-0728-DM
7.2 mm
JS-0772-MM
22 DMS
JS-0722-DM
6.0 mm
JS-0760-MM
3.3 MM
JS-0733-MM
6.4 mm
JS-0764-MM
28 DMS
JS-0728-DM
0.28 in
JS-0728-IN
23 DMS
JS-0723-DM
5.9 mm
JS-0759-MM
30 dms
JS-0730-DM
6.3 mm
JS-0763-MM
29 DMS
JS-0729-DM
7.1 mm
JS-0771-MM
25 DMS
JS-0725-DM
STW-JZ / IW I&O Manual
5.8 mm
JS-0758-MM
0.13 in
JS-0713-IN
6.3 mm
JS-0763-MM
29 DMS
JS-0729-DM
7.0 mm
JS-0770-MM
26 DMS
JS-0726-DM
IM101229
RL: 12B- BA
RD: AUG 2013
30. OPTIONAL ACCESSORIES
Flue Vent Terminal
4” wall horizontal
6” wall horizontal
JA-0528-XX
JA-0529-XX
Air Intake Terminal
4” roof vertical
6” roof vertical
JA-0530-XX
JA-0531-XX
Torctite Coupler (c/w 2 bolts) JA-0516-SW
Vent Tee 4” X 4” X 6”
(2 couplers optional)
JA- 0514-XX
Clearance Sign
- Required in some jurisdictions:
Vehicle service garages
3/4” high red lettering on white
background
STW-JZ / IW I&O Manual
IM101229
RL: 12B- BA
RD: AUG 2013
JL-0798-CS
52
90 degree Elbow Kit*
Aluminized Steel JS-0508-JZ
Stainless Steel JS-0508-JZ-2
*Kit includes: 1. elbow,
2. tube coupler,
3. reflector end cap,
4 screws,
5. reflector cap.
See dimensions below
For 180 degree elbow applications
order 2 x 90 degree Elbow kits.
JS-0508-JZ (-2)
(-2)
Side Reflector Extension Kit-
Aluminized Steel
l0” deep, l0 ft long Each
JS-0509-KT
Not available in stainless steel
Tube Protection Screen
-5 foot lengths
JA-0780-XX
Not available in stainless steel
53
STW-JZ / IW I&O Manual
IM101229
RL: 12B- BA
RD: AUG 2013
#2 Lion Chain (115 lb work load)
- 200 ft roll
Safety Snap Hooks - 2” - package of 25
JL-0800-XX
JL-0800-SH
- package of 100
MOISTURE PROOF THERMOSTAT
NEMA 4X Enclosure
TruTemp Thermostat
True comfort control for radiant heating
systems - senses and averages ambient
and radiant temperatures.
Occupancy sensor with auto set-back of 9°
F (5°C).
Do not use in wet or corrosive environments
JL-0800-SH-B
JS-0570-XX
JM-0150-XX
Line Voltage Thermostat:
Dual Scale: °F or °C
Not for use in corrosive or wet
environments
Low Voltage Digital Thermostat
(24 Volts - °F or °C selectable)
Not for use in corrosive or wet
environments
24 Volt Option: Control Center
Use when Multiple Tube Heaters are
controlled by a single 24V Thermostat or
TruTemp
(for field mounting)
STW-JZ / IW I&O Manual
IM101229
RL: 12B- BA
RD: AUG 2013
JL-0772-XX
JS-0569-WR
JM-0303 –KT
54
31. REPLACEMENT PARTS
Model STW-JZ2 (stainless steel
tube system) uses the same
burner as STW-JZ
STW-JZ (-JZ2) / IW (-2) Burner
# PART DESCRIPTION PART # PART DESCRIPTION PRIMARY SUPPLEMENT
1
BURNER HOUSING
2
BURNER HOUSING GASKET SET
3
AIR INTAKE GASKET
4
COMBUSTION AIR INLET
5
SEALTIG H T CONNECTOR
6
ELECTRICAL CORD
7
WATERPROOF GROMME T
8
COMBUSTION AIR INLET FLANGE
9
BLOWER
10
BLOWER GASKET
11
EQUALIZER PLATE
11A
AIR RESTRICTOR
12
4" NIPPLE
13
GAS VALVE
14
MANIFOLD BUSHING
JS-0582-WP Burner housing harsh environment
JS-0591-WP Housing gasket set
JS-0601-WP Air intake gasket each
JS-0583-15 Combustion air inlet
JP-2036-XX Connector liquid tight
JB-0567-XX Electrical cord
JP-2101-XX Water proof butt c onnectors
JS-0594-ST 60 blower rest. ring c/w flange 60,000
JS-0595-SP 80 blower rest. ring c/w flange 80,000
JS-0595-AA 110-200 bl ower rest. ring c/w flange 110 - 200,000
JS-0579-AA Blower assembly
JS-0578-XX Outlet blower gasket each
JS-0593-XL Outlet equalizer plate 45 LP - 29 Holes - Series X1 STW-JZ-45-L-X1; 45 LP
JS-0593-NG Outlet equalizer plate 45 NG - 25 Holes STW-JZ -45-N-X1; 45 NG
JS-0593-XX O utl et equalizer plate 60 to 155 LP 60 - 155 LP
JS-0593-XZ Outlet equalizer plat e 175 LP 175 LP
JS-0593-XX O utlet equalizer plate 60 to 200 NG 60 - 200
JS-0592-AR Burner air restrict or (45-X1) STW-JZ -45-X1; 45000
JS-0590-GA 4" nippl e
JL-0701-AA Comb. gas valve 3.5" W.C 24VAC VR8 NG Nat. Gas
JL-0703-AA Comb. gas valve 10" W.C 24VAC VR8 LP Propane
JS-0589-XX Manifold bushing
STW-JZ / IW I&O Manual
55
IM101229
RL: 12B- BA
RD: AUG 2013
SEE EXPLODED VIEW OF BURNER ON PREVIOUS PAGE
# PART DESCRIPTION PART # PART DESCRIPTION PRIMARY SUPPLEMENT
15
90 DEGREE ELBOW FITTING 1/2"
16
OUTER BURNER
17
MAIN BURNER ORIFICE
18
IGNITER KIT
19
FLAN G E ADAPTER
20
SIGHT GLASS ASSEMBLY
21
FLANGE GASKET
22
BURNER STABILIZING BRACKET
23
BURNER HEAD
24
AIR RESTRICTOR RING
25
STEP DOWN TRANSFORMER
26
COMPONENT PLATE
27
IGNITION CONTROL WIRING HARNESS
28
IGNITION CABLE
29
IGNITION CONTROL
29a
WIRING KIT (not shown)
30
TERMINAL BLOCK
31
INDICATOR LAMPS
32
PRESSURE SWITCH TUBING
JS-0588-XX
JS-0504-WP
JS-0742-DM
JS-0725-DM
JS-0736-DM
JS-0718-DM
JS-0731-DM
JS-0752-MM
JS-0729-DM
JS-0758-MM
JS-0714-IN
JS-0725-IN
JS-0724-DM
JS-0767-MM
JS-0719-DM
JS-0730-IN
JA-0571-KT
JS-0500-ZZ
JS-0536-XX
JS-0591-XX
JS-0583-05
JS-0510-LP
JS-0512-XX
JS-0596-XX
JS-0597-XX
JA-0775-XX
JS-0583-41
JB-0568-WH
JS-0518-SA
JB-0568-AA
JW-WXXX-HX
JM-0455-DD
JW-0519-AM
JW-0519-GR
JW-0519-RE
JS-0572-SE
90 degree street elbow fitting
Outer burner assembly
Gas orifice low intensity HTR 42 DMS 60 LP
Gas orifice low intensity HTR 25 DMS 60 NG
Gas orifice low intensity HTR 36 DMS 80 LP
Gas orifice low intensity HTR 18 DMS 80 NG
Gas orifice low intensity HTR 31 DMS 110 LP
Gas orifice low intensity HTR 5.2 mm 110 NG
Gas orifice low intensity HTR 29 DMS 130 LP
Gas orifice low intensity HTR 5.8 mm 130 NG
Gas orifice low intensity HTR 9/64 inch 155 LP
Gas orifice low intensity HTR 1/4 inch 155 NG
Gas orifice low intensity HTR 24 DMS 175 LP
Gas orifice low intensity HTR 6.7 mm 175 NG
Gas orifice low intensity HTR 19 DMS 200 LP
Gas orifice low intensity HTR 19/64 inch 200 NG
Igniter & gasket kit / DSI tube heater
4" flanged adapter - Stainless Steel 60-200
Sight glass assembly
Flange gasket each
Burner suspension bracket
Burner head - (60-80) 60-80,000
Burner head - (110-200) 110-200,000
Burner head air rest. ring .375 60LP,60-200NG
Burner head air rest. ring .500 80-200LP
Transformer 120/24V, 20VA AT120B1028
component mounting plate
3 Try potted spark DSI control wiring harness
Hi voltage wire (24") STW - 2 x 1/4" Spades
Control - DSI 3 Try potted Gasliter 50N
50N-24-3-30-20-30-30,24VAC 1,1A
Wiring kit w/ Harness - harsh environment heater Low voltage wires
Terminal block
Amber indicator light
Green indicator light
Red indicator light
P.V.C. tubing set (2 x 20")
33
COMBUSTION AIR PROVE SWITCH
34
BLOCKED FLUE PROVING SWITCH
35
24V/120V RELAY SWITCH
STW-JZ / IW I&O Manual
IM101229
RL: 12B- BA
RD: AUG 2013
JS-0576-XX Air proving Switch 0.48" WC
JS-0576-YY Air proving Switch 0.30" WC
JS-0575-YY Air proving Switch 0.65" WC
JS-0575-UG Air proving Switch 1.00" WC Model 155-A
JS-0576-AA Air proving Switch 0.85" WC
JS-0576-XY Air proving Switch 1.15" WC 175-S
JS-0575-ZA Air proving Switch 1.40" WC 200-S
JS-0577-ZZ Blocked flue switch 1.41" WC
JS-0577-SS Blocked flue switch 0.58" WC
JS-0577-YY Blocked flue switch 0.90" WC
JS-0577-XY Blocked flue switch 1.20" WC 175-S LP
JS-0577-UW Blocked flue switch 1.33" WC
JS-0568-CC 24V/120V Relay Switch
56
45-C/UH Series, & 80
60
Models 110, 130, 155
150,000 Btuh Input
45-X1 Series,100, 175 NG
175-S LP
200-S LP & NG
45-C/UH Series, 100,
175-S NG, 200-S NG
60
45-X1 Series, 80-155
175-S LP
200-S LP
ALL
STW-JZ (-JZ2) / IW (-2)
TUBE SYSTEM PARTS
# PART DESCRIPTION PART # PART DESCRIPTION PRIMARY SUPPLEMENT
35
WEBBED HANGER: Aluminized Steel
36
REFLECTOR: Aluminized Steel
37
PLATE HANGER: Aluminized Steel
38
LOW INTENSITY TUBE: Alum'd Steel
Stainless Steel
Stainless Steel
Stainless Steel
LOW INTENSITY TUBE: Stainless Steel
39
REFLECTOR BRACE: Aluminized Steel
40
TURBULATOR
(see Table in STW-JZ I&O Manual) JS-0533-SH Turbulator 4' 60-130
41
90° ELBOW 4": Aluminized Steel
42
COUPLER
42a
COUPLER 175 & 200 Mbh
43
90° ELBOW REFLECTOR: Alum'd Steel
44
VENT CAP
45
VENT CAP
*
PLEASE SEE THE CURRENT 'ITEM PRICE LIST' FOR PRICING
Stainless Steel
Stainless Steel
Stainless Steel
JS-0505-JZ Webbed Hanger - Aluminized Steel
JS-0505-SZ Webbed Hanger - Stainless Steel STW-JZ-2 & IW-2
JS-0502-JZ Reflector 24" x 116" - Aluminized Steel
JS-0502-ST-S Reflector 24" x 116" - Stainless Steel STW-JZ-2 & IW-2
JS-0506-JZ Aluminized end plate hanger
JS-0506-SZ Stainless Steel end plate hanger STW-JZ-2 & IW-2
JA-0501-SW-P Aluminized tube,flanged,swaged, no ports 60-155
JA-0499-SW-P Alumatherm tube,flanged,swaged, no ports 175-200
JS-0501-SK Aluminized tube, 10' slotted + Accuseal clamp 175-200
JS-0511-SW-P Painted aluminized tube swaged
JA-0500-SW-P Stainless Steel tube,flanged,swaged, no ports STW-JZ-2 & IW-2: 60-200
JS-0500-SW Stainless Steel tube swaged
JS-0506-RB Reflector brace - Aluminized Steel 3 per reflector
JS-0506-SB Reflector brace - Stainless Steel 3 per reflector
JS-0533-UA Turbulator 2' 150,000 40ft & 50 ft
JS-0533-LG Turbulator 10' 60-200
JA-0508-SW 90 degree elbow - Aluminized Steel
JA-0508-SS 91 degree elbow - Stainless Steel STW-JZ-2 & IW-2
JA-0516-SW 4" swaged tube coupler torctite
JA-0516-RK Coupler 4" with Rivet & Drill Bit 175-200
JS-0503-US Reflector Cap for 90° Elbow - Aluminized Steel
JS-0503-SZ Reflector Cap for 90° Elbow - Stainless Steel STW-JZ-2 & IW-2
JA-0530-XX 4" roof Air Intake Cap
JA-0528-XX 4" horizontal wall vent terminal
STW-JZ / IW I&O Manual
57
IM101229
RL: 12B- BA
RD: AUG 2013
LIMITED WARRANTY CERTIFICATE
FOR GAS-FIRED INFRA-RED LOW INTENSITY TUBE HEATERS: STW-JZ (-JZ2) & IW (- 2) SERIES
The Manufacturer warrants that this product is free from defects in material or workmanship under normal use and service subject to the terms of this document.
THREE YEAR WARRANTY
Subject to the conditions and limitations stated herein, during the term of this limited warranty, we will supply any component part (at our option a new or repaired component part) of the heater as defined below, excluding any labor , which
the Manufacturer’s examination determines to be defective in workmanship or material for a period of three years (3
years) from the date of installation, unless otherwise specified below. This warranty applies to the heater’s original
owner, and subsequent transferees and only if the unit is installed and operated in accordance with the printed instructions accompanying the unit and in compliance with all applicable installation codes and good trade practices. Warranty
is only applicable to Schwank components, other parts are limited to their own Manufacturers warranty period of one
year (1 year).
TEN YEAR WARRANTY
The Manufacturer warrants the burner sub-assembly comprising of ceramic and immediate metal tubing, and the radiating tubes [STW-JZ & IW: aluminized steel] [STW-JZ2 & IW2: stainless steel] (excluding couplings) for a period of ten
years (10 years).
WHAT IS NOT COVERED
The Manufacturer shall not be responsible for any expenses, including service, labor, diagnosis, analysis, material or
transportation charges incurred during removal or reinstallation of this product, or any of its components or parts. All
labor or service charges shall be paid by the owner. This warranty does not cover heating products improperly installed,
misused, exposed to or damaged by negligence, accident, corrosive or contaminating atmosphere, water, excessive
thermal shock, impact, abrasion, normal wear due to use, alteration or operation contrary to the owner’s manual or if the
serial number has been altered, defaced or removed. This warranty shall not apply if the input to the heating product
exceeds by more than 2% of the rated input on the rating plate. The Manufacturer shall not be liable for any default or
delay in performance by its warranty caused by any contingency beyond its control, including war, government restrictions, or restraints, strikes, fire, flood, acts of God, or short or reduced supply of raw materials or products.
To establish the installation date for any purpose under this Limited Warranty, you must retain the original records that
can establish the installation date of your unit. If you do not provide such documents, the start date of the term of this
Limited Warranty will be based upon the date of unit manufacture, plus thirty (30) days. Failure to maintain the equipment through regular annual service maintenance by a qualified service technici an shall void the warranty.
This document contains all warranties made by the Manufacturer and may not be varied, altered or extended by any
person. There are no promises, or agreements extending from the Manufacture other than the statements contained
herein. THIS WARRANTY IS IN LIEU OF ALL WARRANTIES EXPRESSED OR IMPLIED, TO THE EXTENT AUTHORIZED BY THE LAWS OF THE JURISDICTION, INCLUDING SPECIFICALLY THE WARRANTIES OR MERCHANTIBILITY OF FITNESS FOR A PARTICULAR PURPOSE.
It is understood and agreed that the Manufacturer’s obligation hereunder is limited to repairing or replacing parts determined to be defective as stated above. In no event shall the Manufacturer be responsible for any alleged personal injuries or other special, incidental or consequential damages. As to property damages, contract, tort or other claim the
Manufacturer’s responsibility shall not exceed the purchase priced paid for the product.
All replacement parts will be warranted for the unused portion of the warranty coverage period remaining on the applicable unit.
Some Authorities do not allow certain warranty exclusions or limitations on duration of warranty or the exclusions or limitations of incidental or consequential damages. In such cases, the above limitations or exclusions may not apply to you
and are not intended to do so where prohibited by law. This warranty gives you specific legal rights. You may also
have other rights which vary by jurisdiction.
SCHWANK
2 SCHWANK WAY, WAYNESBORO, GEORGIA. 30830
5285 BRADCO BLVD. MISSISSAUGA, ON, L4W 2A6
Ph: 1-877-446-3727 Fax: 1-866-361-0523
STW-JZ / IW I&O Manual
www.SchwankUSA.com / www.Schwank.ca / www.InfraSave.com
IM101229
RL: 12B- BA
RD: AUG 2013
WARRANTY PROCEDURE
LIMITATIONS AND EXCLUSIONS
58
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