Schwank SEM 200-60, IT 200-60, SEM 200-50, IT 200-50, SEMU 200-30, ITU 200-30, SEM 175-70, SEM 175-60, IT 175-70, SEM 175-50, IT 175-60, IT 175-50, ITU 175-30, SEMU 175-30, SEM 155-60, IT 155-60, SEM 155-50, SEM 155-40, IT 155-50, IT 155-40, SEMU 155-30, ITU 155-30 Installation And Owner's Manual
Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other
appliance.
If you smell Gas:
>Extinguish any open flames
>Don’t touch electrical switches
>Call your Gas supplier immediately
FIELD CONVERTIBILITY:
“The conversion shall be carried out in accordance
with the requirements of the provincial authorities
having jurisdiction and in accordance with the
requirements of the B149.1 (latest edition)
INSTALLATION CODE” in Canada, and the ANSI
Z223.1 (latest edition) in the U.S.A.
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NOTICE:
The Manufacturer reserves the right to make changes to
equipment and specifications without obligation or notification.
This publication, or parts thereof, may not be reproduced
in any form, without prior written consent from The Manufacturer. Unauthorized use or distribution of this publication is strictly prohibited.
23. START UP SHEET ................................26
24. OPTIONAL COMPONENTS................ 28
25. ALTITUDE CONVERSION CHART ...32
26. LIMITED WARRANTY ........................33
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1. GENERAL
GAS INFRA-RED TUBE HEATER
SEM(U) / IT(U) SERIES
INSTALLATION INSTRUCTIONS
It is recommended that this heater be installed
by a professional gas heating equipment service person. Installation of the SEM(u)/IT(u) Series gas-fired tube heaters must conform to
all manufacturers heating installation design
procedures including ventilation. All local,
provincial and national code requirements including the current latest edition B149.1-00
INSTALLATION CODE” in Canada, and
ANSI Z223.1 in the U.S.A. for gas burning
appliances and equipment. The latest edition
Electrical Code PART 1 CSA C22.1 in Can-
must also be observed. Due to ever changing
standards and requirements, revision to our
equipment and installation procedures may be
necessary. In case of discrepancies, the latest
installation manual will take priority. The
SEM(u)/IT(u) heater may be installed for
heating of non-residential indoor spaces. It is
beyond the scope of these instructions to embrace all conditions that will be encountered.
All system piping must be supported in accordance with acceptable practice, local
codes, and applicable standards.
ada and ANSI/NFPA N0 70 in the U.S.A.
2. INSTALLATION IN COMMERCIAL AIRCRAFT HANGARS
The SEM(U) / IT(U) Infra red Heaters are
suitable for use in aircraft hangars when installed in accordance with the following.
A. A minimum clearance of 10 ft from bot-
tom of the heater above the highest surface of the highest aircraft which may occupy the hangar.
B. A minimum clearance of 8 ft must be
maintained from the bottom of the heater
in other sections of the aircraft hangar
such as offices and shops, which communicate with areas for servicing or storage.
Refer to the proper mounting clearances
to combustibles.
C. Heaters must be located so as to be pro-
tected from damage by aircraft and other
objects, such as cranes and movable scaffolding.
D. Heaters must be located so as to be acces-
sible for servicing and adjustment.
2.1 INSTALLATION IN COMMERCIAL GARAGES
The SEM(U) / IT(U) Infra red Heaters are
suitable for use in commercial garages when
installed in accordance with minimum clearances to combustible construction or material
in storage, from heater and vent, to standard
ANSI Z223.1 latest edition, in the U.S.A. and
CSA B149.1-00, in Canada. “Overhead heat-
3. INSTALLATIONS OTHER THAN SPACE HEATING
Use for process applications will void the C.S.A certification and may require field inspection
and/or certification.
ers shall be installed at least (8) feet above
the floor”. In addition, they shall be located
high enough to maintain the minimum distance to combustibles, as shown on the heater
rating plate, between the heater and any vehicles parked below the heater
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TABLE 1: MODEL
CONFIGURATIONS
OVERALL
HEATER
LENGTH
BTU/HOUR INPUT
0 TO 4500 FT ABOVE
SEA LEVEL
TURBULATOR
REQUIRED
LENGTH
GAS
PRESSURE &
ELECTRICAL
SHIPPING
WEIGHT
(LBS.)
SEM / IT 200-70
SEM / IT 200-60
SEM / IT 200-50
69’ 4”
59’ 8” 10’ 283
50’ 0” 10’ 239
SEMU/ITU 200-30 31’ 11”
SEM / IT 175-70
SEM / IT 175-60
SEM / IT 175-50
69’ 4”
59’ 8” 10’ 283
50' 0” 10’ 239
SEMU/ITU 175-30 31’ 11”
SEM / IT 155-60
SEM / IT 155-50
SEM / IT 155-40
59’ 8”
50’ 0”' Not Required 239
40' 4” 10' 195
SEMU/ITU 155-30 31’11”
SEMU/ITU 155-20 22' 3”
SEM / IT 130-50
SEM / IT 130-40
SEM / IT 130-30
50' 0”
40’ 4” 10' 195
30’ 8” 14' 150
SEMU/ITU 130-20 22’ 3”
SEMU/ITU 130-15 17’ 3”
SEM / IT 110-50
SEM / IT 110-40
SEM / IT 110-30
50’ 0”
40’ 4” 10' 195
30’ 8” 14' 150
SEMU/ITU 110-20 22’ 3”
SEMU/ITU 110-15 17’ 3”
200,000
175,000
155,000
130,000
110,000
10’ LINE
MINIMUM
328
5" W.C. N.G.
11" W.C. L.P.
10’ 287
10’ 240
LINE
10’ 287
Not Required 283
MAXIMUM
14" W.C. N.G.
14" W.C. L.P.
Not Required 287
10' 199
MANIFOLD
3.5" W.C. N.G.
Not Required 239
10" W.C. L.P.
½" INLET
10' 199
14’ 154
Not Required 239
ELECTRICAL
120V, 60 HZ
10' 199
14’ 154
SEM / IT 80-40
SEM / IT 80-30
SEM / IT 80-20
40’ 4”
30’ 8” 14' 150
21’ 0” 14' 106
SEMU/ITU 80-15 17’ 3”
SEMU/ITU 80-10 12’ 7”
SEM / IT 60-30
SEM / IT 60-20
30’ 8”
21’ 0” 14' 106
SEMU/ITU 60-10 12’ 7”
NOTE: Where required, the series SEMU/ITU heaters will be supplied with the turbulators, installed into the end tube(s) of the system
configurations.
** 2000 feet above sea level for the USA – see Orifice Altitude Conversion Chart on page 35
80,000
60,000
Page 2
10’ 195
14' 154
14' 106
14’ 150
14’ 90
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BURNER & TUB E K IT ASSEMBLY CH ART
T
MODELS:
SEM, IT: Commercial / Industrial Applications
TUBE KIT PART # & Q U A NTITY R EQ U IR ED
Stand-Alone KitsPrimary KitsSecondary Kits
BURNER KIT
FIRING RATE
60,000
80,000
110,000
130,000
155,000
175,000
200,000
Stand-Alone Tube Kits require no additional tube kits.
Primary Tube Kits require at least one additional Secondary Tube Kit.
Secondary Tube Kits require a Primary Tube Kit.
Secondary Tube Kit TM-1010-SX can also be used as a 10 ft extension kit; the installer
* Stand-Alone & Prima ry Kits include JS-0513 -BU 180° Turn B ox
packed and shipped in a separate carton.
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5. PRE-INSTALLATION SURVEY
The SEM(U) / IT(U) heating system must
have gas piping of the correct diameter,
length, and arrangement to function properly.
Carefully survey area to be heated, and for
best results, whenever possible, place burner
and combustion chamber in coldest area.
For this reason, a layout drawing is necessary.
6. MOUNTING CLEARANCES
This heater must be mounted and positioned
to maintain the minimum clearance to combustible materials as shown in FIGURE 1
(PAGE 6) TABLE 3 (PAGE 6). For recommended heater placement refer to TABLE 2
(below). Heaters should also be located and
installed with respect to building construction
The SEM(U) / IT(U) Series radiant tube
heater can be installed in configurations as
illustrated in Fig:2 (below) with a maximum
of two 900 elbows per heater. The use of radiant elbows reduces the total maximum vent
The 900 elbows are shipped as a kit with one
clamp and two end caps to close off the reflector ends each side of the elbow (s). The
Reflectors must be secured with four screws
to each of the end caps. (see FIG 10 Page 11)
allowable. (See SECTION: 11 PAGE 13)
Flue Venting.
IMPORTANT: * (STRAIGHT TUBE MODEL ONLY) *
On Models SEM(U) / IT(U), 175 a minimum of 30´ of straight radiant tube must be connected to the burner before any elbow. On Models SEM(u)/IT(u) 155, 130, and 110 a
minimum of 20´ of straight radiant tube must be connected to the burner before any elbow. And on Models SEM/IT 80 and 60, a minimum of 10´ of straight radiant tube
must be connected to the burner before any elbows. Not applicable to SEMU/ITU model
FIGURE 2 SYSTEM CONFIGURATIONS
E
D
G
1
A
C
2
F
3
G
G
4
System Configuration
1Straight line
2“U” tube with Turn Box
3“L” tube with 90
0
elbow kit
4Twinned tubes into common TEE flue vent
* Note: Both heaters must be connected
with a single common thermostat
Venting Options
A Flue vent through wall 4”
BFlue vent through wall or roof 6”
Page 6
B
C Flue vent through roof
D Flue vent into building, exhaust fan inter
locked with heater
E Combustion air intake from outside
through wall.
F Combustion air intake from outside
through roof
G Combustion air intake from inside
building
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8. SUSPENSION SYSTEM
The system configuration and available
support locations must be considered in order
to locate the radiant tubes correctly. Labour
and material can be reduced by locating
(system configuration permitting) directly
under structural members such as joists, steel
or wood beams, etc.
Chain is recommended for hanging the tube
system, connecting the hangers to beam
support as illustrated in FIGURE 3 (below).
To support burner and keep it level, a
separate suspension chain must be attached
to the eye hook at flange end of burner angled
slightly back over burner, FIGURE 4
(below). This will permit normal expansion
and contraction of the tube system. (If rigid
devices such as rods are used in place of
chain, swing joints or other means of
sufficient length must be provided to
compensate for expansion.)
FIGURE 3 SUGGESTED MOUNTING HARDWARE
EYE BOLT THROUGH
HOLE IN BEAM
BEAM CLAMP
WITH EYE SCREW
EYE
SCREW
PIPE RING
OR CLEVIS
BAR-JOIST
CLAMP
FIGURE 4 SEM TYPICAL HANGER & SUPPORT SPACING
4”
11
4
3
ALL TUBES MUST BE SUSPENDED BY TWO (2) HANGERS PER 10’ LENGTH, MOUNTED APPROXIMATELY 6” TO 12”
IN FROM EACH TUBE END.
1- End Cap
2- Wire Hanger
3- Burner Assembly
4- Combustion Air Intake
(optional-c/w FAI adapter)
3"
12
1
6
5
"ALL TUBES MUST BE SUSPENDED BY TWO (2) HANGERS PER 10' LENGTH,
MOUNTED APPROXIMATELY 6" TO 12" IN FROM EACH TUBE END.
9- Reflector
10- Turn Box
11- Burner Support Chain
12– Bracket Support Chain
9
7
4"
1
10
FIGURE 6
BOLTING BURNER TO FLANGED TUBE
1
3
2
4
1Eye Hook
2Fifth Nut (Holding Inner Burner to
Housing)
3Lock Washers (4) Four
4Nuts (4) Four
Note: Nuts may be shipped c/w
lock-washers as one piece
•Align the four burner bolts through the
tube flange, secure tightly with lock
washers and nuts.
•Note: A Flange Gasket is not required
for this application
•Do not loosen or remove fifth nut (#2)
directly below burner cup
•Secure suspension chain to eye hook
in order to stabiliz e burn er
FIGURE 7 COUPLER KIT
4
2
5
3
Page 8
1
.
1 Tube
2 Tube Coupler
3 Swaged section of tube
4 Point at which the Swaged tube
slides into other section of tube
5 Once the two tubes are joined
together, place the centre of
the Coupling over the line of
the joint and tighten.
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FIGURE 8 TURN BOX
9. BURNER AND TUBE INSTALLATION
With all hangers suspended at the same
height, insert first aluminized tube section,
through 4" hole into first two wire hangers.
Bolt burner to flange on first tube section,
SEE FIGURE 6 (page 9). Subsequent lengths
of tube can then be installed, by joining them
together one inside the other and locking the
joints using the aluminized steel clamp. SEE
FIGURE 7 (page 9). Models SEM(U) / IT(U)
200 & 175 have alumatherm as the first section with a welded Flange, the second section
is aluminized, and subsequent lengths are
steel painted.
Slacken the bolts and slip the coupler over
Page 9
the end of the pipe to be joined, making sure
the swaged end of the tube is fully inserted
into the plain end of the tube before repositioning the coupler. The coupler should
then be centred across the joint before tightening up.
If a turbulator is necessary it will be factory
installed into the tube(s). The tube(s) will be
marked stating where it must be installed in
the system, see TABLE 4 (page 12) for the
models which do require turbulators.
Note: Turbulators are ALWAYS
installed at the vent end of the heater .
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10. REFLECTOR INSTALLATION
After burner and tubes have been installed,
slide the focus shield reflectors one at a time
into the wire hangers. As each successive
focus shield reflector is installed on an in-line
installation, the ends of the focus shield
reflectors will overlap to provide continuous
coverage over the entire tube system. The
overlapping joints MUST BE FASTENED
together.
Note that for both horizontal and angle
mounting, the tube must be level. Improper
mounting can result in overheating of
controls and combustible materials. Use only
non-combustible mounting hardware.
Side reflectors can be added to the heaters as
an option. They should be secured directly to
the focus shield reflector using "S" hooks or
chain. Drill three holes into the focus shield
reflector flange along side, matching up with
three holes already in side reflector. Mount
side reflector as close as possible to the focus
shield reflector.
FIGURE 9 90 DEGREE ELBOW INSTALLATION
4
1
7
2
6
4
2
1End-Cap
2Reflector
3End Cap Flange OVER
4End Cap Flange UNDER
33
5
5900 Elbow
6Tube Coupler
Reflector
Reflector
7P oint at which Swaged tube is fully
inserted into elbow and Swaged end
of elbow is fully inserted into tube.
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FIGURE 10 MOUNTING REFLECTOR END CAP
2
1
TABLE 4
3
4
1Reflector End Cap Flange
protruding over and under
the Reflector
2Screws securing Reflector
to End Cap
3Opening for Tube
4Focus Shield Reflector
NOTE: Where required the SEMU/ITU Series Heaters will be supplied with the turbulators,
snugly installed into the vent end tube (s) of the system configuration.
PORT (BARB) ONTHEBLOCKEDFLUESWITCHSHOULDBECONNECTEDDI-
OND
RECTLY
SWITCHTOOUTSIDEOFBUILDING (HOSEKITNOTSUPPLIED – OPTIONALEX-
TRA
INDIRECT VENTED APPLICATION
TOOUTSIDEAIRUSING 1/4” PLASTICHOSEFROMBLOCKEDFLUE
).
A length of ‘C’ Vent is to be installed on the
swaged end of the last tube before any Elbow
or Vent Cap is fitted. When the heater is installed and indirectly vented, it is required in
Canada that the heater be electrically interlocked to an independent exhaust fan by
means of an Air Proving Switch. The exhaust
fan must be sized to create 3CFM for every
1000 Btu/hr or fraction thereof, of total input
of installed equipment. Consult CSA.B149.100 latest edition for requirements.
DIRECT VENTED APPLICATION
A length of ‘C’ Vent is to be installed on the
swaged end of the last tube before any Elbow
is fitted. All venting must be single wall "C"
vent except that portion of vent passing
through a combustible wall or roof then type
"B" vent may be used as per CSA's interim
requirement. When venting horizontally, the
flue vent system must slope downwards approximately 1/4" per foot toward the vent terminal, starting at the termination of the radiant tube. For horizontal through the wall
In the USA when a heater is installed unvented the system requires consideration of
normal infiltration and introduction of outside
air by natural or mechanical means, and/or
electrically interlocked to an independent exhaust fan. Consult your local codes and ANSI
Z223.1 latest edition. for all venting requirements, and practices.
venting, the approved 4" or 6" horizontal wall
vent terminal should be used and mounted
18" from the outside wall to the inside edge
of terminal opening. The flue vent terminal
used must be of the approved type supplied
by the manufacturer or by an approved "B"
vent manufacturer. It is the responsibility of
the installer to be familiar with current local
codes or ANSI Z223.1 / CSA.B149.1-00 latest editions for all venting requirements, and
practices.
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The heater is designed to operate with single
wall 4” diameter 26 gauge minimum exhaust
vent.
When venting horizontally, the flue vent system should slope downwards approximately
1/4" per foot toward the vent terminal, start-
ing at the termination of the radiant tube.
When vent and combustion air are taken
through the roof, the exhaust vent should always terminate higher than the combustion
air intake, to prevent recycling the products
of combustion back into the heater.
The total maximum allowable combined
length of vent and combustion air duct is 80'
for SEM / IT 200, 175, 155 and 130, and 50'
for SEM / IT 110, 80, 60 and 45. Total maximum allowable combined vent and duct is
reduced by ten feet for every 90o elbow installed in the vent or duct. Should the tube
system be installed with a 90o elbow in the
radiant tube, 10 ft must be deducted from the
length of vent and duct. Should the tube system be installed with a 180o elbow or an SEM
(U) / IT(U) turn box in the radiant tube, 20 ft
must be deducted from the length of vent and
duct. Neither the individual flue vent nor the
combustion air duct is to exceed 50 ft in
length. Exceeding the allowable lengths may
create condensation problems and will void
CSA Design Certification. The horizontal
flue vent shall not terminate less than the following guidelines except where indicated in
brackets:
•One feet above grade level, unless its lo-
cation is adjacent to public walkways,
then it has to be not less than seven feet.
•Must be installed to prevent blockage by
snow and protect building materials from
Page 14
degradation by flue gases.
•Directly below a soffit or over- hang.
•Directly above a gas utility meter or ser-
vice regulator.
•Twelve inches from combustion air inlet
of any heater with input up to 100,000
Btu/hr.
•Three feet from combustion air inlet of
any heater over 100,000 BTU.
•Within six feet of a mechanical air supply
inlet to any building.
•Twelve inches from sides and bottom and
eighteen inches from top when installed
close to the corner of a building.
•All vent pipe with a slip fit connection
must be mechanically secured. A length
of ‘C’ Vent is to be installed on the
swaged end of the last tube before any
Tee is fitted.
•As an Option, two heaters may be vented
through an approved common 4"x4"x6"
Vent Tee, supplied by the manufacturer.
The two heaters must then be controlled
by a single common thermostat or “ON/
OFF” switch.
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Where the vent pipe passes through areas
where the ambient temperature is likely to
produce condensation of the flue gases, the
vent pipe shall be insulated with a suitable
material as approved and specified by the insulation manufacturer.
FIGURE 18 FLUE VENT CONNECTION
Check with the manufacturers Technical Support as to the maximum vent temperature requirements.
The vent system must always be adequatel y
supported to prevent sagging.
FLUE VENT END
OF TUBE
For Direct and Indirect Venting it is recommended to install a length of ’C’ Vent onto the
end of the last tube before any fittings are installed. The “C” Vent connection should be
slipped onto the tube and positioned approx 6” beyond the swaged portion of the 4” tube
and must be secured with sheet metal screws.
12. COMBUSTION AIR DUCT
Where heater is operated in a negative air
condition or in contaminated air atmosphere
such as woodworking shops, air for combustion must be ducted from outside to intake
flange on blower. The total maximum combined length of vent and combustion air duct
130, and 50' for SEM(U) / IT(U) 110, 80, 60
and 45. Neither the individual flue vent or
combustion air duct is to exceed 50'. The total maximum allowable combined vent /air
duct is reduced by ten feet for every 90o vent
elbow installed.
is 80' for SEM(U) / IT(U) 200, 175, 155 and
Order Optional Parts:
Air Intake Flange:.... Heater Model Reqd.
Air Intake Vent Cap:............JS-0532-VC
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Do not install filters on the combustion air
intake.
For ease of installation, this heater has an optional fresh air intake duct hood. It can be
used as an outdoor intake hood to bring combustion air to the heater from outside. If
drawing in fresh air from outside, it is recommended as per common Engineering practice,
that any single wall pipe exposed to cold air
must be insulated to prevent condensation. If
heater is being vented horizontally through
Minimum air intake inlet distances:
the wall and combustion air is ducted in from
outside to the Burner, it is advisable to create
a trap at the Burner. The trap is created by
dropping the pipe below the level of the tube
(much like a plumbing trap using elbows or a
flexible connector) before connecting it to the
fresh air intake on top of the Burner box, Do not use flexible dryer hose for air inlet duct,
the corrugated sides of this tubing add too
much restriction to the air flow. A good quality industry approved insulated flex is allowed.
Three feet above grade
Twelve inches from flue vent terminal of
Three feet from flue vent terminal of any
heaters over 100,000 Btu/hr.
heaters with input up to 100,000 Btu’s/hr.
CAUTION:
In installations where chlorinated Hydrocarbons are in use, such as Trichloroethylene or
Chloroethylene Nu it is essential that combustion air be brought in from
non-contaminated areas. Burning the fumes from these gases will create Hydrochloric
acid fumes, which are detrimental to humans, equipment and buildings. Typical sources
of other contaminants are paint removers, paints, refrigerants, solvents, adhesives,
degreasers, lubricants, pesticides, etc.
13. GAS SUPPLY INSTALLATION
It is recommended that a locally approved
flexible connector supplied by the distributor,
be installed between the heater and gas piping. The heater must be isolated from the gas
supply piping system by closing its individual
manual shut off valve (supplied by installer)
during any pressure testing of the gas supply
piping system.
CAUTION:
If a rigid gas pipe connection is made, then compensation for normal gas
supply pipe expansion, and radiant tube expansion must be provided. All
piping must conform to local codes.
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DO NOT use pressures greater than 1/2 psig.
to pressure check the heater.
TEST FOR LEAKS: All gas piping and
connections must be tested for leaks after the
installation is completed.
Apply soap suds solution to all connections
and joints and if bubbles appear, leaks have
been detected and must be corrected. DO
NOT USE A MATCH OR OPEN FLAME
OF ANY KIND TO TEST FOR LEAKS.
NEVER OPERATE THE HEATER WITH
LEAKING CONNECTIONS.
The supply system should be checked first
with heater turned "OFF" followed by another
check with heater turned "ON".
IMPORTANT:
The minimum supply-line pressure at the
inlet to the heater regulator must not, in
any instance, be lower than 5.5 inches of
water column pressure for natural gas and
11.0 inches of water column pressure for
propane gas. The supply line gas pressure
must be checked with all the heater (s) operating.
Installation of a gas line (trap) “drip leg"
is required at the inlet connection tee following the pipe drop to the heater. Failure
to provide a “drip leg” could result in condensation and foreign matter passing into
the gas valve. Failure to install a “drip leg”
in the gas line will void the warranty.
TABLE 5
GAS TYPE
Natural Gas
Propane
LINE PRESSURE
INCH WATER COLUMN
MINIMUM
5.0 14.0
11.0 14.0
MAXIMUM
NOTE: Access to the manifold pressure test
port is on the top of the valve. A 3/16" Allen
Wrench is necessary to check this. When
checking or setting the manifold pressure, a
water manometer should be used. Gauges
MANIFOLD PRESSURE
INCH WATER COLUMN
AT-TAP IN GAS VALVE
3.5
10.0
which measure in ounces per square inch or
pounds per square inch are not accurate
enough to properly measure or set the pressure. PLEASE SEE NEXT SECTION ON
HEATER EXPANSION.
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14. HEATER EXPANSION
Due to the characteristics of tube heaters, the
installer must allow for 1” expansion for
every 10’ length of tube. In order to address
this characteristic, it is suggested that the
gas line, flue vent, and combustion air
intake (if used) be installed in such a manner,
that normal expansion of the heater will be
accommodated.
FIGURE 13 ALLOWANCE FOR HEATER EXPANSION
TOP VIEW
FLUE VENT
Air Intake
FLANGED TUBE
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15. ELECTRICAL AND THERMOSTAT WIRING
(SEE WIRING DIAGRAMS PAGE 22)
Wiring must be done in accordance with
local codes. The total load of all heaters must
be considered in determining the required
Each individual tube heater requires 120
Volts 60 Hz electrical power sized for
145VA. The heater can be controlled by
a line voltage thermostat or "ON/OFF"
switch.
IMPORTANT:
Do not install the thermostat in the direct
radiant stream.
The voltage at the spark ignition control
is 110V. Note that proper functioning
of the heater will be adversely affected if
the input voltage varies by more than +/10%
contact rating of the controlling thermostat
or switch.
WARNING:
The heater must be electrically grounded
in accordance with the current Electrical
Code.
It is good wiring practice and the installers
responsibility to ensure that correct wiring
polarity is maintained throughout installation.
The Fenwal DSI control is polarity sensitive
and WILL malfunction if the polarities are
reversed. The black wire MUST be wired to
Hot, and the white wire MUST be wired to
Neutral. If the polarity is reversed the module
will not function correctly and will eventually
burn out.
16. HIGH ALTITUDE INSTALLATIONS
Canada: All of the SEM(U) / IT(U ) radiant
tube heaters are approved for altitudes zero
to 4500 feet above sea level and do not require de-rating.
USA: If a heater is to be installed at altitudes above 2000 ft, the input must be reduced by 4% per 1000 ft. If your local utility de-rates the heat content in the gas supply, no modification of the heater is required. If the gas supply is not de-rated, the
orifice must be changed according to the
chart on page 31. Check with your local
utility regarding de-rating of this appliance.
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17. SEQUENCE OF OPERATION / FLAME RECOVERY/ SAFETY LOCKOUT
Start up - Heat Mode
When the thermostat is set above the ambient
temperature, 120 VAC is supplied to the L1
terminal. When this occurs the control
will power up and perform a self-check routine and begin a prepurge*, if selected. Following the pre-purge, the gas valve is energized and sparks commence until flame is detected or the Trial For Ignition (TFI) period
expires.
When flame is detected, the spark is shut off
and the gas valve remains energized. The
thermostat and burner flame are constantly
monitored to ensure that the system is functioning properly. When the thermostat is satisfied and the demand for heat ends, the gas
valve is de-energized immediately and the
flame is extinguished.
Flame Failure During TFI Period
Should the burner fail to light or flame is not
detected during the first trial for ignition period, the gas valve is de-energized and the
control starts the inter-purge sequence before
another ignition attempt. After inter-purge,
the control will attempt two additional ignition trials. If these attempts are unsuccessful
the control will go into lockout mode.
Flame Failure of Established Flame
Re -Ignition
If the established flame signal is lost while
the burner is operating, the control responds
and begins sparking within 0.8 seconds. The
spark will be energized for the duration of the
trial-for-ignition period in an attempt to relight the burner. If flame is re-established,
normal operation resumes.
If the Burner does not light after the first attempt, the inter-purge sequence is completed
between attempts to re-light the burner. If the
burner fails to light after the
third try, the control will de-energize the gas
valve and go into lockout mode. See
Lockout Recovery
Lockout Mode (On-Board Safety System)
After single or multiple attempts to light the
burner have failed or flame is not established,
the control automatically enters lockout The
control will not open the gas valve unless
there is intervention by the user. See Lockout
Recovery.
Lockout Recovery
For lockout recovery, reset the thermostat
below ambient temperature or remove the
120 VAC power supply for 5 seconds
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18. LIGHTING INSTRUCTIONS
LIGHTING SEQUENCE:
Refer to the lighting instructions on the outside cover of the burner housing. Again, if
the unit goes off on safety, main power to the
unit must be manually interrupted for a 30
second reset period before the heater can be
restarted.
NOTE:
On initial installation, the unit may lock
out on safety owing to the length of time
required to bleed air from the gas piping
system.
19. RECOMMENDED MAINTENANCE
1. Inspect the venting system each heating
season and repair or replace worn parts
as required.
2. Check the inlet air opening and the
blower periodically, cleaning off any lint
or foreign matter, as it is important that
the flow of combustion and ventilation
•Rotate gas valve knob to ON position.
•Set Thermostat to the desired setting.
•Turn Power ON to heater.
•This should start the Blower, sending the
DSI Control into its pre-purge cycle, then
into ignition, and light off.
•If heater fails to light, shut down heater
and wait 5 minutes before relighting it
•To shut down the heater just reverse the
previous steps..
must not be obtructed. In addition we
recommend the entire system be checked
once a year by a qualified service techni
cian.
3. Lubricate Blower motor, by adding sev
eral drops of oil to oil ports located on
the left hand side of the motor.
THE TUBE HEATER BURNER IS COMPLETELY FACTORY ASSEMBLED AND
TESTED. ANY ALTERATION VOIDS THE CSA CERTIFICATION AND MANUFACTURERS WARRANTY. FOR ADDITIONAL INFORMATION, CONTACT YOUR LOCAL DISTRIBUTOR.
Each 10’ section of the SEM(U) / IT(U) Series Heater is hung by 4 chains, supporting 2 brackets, 2 tubes and one reflector. The heater may be hung at an angle up to 45 providing the Burner
Tube is in the lower position and the flue end in the upper position.
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20. CA SERIES WIRING DIAGRAM 12OV THERMOSTAT
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21. CA SERIES: TROUBLESHOOTING GUIDE - 120v THERMOSTAT
SET THERMOSTAT TO CALL FOR HEAT
CHECK FOR LINE VOLTAGE POWER SUPPLY.
CHECK FOR VOLTAGE AT BLOWER MOTOR
IF VOLTAGE IS PRESENT, REPLACE MOTOR.
COMBUSTION AIR BLOWER STARTS
YES
NO
AIR PROVING SWITCH CLOSED
110 VOLTS AT IGNITION CONTROL
YES
NO
SPARK ACROSS IGNITER OR
IGNITER/SENSOR GAP
YES
NO
NO VOLTAGE AT PIN 4 - CHECK THERMOSTAT
CHECK WIRING CONNECTION, FUSE / CIRCUIT
BREAKER.
ENSURE THAT THE AIR INTAKE AND FLUE
ARE NOT BLOCKED
ENSURE PRESSURE TUBE IS CONNECTED AND
NOT BLOCKED
CHECK AIR PRESSURE WITH MANOMETER
CHECK AIR PROVING SWITCH IS CLOSING
WHEN B L OWER IS RUNNING
REPLACE DEFECTIVE SWITCHES
SEE SPARK IGNITION CIRCUIT (on Page 24)
PULL IGNITION LEAD AND CHECK SPARK
CHECK SPARK GAP, ADJUST TO 1/8” TO 3/16” IF
NEEDED USING THE GROUND PRONG ONLY SPARK OK?
cont’d
YES
NO
REPLACE IGNITION CONTROL
CHECK IGNITION CABLE, GROUND WIRING
CERAMIC INSULATOR AND CAP.
CHECK BOOT OF THE IGNITION CABLE FOR
SIGNS OF MELTING OR BUCKLING.
TAKE PROTECTIVE ACTION TO SHIELD CABLE
AND BOOT FROM EXCESSIVE TEMPERATURES.
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CONTINUED FROM PREVIOUS PAGE
MAIN BURNER LIGHTS
YES
NO
SPARK STOPS WHEN
BURNER LIGHTS
YES
NO
SYSTEM RUNS UNTIL CALL
FOR HEAT ENDS
YES
NO
SPARK IGNITER MAY BE OUT OF POSITION
CHECK ELECTRICAL CONNECTION FROM IGNI
TION CONTROL PIN #2 TO GAS VALVE.
CHECK FOR 110 VAC ACROSS GAS VALVE IF
OKAY, REPLACE GAS VALVE.
CHECK GROUND WIRE, IGNITER AND HT CABLE.
CHECK THAT BURNER FLAME COVERS ELECTRODE
IF CHECKS ARE OKAY, REPLACE IGNITION CONTROL
NOTE: IF IGNITION CONTROL GOES INTO LOCKOUT, MODE
RESET THE SYSTEM.
NOTE: IF GROUND IS POOR OR ERRATIC, SHUTDOWNS
MAY OCCUR OCCASIONALLY EVEN THOUGH OPERA-
TION IS NORMAL AT THE TIME OF CHECKOUT.
CHECK GROUND WIRE NECTIONS AND CONTINUITY.
IF CHECKS ARE OKAY, REPLACE IGNITION CONTROL
CALL FOR HEAT ENDS:
SYSTEM SHUTS OFF
YES
NO
TROUBLESHOOTING ENDS
CHECK FOR PROPER TEMPERATURE CONTROLLER
OPERATIONS
REMOVE VALVE LEAD AT IGNITION CONTROL, IF VALVE
CLOSES, RECHECK TEMPERATURE CONTROLLER AND
WIRING, IF NOT, REPLACE GAS CONTROL OPERATOR
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22. SPARK IGNITION CIRCUIT
The step-up transformer in the ignition control provides spark ignition at 30,000 volts (open
circuit). To check the spark ignition circuit, proceed as follows.
1Shut off gas supply to the gas control
2Disconnect the ignition cable at the ignition control stud terminal to isolate the circuit from
the spark igniter or igniter/sensor
3Prepare a short jumper lead, using heavily insulated wire such as ignition cable
CAUTION
In the next step, DO NOT allow fingers to touch either the stripped
end of the jumper or the stud terminal. This is a very high voltage circuit and
electrical shock can result.
1Perform this test immediately upon energizing the system before the ignition control goes
into safety lockout and interrupts the spark circuit. Touch one end of the jumper firmly to
the ignition control GND terminal. (DO NOT remove the existing ground lead.) Slowly
move the other end of the jumper wire toward the stud terminal on the ignition control to
establish a spark.
2Pull the wire away from the stud and note the length of gap at which spark discontinues.
3A spark length of 1/8 in. (3mm) or more indicates satisfactory voltage output. If no arc can
be established, or the maximum spark is less than 1/8 in. (3mm), and power to the ignition
control input terminals was proved, replace the ignition control.
SPARK IGNITER SET UP
Please use the following diagram for checking
the Igniter gap.
If the gap is incorrect all adjustments should
be made with the GROUND PRONG/PIN
ONLY!
DO NOT BEND THE IGNITER
PRONG!!!!
The black bars located at the lower right corner can be used as a guide for adjustment.
Side Reflector Extension -
l0” deep l0ft long Each
JS-0508-SM
JS-0513-SM
JL-0772-XX
TM-1010-SX
JS-0509-XX-P
Page 29
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TruTemp Thermostat
(Do Not use in wet or
corrosive environments)
Low Voltage Thermostat
(24 Volts)
Transformer / Relay
(for 1 to 7 heaters per zone)
Fresh Air Intake Adapter
JM-0150-XX
JS-0569-XX
JM-0303 –KT
JS-0532-SE
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Hanging Chain - (box of 50 ft)
Touch Up Paint - High Temp,
369g aerosol can
Tube Protection Screen -5 feet long
Fresh Air Intake Cap
JL-0798-XX
JA-0587-XX
JA-0780-XX
JS-0532-VC
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25. ORIFICE A LTITUDE CONVERSION CHART: USA ONLY
MODEL NO
SEM/IT-60N JS-0725-
SEM/IT-60L JS-0742-
SEM/IT-80N JS-0718-
SEM/IT-80L JS-0736-
SEM/IT-110N JS-0752-
SEM/IT-110L JS-0731-
SEM/IT-130N JS-0758-
SEM/IT-130L JS-0729-
STD
ORIFICE
DM
DM
DM
DM
MM
DM
MM
DM
2000 3000 4000 5000 6000 7000 8000
JS-0726-
DM
JS-0742-
DM
JS-0719-
DM
JS-0738-
DM
JS-0751-
MM
JS-0732-
DM
JS-0757-
MM
JS-0729-
DM
SEM/IT-155N JS-0725-IN JS-0764-
MM
JS-0727-
DM
JS-0743-
DM
JS-0719-
DM
JS-0739-
DM
JS-0750-
MM
JS-0732-
DM
JS-0756-
MM
JS-0730-
DM
JS-0763-
MM
FOR USE AT ALTITUDES ABOVE (FEET)
JS-0727-
DM
JS-0743-
DM
JS-0720-
DM
JS-0739-
DM
JS-0709-
DM
JS-0732-
DM
JS-0755-
MM
JS-0730-
DM
JS-0762-
MM
JS-0728-
DM
JS-0743-
DM
JS-0721-
DM
JS-0740-
DM
JS-0711-
DM
JS-0733-
DM
JS-0703-
DM
JS-0730-
DM
JS-0761-
MM
JS-0728-
DM
JS-0744-
DM
JS-0722-
DM
JS-0741-
DM
JS-0719-
IN
JS-0734-
DM
JS-0704-
DM
JS-0730-
DM
JS-0760-
MM
JS-0729-
DM
JS-0744-
DM
JS-0723-
DM
JS-0742-
DM
JS-0713-
DM
JS-0735-
DM
JS-0705-
DM
JS-0731-
DM
JS-0759-
MM
JS-0729-
DM
JS-0745-
DM
JS-0724-
DM
JS-0742-
DM
JS-0714-
DM
JS-0736-
DM
JS-0720-IN
JS-0731-
DM
JS-0758-
MM
SEM/IT-155L JS-0714-IN JS-0735-
MM
SEM/IT-175N JS-0767-
MM
SEM/IT-175L JS-0721-
DM
JS-0766-
MM
JS-0723-
DM
SEM/IT-200N JS-0730-IN JS-0774-
MM
SEM/IT-200L JS-0719-
DM
JS-0720-
DM
JS-0729-
DM
JS-0766-
MM
JS-0723-
DM
JS-0773-
MM
JS-0720-
DM
JS-0734-
MM
JS-0765-
MM
JS-0724-
DM
JS-0773-
MM
JS-0721-
DM
JS-0733-
MM
JS-0765-
MM
JS-0725-
DM
JS-0772-
MM
JS-0722-
DM
JS-0733-
MM
JS-0764-
MM
JS-0726-
DM
JS-0728-
IN
JS-0723-
DM
JS-0730-
DM
JS-0763-
MM
JS-0727-
DM
JS-0771-
MM
JS-0725-
DM
JS-0713-IN
JS-0763-
MM
JS-0728-
DM
JS-0770-
MM
JS-0726-
DM
Page 32
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LIMITED WARRANTY CE R TIF ICATE
FOR GAS-FIRED INFRA-RED LOW INTENSITY TUBE TYPE HEATERS : SEM(U) / IT(U) & SER / IR SERIES
The Manufacturer warrants that this product is free from defects in material or workmanship under normal use and service subject to
the terms of this d ocum ent.
TWO YEAR WARRANTY
Subject to the conditions and limita tions stated he r e i n, during the term of this limited war r anty, w e will s up ply any compon ent part
(at our option a n ew or repair ed component part) of the heater, as defi ned below, exc luding any labor, which the Manufacture r’s examination deter mines to be defectiv e in workmanship or material for a period of two years (2 yea r s) from the da te of installation,
unless otherwise specified below. This warranty applies to the hea ter’s original ow ner , and s ub sequen t transferees and on ly if the
unit is installed and operated in accordance with the printed instructions accompanying the unit and in compliance with all applicable installation, building codes and good trade practices. Warranty is only applicable to Schwank components, other parts are limited
to their own Manufacturers warranty. (1 year)
FIVE YEAR WARRANTY
The Manufacturer warrants the burner sub-assembly comprising of ceramic and immediate metal tubing, and the radiating tubes
(excluding couplings) for a period of five years. (5 years)
WHAT IS NOT COVERED
The Manufacturer shall not be responsible for any expenses, including service, labor, diagnosis, analysis, material or transportation
cha r ge s incurred during remova l or reinstallation of this product, or a ny of its comp on ents or parts. All labor or service charges shall
be paid by the owner. This warranty does not cover heating products improperly installed, misused, exposed to or damaged by negligence, accident, corrosive or contaminating atmosphere, water, excessive thermal shock, impact, abrasion, normal wear due to use,
alteration or ope ration con tr ary to the owne r’ s ma nual or if th e ser ial number has be en altered, defac ed or removed. This war r an ty
sha ll not apply if the in put to the heating product e xceeds by more th an 2% of the r ated input on the rating plate. The Ma nufa cturer
shall not be liable for any default or delay in performance by its warranty caused by any contingency beyond its control, including
war, government restrictions, or restraints, strikes, fire, flood, ac t s of God, or sh or t or reduced supply of raw m aterials or products.
WARRANTY PROCEDURE
To es tablish the in s talla tion date for any purpose un der this Limited Warranty , you must retain the origin al records that c an establish
the installation d ate of your unit. If you do not provide suc h documents , th e start date of the term of this Limited Warranty w ill be
bas ed upon the date of un it manufacture, plus thirty (30) days. Fa ilure to m aintain th e equipmen t through r egular annual service
maintenance by a qualified service technic i a n shall void the warranty.
LIMITATIONS AND EXCLUSIONS
This document contains all warranties made by the Manufacturer and may not be varied, altered or extended by any person. There
are no promises, or agreements extending from the Manufacture other than the statements contained herein. THIS WARRANTY IS
IN LIEU OF ALL WARRANTIES EXPRESSED OR IMPLIED, TO THE EXTENT AUTHORIZED BY THE LAWS OF THE
JURISDICTION, INCLUDING SPECIFICALLY THE WARRANTIES OR MERCHANTIBILITY OF FITNESS FOR A PARTICULAR PURPOSE.
It is understood and agreed that the Manufacturer’s obligation hereunder is limited to repairing or replacing parts determined to be
defective as stated above. In no event shall the Manufacturer be responsible for any alleged personal injuries or other special, incidental or consequential damage s. A s to prope r ty damag es, contract, tort or other cla im the Manufa cturer’s responsibility shall not
exceed the purchase priced paid for the product.
All r eplacement parts w ill be warrante d for th e unused portion of the warranty coverag e p eriod remaining on the applic able unit.
Some A uthorities do not allow c ertain warr a nty ex clusions or limitations on how long a w arranty lasts or the exclusions or limi tations of incidental or c onsequential damages. In suc h c ases, the above limitations or e xclusions may not apply to you and are not
intended to do so where prohibited by law. This warranty gives you specific legal rights. You may also have other rights which
vary by each jurisdiction.