Schwank SEM 200-60, IT 200-60, SEM 200-50, IT 200-50, SEMU 200-30 Installation And Owner's Manual

...
INSTALLATION / OWNER’S MANUAL
SEM(U) IT(U) &
SERIES
LOW INTENSITY TUBE TYPE
INFRA RED HEATERS
FOR YOUR SAFETY:
Do not store or use gasoline or other flammable va­pours and liquids in the vicinity of this or any other appliance. If you smell Gas: >Extinguish any open flames >Don’t touch electrical switches >Call your Gas supplier immediately
FIELD CONVERTIBILITY:
“The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the B149.1 (latest edition) INSTALLATION CODE” in Canada, and the ANSI Z223.1 (latest edition) in the U.S.A.
GP-MSEM-BX-03B
SEM(U) / IT(U) Manual
RD: Sept, 2005
RL: 03B
KH
NOTICE: The Manufacturer reserves the right to make changes to
equipment and specifications without obligation or notifi­cation.
This publication, or parts thereof, may not be reproduced in any form, without prior written consent from The Manu­facturer. Unauthorized use or distribution of this publica­tion is strictly prohibited.
Schwank Inc. 5285 Bradco Boulevard Mississauga, Ontario, L4W 2A6 Phone: (905) 712-4766 Fax: (905) 712-8336 1-866-361-0417
PO Box 988, 2 Schwank Way Waynesboro, Georgia, USA 30830 Phone: (706) 554-6191 Fax: (706) 554 9390 1-877-446-3727
e-mail: info@schwankheaters.com
http://www.schwankheaters.com
InfraSave Inc. Mississauga, Ontario, Waynesboro,Georgia, Phone: 1-866-INFRASV (463-7278) Fax: 1-866-724-9265
http://www.infrasave.com
e-mail: info@infrasave.com
GP-MSEM-BX-03B
SEM(U) / IT(U) Manual
RD: Sept, 2005
RL: 03B
KH
SEM(U) / IT(U)
INFRA-RED GAS TUBE HEATERS
TA BLE OF CONT ENTS
TOPIC PAGE NUMBER
1. GENERAL ................................................1
2. INSTALLATION IN AIRCRAFT
HANGARS................................................1
2.1 INSTALLATION IN COMMERCIAL
GARAGES............................................... 1
3. INSTALLATIONS OTHER THAN
SPACE HEATING ...................................1
4. HEATERS AND TUBE KITS .................2
TUBE KIT MATRIX ...............................3
5. PRE-INSTALLATION SURVEY ............5
6. MOUNTING CLEARANCES .................5
7. SYSTEMS INCORPORATING 90
DEGREE ELBOWS .................................7
8. SUSPENSION SYSTEM .........................8
9. BURNER AND TUBE
INSTALLATION ...................................10
10. REFLECTOR INSTALLATION ..........11
TOPIC PAGE NUMBER
11. FLUE VENTING ...................................14
12. COMBUSTION AIR DUCT ..................16
13. GAS SUPPLY INSTALLATION .........16
14. HEATER EXPANSION .........................18
15. ELECTRICAL AND THERMOSTAT
WIRING .................................................18
16. HIGH ALTITUDE INSTALLATIONS .19
17. OPERATING SEQUENCE ....................20
18. LIGHTING INSTRUCTIONS ..............21
19. RECOMMENDED MAINTENANCE ...21
20. WIRING DIAGRAM .............................22
21. TROUBLE SHOOTING GUIDE ..........23
22. SPARK IGNITION CIRCUIT ...............25
23. START UP SHEET ................................26
24. OPTIONAL COMPONENTS................ 28
25. ALTITUDE CONVERSION CHART ...32
26. LIMITED WARRANTY ........................33
GP-MSEM-BX-03B
SEM(U) / IT(U) Manual
RD: Sept, 2005
RL: 03B
KH
GP-MSEM-BX-03B
SEM(U) / IT(U) Manual
RD: Sept, 2005
RL: 03B
KH
1. GENERAL
GAS INFRA-RED TUBE HEATER
SEM(U) / IT(U) SERIES
INSTALLATION INSTRUCTIONS
It is recommended that this heater be installed by a professional gas heating equipment ser­vice person. Installation of the SEM(u)/IT(u) Series gas-fired tube heaters must conform to all manufacturers heating installation design procedures including ventilation. All local, provincial and national code requirements in­cluding the current latest edition B149.1-00 INSTALLATION CODE” in Canada, and ANSI Z223.1 in the U.S.A. for gas burning appliances and equipment. The latest edition Electrical Code PART 1 CSA C22.1 in Can-
must also be observed. Due to ever changing standards and requirements, revision to our equipment and installation procedures may be necessary. In case of discrepancies, the latest installation manual will take priority. The SEM(u)/IT(u) heater may be installed for heating of non-residential indoor spaces. It is beyond the scope of these instructions to em­brace all conditions that will be encountered. All system piping must be supported in ac­cordance with acceptable practice, local codes, and applicable standards.
ada and ANSI/NFPA N0 70 in the U.S.A.
2. INSTALLATION IN COMMERCIAL AIRCRAFT HANGARS
The SEM(U) / IT(U) Infra red Heaters are suitable for use in aircraft hangars when in­stalled in accordance with the following. A. A minimum clearance of 10 ft from bot-
tom of the heater above the highest sur­face of the highest aircraft which may oc­cupy the hangar.
B. A minimum clearance of 8 ft must be
maintained from the bottom of the heater in other sections of the aircraft hangar
such as offices and shops, which commu­nicate with areas for servicing or storage. Refer to the proper mounting clearances to combustibles.
C. Heaters must be located so as to be pro-
tected from damage by aircraft and other objects, such as cranes and movable scaf­folding.
D. Heaters must be located so as to be acces-
sible for servicing and adjustment.
2.1 INSTALLATION IN COMMERCIAL GARAGES
The SEM(U) / IT(U) Infra red Heaters are suitable for use in commercial garages when installed in accordance with minimum clear­ances to combustible construction or material in storage, from heater and vent, to standard ANSI Z223.1 latest edition, in the U.S.A. and CSA B149.1-00, in Canada. “Overhead heat-
3. INSTALLATIONS OTHER THAN SPACE HEATING
Use for process applications will void the C.S.A certification and may require field inspection and/or certification.
ers shall be installed at least (8) feet above the floor”. In addition, they shall be located high enough to maintain the minimum dis­tance to combustibles, as shown on the heater rating plate, between the heater and any vehi­cles parked below the heater
Page 1
SEM(U) / IT(U) Manual
GP-MSEM-BX-03B
RD: Sept, 2005
RL: 03B
KH
TABLE 1: MODEL
CONFIGURATIONS
OVERALL
HEATER LENGTH
BTU/HOUR INPUT
0 TO 4500 FT ABOVE
SEA LEVEL
TURBULATOR
REQUIRED
LENGTH
GAS PRESSURE & ELECTRICAL
SHIPPING
WEIGHT
(LBS.)
SEM / IT 200-70 SEM / IT 200-60 SEM / IT 200-50
69’ 4” 59’ 8” 10’ 283 50’ 0” 10’ 239
SEMU/ITU 200-30 31’ 11” SEM / IT 175-70 SEM / IT 175-60 SEM / IT 175-50
69’ 4” 59’ 8” 10’ 283
50' 0” 10’ 239
SEMU/ITU 175-30 31’ 11”
SEM / IT 155-60 SEM / IT 155-50
SEM / IT 155-40
59’ 8”
50’ 0”' Not Required 239
40' 4” 10' 195
SEMU/ITU 155-30 31’11” SEMU/ITU 155-20 22' 3”
SEM / IT 130-50 SEM / IT 130-40
SEM / IT 130-30
50' 0” 40’ 4” 10' 195
30’ 8” 14' 150
SEMU/ITU 130-20 22’ 3” SEMU/ITU 130-15 17’ 3”
SEM / IT 110-50 SEM / IT 110-40 SEM / IT 110-30
50’ 0” 40’ 4” 10' 195 30’ 8” 14' 150
SEMU/ITU 110-20 22’ 3” SEMU/ITU 110-15 17’ 3”
200,000
175,000
155,000
130,000
110,000
10’ LINE
MINIMUM
328
5" W.C. N.G.
11" W.C. L.P.
10’ 287 10’ 240
LINE
10’ 287
Not Required 283
MAXIMUM
14" W.C. N.G.
14" W.C. L.P.
Not Required 287
10' 199
MANIFOLD
3.5" W.C. N.G.
Not Required 239
10" W.C. L.P.
½" INLET
10' 199 14’ 154
Not Required 239
ELECTRICAL
120V, 60 HZ
10' 199 14’ 154
SEM / IT 80-40 SEM / IT 80-30 SEM / IT 80-20
40’ 4” 30’ 8” 14' 150 21’ 0” 14' 106
SEMU/ITU 80-15 17’ 3” SEMU/ITU 80-10 12’ 7” SEM / IT 60-30 SEM / IT 60-20
30’ 8” 21’ 0” 14' 106
SEMU/ITU 60-10 12’ 7”
NOTE: Where required, the series SEMU/ITU heaters will be supplied with the turbulators, installed into the end tube(s) of the system configurations. ** 2000 feet above sea level for the USA – see Orifice Altitude Conversion Chart on page 35
80,000
60,000
Page 2
10’ 195
14' 154 14' 106 14’ 150
14’ 90
GP-MSEM-BX-03B
SEM(U) / IT(U) Manual
RD: Sept, 2005
RL: 03B
KH
BURNER & TUB E K IT ASSEMBLY CH ART
T
MODELS:
SEM, IT: Commercial / Industrial Applications
TUBE KIT PART # & Q U A NTITY R EQ U IR ED
Stand-Alone Kits Primary Kits Secondary Kits
BURNER KIT FIRING RATE
60,000
80,000
110,000
130,000
155,000
175,000
200,000
Stand-Alone Tube Kits require no additional tube kits. Primary Tube Kits require at least one additional Secondary Tube Kit. Secondary Tube Kits require a Primary Tube Kit. Secondary Tube Kit TM-1010-SX can also be used as a 10 ft extension kit; the installer
will
need to remove the tu rbu lator
20' 30' 20' 30' 40' 30, 40' 50' 30, 40' 50' 40' 50' 60' 50' 60' 70' 50' 60' 70'
TM-1420-SXTM-1430-SXTM-1040-SXTM-F030-SXTM-1030-SXTM-1010-SXTM-0020-
1
1
(refer to Turbulator Chart in the I&O Manual).
1
1
1
1
1
1
1
1
or 1+ 1
or 1+ 1
1+ 1
or 1+ 1
1+ 1
or 1+
1+ 1 1+ 1
MODELS: SEMU / ITU
TUBE KIT SELECTION CHA R T
Tube Lengths ->
Tube Kit # ->
INPUT (Btuh)
60,000
80,000
110,000
130,000
155,000
175,000
Length
10' U 1 10' U 1
15' U 1 15 'U 1 20' U 1 15 'U 1
20' U 1
20' U 1 30' U 1 + 1
30' U 1 + 1
TUBE KIT PART # & QU AN TITY REQ U IRED
Stand-Alone Kits* Primary Kits*
2 x 10' 2 x 15' 2 x 20' 2 x 20' 2 x 20' 2 x 10'
TM-1410-SUTM-1415-SUTM-1020-
TM-0020-SUTM-A120-SUTM-0010-
SU
SX
M-0030-
1
1+ 1 1+ 1 1+ 2 1+ 1 1+ 1 1+ 2
2ndary
SU
SX
200,000
30' U 1 + 1
* Stand-Alone & Prima ry Kits include JS-0513 -BU 180° Turn B ox packed and shipped in a separate carton.
Page 3
GP-MSEM-BX-03B
SEM(U) / IT(U) Manual
RD: Sept, 2005
RL: 03B
KH
5. PRE-INSTALLATION SURVEY
The SEM(U) / IT(U) heating system must have gas piping of the correct diameter, length, and arrangement to function properly.
Carefully survey area to be heated, and for best results, whenever possible, place burner
and combustion chamber in coldest area. For this reason, a layout drawing is nec­essary.
6. MOUNTING CLEARANCES
This heater must be mounted and positioned to maintain the minimum clearance to com­bustible materials as shown in FIGURE 1 (PAGE 6) TABLE 3 (PAGE 6). For recom­mended heater placement refer to TABLE 2 (below). Heaters should also be located and installed with respect to building construction
and equipment to provide a minimum clear-
ance of 24 inches from the end of burner
housing for servicing and cleaning of burner,
blower and controls. A minimum horizontal
clearance of 4 ft. from electrical meters, gas
meters, regulators and relief equipment is re-
quired by ANSI Z223.1.& CSA B149.1-00.
TABLE 2 RECOMMENDED HEATER PLACEMENT
MODEL
MOUNTING
HEIGHTS
(FEET)
MAXIMUM
DISTANCE
BETWEEN
HEATERS
(FEET)
DISTANCE-OUTSIDE WALL
TO HEATER LONG AXIS
PARALLEL TO WALL (FEET)
HORIZONTAL ANGLE
SEMU/ITU 200 18 – 25 50 17 – 25 SEMU/ITU 175 18 – 25 50 17 – 25 SEMU/ITU 155 16 – 21 45 15 – 20
COMBUSTIBLE
CLEARANCE
SEMU/ITU 130 15 – 21 40 15 – 20 SEMU/ITU 110 13 – 19 35 13 – 18
SEMU/ITU 80 10 – 16 30 12 – 16 SEMU/ITU 60 8 – 14 25 11 – 15
IMPORTANT: Continuous operation of single or multi-heater placement must not cause any combustible material in storage to reach a
O
temp erature in excess of 160
Page 4
F.
GP-MSEM-BX-03B
SEM(U) / IT(U) Manual
RD: Sept, 2005
RL: 03B
KH
TABLE 3 MINIMUM CLEARANCES TO COMBUSTIBLES
MODEL
SEM/IT 200 SEM/IT 175 SEM/IT 155 SEM/IT 130 SEM/IT 110 SEM/IT 80 SEM/IT 60
SEMU/ITU 200 SEMU/ITU 175 SEMU/ITU 155 SEMU/ITU 130
SUSPENDED HORIZONTALLY
SUSPENDED AT AN ANGLE
UP TO 45 DEGREES
TOP SIDE BELOW TOP REAR FRONT BELOW
A B C D E F G
7" 22" 68" 7" 1" 57" 68"
6.5" 20" 68" 6.5" 1" 47" 68" 6" 19" 64" 6" 1" 44" 64" 4" 11" 60" 5" 1" 35" 56" 3" 9.5" 60" 4.5" 1" 26" 54"
2.5" 6" 42" 3.5" 1" 23" 38"
2.5" 5.5" 34" 3" 1" 17" 34"
7" 22" 68" 7" 1" 57" 68"
6.5" 20" 68" 6.5" 1" 47" 68" 6" 19" 64" 6" 1" 44" 64" 4" 11" 60" 5" 1" 35" 56"
SEMU/ITU 110 SEMU/ITU 80 SEMU/ITU 60
3" 10" 60" 4.5" 1" 26" 54"
2.5" 6" 42" 3.5" 1" 23" 38"
2.5" 5.5" 33" 3" 1" 17" 34"
FIGURE 1 MINIMUM CLEARANCES TO COMBUSTIBLES
SEM / IT
SEMU / ITU
A
F
D
E
B
C
Page 5
up to 45
0
G
GP-MSEM-BX-03B
SEM(U) / IT(U) Manual
RD: Sept, 2005
RL: 03B
KH
7. SYSTEMS INCORPORATING 90O ELBOWS
The SEM(U) / IT(U) Series radiant tube heater can be installed in configurations as illustrated in Fig:2 (below) with a maximum of two 900 elbows per heater. The use of ra­diant elbows reduces the total maximum vent
The 900 elbows are shipped as a kit with one clamp and two end caps to close off the re­flector ends each side of the elbow (s). The Reflectors must be secured with four screws
to each of the end caps. (see FIG 10 Page 11) allowable. (See SECTION: 11 PAGE 13) Flue Venting.
IMPORTANT: * (STRAIGHT TUBE MODEL ONLY) *
On Models SEM(U) / IT(U), 175 a minimum of 30´ of straight radiant tube must be con­nected to the burner before any elbow. On Models SEM(u)/IT(u) 155, 130, and 110 a minimum of 20´ of straight radiant tube must be connected to the burner before any el­bow. And on Models SEM/IT 80 and 60, a minimum of 10´ of straight radiant tube must be connected to the burner before any elbows. Not applicable to SEMU/ITU model
FIGURE 2 SYSTEM CONFIGURATIONS
E
D
G
1
A
C
2
F
3
G
G
4
System Configuration 1 Straight line 2 “U” tube with Turn Box 3 “L” tube with 90
0
elbow kit
4 Twinned tubes into common TEE flue vent * Note: Both heaters must be connected
with a single common thermostat
Venting Options A Flue vent through wall 4” B Flue vent through wall or roof 6”
Page 6
B
C Flue vent through roof D Flue vent into building, exhaust fan inter locked with heater E Combustion air intake from outside through wall. F Combustion air intake from outside through roof G Combustion air intake from inside building
GP-MSEM-BX-03B
SEM(U) / IT(U) Manual
RD: Sept, 2005
RL: 03B
KH
8. SUSPENSION SYSTEM
The system configuration and available support locations must be considered in order to locate the radiant tubes correctly. Labour and material can be reduced by locating (system configuration permitting) directly under structural members such as joists, steel or wood beams, etc. Chain is recommended for hanging the tube system, connecting the hangers to beam support as illustrated in FIGURE 3 (below).
To support burner and keep it level, a
separate suspension chain must be attached
to the eye hook at flange end of burner angled
slightly back over burner, FIGURE 4
(below). This will permit normal expansion
and contraction of the tube system. (If rigid
devices such as rods are used in place of
chain, swing joints or other means of
sufficient length must be provided to
compensate for expansion.)
FIGURE 3 SUGGESTED MOUNTING HARDWARE
EYE BOLT THROUGH HOLE IN BEAM
BEAM CLAMP WITH EYE SCREW
EYE SCREW
PIPE RING OR CLEVIS
BAR-JOIST CLAMP
FIGURE 4 SEM TYPICAL HANGER & SUPPORT SPACING
4
11
4
3
ALL TUBES MUST BE SUSPENDED BY TWO (2) HANGERS PER 10’ LENGTH, MOUNTED APPROXIMATELY 6” TO 12” IN FROM EACH TUBE END.
1- End Cap 2- Wire Hanger 3- Burner Assembly 4- Combustion Air Intake
(optional-c/w FAI adapter)
3"
12
1
6
5
"ALL TUBES MUST BE SUSPENDED BY TWO (2) HANGERS PER 10' LENGTH,
MOUNTED APPROXIMATELY 6" TO 12" IN FROM EACH TUBE END.
2
8
13
5- Sight Glass 6- Aluminized Tube with Flange 7– Tube Coupler 8- Steel Tube(s)
9– Reflector 10- Flue Vent terminal 11- Burner Support Chain 12- Hanger Support Chains
9
7
10
4"
1
* Distances shown are recommendations and may be varied to match field requirements.
Page 7
GP-MSEM-BX-03B
SEM(U) / IT(U) Manual
RD: Sept, 2005
RL: 03B
KH
FIGURE 5 SEM(U) / IT(U) TYPICAL HANGER & SUPPORT SPACING
3"
11
4
3
ALL TUBES MUST BE SUSPENDED BY TWO (2) HANGERS PER 10’ LENGTH, MOUNTED APPROXIMATELY 6” TO 12” IN FROM EACH TUBE END.
1– Double End Cap 2– Hanging Bra cket 3- Burner Assembly 4- Combustion Air Intake
(optional-c/w FAI adapter)
4”
12
1
6
5
"ALL TUBES MUST BE SUSPEND ED BY TWO (2) HANGERS PER 10' LENGTH,
MOUNTED APPROXIMATE LY 6" TO 12" IN FROM EACH TUBE END.
5- Sight Glass 6- Aluminized Tube with Flange 7- Tube Coupler 8- Steel Tube(s)
2
8
13
9- Reflector 10- Turn Box 11- Burner Support Chain 12– Bracket Support Chain
9
7
4"
1
10
FIGURE 6 BOLTING BURNER TO FLANGED TUBE
1
3
2
4
1 Eye Hook 2 Fifth Nut (Holding Inner Burner to
Housing) 3 Lock Washers (4) Four 4 Nuts (4) Four Note: Nuts may be shipped c/w lock-washers as one piece
Align the four burner bolts through the
tube flange, secure tightly with lock
washers and nuts.
Note: A Flange Gasket is not required
for this application
Do not loosen or remove fifth nut (#2)
directly below burner cup
Secure suspension chain to eye hook
in order to stabiliz e burn er
FIGURE 7 COUPLER KIT
4
2
5
3
Page 8
1
.
1 Tube 2 Tube Coupler 3 Swaged section of tube 4 Point at which the Swaged tube slides into other section of tube 5 Once the two tubes are joined together, place the centre of the Coupling over the line of the joint and tighten.
GP-MSEM-BX-03B
SEM(U) / IT(U) Manual
RD: Sept, 2005
RL: 03B
KH
FIGURE 8 TURN BOX
9. BURNER AND TUBE INSTALLATION
With all hangers suspended at the same height, insert first aluminized tube section, through 4" hole into first two wire hangers. Bolt burner to flange on first tube section, SEE FIGURE 6 (page 9). Subsequent lengths of tube can then be installed, by joining them together one inside the other and locking the joints using the aluminized steel clamp. SEE FIGURE 7 (page 9). Models SEM(U) / IT(U) 200 & 175 have alumatherm as the first sec­tion with a welded Flange, the second section is aluminized, and subsequent lengths are steel painted. Slacken the bolts and slip the coupler over
Page 9
the end of the pipe to be joined, making sure the swaged end of the tube is fully inserted into the plain end of the tube before re­positioning the coupler. The coupler should then be centred across the joint before tight­ening up. If a turbulator is necessary it will be factory installed into the tube(s). The tube(s) will be marked stating where it must be installed in the system, see TABLE 4 (page 12) for the models which do require turbulators.
Note: Turbulators are ALWAYS
installed at the vent end of the heater .
GP-MSEM-BX-03B
SEM(U) / IT(U) Manual
RD: Sept, 2005
RL: 03B
KH
10. REFLECTOR INSTALLATION
After burner and tubes have been installed, slide the focus shield reflectors one at a time into the wire hangers. As each successive focus shield reflector is installed on an in-line installation, the ends of the focus shield reflectors will overlap to provide continuous coverage over the entire tube system. The overlapping joints MUST BE FASTENED together. Note that for both horizontal and angle mounting, the tube must be level. Improper
mounting can result in overheating of controls and combustible materials. Use only non-combustible mounting hardware. Side reflectors can be added to the heaters as an option. They should be secured directly to the focus shield reflector using "S" hooks or chain. Drill three holes into the focus shield reflector flange along side, matching up with three holes already in side reflector. Mount side reflector as close as possible to the focus shield reflector.
FIGURE 9 90 DEGREE ELBOW INSTALLATION
4
1
7
2
6
4
2
1 End-Cap 2 Reflector 3 End Cap Flange OVER 4 End Cap Flange UNDER
3 3
5
5900 Elbow 6 Tube Coupler
Reflector
Reflector
7 P oint at which Swaged tube is fully inserted into elbow and Swaged end of elbow is fully inserted into tube.
Page 10
GP-MSEM-BX-03B
SEM(U) / IT(U) Manual
RD: Sept, 2005
RL: 03B
KH
FIGURE 10 MOUNTING REFLECTOR END CAP
2
1
TABLE 4
3
4
1 Reflector End Cap Flange
protruding over and under the Reflector
2 Screws securing Reflector
to End Cap 3 Opening for Tube 4 Focus Shield Reflector
MODEL
SEM/IT 200-70/60/50 SEM/IT 175-70/60/50 SEM/IT 155-60/50 SEM/IT 155-40 SEMU/ITU 155-30 SEMU/ITU 155-20 SEM/IT 130-50 SEM/IT 130-40 SEM/IT 130-30 SEMU/ITU 130-20 SEMU/ITU 130-15 SEM/IT 110-50
TURBULATOR
LENGTH
(IF REQUIRED)
10’ 10’
not required
10'
not required
10’
not required
10'
14' 10’ 14’
not required
MODEL
SEM/IT 110-40 SEM/IT 110-30 SEMU/ITU 110-20 SEMU/ITU 110-15 SEM/IT 80-40 SEM/IT 80-30 SEM/IT 80-20 SEMU/ITU 80-15 SEMU/ITU 80-10 SEM/IT 60-30 SEM/IT 60-20 SEMU/ITU 60-10
TURBULATOR
LENGTH
(IF REQUIRED)
10'
14' 10’ 14’ 10’
14'
14' 14’ 14’ 14’ 14’ 14’
NOTE: Where required the SEMU/ITU Series Heaters will be supplied with the turbulators, snugly installed into the vent end tube (s) of the system configuration.
FIGURE 11 REFLECTOR ARRANGEMENTS
VENT RUN
(TOP)
TUBES
BURNER MUST
BE LOWER
Page 11
GP-MSEM-BX-03B
SEM(U) / IT(U) Manual
RD: Sept, 2005
RL: 03B
KH
FIGURE 16 REFLECTOR EXTENSIONS - JS-0509-XX-P (OPTIONAL - IF REQUIRED )
10”
Using “S” Hooks attach the two
Reflectors.
Make sure “S” Hooks are closed
Page 12
GP-MSEM-BX-03B
SEM(U) / IT(U) Manual
RD: Sept, 2005
RL: 03B
KH
11. FLUE VENTING
THIS SEM(U) / IT(U) SERIES IS APPROVED FOR BOTH DIRECT AND INDIRECT
VENTING APPLICATIONS. THE SYSTEM MUST NOT BE OPERATED WITHIN A NEGATIVE AIR CONDITION, UNLESS COMBUSTION AIR IS BROUGHT IN FROM OUTSIDE DIRECTLY TO THE BURNER.
F A SEVERE NEGATIVE PRESSURE IS EXPERIENCED OR ANTICIPATED, THE SEC-
I
PORT (BARB) ON THE BLOCKED FLUE SWITCH SHOULD BE CONNECTED DI-
OND RECTLY SWITCH TO OUTSIDE OF BUILDING (HOSE KIT NOT SUPPLIEDOPTIONAL EX- TRA
INDIRECT VENTED APPLICATION
TO OUTSIDE AIR USING 1/4” PLASTIC HOSE FROM BLOCKED FLUE
).
A length of ‘C’ Vent is to be installed on the swaged end of the last tube before any Elbow or Vent Cap is fitted. When the heater is in­stalled and indirectly vented, it is required in Canada that the heater be electrically inter­locked to an independent exhaust fan by means of an Air Proving Switch. The exhaust fan must be sized to create 3CFM for every 1000 Btu/hr or fraction thereof, of total input of installed equipment. Consult CSA.B149.1­00 latest edition for requirements.
DIRECT VENTED APPLICATION
A length of ‘C’ Vent is to be installed on the swaged end of the last tube before any Elbow is fitted. All venting must be single wall "C" vent except that portion of vent passing through a combustible wall or roof then type "B" vent may be used as per CSA's interim requirement. When venting horizontally, the flue vent system must slope downwards ap­proximately 1/4" per foot toward the vent ter­minal, starting at the termination of the radi­ant tube. For horizontal through the wall
In the USA when a heater is installed un­vented the system requires consideration of normal infiltration and introduction of outside air by natural or mechanical means, and/or electrically interlocked to an independent ex­haust fan. Consult your local codes and ANSI Z223.1 latest edition. for all venting require­ments, and practices.
venting, the approved 4" or 6" horizontal wall vent terminal should be used and mounted 18" from the outside wall to the inside edge of terminal opening. The flue vent terminal used must be of the approved type supplied by the manufacturer or by an approved "B" vent manufacturer. It is the responsibility of the installer to be familiar with current local codes or ANSI Z223.1 / CSA.B149.1-00 lat­est editions for all venting requirements, and practices.
Page 13
GP-MSEM-BX-03B
SEM(U) / IT(U) Manual
RD: Sept, 2005
RL: 03B
KH
The heater is designed to operate with single wall 4” diameter 26 gauge minimum exhaust vent. When venting horizontally, the flue vent sys­tem should slope downwards approximately 1/4" per foot toward the vent terminal, start-
ing at the termination of the radiant tube. When vent and combustion air are taken through the roof, the exhaust vent should al­ways terminate higher than the combustion air intake, to prevent recycling the products of combustion back into the heater.
The total maximum allowable combined length of vent and combustion air duct is 80' for SEM / IT 200, 175, 155 and 130, and 50' for SEM / IT 110, 80, 60 and 45. Total maxi­mum allowable combined vent and duct is reduced by ten feet for every 90o elbow in­stalled in the vent or duct. Should the tube system be installed with a 90o elbow in the radiant tube, 10 ft must be deducted from the length of vent and duct. Should the tube sys­tem be installed with a 180o elbow or an SEM (U) / IT(U) turn box in the radiant tube, 20 ft must be deducted from the length of vent and duct. Neither the individual flue vent nor the combustion air duct is to exceed 50 ft in length. Exceeding the allowable lengths may create condensation problems and will void CSA Design Certification. The horizontal flue vent shall not terminate less than the fol­lowing guidelines except where indicated in brackets:
One feet above grade level, unless its lo-
cation is adjacent to public walkways, then it has to be not less than seven feet.
Must be installed to prevent blockage by
snow and protect building materials from
Page 14
degradation by flue gases.
Directly below a soffit or over- hang.
Directly above a gas utility meter or ser-
vice regulator.
Twelve inches from combustion air inlet
of any heater with input up to 100,000 Btu/hr.
Three feet from combustion air inlet of
any heater over 100,000 BTU.
Within six feet of a mechanical air supply
inlet to any building.
Twelve inches from sides and bottom and
eighteen inches from top when installed close to the corner of a building.
All vent pipe with a slip fit connection
must be mechanically secured. A length of ‘C’ Vent is to be installed on the swaged end of the last tube before any Tee is fitted.
As an Option, two heaters may be vented
through an approved common 4"x4"x6" Vent Tee, supplied by the manufacturer. The two heaters must then be controlled by a single common thermostat or “ON/ OFF” switch.
GP-MSEM-BX-03B
SEM(U) / IT(U) Manual
RD: Sept, 2005
RL: 03B
KH
Where the vent pipe passes through areas where the ambient temperature is likely to produce condensation of the flue gases, the vent pipe shall be insulated with a suitable material as approved and specified by the in­sulation manufacturer.
FIGURE 18 FLUE VENT CONNECTION
Check with the manufacturers Technical Sup­port as to the maximum vent temperature re­quirements. The vent system must always be adequatel y supported to prevent sagging.
FLUE VENT END OF TUBE
For Direct and Indirect Venting it is recommended to install a length of ’C’ Vent onto the end of the last tube before any fittings are installed. The “C” Vent connection should be slipped onto the tube and positioned approx 6” beyond the swaged portion of the 4” tube and must be secured with sheet metal screws.
12. COMBUSTION AIR DUCT
Where heater is operated in a negative air condition or in contaminated air atmosphere such as woodworking shops, air for combus­tion must be ducted from outside to intake flange on blower. The total maximum com­bined length of vent and combustion air duct
130, and 50' for SEM(U) / IT(U) 110, 80, 60 and 45. Neither the individual flue vent or combustion air duct is to exceed 50'. The to­tal maximum allowable combined vent /air duct is reduced by ten feet for every 90o vent elbow installed.
is 80' for SEM(U) / IT(U) 200, 175, 155 and
Order Optional Parts:
Air Intake Flange:.... Heater Model Reqd.
Air Intake Vent Cap:............JS-0532-VC
Page 15
GP-MSEM-BX-03B
SEM(U) / IT(U) Manual
RD: Sept, 2005
RL: 03B
KH
Do not install filters on the combustion air intake. For ease of installation, this heater has an op­tional fresh air intake duct hood. It can be used as an outdoor intake hood to bring com­bustion air to the heater from outside. If drawing in fresh air from outside, it is recom­mended as per common Engineering practice, that any single wall pipe exposed to cold air must be insulated to prevent condensation. If heater is being vented horizontally through
Minimum air intake inlet distances:
the wall and combustion air is ducted in from outside to the Burner, it is advisable to create a trap at the Burner. The trap is created by dropping the pipe below the level of the tube (much like a plumbing trap using elbows or a flexible connector) before connecting it to the fresh air intake on top of the Burner box, Do not use flexible dryer hose for air inlet duct, the corrugated sides of this tubing add too much restriction to the air flow. A good qual­ity industry approved insulated flex is al­lowed.
Three feet above grade Twelve inches from flue vent terminal of
Three feet from flue vent terminal of any
heaters over 100,000 Btu/hr.
heaters with input up to 100,000 Btu’s/hr.
CAUTION:
In installations where chlorinated Hydrocarbons are in use, such as Trichloroethylene or Chloroethylene Nu it is essential that combustion air be brought in from non-contaminated areas. Burning the fumes from these gases will create Hydrochloric acid fumes, which are detrimental to humans, equipment and buildings. Typical sources of other contaminants are paint removers, paints, refrigerants, solvents, adhesives, degreasers, lubricants, pesticides, etc.
13. GAS SUPPLY INSTALLATION
It is recommended that a locally approved flexible connector supplied by the distributor, be installed between the heater and gas pip­ing. The heater must be isolated from the gas
supply piping system by closing its individual manual shut off valve (supplied by installer) during any pressure testing of the gas supply piping system.
CAUTION:
If a rigid gas pipe connection is made, then compensation for normal gas supply pipe expansion, and radiant tube expansion must be provided. All piping must conform to local codes.
Page 16
GP-MSEM-BX-03B
SEM(U) / IT(U) Manual
RD: Sept, 2005
RL: 03B
KH
DO NOT use pressures greater than 1/2 psig. to pressure check the heater.
TEST FOR LEAKS: All gas piping and connections must be tested for leaks after the installation is completed.
Apply soap suds solution to all connections and joints and if bubbles appear, leaks have been detected and must be corrected. DO
NOT USE A MATCH OR OPEN FLAME OF ANY KIND TO TEST FOR LEAKS. NEVER OPERATE THE HEATER WITH LEAKING CONNECTIONS.
The supply system should be checked first with heater turned "OFF" followed by another check with heater turned "ON".
IMPORTANT: The minimum supply-line pressure at the inlet to the heater regulator must not, in any instance, be lower than 5.5 inches of water column pressure for natural gas and
11.0 inches of water column pressure for propane gas. The supply line gas pressure must be checked with all the heater (s) op­erating.
Installation of a gas line (trap) “drip leg" is required at the inlet connection tee fol­lowing the pipe drop to the heater. Failure to provide a “drip leg” could result in con­densation and foreign matter passing into the gas valve. Failure to install a “drip leg” in the gas line will void the warranty.
TABLE 5
GAS TYPE
Natural Gas Propane
LINE PRESSURE
INCH WATER COLUMN
MINIMUM
5.0 14.0
11.0 14.0
MAXIMUM
NOTE: Access to the manifold pressure test port is on the top of the valve. A 3/16" Allen Wrench is necessary to check this. When checking or setting the manifold pressure, a water manometer should be used. Gauges
MANIFOLD PRESSURE INCH WATER COLUMN
AT-TAP IN GAS VALVE
3.5
10.0
which measure in ounces per square inch or pounds per square inch are not accurate enough to properly measure or set the pres­sure. PLEASE SEE NEXT SECTION ON HEATER EXPANSION.
Page 17
GP-MSEM-BX-03B
SEM(U) / IT(U) Manual
RD: Sept, 2005
RL: 03B
KH
14. HEATER EXPANSION
Due to the characteristics of tube heaters, the installer must allow for 1” expansion for every 10’ length of tube. In order to address this characteristic, it is suggested that the
gas line, flue vent, and combustion air intake (if used) be installed in such a manner, that normal expansion of the heater will be accommodated.
FIGURE 13 ALLOWANCE FOR HEATER EXPANSION
TOP VIEW
FLUE VENT
Air Intake
FLANGED TUBE
Page 18
GP-MSEM-BX-03B
SEM(U) / IT(U) Manual
RD: Sept, 2005
RL: 03B
KH
15. ELECTRICAL AND THERMOSTAT WIRING
(SEE WIRING DIAGRAMS PAGE 22)
Wiring must be done in accordance with local codes. The total load of all heaters must be considered in determining the required
Each individual tube heater requires 120 Volts 60 Hz electrical power sized for 145VA. The heater can be controlled by a line voltage thermostat or "ON/OFF" switch.
IMPORTANT: Do not install the thermostat in the direct radiant stream.
The voltage at the spark ignition control is 110V. Note that proper functioning of the heater will be adversely affected if the input voltage varies by more than +/­10%
contact rating of the controlling thermostat or switch.
WARNING: The heater must be electrically grounded in accordance with the current Electrical Code.
It is good wiring practice and the installers responsibility to ensure that correct wiring polarity is maintained throughout installation. The Fenwal DSI control is polarity sensitive and WILL malfunction if the polarities are reversed. The black wire MUST be wired to Hot, and the white wire MUST be wired to Neutral. If the polarity is reversed the module will not function correctly and will eventually burn out.
16. HIGH ALTITUDE INSTALLATIONS
Canada: All of the SEM(U) / IT(U ) radiant tube heaters are approved for altitudes zero to 4500 feet above sea level and do not re­quire de-rating.
USA: If a heater is to be installed at alti­tudes above 2000 ft, the input must be re­duced by 4% per 1000 ft. If your local util­ity de-rates the heat content in the gas sup­ply, no modification of the heater is re­quired. If the gas supply is not de-rated, the orifice must be changed according to the chart on page 31. Check with your local utility regarding de-rating of this appliance.
Page 19
GP-MSEM-BX-03B
SEM(U) / IT(U) Manual
RD: Sept, 2005
RL: 03B
KH
17. SEQUENCE OF OPERATION / FLAME RECOVERY/ SAFETY LOCKOUT
Start up - Heat Mode
When the thermostat is set above the ambient temperature, 120 VAC is supplied to the L1 terminal. When this occurs the control will power up and perform a self-check rou­tine and begin a prepurge*, if selected. Fol­lowing the pre-purge, the gas valve is ener­gized and sparks commence until flame is de­tected or the Trial For Ignition (TFI) period expires. When flame is detected, the spark is shut off and the gas valve remains energized. The thermostat and burner flame are constantly monitored to ensure that the system is func­tioning properly. When the thermostat is sat­isfied and the demand for heat ends, the gas valve is de-energized immediately and the flame is extinguished.
Flame Failure During TFI Period
Should the burner fail to light or flame is not detected during the first trial for ignition pe­riod, the gas valve is de-energized and the control starts the inter-purge sequence before another ignition attempt. After inter-purge, the control will attempt two additional igni­tion trials. If these attempts are unsuccessful the control will go into lockout mode.
Flame Failure of Established Flame
Re -Ignition
If the established flame signal is lost while the burner is operating, the control responds and begins sparking within 0.8 seconds. The spark will be energized for the duration of the trial-for-ignition period in an attempt to re­light the burner. If flame is re-established, normal operation resumes. If the Burner does not light after the first at­tempt, the inter-purge sequence is completed between attempts to re-light the burner. If the burner fails to light after the third try, the control will de-energize the gas valve and go into lockout mode. See Lockout Recovery
Lockout Mode (On-Board Safety System)
After single or multiple attempts to light the burner have failed or flame is not established, the control automatically enters lockout The control will not open the gas valve unless there is intervention by the user. See Lockout Recovery.
Lockout Recovery
For lockout recovery, reset the thermostat below ambient temperature or remove the 120 VAC power supply for 5 seconds
Page 20
GP-MSEM-BX-03B
SEM(U) / IT(U) Manual
RD: Sept, 2005
RL: 03B
KH
18. LIGHTING INSTRUCTIONS
LIGHTING SEQUENCE:
Refer to the lighting instructions on the out­side cover of the burner housing. Again, if the unit goes off on safety, main power to the unit must be manually interrupted for a 30 second reset period before the heater can be restarted.
NOTE: On initial installation, the unit may lock out on safety owing to the length of time required to bleed air from the gas piping
system.
19. RECOMMENDED MAINTENANCE
1. Inspect the venting system each heating season and repair or replace worn parts as required.
2. Check the inlet air opening and the blower periodically, cleaning off any lint or foreign matter, as it is important that the flow of combustion and ventilation
Rotate gas valve knob to ON position.
Set Thermostat to the desired setting.
Turn Power ON to heater.
This should start the Blower, sending the
DSI Control into its pre-purge cycle, then into ignition, and light off.
If heater fails to light, shut down heater
and wait 5 minutes before relighting it
To shut down the heater just reverse the
previous steps..
must not be obtructed. In addition we recommend the entire system be checked once a year by a qualified service techni cian.
3. Lubricate Blower motor, by adding sev eral drops of oil to oil ports located on the left hand side of the motor.
THE TUBE HEATER BURNER IS COMPLETELY FACTORY ASSEMBLED AND TESTED. ANY ALTERATION VOIDS THE CSA CERTIFICATION AND MANUFACTUR­ERS WARRANTY. FOR ADDITIONAL INFORMATION, CONTACT YOUR LOCAL DIS­TRIBUTOR.
Each 10’ section of the SEM(U) / IT(U) Series Heater is hung by 4 chains, supporting 2 brack­ets, 2 tubes and one reflector. The heater may be hung at an angle up to 45 providing the Burner Tube is in the lower position and the flue end in the upper position.
Page 21
GP-MSEM-BX-03B
SEM(U) / IT(U) Manual
RD: Sept, 2005
RL: 03B
KH
20. CA SERIES WIRING DIAGRAM 12OV THERMOSTAT
Page 22
GP-MSEM-BX-03B
SEM(U) / IT(U) Manual
RD: Sept, 2005
RL: 03B
KH
21. CA SERIES: TROUBLESHOOTING GUIDE - 120v THERMOSTAT
SET THERMOSTAT TO CALL FOR HEAT
CHECK FOR LINE VOLTAGE POWER SUPPLY. CHECK FOR VOLTAGE AT BLOWER MOTOR IF VOLTAGE IS PRESENT, REPLACE MOTOR.
COMBUSTION AIR BLOWER STARTS
YES
NO
AIR PROVING SWITCH CLOSED 110 VOLTS AT IGNITION CONTROL
YES
NO
SPARK ACROSS IGNITER OR IGNITER/SENSOR GAP
YES
NO
NO VOLTAGE AT PIN 4 - CHECK THERMOSTAT
CHECK WIRING CONNECTION, FUSE / CIRCUIT BREAKER.
ENSURE THAT THE AIR INTAKE AND FLUE ARE NOT BLOCKED ENSURE PRESSURE TUBE IS CONNECTED AND NOT BLOCKED
CHECK AIR PRESSURE WITH MANOMETER CHECK AIR PROVING SWITCH IS CLOSING
WHEN B L OWER IS RUNNING
REPLACE DEFECTIVE SWITCHES
SEE SPARK IGNITION CIRCUIT (on Page 24) PULL IGNITION LEAD AND CHECK SPARK CHECK SPARK GAP, ADJUST TO 1/8” TO 3/16” IF
NEEDED USING THE GROUND PRONG ONLY SPARK OK?
cont’d
YES
NO
REPLACE IGNITION CONTROL
CHECK IGNITION CABLE, GROUND WIRING CERAMIC INSULATOR AND CAP. CHECK BOOT OF THE IGNITION CABLE FOR SIGNS OF MELTING OR BUCKLING. TAKE PROTECTIVE ACTION TO SHIELD CABLE AND BOOT FROM EXCESSIVE TEMPERATURES.
Page 23
GP-MSEM-BX-03B
SEM(U) / IT(U) Manual
RD: Sept, 2005
RL: 03B
KH
CONTINUED FROM PREVIOUS PAGE
MAIN BURNER LIGHTS
YES
NO
SPARK STOPS WHEN BURNER LIGHTS
YES
NO
SYSTEM RUNS UNTIL CALL FOR HEAT ENDS
YES
NO
SPARK IGNITER MAY BE OUT OF POSITION CHECK ELECTRICAL CONNECTION FROM IGNI
TION CONTROL PIN #2 TO GAS VALVE. CHECK FOR 110 VAC ACROSS GAS VALVE IF OKAY, REPLACE GAS VALVE.
CHECK GROUND WIRE, IGNITER AND HT CABLE. CHECK THAT BURNER FLAME COVERS ELECTRODE IF CHECKS ARE OKAY, REPLACE IGNITION CONTROL
NOTE: IF IGNITION CONTROL GOES INTO LOCKOUT, MODE RESET THE SYSTEM.
NOTE: IF GROUND IS POOR OR ERRATIC, SHUTDOWNS MAY OCCUR OCCASIONALLY EVEN THOUGH OPERA- TION IS NORMAL AT THE TIME OF CHECKOUT.
CHECK GROUND WIRE NECTIONS AND CONTINUITY. IF CHECKS ARE OKAY, REPLACE IGNITION CONTROL
CALL FOR HEAT ENDS: SYSTEM SHUTS OFF
YES
NO
TROUBLESHOOTING ENDS
CHECK FOR PROPER TEMPERATURE CONTROLLER OPERATIONS REMOVE VALVE LEAD AT IGNITION CONTROL, IF VALVE CLOSES, RECHECK TEMPERATURE CONTROLLER AND WIRING, IF NOT, REPLACE GAS CONTROL OPERATOR
Page 24
GP-MSEM-BX-03B
SEM(U) / IT(U) Manual
RD: Sept, 2005
RL: 03B
KH
22. SPARK IGNITION CIRCUIT
The step-up transformer in the ignition control provides spark ignition at 30,000 volts (open circuit). To check the spark ignition circuit, proceed as follows.
1 Shut off gas supply to the gas control 2 Disconnect the ignition cable at the ignition control stud terminal to isolate the circuit from
the spark igniter or igniter/sensor
3 Prepare a short jumper lead, using heavily insulated wire such as ignition cable
CAUTION
In the next step, DO NOT allow fingers to touch either the stripped end of the jumper or the stud terminal. This is a very high voltage circuit and electrical shock can result.
1 Perform this test immediately upon energizing the system before the ignition control goes
into safety lockout and interrupts the spark circuit. Touch one end of the jumper firmly to the ignition control GND terminal. (DO NOT remove the existing ground lead.) Slowly move the other end of the jumper wire toward the stud terminal on the ignition control to
establish a spark. 2 Pull the wire away from the stud and note the length of gap at which spark discontinues. 3 A spark length of 1/8 in. (3mm) or more indicates satisfactory voltage output. If no arc can
be established, or the maximum spark is less than 1/8 in. (3mm), and power to the ignition
control input terminals was proved, replace the ignition control.
SPARK IGNITER SET UP
Please use the following diagram for checking the Igniter gap. If the gap is incorrect all adjustments should be made with the GROUND PRONG/PIN
ONLY!
DO NOT BEND THE IGNITER PRONG!!!!
The black bars located at the lower right cor­ner can be used as a guide for adjustment.
Page 25
3/16”
1/4”
GP-MSEM-BX-03B
SEM(U) / IT(U) Manual
RD: Sept, 2005
RL: 03B
KH
23. START-UP SHEET
.
.
COMMISSIONING REPORT
AS PER I&O MANUAL AND LOCAL C OD ES
CONTRACTOR NAME: ................................................................................DATE................................
ADDRESS:............................................................................................................................................
............................................................................................................................................................
CITY:........................................................................................
PHONE:...................................................................................
CELL: .....................................................................................
JOB SITE......................................................................................................CITY................................
HEATER MODEL NUMBER:................................................................................
HEATER SERIAL NUMBER: ...............................................................................
THIS EQUIPMENT HAS BEEN FACTORY FIRED AND TESTED BEFORE DELIVERY, NEVERTHELESS
IT IS NOT A PLUG IN APPLIANCE..IT DOES REQUIRE COMMISSIONING AND FIELD ADJUSTMENTS
TO ENSURE THAT SITE CONDITION S ARE COMPATIBLE WITH THIS HEATER, AND TO
ALLEVIATE NUISANCE CALL BACKS FOR THE CONTRACTOR, THE FOLLOWING
START-UP NEEDS TO BE COMPLETED
BY THE LICENSED GAS INSTALLER.
A CONTRACTOR IS CALLING FOR TECHNICAL SUPPORT,
MUST PROVIDE THE FOLLOWING INFORMATION
FROM HIS COMPLETED COMMISSIONING REPORT ON NEXT PAGE
FAX COMPLETED FORM TO TECHNICAL SERVICES: CANADA - 905-712-8336 USA - 706-554-9390
Page 26
GP-MSEM-BX-03B
SEM(U) / IT(U) Manual
RD: Sept, 2005
RL: 03B
KH
TO BE COMPLETED BY THE LICENSED INSTALLER
TUBE HEATER COMMISSIONING REPORT
TYPE OF GAS: NG LP
DOES BUILDING HAVE A NEGATIVE CONDITION: YES NO
IF THIS IS A HIGH ALTITUD E AR EA WHAT IS THE ALTITUDE ABOVE SEA LEVEL
Feet
DOES APPLICATION REQUIRE FRESH AIR TO BURNER YES NO
IS HEATER EXPOSED T O CHEMICAL OR COR R OSIVE ATMOSPHERE: YES NO
ARE ACTUAL MINIMUM CLEAR AN C ES AS PER TABLE 3 YES NO
CAN HEATER BE AFFECTED BY OVERHEAD CRANES / VIBRATION YES NO
ARE GAS SUPPLY LINES ADEQUATELY SIZED FO R SYST EM YES NO
GAS LINES AND BRANCHES HAVE BEEN PU R GED OF AIR: YES NO
THIS HEATER FIRED WITHOUT ANY MALFUNCTION: YES NO
INLET GAS SUPPLY PRESSURE WITH HEATER OPERATING : W C "
GAS VALVE OUTLET (M anifold) PRESSURE WITH H EATER OPERATING: W C "
W H AT IS THE LINE VOLTAG E R EAD ING AT THE HEATER VOLTS
W H AT IS THE VOLTAG E R EAD ING AT THE IGNITION M ODULE VOLTS
W H AT IS THE FLAME SIGNAL ST R EN GTH IN uA FROM SENSOR: uA (microamps)
IS HEATER CONT R O LLED BY A T H ER M OSTAT YES NO
IS THE THERMO STAT STRAT EGICALY LOCATED YES NO
WHAT IS TOTA L L E NGTH OF INSTALLED THERMOSTAT WIRE FEET
W H AT IS THE GAUGE O F THE THERMOSTAT WIRE GAUGE
W H AT IS THE HEATER TUBE LENGTH (10ft per Tube section) FEET
W H AT IS THE TOTAL LENGTH O F THE VENT (add 10ft for each bend) FEET
W H AT LENGTH IS COM BU STION AIR INTAKE (add 10ft for each bend) FEET
IF REQU IRED....WHAT IS THE L E NGTH OF TH E TURBU L A TOR(S) FEET
IF INSTA L L E D....IS TUR BULATOR AT FLUE END OF SYST EM YES NO
THIS HEATER MUST HAVE GOOD ELECTRICAL GROUNDING
* FAX COMPLETED FORM TO T ECHNICAL SERVICES: CANADA - 905-712-8336 OR USA - 706-554-9390
Page 27
GP-MSEM-BX-03B
SEM(U) / IT(U) Manual
RD: Sept, 2005
RL: 03B
KH
24. OPTIONAL COMPONENTS: FOR SEM / IT SERIES TUBE HEATERS
Flue Vent Terminals
4” wall horizontal 6” wall horizontal
Flue Vent Terminals
4” roof vertical 6” roof vertical
JA-0528-XX JA-0529-XX
JA-0530-XX JA-0531-XX
Torctite Coupler (c/w 2 bolts)
JA-0516-SW
Vent Tee 4” X 4” X 6” (2 couplers optional)
JA- 0514-XX
Page 28
GP-MSEM-BX-03B
SEM(U) / IT(U) Manual
RD: Sept, 2005
RL: 03B
KH
90 degree Aluminized Steel Elbow Kit*
(*Kit includes: elbow, coupler, and two end plate hangers)
180 degree Aluminized Steel Elbow Kit*
(*Kit includes: elbow, coupler, and two end plate hangers)
Line Voltage Thermostat
10’ Tube & Reflector Extension Kit
(1-10’ Steel Tube, l-l0’Reflector, 2 Wire Hangers, 1 Coupler.
Side Reflector Extension - l0” deep l0ft long Each
JS-0508-SM
JS-0513-SM
JL-0772-XX
TM-1010-SX
JS-0509-XX-P
Page 29
GP-MSEM-BX-03B
SEM(U) / IT(U) Manual
RD: Sept, 2005
RL: 03B
KH
TruTemp Thermostat
(Do Not use in wet or corrosive environments)
Low Voltage Thermostat
(24 Volts)
Transformer / Relay
(for 1 to 7 heaters per zone)
Fresh Air Intake Adapter
JM-0150-XX
JS-0569-XX
JM-0303 –KT
JS-0532-SE
Page 30
GP-MSEM-BX-03B
SEM(U) / IT(U) Manual
RD: Sept, 2005
RL: 03B
KH
Hanging Chain - (box of 50 ft)
Touch Up Paint - High Temp,
369g aerosol can
Tube Protection Screen -5 feet long
Fresh Air Intake Cap
JL-0798-XX
JA-0587-XX
JA-0780-XX
JS-0532-VC
Page 31
GP-MSEM-BX-03B
SEM(U) / IT(U) Manual
RD: Sept, 2005
RL: 03B
KH
25. ORIFICE A LTITUDE CONVERSION CHART: USA ONLY
MODEL NO
SEM/IT-60N JS-0725-
SEM/IT-60L JS-0742-
SEM/IT-80N JS-0718-
SEM/IT-80L JS-0736-
SEM/IT-110N JS-0752-
SEM/IT-110L JS-0731-
SEM/IT-130N JS-0758-
SEM/IT-130L JS-0729-
STD
ORIFICE
DM
DM
DM
DM
MM
DM
MM
DM
2000 3000 4000 5000 6000 7000 8000
JS-0726-
DM
JS-0742-
DM
JS-0719-
DM
JS-0738-
DM
JS-0751-
MM
JS-0732-
DM
JS-0757-
MM
JS-0729-
DM
SEM/IT-155N JS-0725-IN JS-0764-
MM
JS-0727-
DM
JS-0743-
DM
JS-0719-
DM
JS-0739-
DM
JS-0750-
MM
JS-0732-
DM
JS-0756-
MM
JS-0730-
DM
JS-0763-
MM
FOR USE AT ALTITUDES ABOVE (FEET)
JS-0727-
DM
JS-0743-
DM
JS-0720-
DM
JS-0739-
DM
JS-0709-
DM
JS-0732-
DM
JS-0755-
MM
JS-0730-
DM
JS-0762-
MM
JS-0728-
DM
JS-0743-
DM
JS-0721-
DM
JS-0740-
DM
JS-0711-
DM
JS-0733-
DM
JS-0703-
DM
JS-0730-
DM
JS-0761-
MM
JS-0728-
DM
JS-0744-
DM
JS-0722-
DM
JS-0741-
DM
JS-0719-
IN
JS-0734-
DM
JS-0704-
DM
JS-0730-
DM
JS-0760-
MM
JS-0729-
DM
JS-0744-
DM
JS-0723-
DM
JS-0742-
DM
JS-0713-
DM
JS-0735-
DM
JS-0705-
DM
JS-0731-
DM
JS-0759-
MM
JS-0729-
DM
JS-0745-
DM
JS-0724-
DM
JS-0742-
DM
JS-0714-
DM
JS-0736-
DM
JS-0720-IN
JS-0731-
DM
JS-0758-
MM
SEM/IT-155L JS-0714-IN JS-0735-
MM
SEM/IT-175N JS-0767-
MM
SEM/IT-175L JS-0721-
DM
JS-0766-
MM
JS-0723-
DM
SEM/IT-200N JS-0730-IN JS-0774-
MM
SEM/IT-200L JS-0719-
DM
JS-0720-
DM
JS-0729-
DM
JS-0766-
MM
JS-0723-
DM
JS-0773-
MM
JS-0720-
DM
JS-0734-
MM
JS-0765-
MM
JS-0724-
DM
JS-0773-
MM
JS-0721-
DM
JS-0733-
MM
JS-0765-
MM
JS-0725-
DM
JS-0772-
MM
JS-0722-
DM
JS-0733-
MM
JS-0764-
MM
JS-0726-
DM
JS-0728-
IN
JS-0723-
DM
JS-0730-
DM
JS-0763-
MM
JS-0727-
DM
JS-0771-
MM
JS-0725-
DM
JS-0713-IN
JS-0763-
MM
JS-0728-
DM
JS-0770-
MM
JS-0726-
DM
Page 32
GP-MSEM-BX-03B
SEM(U) / IT(U) Manual
RD: Sept, 2005
RL: 03B
KH
LIMITED WARRANTY CE R TIF ICATE
FOR GAS-FIRED INFRA-RED LOW INTENSITY TUBE TYPE HEATERS : SEM(U) / IT(U) & SER / IR SERIES
The Manufacturer warrants that this product is free from defects in material or workmanship under normal use and service subject to the terms of this d ocum ent.
TWO YEAR WARRANTY
Subject to the conditions and limita tions stated he r e i n, during the term of this limited war r anty, w e will s up ply any compon ent part (at our option a n ew or repair ed component part) of the heater, as defi ned below, exc luding any labor, which the Manufacture r’s ex­amination deter mines to be defectiv e in workmanship or material for a period of two years (2 yea r s) from the da te of installation, unless otherwise specified below. This warranty applies to the hea ter’s original ow ner , and s ub sequen t transferees and on ly if the unit is installed and operated in accordance with the printed instructions accompanying the unit and in compliance with all applica­ble installation, building codes and good trade practices. Warranty is only applicable to Schwank components, other parts are limited to their own Manufacturers warranty. (1 year)
FIVE YEAR WARRANTY
The Manufacturer warrants the burner sub-assembly comprising of ceramic and immediate metal tubing, and the radiating tubes (excluding couplings) for a period of five years. (5 years)
WHAT IS NOT COVERED
The Manufacturer shall not be responsible for any expenses, including service, labor, diagnosis, analysis, material or transportation cha r ge s incurred during remova l or reinstallation of this product, or a ny of its comp on ents or parts. All labor or service charges shall be paid by the owner. This warranty does not cover heating products improperly installed, misused, exposed to or damaged by neg­ligence, accident, corrosive or contaminating atmosphere, water, excessive thermal shock, impact, abrasion, normal wear due to use, alteration or ope ration con tr ary to the owne r’ s ma nual or if th e ser ial number has be en altered, defac ed or removed. This war r an ty sha ll not apply if the in put to the heating product e xceeds by more th an 2% of the r ated input on the rating plate. The Ma nufa cturer shall not be liable for any default or delay in performance by its warranty caused by any contingency beyond its control, including war, government restrictions, or restraints, strikes, fire, flood, ac t s of God, or sh or t or reduced supply of raw m aterials or products.
WARRANTY PROCEDURE
To es tablish the in s talla tion date for any purpose un der this Limited Warranty , you must retain the origin al records that c an establish the installation d ate of your unit. If you do not provide suc h documents , th e start date of the term of this Limited Warranty w ill be bas ed upon the date of un it manufacture, plus thirty (30) days. Fa ilure to m aintain th e equipmen t through r egular annual service maintenance by a qualified service technic i a n shall void the warranty.
LIMITATIONS AND EXCLUSIONS
This document contains all warranties made by the Manufacturer and may not be varied, altered or extended by any person. There are no promises, or agreements extending from the Manufacture other than the statements contained herein. THIS WARRANTY IS IN LIEU OF ALL WARRANTIES EXPRESSED OR IMPLIED, TO THE EXTENT AUTHORIZED BY THE LAWS OF THE JURISDICTION, INCLUDING SPECIFICALLY THE WARRANTIES OR MERCHANTIBILITY OF FITNESS FOR A PAR­TICULAR PURPOSE. It is understood and agreed that the Manufacturer’s obligation hereunder is limited to repairing or replacing parts determined to be defective as stated above. In no event shall the Manufacturer be responsible for any alleged personal injuries or other special, inci­dental or consequential damage s. A s to prope r ty damag es, contract, tort or other cla im the Manufa cturer’s responsibility shall not exceed the purchase priced paid for the product. All r eplacement parts w ill be warrante d for th e unused portion of the warranty coverag e p eriod remaining on the applic able unit.
Some A uthorities do not allow c ertain warr a nty ex clusions or limitations on how long a w arranty lasts or the exclusions or limi ta­tions of incidental or c onsequential damages. In suc h c ases, the above limitations or e xclusions may not apply to you and are not intended to do so where prohibited by law. This warranty gives you specific legal rights. You may also have other rights which vary by each jurisdiction.
5285 BRADCO BLVD. MISSISSAUGA, ON, L4W 2A6 2 SCHWANK WAY, WAYNESBORO, GEORGIA. 30830-8336
SCHWANK INC. Ph: 905-712-4766 Fax: 905-712-8336 INFRASAVE IN C. Ph: 1-866– INFRASV (463 7278) Fax: 1-866-724 –9265
GP-DSEX-BX-02A
SE Series WARRANTY
AUGUST 2005
GP-MSEM-BX-03B
SEM(U) / IT(U) Manual
RD: Sept, 2005
RL: 03B
KH
RL: 2
KH
Loading...