Translation of Original Operating Manual
Assembly and Operating Manual
KHM
Linear unit, pneumatic
Imprint
Imprint
Copyright:
This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights
reserved. Any reproduction, processing, distribution (making available to third parties),
translation or other usage - even excerpts - of the manual is especially prohibited and
requires our written approval.
Technical changes:
We reserve the right to make alterations for the purpose of technical improvement.
Document number: 389171
Version: 02.00|26/06/2019|en
© SCHUNK GmbH & Co. KG
All rights reserved.
Dear Customer,
thank you for trusting our products and our family-owned company, the leading
technology supplier of robots and production machines.
Our team is always available to answer any questions on this product and other solutions.
Ask us questions and challenge us. We will find a solution!
Best regards,
Your SCHUNK team
SCHUNK GmbH & Co. KG
Spann- und Greiftechnik
Bahnhofstr. 106 – 134
D-74348 Lauffen/Neckar
Tel. +49-7133-103-0
Fax +49-7133-103-2399
info@de.schunk.com
schunk.com
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Table of contents
Table of contents
1 General.................................................................................................................... 5
1.1 About this manual ................................................................................................5
1.1.1 Presentation of Warning Labels ...............................................................5
1.1.2 Applicable documents ..............................................................................6
1.2 Warranty .............................................................................................................. 6
1.3 Scope of delivery ..................................................................................................6
1.3.1 Accessories kit ..........................................................................................6
1.4 Accessories ........................................................................................................... 7
1.4.1 Sensors .....................................................................................................7
1.4.2 Seal kit ......................................................................................................7
2 Basic safety notes ................................................................................................... 8
2.1 Intended use......................................................................................................... 8
2.2 Not intended use.................................................................................................. 8
2.3 Constructional changes ........................................................................................8
2.4 Spare parts ........................................................................................................... 9
2.5 Environmental and operating conditions .............................................................9
2.6 Personnel qualification....................................................................................... 10
2.7 Personal protective equipment.......................................................................... 11
2.8 Notes on safe operation ..................................................................................... 11
2.9 Transport ............................................................................................................ 12
2.10 Malfunctions....................................................................................................... 12
2.11 Disposal .............................................................................................................. 12
2.12 Fundamental dangers......................................................................................... 13
2.12.1 Protection during handling and assembly ..............................................13
2.12.2 Protection during commissioning and operation ...................................13
2.12.3 Protection against dangerous movements.............................................14
2.12.4 Protection against electric shock............................................................14
2.13 Notes on particular risks..................................................................................... 15
3 Technical data.........................................................................................................17
4 Assembly ................................................................................................................18
4.1 Reduction of stroke ............................................................................................18
4.2 Lifting plate......................................................................................................... 19
4.3 Connections........................................................................................................ 20
4.3.1 Mounting the linear unit ........................................................................20
4.3.2 Air connection ........................................................................................21
4.4 Adjusting the sensor........................................................................................... 23
4.4.1 Inductive proximity switch IN 80 ............................................................23
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Table of contents
5 Troubleshooting .....................................................................................................25
5.1 Product does not move ......................................................................................25
5.2 Linear unit is not performing the entire stroke? ................................................ 25
5.3 Lifting unit opens or closes with a jerk? .............................................................25
5.4 Piston force decreasing? .................................................................................... 25
6 Maintenance ..........................................................................................................26
6.1 Notes .................................................................................................................. 26
6.2 Maintenance and care intervals .........................................................................26
6.3 Lubricants/Lubrication points (basic lubrication) ..............................................26
6.4 Disassembling the linear unit .............................................................................27
6.5 Servicing and assembling the module ................................................................27
6.6 Assembly drawings ............................................................................................. 28
7 Translation of original declaration of incorporation ................................................29
7.1 Annex to Declaration of Incorporation............................................................... 30
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1 General
1.1 About this manual
This manual contains important information for a safe and
appropriate use of the product.
This manual is an integral part of the product and must be kept
accessible for the personnel at all times.
Before starting work, the personnel must have read and
understood this operating manual. Prerequisite for safe working is
the observance of all safety instructions in this manual.
Illustrations in this manual are provided for basic understanding
and may differ from the actual product design.
In addition to these instructions, the documents listed under
Applicable documents [}6] are applicable.
1.1.1 Presentation of Warning Labels
General
To make risks clear, the following signal words and symbols are
used for safety notes.
DANGER
Danger for persons!
Non-observance will inevitably cause irreversible injury or death.
WARNING
Dangers for persons!
Non-observance can lead to irreversible injury and even death.
CAUTION
Dangers for persons!
Non-observance can cause minor injuries.
NOTICE
Material damage!
Information about avoiding material damage.
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General
1.1.2 Applicable documents
• General terms of business*
• Catalog data sheet of the purchased product *
The documents marked with an asterisk (*) can be downloaded on
our homepage schunk.com
1.2 Warranty
If the product is used as intended, the warranty is valid for 24
months from the ex-works delivery date under the following
conditions:
• Observe the specified maintenance and lubrication intervals
• Observe the ambient conditions and operating conditions
Parts touching the workpiece and wear parts are not included in
the warranty.
1.3 Scope of delivery
The scope of delivery includes
• Linear unit, pneumatic KHM in the version ordered
• Assembly and Operating Manual
• Accessory pack
1.3.1 Accessories kit
ID.-No. of the accessory pack
Accessory pack for ID number
KHM 40 5509447
Content of the accessories pack: Assembly drawings [}28].
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1.4 Accessories
A wide range of accessories are available for this product
For information regarding which accessory articles can be used with
the corresponding product variants, see catalog data sheet.
1.4.1 Sensors
Overview of the compatible sensors
Designation Type
Inductive proximity switches IN
• Exact type designation of the compatible sensors see catalog.
• Information on handling sensors is available at schunk.com or
from SCHUNK contact persons.
1.4.2 Seal kit
ID.-No. of the seal kit
Seal kit for ID number
KHM 0370562
General
Contents of the sealing kit, Assembly drawings [}28].
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7
Basic safety notes
2 Basic safety notes
2.1 Intended use
The product is exclusively designed for linear movement of useful
loads into any desired position.
• The product may only be used within the scope of its technical
data, Technical data [}17].
• When implementing and operating components in safetyrelated parts of the control systems, the basic safety principles
in accordance with DIN EN ISO 13849-2 apply. The proven safety
principles in accordance with DIN EN ISO 13849-2 also apply to
categories 1, 2, 3 and 4.
• The product is intended for installation in a machine/system.
The applicable guidelines must be observed and complied with.
• The product is intended for industrial and industry-oriented use.
• Appropriate use of the product includes compliance with all
instructions in this manual.
2.2 Not intended use
It is not intended use if the product is used, for example, as a
pressing tool, stamping tool, lifting gear, guide for tools, cutting
tool, clamping device or a drilling tool.
• Any utilization that exceeds or differs from the appropriate use
is regarded as misuse.
2.3 Constructional changes
Implementation of structural changes
By conversions, changes, and reworking, e.g. additional threads,
holes, or safety devices can impair the functioning or safety of the
product or damage it.
• Structural changes should only be made with the written
approval of SCHUNK.
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Basic safety notes
2.4 Spare parts
Use of unauthorized spare parts
Using unauthorized spare parts can endanger personnel and
damage the product or cause it to malfunction.
• Use only original spare parts or spares authorized by SCHUNK.
2.5 Environmental and operating conditions
Required ambient conditions and operating conditions
Incorrect ambient and operating conditions can make the product unsafe, leading to the risk of serious injuries, considerable material damage and/or a significant reduction to the product's life span. See also Environmental and operating conditions [}9].
• Make sure that the product is not exposed to excessive
vibrations and/or strokes.
• Ensure that no strong magnetic fields impair the function of the
product.
Contact your SCHUNK partner if the product is to be used in
strong magnetic fields.
• Ensure that the environment is free from ferromagnetic
particles or chips.
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Basic safety notes
2.6 Personnel qualification
Inadequate qualifications of the personnel
If the personnel working with the product is not sufficiently
qualified, the result may be serious injuries and significant
property damage.
• All work may only be performed by qualified personnel.
• Before working with the product, the personnel must have read
and understood the complete assembly and operating manual.
• Observe the national safety regulations and rules and general
safety instructions.
The following personal qualifications are necessary for the various
activities related to the product:
Trained electrician
Qualified personnel
Instructed person
Service personnel of
the manufacturer
Due to their technical training, knowledge and experience, trained
electricians are able to work on electrical systems, recognize and
avoid possible dangers and know the relevant standards and
regulations.
Due to its technical training, knowledge and experience, qualified
personnel is able to perform the delegated tasks, recognize and
avoid possible dangers and knows the relevant standards and
regulations.
Instructed persons were instructed by the operator about the
delegated tasks and possible dangers due to improper behaviour.
Due to its technical training, knowledge and experience, service
personnel of the manufacturer is able to perform the delegated
tasks and to recognize and avoid possible dangers.
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Basic safety notes
2.7 Personal protective equipment
Use of personal protective equipment
Personal protective equipment serves to protect staff against
danger which may interfere with their health or safety at work.
• When working on and with the product, observe the
occupational health and safety regulations and wear the
required personal protective equipment.
• Observe the valid safety and accident prevention regulations.
• Wear protective gloves to guard against sharp edges and
corners or rough surfaces.
• Wear heat-resistant protective gloves when handling hot
surfaces.
• Wear protective gloves and safety goggles when handling
hazardous substances.
• Wear close-fitting protective clothing and also wear long hair in
a hairnet when dealing with moving components.
2.8 Notes on safe operation
Incorrect handling of the personnel
Incorrect handling and assembly may impair the product's safety
and cause serious injuries and considerable material damage.
• Avoid any manner of working that may interfere with the
function and operational safety of the product.
• Use the product as intended.
• Observe the safety notes and assembly instructions.
• Do not expose the product to any corrosive media. This does
not apply to products that are designed for special
environments.
• Eliminate any malfunction immediately.
• Observe the care and maintenance instructions.
• Observe the current safety, accident prevention and
environmental protection regulations regarding the product's
application field.
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Basic safety notes
2.9 Transport
Handling during transport
Incorrect handling during transport may impair the product's
safety and cause serious injuries and considerable material
damage.
• When handling heavy weights, use lifting equipment to lift the
product and transport it by appropriate means.
• Secure the product against falling during transportation and
handling.
• Stand clear of suspended loads.
2.10 Malfunctions
Behavior in case of malfunctions
• Immediately remove the product from operation and report the
malfunction to the responsible departments/persons.
• Order appropriately trained personnel to rectify the
malfunction.
• Do not recommission the product until the malfunction has
been rectified.
• Test the product after a malfunction to establish whether it still
functions properly and no increased risks have arisen.
2.11 Disposal
Handling of disposal
The incorrect handling of disposal may impair the product's safety
and cause serious injuries as well as considerable material and
environmental harm.
• Follow local regulations on dispatching product components for
recycling or proper disposal.
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2.12 Fundamental dangers
General
• Observe safety distances.
• Never deactivate safety devices.
• Before commissioning the product, take appropriate protective
measures to secure the danger zone.
• Disconnect power sources before installation, modification,
maintenance, or calibration. Ensure that no residual energy
remains in the system.
• If the energy supply is connected, do not move any parts by
hand.
• Do not reach into the open mechanism or movement area of
the product during operation.
2.12.1 Protection during handling and assembly
Incorrect handling and assembly
Basic safety notes
Incorrect handling and assembly may impair the product's safety
and cause serious injuries and considerable material damage.
• Have all work carried out by appropriately qualified personnel.
• For all work, secure the product against accidental operation.
• Observe the relevant accident prevention rules.
• Use suitable assembly and transport equipment and take
precautions to prevent jamming and crushing.
Incorrect lifting of loads
Falling loads may cause serious injuries and even death.
• Stand clear of suspended loads and do not step into their
swiveling range.
• Never move loads without supervision.
• Do not leave suspended loads unattended.
2.12.2 Protection during commissioning and operation
Falling or violently ejected components
Falling and violently ejected components can cause serious injuries
and even death.
• Take appropriate protective measures to secure the danger
zone.
• Never step into the danger zone during operation.
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Basic safety notes
2.12.3 Protection against dangerous movements
Unexpected movements
Residual energy in the system may cause serious injuries while
working with the product.
• Switch off the energy supply, ensure that no residual energy
remains and secure against inadvertent reactivation.
• Never rely solely on the response of the monitoring function to
avert danger. Until the installed monitors become effective, it
must be assumed that the drive movement is faulty, with its
action being dependent on the control unit and the current
operating condition of the drive. Perform maintenance work,
modifications, and attachments outside the danger zone
defined by the movement range.
• To avoid accidents and/or material damage, human access to
the movement range of the machine must be restricted. Limit/
prevent accidental access for people in this area due through
technical safety measures. The protective cover and protective
fence must be rigid enough to withstand the maximum possible
movement energy. EMERGENCY STOP switches must be easily
and quickly accessible. Before starting up the machine or
automated system, check that the EMERGENCY STOP system is
working. Prevent operation of the machine if this protective
equipment does not function correctly.
2.12.4 Protection against electric shock
Possible electrostatic energy
Components or assembly groups may become electrostatically
charged. When the electrostatic charge is touched, the discharge
may trigger a shock reaction leading to injuries.
• The operator must ensure that all components and assembly
groups are included in the local potential equalisation in
accordance with the applicable regulations.
• While paying attention to the actual conditions of the working
environment, the potential equalisation must be implemented
by a specialist electrician according to the applicable
regulations.
• The effectiveness of the potential equalisation must be verified
by executing regular safety measurements.
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2.13 Notes on particular risks
DANGER
Risk of fatal injury from suspended loads!
Falling loads can cause serious injuries and even death.
• Stand clear of suspended loads and do not step within their
swiveling range.
• Never move loads without supervision.
• Do not leave suspended loads unattended.
• Wear suitable protective equipment.
WARNING
Risk of injury from objects falling and being ejected!
Falling and ejected objects during operation can lead to serious
injury or death.
Basic safety notes
• Take appropriate protective measures to secure the danger
zone.
WARNING
Risk of injury due to unexpected movements!
If the power supply is switched on or residual energy remains in
the system, components can move unexpectedly and cause
serious injuries.
• Before starting any work on the product: Switch off the power
supply and secure against restarting.
• Make sure, that no residual energy remains in the system.
WARNING
Risk of injury from sharp edges and corners!
Sharp edges and corners can cause cuts.
• Use suitable protective equipment.
WARNING
Risk of burns through contact with hot surfaces!
The product can heat up considerably during operation. Touching
hot surfaces can cause burns.
• Do not touch hot surfaces.
• Let them cool down before working on the product.
• Wear appropriate safety equipment.
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Basic safety notes
WARNING
Risk of injury from parts coming loose!
If the shock absorbers are faulty, the product can become
damaged. Parts coming loose in this way can lead to injuries.
• Regularly check the components for wear and damage.
WARNING
Risk of injury if the condition or behavior of the product is
undefined!
Cutting off the compressed air supply in an uncontrolled manner
could lead to undefined states and behavior. This may cause
personal injury or material damage.
• The operator must define suitable emergency stop and
restarting strategies.
✓ Emergency stop strategies: e.g. by means of controlled shut
down
✓ Restarting strategies: e.g. using pressure build-up valves or
suitable valve switching sequences
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3 Technical data
Noise emission [dB(A)] ≤ 70
Technical data
KHM
Nominal working pressure
4.5 ... 8
[bar]
IP rating 40
Repeatability [mm] 0.05 (for intermediate position
0.15 mm)
Ambient temperature [°C]
Min.
Max.
5
60
Pressure medium Compressed air, compressed
air quality according to ISO
8573-1:7 4 4
More technical data is included in the catalog data sheet.
Whichever is the latest version.
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Assembly
4 Assembly
4.1 Reduction of stroke
The rod-side reduction of stroke is built in at the factory. Reequipping from the rod-side to the piston-side reduction of stroke
can be done at the factory.
1 for reduction of stroke
Adjusting the rod-side reduction of stroke:
Ø Pressurize the »Up« connection with 6 bar air pressure.
Ø Using a hexagon socket wrench ( 6) turn the base of the linear
unit in the direction of:
- »Shorter« (torque approx. 12 Nm)
- »Longer« (torque 6 Nm)
until the desired stroke adjustment has been reached. The
adjustment is self-securing.
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4.2 Lifting plate
Assembly
Mounting:
• 4 threaded holes M6
• 4 threaded holes M6 x 14
• 4 bore holes with countersink for M6 DIN 912
• 2 fixing bores Ø6H7
Connection:
• 4 air connections P1, P2, P3, P4 for hose-free pressure medium
feed-through
1 Adapter 5 4 threaded holes M6 x 14
2 O-ring Ø 6 x 2 6 4 threaded holes
3 2 fixing bores 7 KHM
4 4 bore holes with countersink
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19
Assembly
Base area
4.3 Connections
4.3.1 Mounting the linear unit
WARNING
Do not reach between the lifting plate and the housing when
doing assembly work, connecting, adjusting or testing.
Lateral surface
Base area
1 1x fixing bore Ø6H7 for
cylindrical pin Ø6m6 x 16
3 8x threaded holes M6 x
14 mm
2 1x centering hole Ø60H7
Lateral surface
1 front 4 rear
2 / 3 4x threaded holes M6 x 14 mm
2x fixing bores Ø8H12 for clamping sleeve Ø8 x 12
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4.3.2 Air connection
Connections for hose-free direct connection
Seal the unused connections with suitable dummy plugs (M4, M5).
Ø 2 Connections »Up« and »Down«
Ø 4 Connections for further pneumatically actuated tools or
grippers (P1 ... P4).
Assembly
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21
Assembly
In the event of a radial load on the linear unit and use of 2
internal air feed-throughs
1 Case A For air feed-throughs, please use P3 + P4.
2 Case B For air feed-throughs, please use P3 + P4.
Front left for connection with screws
4 connections »Up«, »Down«, P1 and P2 (M5).
Front right for connection with screws
2 connections P3 and P4 (M5).
1 Front left
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4.4 Adjusting the sensor
4.4.1 Inductive proximity switch IN 80
Connection example for IN 80
Assembly
1 brown 2 black 3 blue
The inductive proximity switches used are equipped with reverse
polarity protection and are short-circuit-proof.
Make sure that you handle the proximity switches properly:
• Do not pull on the cable.
• Do not allow the sensor to dangle from the cable.
• Do not overtighten the mounting screw or mounting clip.
• Please adhere to a permitted bend radius of the cable. (☞ catalog)
• Avoid contact of the proximity switches with hard objects and
with chemicals, in particular nitric acid, chromic acid and
sulphuric acid.
The inductive proximity switches are electronic components,
which can react sensitively to high-frequency interference or
electromagnetic fields.
• Check to make sure that the cable is fastened and installed correctly.
Provide for sufficient clearance to sources of high-frequency interference and their supply cables.
• Parallel switching of several sensor outputs of the same type
(npn, pnp) is permissible, but does not increase the permissible
load current.
• Note that the leakage current of the individual sensors (ca. 2
mA) is cumulative.
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Assembly
1 Attachment screw 5 Proximity switch
2 Proximity switch 6 Clamping nut
3 Clamping nut 7 Range of stroke 4 – 30 mm
4 Monitoring bolt 8 Range of stroke 14 – 40 mm
The KHM 40 linear unit requires two proiximty switches (closers).
The proximity swtiches are used to monitor the two end positions
(strokes from 4 ... 40mm).
Ø Set the linear unit to the »Up« position.
Ø Set the monitoring bolt onto the range of stroke of your choice.
To do so, undo the attachement screw in the lifting plate.
Ø Carefully install the proximity switch into the T-slot. The
proximity switches must not project further than the nut in the
T-Slot when installed.
Ø Fix the proyimity switches into place using the clamping nut.
Ø Undo the upper proximity switch and shift it to the desired
switching position.
Ø Carefully turn the proximity switch into the T-slot until it
touches the switching lug. Then turn back the proximity switch
by 1mm and attach it using the clamping nut.
Ø Move the linear unit to position »Down« and proceed in the
same way with the other proximity switch.
Ø Connect the proximity switch and test the function.
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Troubleshooting
5 Troubleshooting
5.1 Product does not move
Possible cause Corrective action
Pressure drops below minimum. Check air supply.
Air connection [}21]
Compressed air lines switched. Check compressed air lines.
Air connection [}21]
Proximity switch defective or set incorrect. Readjust or change sensor.
Unused air connections open. Close unused air connections.
Flow control valve closed. Open the flow control valve.
Component part defective. Replace component or send it to SCHUNK
for repair.
5.2 Linear unit is not performing the entire stroke?
Possible cause Corrective action
Pressure drops below minimum. Check air supply.
Air connection [}21]
Mounting surface is not sufficiently flat. Check the evenness of the mounting surface.
Mounting the linear unit [}20]
Component part defective. Send product with a SCHUNK repair order or
dismantle product.
5.3 Lifting unit opens or closes with a jerk?
Possible cause Corrective action
Too little grease in the mechanical guiding
areas.
Compressed air lines blocked. Check compressed air lines of damage.
Mounting surface is not sufficiently flat. Check the evenness of the mounting surface.
One-way flow control valve is missing or
adjustet incorrectly.
Clean and lubricate product.
Maintenance [}26]
Install and adjust one-way flow control
valve.
5.4 Piston force decreasing?
Possible cause Corrective action
Compressed air can escape. Check seals, if necessary, disassemble the
product and replace seals.
Too much grease in the mechanical
movement space.
Pressure drops below minimum. Check air supply.
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Clean and lubricate product.
Air connection [}21]
25
Maintenance
6 Maintenance
6.1 Notes
Original spare parts
Use only original spare parts of SCHUNK when replacing spare and
wear parts.
Maintenance
It is recommended that you have maintenance work and change of
seals carried out at SCHUNK. However, you can also do the
maintenance work and change the seals yourself.
6.2 Maintenance and care intervals
NOTICE
Material damage due to hardening lubricants!
Lubricants harden more quickly at temperatures above 60°C,
leading to possible product damage.
• Reduce the lubricant intervals accordingly.
Size KHM 40
Interval [Mio. cycles] 2
6.3 Lubricants/Lubrication points (basic lubrication)
SCHUNK recommends the lubricants listed.
During maintenance, treat all greased areas with lubricant. Thinly
apply lubricant with a lint-free cloth.
Lubricant point Lubricant
Sliding metal Molykote BR 2 plus
Metallic sliding surfaces Renolit HLT 2
All seals Renolit HLT 2
Sliding surfaces outside the
cylinder
Metaflux
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6.4 Disassembling the linear unit
Position of the item numbers Assembly drawings [}28]
NOTICE
When sticking in the sealing rings, ensure that the linear bearings
remain clear of adhesive.
Move the linear unit to the »Down« position and let the air
pressure of 6 bar act on the piston.
Ø Remove the nut (24).
Ø Pull out the lifting plate (4) with the guide rods (8) (rods (8)
remain screwed on).
Ø Remove pressure lines.
Ø Take out the safety ring (32) and push the base (3) and piston
(2) out of the housing. The pipe (10) and the bearings (13)
remain in the housing. Ensure that no dirt can enter the linear
bearings.
Ø Remove all seals according to the sealing kit list Seal kit [
Maintenance
}
7].
Maintenance
Assembly
Ø Thoroughly clean all parts and check for defects and wear.
Ø Replace all seals.
NOTE
The sealing rings (22 and 38) must be stuck in with Loctite No.
243.
6.5 Servicing and assembling the module
• Clean all parts thoroughly and check for damage and wear.
• Treat all greased areas with lubricant.
Lubricants/Lubrication points (basic lubrication) [}26]
• Oil or grease bare external steel parts.
• Compressed air is oiled.
• Replace all wear parts / seals.
– Position of the wearing parts Assembly drawings [}28]
– Seal kit Seal kit [}7]
Assembly takes place in the opposite order to disassembly.
Observe the following:
• Unless otherwise specified, secure all screws and nuts with
Loctite no. 243 and tighten with the appropriate tightening
torque.
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27
Maintenance
Proximity switch
6.6 Assembly drawings
* Wearing part, replace during maintenance.
Included in the seal kit. Seal kit can only be ordered completely.
** Contained in accessory pack.
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Translation of original declaration of incorporation
7 Translation of original declaration of incorporation
in terms of the Directive 2006/42/EG, Annex II, Part 1.B of the European Parliament and of
the Council on machinery.
Manufacturer/
Distributor
SCHUNK GmbH & Co. KG Spann- und Greiftechnik
Bahnhofstr. 106 – 134
D-74348 Lauffen/Neckar
We hereby declare that on the date of the declaration the following partly completed
machine complied with all basic safety and health regulations found in the directive
2006/42/EC of the European Parliament and of the Council on machinery. The declaration
is rendered invalid if modifications are made to the product.
Product designation: Linear unit, pneumatic / KHM / pneumatic
ID number
0389170
The partly completed machine may not be put into operation until conformity of the
machine into which the partly completed machine is to be installed with the provisions of
the Machinery Directive (2006/42/EC) is confirmed.
Applied harmonized standards, especially:
EN ISO 12100:2010 Safety of machinery - General principles for design -
Risk assessment and risk reduction
The manufacturer agrees to forward on demand the relevant technical documentation for
the partly completed machinery in electronic form to national authorities.
The relevant technical documentation according to AnnexVII, Part B, belonging to the
partly completed machinery, has been created.
Person authorized to compile the technical documentation:
Robert Leuthner, Address: see manufacturer's address
Lauffen/Neckar, June 2019 p.p. Ralf Winkler, Manager for development of
gripping system components
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29
Translation of original declaration of incorporation
7.1 Annex to Declaration of Incorporation
according 2006/42/EG, Annex II, No. 1 B
1.Description of the essential health and safety requirements pursuant to 2006/42/EC,
Annex I that are applicable and that have been fulfilled with:
Product designation Linear unit, pneumatic
Type designation KHM
To be provided by the System Integrator for the overall machine ⇓
Fulfilled for the scope of the partly completed machine ⇓
Not relevant ⇓
1.1 Essential Requirements
1.1.1 Definitions X
1.1.2 Principles of safety integration X
1.1.3 Materials and products X
1.1.4 Lighting X
1.1.5 Design of machinery to facilitate its handling X
1.1.6 Ergonomics X
1.1.7 Operating positions X
1.1.8 Seating X
1.2 Control Systems
1.2.1 Safety and reliability of control systems X
1.2.2 Control devices X
1.2.3 Starting X
1.2.4 Stopping X
1.2.4.1 Normal stop X
1.2.4.2 Operational stop X
1.2.4.3 Emergency stop X
1.2.4.4 Assembly of machinery X
1.2.5 Selection of control or operating modes X
1.2.6 Failure of the power supply X
1.3 Protection against mechanical hazards
1.3.1 Risk of loss of stability X
1.3.2 Risk of break-up during operation X
1.3.3 Risks due to falling or ejected objects X
1.3.4 Risks due to surfaces, edges or angles X
1.3.5 Risks related to combined machinery X
1.3.6 Risks related to variations in operating conditions X
1.3.7 Risks related to moving parts X
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1.3 Protection against mechanical hazards
1.3.8 Choice of protection against risks arising from moving parts X
1.3.8.1 Moving transmission parts X
1.3.8.2 Moving parts involved in the process X
1.3.9 Risks of uncontrolled movements X
1.4 Required characteristics of guards and protective devices
1.4.1 General requirements X
1.4.2 Special requirements for guards X
1.4.2.1 Fixed guards X
1.4.2.2 Interlocking movable guards X
1.4.2.3 Adjustable guards restricting access X
1.4.3 Special requirements for protective devices X
1.5 Risks due to other hazards
1.5.1 Electricity supply X
1.5.2 Static electricity X
1.5.3 Energy supply other than electricity X
1.5.4 Errors of fitting X
1.5.5 Extreme temperatures X
1.5.6 Fire X
1.5.7 Explosion X
1.5.8 Noise X
1.5.9 Vibrations X
1.5.10 Radiation X
1.5.11 External radiation X
1.5.12 Laser radiation X
1.5.13 Emissions of hazardous materials and substances X
1.5.14 Risk of being trapped in a machine X
1.5.15 Risk of slipping, tripping or falling X
1.5.16 Lightning X
1.6 Maintenance
1.6.1 Machinery maintenance X
1.6.2 Access to operating positions and servicing points X
1.6.3 Isolation of energy sources X
1.6.4 Operator intervention X
1.6.5 Cleaning of internal parts X
1.7 Information
1.7.1 Information and warnings on the machinery X
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1.7 Information
1.7.1.1 Information and information devices X
1.7.1.2 Warning devices X
1.7.2 Warning of residual risks X
1.7.3 Marking of machinery X
1.7.4 Instructions X
1.7.4.1 General principles for the drafting of instructions X
1.7.4.2 Contents of the instructions X
1.7.4.3 Sales literature X
The classification from Annex 1 is to be supplemented from here
forward.
2 Supplementary essential health and safety requirements for certain
categories of machinery
2.1 Foodstuffs machinery and machinery for cosmetics or pharmaceutical
products
2.2 Portable hand-held and/or guided machinery X
2.2.1 Portable fixing and other impact machinery X
2.3 Machinery for working wood and material with similar physical
characteristics
3 Supplementary essential health and safety requirements to offset
X
hazards due to the mobility of machinery
4 Supplementary essential health and safety requirements to offset
X
hazards due to lifting operations
5 Supplementary essential health and safety requirements for machinery
intended for underground work
6 Supplementary essential health and safety requirements for machinery
X
presenting particular hazards due to the lifting of persons
X
X
X
X
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