Schumacher PID-200-USB,PID-500-USB,PID-750 Owner's Manual

OWNER’S MANUAL
Power Inverter Models
PID-200-USB, PID-500-USB and PID-750
Converts 12V DC Battery Power to
120V AC Household Power
CAUTION: Before using your inverter, Read, Understand and Fol­low all Safety and Operating Instructions. Save These
Mount Prospect, Illinois 60056 U.S.A. Send Warranty Product Repairs to:
Customer Service Returns P.O. Box 280 1025 E. Thompson Hoopeston, IL 60942-0280
Questions? Call Customer Service: 1-800-621-5485 (Hours: 7:00 am to 5:00 pm CST)
00-99-000921-1208
TRADEMARK ACKNOWLEDGEMENTS
TRADEMARK ACKNOWLEDGEMENTS
Schumacher® is a registered trademark of Schumacher Electric
Corporation
Schumacher® Logo is a registered trademark of Schumacher
Electric Corporation
PID-200-USB, PID-500-USB and PID-750 ™ is a trademark of
Schumacher Electric Corporation
COPYRIGHT INFORMATION
PID-200-USB, PID-500-USB and PID-750 Owner’s Manual
© 2008 Schumacher Electric Corporation
The information, specications and illustrations in this manual are
based on the latest information available at the time of printing.
TABLE OF CONTENTS
SECTION PAGE
IMPORTANT SAFETY INSTRUCTIONS 5 INVERTER FEATURES 6 BEFORE USING YOUR POWER INVERTER 7 CONNECTING INVERTER CABLES 8 OPERATING INSTRUCTIONS 10 POWER SOURCE 12 HOW DO POWER INVERTERS WORK 13 LED DISPLAY 13 IF THE INVERTER FUSE BLOWS 14 TROUBLESHOOTING 15 SPECIFICATIONS 18 REPLACEMENT PARTS 19 LIMITED WARRANTY 20
IMPORTANT SAFETY INSTRUCTIONS 1. SAVE THESE INSTRUCTIONS
Keep the inverter well ventilated in order to properly disperse heat generated while it is in use. Make sure there are several inches of clearance around the top and sides and do not block the slots of the inverter.
Make sure the inverter is not close to any potential
source of ammable fumes, gases or clothing.
Do not place the inverter in areas such as battery compartments or engine compartments where fumes or gases may accumulate.
Keep the inverter dry. DO NOT allow the inverter to come into contact with
rain or moisture. DO NOT operate the inverter if you, the inverter, the
device being operated or any other surfaces that may come into contact with any power source are wet. Water and many other liquids can conduct electricity, which may lead to serious injury or death.
Do not place the inverter on or near heating vents,
radiators or other sources of heat or ammable
materials. Do not place the inverter in direct sunlight. The ideal
air temperature for operation is between 50° and 80°F.
Only connect the power inverter to a 12-volt acces- sory outlet or 12-volt airplane power outlet. Do not attempt to connect the inverter to any other power source, including an AC power source. Connecting to a 6-volt or 16-volt battery will cause damage to the inverter.
Make sure the AC plug and/or USB connection is tight.
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Do not modify the AC or USB receptacle in any way. Do not try extending or otherwise changing the 12-
volt power cord attached to your inverter. Incorrect operation of your inverter may result in
damage and personal injury. WARNING: The inverter output is 120V AC and can shock or electrocute the same as any ordinary household AC wall outlet.
Do not open – No user serviceable parts inside. This device does not include an internal Ground
Fault Circuit Interrupter (GFCI). For GFCI protection, use a Coleman Cable 02822 GFCI outlet.
Use only 25-amp fuses (Model PID-200-USB) Use only 30-amp fuses (Model PID-500-USB). Use only 45-amp fuses (Model PID-750).
WARNING: Pursuant to California Proposition 65, this product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
INVERTER FEATURES2.
1. ON/OFF Switch
2. Digital Display
3. Two Standard Electrical 120V AC Outlets
4. One, 5V USB Port
5. 12-Volt Power Plug (Models PID-200-USB and PID­500-USB)
6. Battery Clamps (Models PID-500-USB and PID-
750)
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7. High-Speed Cooling Fan
8. Thermal Protection
9. Surge Protection
10. Low-Battery Protection
BEFORE USING YOUR POWER INVERTER3.
When you turn on a device or a tool that runs on a mo­tor, the device basically goes through two stages:
1. Start Up – Requiring an initial surge of power (com­monly known as the “starting or peak load”).
2. Continuous Operation – Power consumption drops (commonly known as the “continuous load”).
The wattage (WATTS) or amperes (AMPS) can normally be found stamped or printed on most devices and equip­ment, or in the user’s manual. Otherwise, contact the
manufacturer to nd out whether the device you want to use is compatible with a modied sine wave.
To calculate the wattage: Wattage = AMPS x 120 (AC Voltage).
To calculate the starting load: Starting Load = 2 x WATTS. In general, the start up load of the device or power tool determines whether your inverter has the capability to power it.
To calculate the continuous load: Continuous Load = AMPS x 120 (AC Voltage).
Attention: Always run a test to establish whether the inverter will operate a particular piece of equipment or device. In the event of a power overload, the inverter is
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designed to automatically shut down. This safety feature prevents damaging the inverter while testing devices and equipment within the wattage range of the inverter.
If a device does not operate properly when rst con­nected to the inverter, turn the inverter rocker switch ON (I), OFF (O), and ON (I) again in quick succession. If this procedure is not successful, it is likely that the inverter does not have the required capacity to operate the de­vice in question.
CONNECTING INVERTER CABLES4.
The inverter and power source must be in the OFF mode.
IMPORTANT: Make sure you connect your inverter to a 12-volt power supply only.
INVERTER CONNECTION (Not necessary for model PID-200-USB):
NOTE: For model PID-500-USB, determine whether you
will be using the battery clamps (500 watt output maxi­mum) or the 12V accessory plug (120 watts maximum).
1. Locate the positive and negative plastic terminals located on the right side of the inverter and remove the terminal caps completely.
2. Install the positive (red) cable ring lug onto the posi­tive (red) terminal screw. Install the negative (black) cable ring lug onto the negative (black) terminal screw. Tighten each terminal so that the cable cannot come loose.
8 •
CONNECTING INVERTER CABLE TO A VEHICLE (Models PID-200-USB and PID-500-USB) (120 watts maximum):
1. Remove the cigarette lighter from its outlet.
2. Push the 12-volt power plug rmly into the outlet.
CONNECTING INVERTER CABLES TO 12V BATTERY OR 12V POWER SOURCE (PID-500-USB and PID-
750):
1. Keep hands, hair, clothing and jewelry clear of bat­tery terminals.
2. Wear eye protection and clothing protection.
3. Connect the negative (black) inverter terminal cable to the power source negative (-) or battery terminal. Make sure the connection is secure.
4. Connect the positive (red) inverter terminal cable to the power source positive (+) or battery terminal. Make sure the connection is secure.
5.To disconnect the inverter, reverse the above steps.
NOTE: The internal speaker may make a brief “beep” when the inverter is being connected to or disconnected from the 12-volt power source.
ATTENTION: Failure to make the correct connections will result in blown fuses and permanent damage to the inverter.
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OPERATING INSTRUCTIONS5.
1. Connect the inverter (see “CONNECTING INVERT­ER CABLES” section.
2. Press and hold the ON/OFF switch to turn the inverter on. (The internal speaker will make a brief “beep”. This is normal.).
3. The digital display turns on to the default display of “POWER OUT”.
4. Press and hold the ON/OFF switch to turn the inverter off.
5. Make sure the device to be operated is turned OFF.
6. Plug the device into the inverter AC outlet.
7. Turn the inverter on. The Power Out LED will glow and the digital display will show O.
8. Turn the device on. The display will now show the total wattage used by the device. To change the digital display, press the ON/OFF switch.
9. To disconnect, reverse the above procedure.
NOTE: If more than one device is to be powered, start one device at a time to avoid a power surge and overloading the inverter. The surge load of each device should not exceed the inverters Continuous Operation wattage rate.
ATTENTION: If there is a short circuit or power surge in the device,  will display and the alarm will sound. Press the ON/OFF switch to turn off the alarm. If the  displays after several attempts, there is a short circuit or the device requires more “starting” or “peak” load than the inverter is capable of providing.
10 •
IMPORTANT: If you are using the power inverter to operate a battery charger, monitor the temperature of the battery charger for about 10 minutes. If the battery charger becomes abnormally warm, disconnect it from the inverter immediately.
NOTE: You can use an extension cord from the inverter
to the device without signicantly decreasing the power
being generated by the inverter. For best operating results, the extension cord should be no longer than 50 feet.
Using the Inverter to Operate a TV or Audio Device:
The inverter is shielded and ltered to minimize signal
interference. Despite this, some interference may occur with your television picture, especially with weak signals. Below are some suggestions to try and improve recep­tion.
1. Make sure the television antenna produces a clear signal under normal operating conditions (i.e. at home plugged into a standard 120-volt AC wall outlet). Also, ensure that the antenna cable is adequately shielded and of good quality.
2. Try altering the position of the inverter, antenna cables, and television power cord. Add an exten­sion cord from the inverter to the TV so as to isolate its power cord and antenna cables from the 12-volt power source.
3. Try coiling the television power cord and the input cables running from the 12-volt power source to the inverter.
4. Afx one or several “Ferrite Data Line Filters” to the
television power cord. Ferrite Data Line Filters can be purchased at most electronic supply stores.
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5. Try grounding the inverter with an 18 AWG (mini­mum) wire, using as short a length as possible.
NOTE: You may hear a “buzzing” sound being emitted
from inexpensive sound systems when operated with the inverter. This is due to ineffective lters in the sound sys­tem’s power supply. Unfortunately, this problem can only be resolved by purchasing a sound system with a higher
quality power supply or higher quality lter.
POWER SOURCE6.
Your average automobile or marine battery at full charge will provide an ample power supply to the inverter for approximately 3 hours when the engine is off. The actual length of time the inverter will function depends on the age and condition of the battery and the power demand being placed by the device being operated with the inverter.
If you decide to use the inverter while the engine is off, we recommend you turn OFF the device plugged into the inverter and disconnect the inverter’s plug from the 12-volt accessory outlet before starting the engine. To maintain battery power, start the engine every 2 to 3 hours and let it run for approximately 10 minutes to recharge the battery.
Although it is not necessary to disconnect the inverter
when turning over the engine, it may briey cease to
operate as the battery voltage decreases. While the inverter draws very low amperage when not in use, it
should be unplugged to avoid battery drain.
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HOW DO POWER INVERTERS WORK7.
There are two stages involved in transforming 12-volt DC (battery) power into 120-volt AC (household voltage):
STAGE 1: The power inverter uses a DC to DC trans­former to increase the 12-volt DC input voltage from the power source to 145-volt DC.
STAGE 2: The inverter then converts the 145-volt DC into 120-volts AC (household voltage) using advanced
MOSFET transistors in a full bridge conguration. A “modied sine wave” waveform is generated by this
conversion.
LED DISPLAY8.
The LED display identies the current status of the
inverter. VOLTAGE IN: The voltage of the vehicle’s battery, Por-
table Power jump starter or DC power source. VOLTAGE OUT: The voltage supplied to the device
through the AC receptacle. POWER OUT: The power or wattage supplied to the
device plugged into the inverter. An audio alarm will sound when any of the following
codes display. To stop the alarm, press the ON/OFF switch:
 – The inverter is not functional. See warranty and call Customer Service 1-800-621-5485 (Hours: 7:00 am to 5:00 pm CST).
13 •
 – The vehicle’s battery voltage is more than
15.5-volts. The inverter will automatically restart after the voltage drops below 15.0-volts.
– The continuous load demand from the device ex­ceeds the inverter’s wattage output.
 – The inverter is overheated and automatically turns off for a period of 1 to 3 minutes to cool. Make sure the inverter is well ventilated. It will automatically restart after it cools.
 – The vehicle’s battery voltage is less than
10.5-volts.  – Short circuit, power surge or overload in the device.
IF THE INVERTER FUSE BLOWS9.
Your power inverter is tted with a fuse, which should
not have to be replaced under normal operating condi­tions. A blown fuse is usually caused by reverse polarity or a short circuit within the device or equipment being operated.
If the fuse does blow, take the inverter to a qualied
technician for repair.
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TROUBLESHOOTING10.
PROBLEM REASON SOLUTION
Alarm is On Display shows . De-
vice demands too much surge power.
or
Device has a short circuit
Display shows . 12­volt battery is too low.
Display shows voltage in between 10.5 and
11.0-volts.
Cycle the inverter power OFF and ON. If problem persists, use a larger inverter or a smaller device.
Remove the defective device.
Recharge/replace battery
12-volt battery is low. Recharge or replace battery. The inverter will automatically shut off after battery voltage reaches 10.5-volts.
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