Schumacher MKC-10P User Manual

Read Rules for
MODEL MKC-10P 10 AMP 12 VOLTS BATTERY CHARGER
WARNING: Working in the vicinity of a lead-acid battery is dangerous. Batteries generate explosive
gases during normal battery operation. For this reason, it is of utmost importance that each time before using your charger, you read this manual and follow the instructions exactly.
Safe Operation
and Instructions
Carefully
GENERAL BATTERY SAFETY
1. Before you use your battery charger, be sure to read all instructions and cautions printed on:
• Battery Charger
• Battery
2. Use battery charger on LEAD ACID type rechargeable bat­teries only, such as used in autos, trucks, tractors, airplanes, vans, RV's, trolling motors, etc. Charger is not intended to supply power to low-voltage electrical system other than in an automotive or boat/marine application.
WARNING: Do cell batteries that are commonly used with home appliances. These batteries may burst and cause injury to persons and damage to property.
3. Use only attachments recommended or sold by manufac­turer. Use of non-recommended attachments may result in fire, electric shock, or injury.
4. When disconnecting the battery charger, pull by the plug not by the cord. Pulling on the cord may cause damage to cord or plug.
5. Locate battery power cord so it cannot be stepped on, tripped over, or subjected to damage or stress.
6. Do not operate charger with damaged cord or plug. Have cord replaced immediately.
7. Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way. Take it to a qualified professional for inspection and repair.
8. Do not disassemble charger. Take it to a qualified profes­sional when service or repair is required. Incorrect reas­sembly may result in electric shock or fire.
9. To reduce risk of electric shock, unplug charger from outlet before attempting any maintenance or cleaning.
not use battery charger for charging dry-
10. Do not use an extension cord unless absolutely necessary. Use of an improper extension cord could result in fire or electric shock. If an extension cord must be used, make sure that:
and shape as those of plug on charger.
• Extension cord is properly wired and in good electrical
condition.
• Wire size is large enough for AC ampere rating of charger,
as specified below:
Length of cord (feet): 25 50 100 150 AWG size of cord: 18 18 16 14
11. Always charge battery in a well ventilated area. NEVER operate in a closed-in or restricted area without
adequate ventilation. WARNING: Risk of explosive gas.
12. Locate charger as far away from battery as DC charger cables permit.
13. Do not expose charger to rain or snow.
14. NEVER charge a frozen battery. If battery fluid (electrolyte) is frozen, bring into a warm area to thaw before charging.
15. NEVER allow battery acid to drip on charger when reading specific gravity or filling battery.
16. NEVER set a battery on top of charger.
17. NEVER place charger directly above battery being charged. Gases from battery will corrode and damage charger.
18. NEVER touch the battery clips together when the charger is energized.
19. NEVER crank engine with charger attached to battery.
• IMPORTANT SAFETY INSTRUCTIONS •
• SAVE THESE INSTRUCTIONS •
1
00-99-000344/0503
PERSONAL PRECAUTIONS AND SAFETY
1. WARNING: Wear complete eye protection and clothing pro-
tection, when working with lead-acid batteries.
2. Make sure someone is within range of your voice or close enough to come to your aid when you work with or near a lead-acid battery.
3. Have plenty of fresh water and soap nearby for use if bat­tery acid contacts skin, clothing, or eyes. If battery acid contacts skin or clothing, wash immediately with soap and water.
4. Avoid touching your eyes while working with a battery. Acid particles (corrosion) may get into your eyes! If acid enters your eye, immediately flood eye with running cold water for at least 10 minutes. Get medical attention immediately.
5. Remove all personal metal items such as rings, bracelets, necklaces, and watches when working with a lead-acid bat­tery. A lead-acid battery can produce a short-circuit current high enough to weld a ring (or the like) to metal, causing a severe burn.
PREPARING TO CHARGE
1. Make sure you have a 12 volt lead-acid battery. Check owner manual to make sure.
2. Clean battery terminals. Take care to keep corrosion from coming in contact with your eyes.
3. If required, add distilled water in each cell until battery acid reaches levels specified by battery manufacturer. This helps purge excessive gas from cells. Do not overfill. For a bat­tery without cell caps, carefully follow manufacturer's re­charging instructions.
4. Study all battery manufacturer's specific precautions, such as removing or not removing cell caps while charging, and recommended rates of charge.
5. Be sure area around battery is well ventilated while battery is being charged. Gas can be forcefully blown away by us­ing a piece of cardboard or other non-metallic material as a fan.
6. A marine (boat) battery must be removed and charged on shore. To charge it on board requires equipment specially designed for marine use.
6. Take care not to drop a metal tool or other metal onto the battery. Metal may cause sparking or short circuit the bat­tery or another electrical device. Sparking may cause an explosion.
7. Always operate battery charger in an open well ventilated area.
8. Battery chargers get hot during operation and must have proper ventilation. Air needs to flow around entire charger.
9. Do not set battery charger on flammable items like carpet­ing, upholstery, paper, cardboard etc. Charger may dam­age leather and melt plastic and rubber.
10. NEVER smoke or allow a spark or flame in the vicinity of the battery or engine. Batteries generate explosive gases!
11. WARNING: Handling the cord on this product or cords as- sociated with accessories sold with this product, will ex­pose you to lead, a chemical known to the State of Califor­nia to cause cancer and birth defects or other reproductive
Wash hands after handling.
harm.
BATTERY SIZE/RATING
MARINE / OR MCA AMP HR DEEP CYCLE
220-350 24-40 3-5 350-600 40-70 5-9 600-935 70-104 9-13
CCA: COLD CRANKING AMPS RES. CAP.: RESERVE CAPACITY MCA: MARINE CRANKING AMPS AMP HR: AMPERE HOUR
2
BATTERY CHARGER CONTROLS
FIGURE 3 - CHARGER CONTROLS
MANUAL-AUTOMATIC SWITCH
Charging may be either Manual or Automatic.
MANUAL
When the Manual position is selected the charger will continue to charge and will not shut off. You must keep a visual check on the ammeter or the green LED to determine when the battery is charged. When the ammeter reads around 5 Amps and the green LED is on the battery is charged.
WARNING: In the Manual position, the charger will continue to charge even after the battery is fully charged.
WARNING: Overcharging will damage the battery. AUTOMATIC CHARGING
When the battery reaches the full charge state, charge current is turned off and the charger switches to the maintainer mode of operation. This action occurs when the ammeter tapers down to approximately 5 Amps. In this state the battery voltage is con­stantly being monitored. When the battery voltage drops to a predetermined value charge will turn on for a few seconds re­placing the small amount of energy that was lost while the charge current was at 0 Amps.
MANUAL VS AUTOMATIC CHARGING
For your safety, in the AUTOMATIC position this charger will only turn on when properly connected to a 12 volt battery with a voltage over .7 volts. In the MANUAL position the charger will turn on for any condition. If a battery is so depleted of charge that it's voltage is less than .7 volts, switch to MANUAL until the ammeter begins to move up scale, than switch back to the de­sired AUTOMATIC position.
NOTE: Some batteries, especially those with a built in state of charge indicator and have been deeply discharged, may require the use of the MANUAL position in order to obtain full charge. The AUTOMATIC position may be used to maintain the full charge state.
METER/LED INDICATOR
The meter gives a reading of the AMP draw on the charger. When a fully discharged battery is connected to the charger, the meter will read the maximum output rating of the charger. The charge current will gradually taper down as the battery ap­proaches full charge. As the charge current tapers, the meter needle will also move down.
When full charged, the meter needle will suddenly drop to 0 and a green LED will turn on. The 0 is not printed on the meter scale, the LED is located in its place. As a visual aid, the meter scale has been divided into 2 zones, CHARGED and CHARG-
ING. NOTE: As the battery approaches the full charge state the meter
needle and LED will fluctuate back and forth between CHARG­ING and CHARGED. For the average size automotive battery, allow 5 to 10 minutes for the battery to stabilize.
NOTE: A buzz or hum is normal when the output cables have been disconnected and the AC power cord is still connected to an electrical source (i.e. wall outlet).
These types of noises will also occur when the green light comes on indicating the battery is "Completely Charged". At this point, the charger has stopped charging the battery, but still hums or buzzes until the electrical power is shut off.
D C AMPS
CHARGED CHARGING
24681012
CHARGE COMPLETE
FULLY DISCHARGED BATTERY
Initial charge current to the battery is typically 10 Amps.
READING METERS
D C AMPS
CHARGED CHARGING
24681012
CHARGE COMPLETE
APPROACHING FULL CHARGE
Charge current to the battery is typi­cally 6 Amps.
3
D C AMPS
CHARGED CHARGING
24681012
CHARGE COMPLETE
FULLY CHARGED BATTERY
Charge current to the battery is 0 Amps and the green LED is on.
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