Schumacher 200A User Manual

OWNER’S MANUAL
SpeedCharge
Model 200A For 6 and 12-Volt Lead-Acid Batteries
Fully Automatic 2 Amp, 12 Volt 4 Amp, 6 Volt Battery Charger/ Maintainer with Float-Mode Monitoring
CAUTION:
Read all Safety Rules and Operating Instructions, and follow them with each use of this product.
Schumacher Electric Corporation Mount Prospect, IL 60056 U.S.A.
SEND WARRANTY PRODUCT REPAIRS TO:
Customer Service Returns P.O. Box 280,1025 E. Thompson, Hoopeston, IL 60942-0280 Questions? Call Customer Service: 1-800-621-5485
0099000532/1205
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ................................................................... 3
PERSONAL SAFETY PRECAUTIONS ......................................................................4
BEFORE USING YOUR BATTERY CHARGER ........................................................ 5
Plugging It In ......................................................................................................... 5
Using An Extension Cord ...................................................................................... 5
Battery Clamps ...................................................................................................... 5
12v Accessory Plug ............................................................................................... 5
Ring Connectors.................................................................................................... 5
USING YOUR BATTERY CHARGER ......................................................................... 6
PREPARING YOUR BATTERY TO BE CHARGED .................................................. 6
OPERATING INSTRUCTIONS ................................................................................... 7
Charging Battery In The Vehicle ............................................................................ 7
Charging Battery Removed From The Vehicle ...................................................... 8
MAINTENANCE AND CARE ..................................................................................... 8
BATTERY PERCENT AND CHARGE TIME ............................................................... 9
LIMITED WARRANTY ............................................................................................. 10
SAVE THIS OWNER’S MANUAL AND READ BEFORE EACH USE.
Model 200A, Fully Automatic Battery Charger offers features to accommodate the needs for home or light commercial use. This manual will explain how to use the char­ger safely and effectively. Please read and follow these instructions and precautions carefully.
NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are de­signed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interfer­ence will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment on and off, the user is encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio technician for help.
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IMPORTANT SAFETY INSTRUCTIONS
WARNING – RISK OF EXPLOSIVE GASES
WORKING IN VICINITY OF A LEAD-ACID BATTERY IS DANGEROUS. BAT­TERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY OP­ERATION. FOR THIS REASON, IT IS OF UTMOST IMPORTANCE THAT EACH TIME BEFORE USING YOUR CHARGER, YOU READ THIS MANUAL AND FOLLOW THE INSTRUCTIONS EXACTLY.
To reduce risk of battery explosion, follow these instructions and those published by battery manufacturer and manufacturer of any equipment you intend to use in vicinity of battery. Review cautionary markings on these products and on engine.
SAVE THESE INSTRUCTIONS
This manual contains important safety and operating instructions for battery charger Model 200A.
WARNING: Handling the cord on this product or cords associated with ac­cessories sold with this product, will expose you to lead, a chemical known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after
handling.
• Read all instructions and cautions printed on the battery charger, battery, and vehicle or equipment using bat­tery.
• Use charger only on lead-acid type rechargeable batteries, such as those used in cars, trucks, tractors, air­planes, vans, RVs, trolling motors, etc. This charger is not intended to supply power to a low voltage electrical system other than in a starter-motor application.
Never use charger for charging dry cell batteries that are commonly used with home appliances like radios, ste­reos, remote controls, etc. These bat­teries may burst and cause personal injury.
• Do not disassemble charger. Take it
to a qualied service professional if
service or repair is required. Incorrect assembly may result in re or electri­cal shock.
• To reduce risk of electrical shock, unplug the charger from the 120V AC electrical wall outlet before attempting any maintenance or cleaning.
• Always charge battery in a well-venti­lated area.
WARNING: Battery chargers get hot during operation and must have prop-
er ventilation. Air needs to ow around
entire charger. Do not set charger on
ammable materials like carpeting,
upholstery, paper, cardboard, etc. Charger may damage leather, plastic and rubber.
HELP US HELP YOU ——
Remember:
Place charger as far away from the battery being charged as the charger cables will permit.
Do not expose charger to rain or snow.
Never charge a frozen battery. If battery
uid (electrolyte) becomes frozen, bring
battery into a warm area to allow battery to thaw before you begin charging.
Never allow battery acid to drip on
charger when reading specic gravity or lling battery.
Never set a battery on top of charger.
Never place charger directly above
battery being charged. The gases from the battery will corrode and damage the charger.
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Never touch the battery clamps together when the charger is on. You could cause a spark.
Never operate charger if it has received a hard blow, been dropped, or otherwise damaged. Take it to a qualied profes­sional for inspection and repair.
Be sure to position the charger power cord to prevent it from being stepped on, tripped over, or damaged.
PERSONAL SAFETY PRECAUTIONS
Never pull out the plug by the cord when
unplugging the charger. Pulling on the cord may cause damage to the cord or the plug.
Do not operate the charger if it has a damaged power cord or plug. Have the cord replaced.
Connect and disconnect DC clamps only after removing charger AC power cord from the wall outlet. Do not permit clamps to touch each other.
Wear complete eye and clothing protection when working with lead­acid batteries.
Make sure that someone is within range of your voice to come to your aid if needed while you work with or are near a lead-acid battery.
Have plenty of fresh water and soap nearby for use in case battery acid contacts your eyes, skin, or cloth­ing. If this happens, wash immediately with soap and water. Then get medical attention.
Avoid touching your eyes while working with a battery. Wear safety
glasses. Acid particles (corrosion)
may get into your eyes. If this occurs,
ush eyes immediately with running
cold water for at least 15 minutes. Then immediately get medical attention.
Never charge a frozen battery.
Remove personal metal items such as rings, bracelets, necklaces and watches when working near a lead acid battery.
Use the charger for charging a lead­acid battery only. It is not intended to supply power to a low-voltage electri­cal system other than in an automo­tive application. Do not use battery charger for charging dry cell batteries that are commonly used with home
appliances. These batteries may burst and cause injury to persons or dam­age to property.
Remove all personal metal items
from your body such as rings, brace­lets, necklaces and watches, while working with a lead-acid battery. A battery can produce a short circuit
current high enough to weld a ring (or the like) to metal, causing a severe
burn.
Take care not to drop any metal tool
or metal object onto the battery. This may result in a spark or short circuit across the battery or another electri­cal device that may cause an explo­sion.
Always operate the battery charger in
an open, well-ventilated area.
Never smoke or allow a spark or
ame in the vicinity of the battery or
engine. Batteries generate explosive gases.
Neutralize any acid spills thoroughly
with baking soda before attempting to clean up.
If necessary to remove battery from
vehicle to charge, always remove grounded terminal from the battery
rst. Make sure all accessories in the
vehicle are off, so as not to cause an arc.
4
BEFORE USING YOUR BATTERY CHARGER
It is important to understand the charger’s requirements. This section explains the charger’s electrical requirements and how to prepare a battery for charging.
PLUGGING IT IN
Your charger requires a 120V AC electri­cal outlet installed according to all local codes and ordinances.
USING AN EXTENSION CORD
The use of an extension cord is not recommended. If you must use an ex­tension cord, please make sure that you follow these guidelines:
• Make sure that pins on plug of exten­sion cord are the same number, size, and shape as those of plug on charger.
• Check that the extension cord is properly wired and in good electrical condition.
• Make sure that the wire size is large enough for its length and for the AC
ampere rating, as specied in the
chart below.
MINIMUM RECOMMENDED EXTENSION CORD
Length of Cord, in Feet 25 50 100 150
AWG* Size of Cord 18 18 16 14
*AWG=American Wire Gauge
VERSATILE QUICK-DISCONNECT HARNESS
Snap any of the three connectors into place in seconds:
BATTERY CLAMPS
Connect the clamps to the charger. Follow the Operating Instructions to connect the output clamps to the bat­tery. After a solid electrical connec­tion is made to the battery, plug the power cord into a 120V AC electrical wall outlet.
12V ACCESSORY PLUG
Charge or maintain your battery without lifting the hood. Connect the 12V adapter to the charger and plug into the 12V accessory outlet. Route the power cord from charger through the vehicle’s open window and plug into a 120V AC electrical wall outlet. Make sure to place charger on a dry,
non-ammable surface, like metal or
concrete.
RING CONNECTORS
The ring connectors permanently attach to the battery providing easy access to quickly charge your battery. This application is appropriate for motorcycles, lawn tractors, ATVs and snowmobiles. To permanently attach to a battery, loosen and remove each nut from bolts at battery terminal. Connect the red POSITIVE ring con­nector ring to the POSITIVE battery terminal. Connect the black NEGA­TIVE connector ring to the NEGATIVE battery terminal. Replace and tighten the nuts to secure. Take care to keep both wires and plug away from metal and the engine hood. Plug the power cord into a 120V AC electrical wall outlet.
5
USING YOUR BATTERY CHARGER
The 200A does not have an ON/OFF switch. The On and Off commands are con­trolled by plugging the 200A into a 120V AC electrical wall outlet only after battery connections have been made.
LED Indicators
Charging Charged/
Maintain
Check Battery*
*Indicates an overload condition caused by shorting of the battery clamps, re-
verse polarity (hookup) connection to a
battery, or charging a problem battery.
Amber Green Red
PREPARING YOUR BATTERY TO BE CHARGED
It is important that you read and follow these guidelines while you are preparing to charge the battery.
• Make sure that you have a 6 volt or 12 volt lead-acid battery. Determine volt­age of battery by referring to vehicle owner’s manual. Charge battery initially at charger’s lowest rate.
• Clean the battery terminals. Be careful to keep corrosion from getting in or around your eyes.
• Wear safety glasses. See additional “Personal Safety Precautions” on page 4.
• For batteries with removable vent caps, if required, add distilled water to each cell until the battery acid reaches the level recommended by the manufacturer. This will help purge excessive gases from the
cells. Be careful not to overll. If you have
a sealed battery with non-removable vent caps, no action is necessary.
• Take time to read all of the battery
manufacturer’s specic precautions,
such as removing or not removing vent caps while charging, and recommended rates of charge.
• Be sure that the area around the battery is well ventilated while it is being charged. Gases emitted from the battery can be forcefully blown away by using a piece of cardboard or other nonmetallic material as a fan.
• If it is necessary to remove the battery from the vehicle to charge it, always remove the grounded terminal from the battery rst. Turn off all vehicle acces­sories to avoid sparks from occurring.
DANGER - Never alter the AC plug pro-
vided. If it will not t the outlet, have a proper outlet installed by a qualied electrician.
Improper connection can result in the risk of electrical shock.
WARNING - Connect and disconnect the battery clamps only when the AC power cord is disconnected or arcing may result.
NOTE: A marine (boat) battery installed in a boat must be removed and charged on shore.
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