USE INSTRUCTIONS
Pneumatical Press with 4 working platen
4
power connection cable
compressed air adatper
display
pressure display
temperature and time adjustor
main switch
fuse 12amp
pressure switch OFF
pressure switch ON
emergency OFF switch
power cord of the heat plate
fastening screw of the
heat plate
heat plate
working plate
(base plate)
cooling plate
cooling pump
TECHNICAL DATA
dimension in ca: 160 x 160 x 200
weight inclusive cabinet 160kg
operation current 230volts
electrical performance 2,5kw
airconsumption per operation cycle 3,3L
pressure performance at 6bar 2490kg
max. pressure 6bar
temperatur range<. 0 - 220°C
adjustable operation time: 0 - 9´ 59”
max. variations of temperature at 180°C
(measured inside the heat plate) -1/+3°C
Plugin for cooling pump max. 2amp
heat platen dimensions: 40 x 50cm
base platen: 4pieces 40 x 50cm
Interchangeable heat platen:
20 x 20cm
38 x 45cm
40 x 50cm
1
Switch ON
The press should be operated by trained staff only and, of course, after acknoledging these manual intsructions.
Before the press to be switched on first time, please check the plugin's proper conditions and also the safe
connection of the neutral cable.
The press has to be switched on with the green rocker switch. The current temperature of the heat platen will be shown
on the display while heat will continously be developed until the chosen temperature has been achieved. (LED1 lights)
Connect the hose of compressed air properly. Pressure should not exceed 6bar. Upon finish of operation please
disconnect the air pressure tube.
In case the press will be operated for several days uninterrupted, please drain the water out of the filter by push
the black button (left below the connection fitting) once a day.
Pressure adjustment
Application pressure will change upon turning the right button: clockwise increases the pressure, opposite turn
the pressure. For storing the adjustment just press the button. Desiring to change the pressure just
The pressure can be read on the display top right:
1,0 bar = ca. 415kg
2,0 bar = ca. 830kg
3.0 bar = ca. 1245kg
4.0 bar = ca. 1660kg
5.0 bar = ca. 2075kg
6.0 bar = ca. 2490kg
It is recommended to adjust the pressure suitable to
to be done:
After each and every change: the press should be closed for the reason of rechecking of the newly adjusted pressure.
Damages resulting from wrong pressure adjustments are excluded from warranty claims.
Cap options: 0.2 till max. 0.6bar
Platen 20 x20 cm 0.2 till max. 1.0bar
Platen 38 x 45 cm 0.5 4.0bar
Platen 40 x 50 cm 0.5 4.5bar
till max.
till max.
the work
pull the button.
decreases
Safety
For optimal safety and performance please read these manual instructions thouroughly.
Please note
in the action radius of the operator. please push the “emergency button” instantly. The press will then
be opened automatically, switches are blocked so that the press can not be moved downwards. For continuing work the
”emergency button” has to be pulled.
that operation of the press is permitted for one single person only. A sesond person should not even be around
In case of an accident
Maintenance
Air pressure and power have to be disconnected before commencing any service work. Pull out the plug additionally.
For replacing/interchange of any platen please wait until the installed platen are cooled down entirely. Other wise
danger of serious burnings.
At the press are 2 grease nipples
Please make sure that the grease penetrates the bearings.
The grease used should be temperature resistant up to 160C.
Cleaning
For cleaning of the press we recommend a soft cloth. A mild household cleaner should maybe used in addition.
Please avoid usage of any scrubbing sponges, solvents and/or petrol.
Replacing silicone mat
The press has to be cold for replacing the silicone mat.
Please make sure that the old mat has been removed entirely. Even small remaining spots of the old silicone mat and/or
adhesive have has to be cleaned up. Spread new temperature resistant silicone adhesive evenly with a spatula.
Then the new silicone mat has to be layed on the glued surface and right there after charge the whole mat with
a board (straightly) of + weight-load of ca. 20kg for about 24hours to set/drying-off duration.
Cap module:
Please note:
measure by a clean sharp knife after the drying period.
The silicone mat should be approximately 2cm larger (each dimension) than the base plate. To be cut to
The cold heat plate should be layed on the new silicone mat and smoothed together with a paper
tape, remaining for approx. 24 hours drying time
(left/right of the lower end of the tower) to be greased with a gease gun every 4 weeks.
2
Operation instructions
The press should be operated by trained staff only.
Temperature
PROGRAMMING
3
1. Press button 1 and hold for 5sec until LED flashes.
Pressure
0,3 bar
max.0,6 bar
17x7cm
0,6 bar
max.1,0 bar
20 x 20 cm
2,0 bar
38 x 45 cm
40 x 50 cm
max.4,0 bar
2,5 bar
max.4,5 bar
Minutes
TIME
TEMPERATURE
2. Upon the flashing LED the display shows the adjusted temperature.
Time
2
The programming mode has been switched on.
3. Adjust a new temperatur with the keys 2 or 3.
Confirmation
4. Push key 1 briefly.
Programming
1. Confirmation 5 sec.
2. Temperature +/-
3. Confirmation 1 sec.
4. Time +/-
5. Confirmation 1 sec.
6. End
1
The adjusted time will be shown on the display.
Re-adjust the time by pushing keys 2 or 3.
5. Push key 1 briefly to finish programming mode.
Example:
Timing 15 seconds
Press key 2 briefly: the display shows the newly adjusted time. Max 9'59”.
Press key 3 briefly: the display shows the newly adjusted temperature.
LED 1 - press is being heated.
LED 2 - diode flashes = programming ON
LED 3 - temperature range (inactive)
LED 4 - temperature adjustment (inactive)
Temperature in °C
Example: Adjustment of the press
The press is for application of transferring and transfer foils onto textiles.
For optimal results please contact the manufacturers of the textiles.
Flex Foil: 150 – 160°C, time 12sec
FlexS Foil: 155 – 160°C, time 12sec
Flock Foil: 150 – 160°C, time 15sec
Flock Velcut 150 – 160°C, time 15sec
All data mentioned without guaranty, please do your own testings prior any series work..
Operation:
Vor opening the press before finishing the adjusted working
cycle please press both yellow OFF keys at once and keep
them down until the heatplate stopped at its top position.
Then the press could be swang away to side.
EMERGENCY SHUT OFF
Pneumatic
Upon a dangerous situation press the red key at the frontside of the
press immediately. The press will open up automatically. For continuation
operation just pull the red key.
OFF
OFF
PRE-PRESSING
ON
ON
PRESS
Please press both green keys simultaneously until
the press has arrived at its base position. After adjusting
the time the press will open up automatically
3
S4
S5
S6
S1
4
Setup
0 - 220°C
S1
ROM-3
F
S
K
-
CRYDOM
+
12VDC
-
+
Thermoregulator-timer
Time OFF 12V+
S2
blue
-
+
auxialiary switch
12VDC
elektroniczny
Przekaznik
Relais 50A
CRYDOM 50A
7
4
1
Stecker/wtyczka/Plug
6
230VAC
3
KTY 84-1
Temperature sensor
A3K1 Z 540
Temperatursicherung
Heating element/grzalka
heat plate/plyta grzewcza
2000W
SCHEMAT POLACZEÑ
SWITCH PLAN
F1
S10
Power supply unit
12VDC
Netzteil/zasilacz 12VDC
-
+
1,5A
F2
Stecker/Wtyczka/Plug
schwarz 230VAC
czarny
3
7
6
schwarz 230VAC
czarny
black
black
2
5
Temperature sensor
niebieski/ blau/blue
1
4
Temperature sensor
czerwony/ rot/red +
230VAC
230VAC
1F25
FILTER
wy / braun / brown)
lony / grün / green)
(zie
(Brazo
F3
6A
S10
Stecker/wtyczka/Plug
N
0
L
7 uziemienie / Schutzleitung / Nonfuset earth conbuctor
1 + 4 czujnik / Temperatursensor / Temperature sensor
3 + 6 grzalka / Heizelement / Heating element
12V- niebieski/ blau / blue
12V+ czerwony / rot / red
F2 bezpiecznik / Sicherung / fuse 12VDC 1,5A
F1 bezpiecznik / Sicherung / fuse 10A
S10 Hauptschalter/ Wlacznik glówny / Main switch
S4 Setup...................(zolty / gelb / yellow )
S1 Time start........... (czarny / schwarz / black )
S5 [-]Temperature.........
Temterature sensor (+).........(czerwony / rot / red)
Temperature sensor ( - )........(niebieski / blau / blue)
S6 [ +] Time ..............
Ventilator
Cooling pump
Wentylatory
Pompa
4
Controlling unit of the Airpress´s pneumatic
12V
+
12V
-
Power supply unit/Zasilacz
230VAC
On
On
Electromagnet
+
+
Zweihandrelais
Wlacznik Obureczny
-
Two Hand Relais
red/czerwony
6
10
blue/niebieski
blue/niebieski
13
red/czerwony
7
red/czerwony
11
red/czerwony
12
red/czerwony
9
Micro switch
Activates the control above the work plate only.
pressure switch ON
red/czerwony
8
pressure switch ON
Moving of the
heat plate
Micro switch
Time OFF 12V+
1
red/czerwony
-
+
12V
+
CRYDOM
red/czerwony
2
14
red/czerwony
S1
5
white/bialy
3
white/bialy
4
white/bialy
white/bialy
44
S2 S2
white/bialy
33
pressure switch OFF pressure switch OFF
-
K
F
S1
S
ROM-3
Setup
0 - 220°C
0
red/czerwony
pressure display
pressure
cylinder
heat plate
10
blue/niebieski
Pneumatic ventil
+
-
compressed air max. 6bar
5
Cooling unit to be filled with water.
1. Unscrew but air deventilation valves and swing the cooling board
slightly up.
2. Unplug the cooling pump and then unscrew the cover of the
pump.
3. Remove the connection hose carefully.
4. Open up the water valve for filling up the unit.
Closed
5.
Fill up the cooling unit by a water hose or a
Open
funnel until it overflows the de-ventilation valves.
6.
Close the lower valve and drain the water hose.
7.
Close the de-ventilation valves carfully by hand.
8.
Lay down the connection hose into the unit's housing
and fasten the cover tightly.
6
TESTING REPORT
D
visato
visato
PRESS4050
o
Underframe (greasing of the shafts)
Heat and base platen, Symmetry Silicone, Teflon
o
Electrical connections, Protection and Grid cables (cords)
o
o
Electronic, max. temperature 220°C, checking of functions
Operation duration upon 180 °C -/+ °C.......hours
o
Temperature tolerance upon 180°C - /+ °C
o
o
o
o
o
visato
CAP
operation time at 220°C.......hours
testing with transfer foil
warnings signs
packaging
Series number....................
EG conformity declaration according EG-rules for machines 89/37 EC
4
Die Walter Schulze GmbH
Schmalenbachstr.15
D-12057 Berlin
Declares herewith as European authorized agent for the manufacturer firm Romanik that
the following described machine:
Transfer Press...............Series Number............
Corresponds with the following EG Guidelines:
Machine Guidelines (89/37)
Low Voltage guidelines (72/23)
EMV guidelines (89/336)
Applied Standards and Technical Specifications:
EN 292-1, EN 292-2 “Safety of Machines”
EN 60204-1 Electrical Equipment of Machines
Berlin the..........
__________________________
Peter Meidinger
Chief Executive Officer
7
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