Schneider Electric France L Isle d Espagnac ZART, ZARB Users Manual
Harmony eXLhoist
EIO0000001505 04/2014
Harmony eXLhoist
Wireless Remote Control System
User Guide
04/2014
www.schneider-electric.com
EIO0000001505.00
The information provided in this documentation contains general descriptions and/or technical
characteristics of the performance of the products contained herein. This documentation is not
intended as a substitute for and is not to be used for determining suitability or reliability of these
products for specific user applications. It is the duty of any such user or integrator to perform the
appropriate and complete risk analysis, evaluation and testing of the products with respect to the
relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or
subsidiaries shall be responsible or liable for misuse of the information contained herein. If you
have any suggestions for improvements or amendments or have found errors in this publication,
please notify us.
No part of this document may be reproduced in any form or by any means, electronic or
mechanical, including photocopying, without express written permission of Schneider Electric.
All pertinent state, regional, and local safety regulations must be observed when installing and
using this product. For reasons of safety and to help ensure compliance with documented system
data, only the manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant
instructions must be followed.
Failure to use Schneider Electric software or approved software with our hardware products may
result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2014 Schneider Electric. All rights reserved.
2 EIO0000001505 04/2014
Table of Contents
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
About the Book. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Chapter 1 Wireless Remote Control System. . . . . . . . . . . . . . . . . 13
Wireless Remote Control System Overview . . . . . . . . . . . . . . . . . . . .
Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Identification and Main Features . . . . . . . . . . . . . . . . . . . . . . . .
Certifications and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2.1 Base Station Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base Station Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RADIO Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Remote Device Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote Device Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote Device Charger Specification. . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base Station Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote Device Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 3 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3.1 Generalities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standards and Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Description and Safety Function Capability. . . . . . . . . . . . . . . . . . . . .
Wireless Remote Control System Safety Functions Are Part of an
Overall System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Getting and Operating the Safety Function . . . . . . . . . . . . . . . . . . . . .
E-STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STOP Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard Motion & Auxiliary Functions . . . . . . . . . . . . . . . . . . . . . . . .
Safeguarding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Priority of Safety Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
19
20
29
33
36
37
43
46
47
48
49
50
51
54
55
56
57
61
62
63
64
65
66
67
68
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Safe State of the Wireless Remote Control System . . . . . . . . . . . . . .
Response Time and Process Safety Time (PST) . . . . . . . . . . . . . . . .
Legal RFU (Recommendation for Use) . . . . . . . . . . . . . . . . . . . . . . . .
Summary of the Reliability Study . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Functional Safety Function Commissioning . . . . . . . . . . . . . . . . . . . . .
Safety Parameters and Steps to Configure the Safety Functions . . . .
Machine Signature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Functional Safety Requirements for Maintenance . . . . . . . . . . . . . . . .
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base Station or Remote Device Replacement. . . . . . . . . . . . . . . . . . .
Changing Machine Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
69
70
71
72
73
74
75
77
78
79
80
Chapter 4 Installation and Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . 81
4.1 Base Station Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base Station Installation Precaution . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Base Station Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base Station Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Best Practices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Factory Setting Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Functionalities Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motion/Auxiliary Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Detected Applicative Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unintended Operating Control (UOC) Function . . . . . . . . . . . . . . . . . .
Safeguarding Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Remote Device Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Customize The Remote Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
First Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
82
82
86
87
91
94
98
99
102
103
105
107
109
111
112
113
114
Chapter 5 Using The Wireless Remote Control System . . . . . . . 117
5.1 Basic Uses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Modes Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power ON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E-STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
START . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power OFF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
118
119
120
121
123
125
128
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5.2 Functionalities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard Motion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Auxiliary Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Horn. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Discovering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Discovering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 How to Modify the Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How to Modify a Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5 Remote Device Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote Device Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
130
131
133
134
136
137
137
140
140
143
143
Chapter 6 Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
6.1 Base Station Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 ZART•D Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radio Communication Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery Level of the Remote Device . . . . . . . . . . . . . . . . . . . . . . . . . .
E-STOP LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Applicative Alarms Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Detected Failure Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 ZART8L Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ZART8L LED Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
148
148
149
150
152
153
154
155
156
157
157
Chapter 7 eXLhoist Configuration Software . . . . . . . . . . . . . . . . . 161
7.1 Introduction to eXLhoist Configuration Software . . . . . . . . . . . . . . . . .
What is eXLhoist Configuration Software? . . . . . . . . . . . . . . . . . . . . .
Connect a Remote Device to the PC. . . . . . . . . . . . . . . . . . . . . . . . . .
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Status Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Toolbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Menu Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Workspace. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
162
163
165
167
168
169
170
171
172
173
174
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7.3 Project Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting and Exiting eXLhoist Configuration Software . . . . . . . . . . . . .
Creating a Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Edit a Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Project Passwords Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Load the Configuration into the Remote Device . . . . . . . . . . . . . . . . .
Save a Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Export to PDF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Device Identity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Relay Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interlocking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Detected Applicative Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 8 Maintenance / Device Replacement . . . . . . . . . . . . . . . 201
8.1 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Regular Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Device Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base Station Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ZART•D Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ZART8L Device Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 Remote Device Resets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote Device Resets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendix A Architecture Examples . . . . . . . . . . . . . . . . . . . . . . . . . 215
Tested Architectures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vacuum/Magnetic Application Example . . . . . . . . . . . . . . . . . . . . . . .
Room Lighting Application Example . . . . . . . . . . . . . . . . . . . . . . . . . .
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
175
176
178
179
182
183
185
186
187
188
189
191
194
198
199
202
202
203
204
207
210
211
211
213
216
221
224
225
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Safety Information
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device
before trying to install, operate, or maintain it. The following special messages may appear
throughout this documentation or on the equipment to warn of potential hazards or to call attention
to information that clarifies or simplifies a procedure.
EIO0000001505 04/2014 7
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of
the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation
of electrical equipment and its installation, and has received safety training to recognize and avoid
the hazards involved.
8 EIO0000001505 04/2014
About the Book
At a Glance
Document Scope
This manuel describes how to use the Wireless Remote Control System.
Validity Note
The technical characteristics of the devices described in this document also appear online. To
access this information online:
Step Action
1 Go to the Schneider Electric home page www.schneider-electric.com
2 In the Search box type the reference of a product or the name of a product range.
3 If you entered a reference, go to the Product datasheets search results and click on the
4 If more than one reference appears in the Products search results, click on the reference that
5 Depending on the size of your screen, you may need to scroll down to see the data sheet.
6 To save or print a data sheet as a .pdf file, click Download XXX product datasheet.
.
Do not include blank spaces in the model number/product range.
To get information on grouping similar modules, use asterisks (*).
reference that interests you.
If you entered the name of a product range, go to the Product Ranges search results and click
on the product range that interests you.
interests you.
The characteristics that are presented in this manual should be the same as those characteristics
that appear online. In line with our policy of constant improvement, we may revise content over time
to improve clarity and accuracy. If you see a difference between the manual and online information,
use the online information as your reference.
Related Documents
Title of Documentation Reference Number
Instruction Sheet System XARS8L HRB57247
Instruction Sheet System XARS•D HRB57248
Instruction Sheet Accessory Charger HRB57251
Instruction Sheet Accessory Soft & Cables HRB57273
Instruction Sheet Accessory Shoulder Harness HRB57274
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Title of Documentation Reference Number
Instruction Sheet Accessory Remote Holder HRB57277
Instruction Sheet Accessory Rubber Protection EAV52994
Instruction Sheet Accessory Pad & Trigger EAV52985
Instruction Sheet Accessory External Antenna EAV59906
You can download these technical publications and other technical information from our website
at www.schneider-electric.com.
Product Related Information
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, connectors or
wires except under the specific conditions specified in this user guide.
Always use a properly rated voltage sensing device to confirm that the power is off.
Unplug the power cable from both the equipment and the power supply.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the equipment.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
DANGER
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not open the Remote Device.
Do not replace internal parts of the Base Station.
After a Base Station power off, wait until the STATUS LED becomes OFF (around 20 seconds)
before removing the cover.
Always comply with the local requirements regarding installation and use of the hoisting
devices.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
10 EIO0000001505 04/2014
UNINTENDED EQUIPMENT OPERATION
Only use software approved by Schneider Electric for use with this equipment.
Update your application program every time you change the hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
NOTE:
To increase the system security, it is recommended to use Configuration File transfer password.
Battery Warning Notes
Carefully read all instructions in this user guide, and look at the equipment to become familiar with
the device before trying to install, operate, or maintain it.
For more information, contact us at www.schneider-electric.com or contact your local reseller.
EXPLOSION, FIRE, OR CHEMICAL HAZARD
Electric devices that have reached the end of their life must be collected separately and
returned to an environmentally compatible recycling facility in accordance with national law.
In case of electrolyte leak from battery, use adapted safety equipment and put the device in a
sealed package.
If you come into contact with electrolyte, immediately thoroughly wash the involved parts with
clear water and call medical assistance.
Do not incinerate the device.
Do not drop or hit the device.
Do not use a damaged device.
The Remote Device battery is a 1Ah LiFePO4 battery. Do not replace it by yourself. In case of
Remote Device battery malfunction or for any maintenance, contact us at www.schneider-
electric.com or contact your local reseller.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
WARNING
WARNING
NOTE: Advice to improve battery life:
Charge the battery before device requires it.
Charge the battery with room temperature within 10…40 ° C (50…104 ° F).
Charge the battery once in every six months if you do not use it for a long time.
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12 EIO0000001505 04/2014
Harmony eXLhoist
Wireless Remote Control System
EIO0000001505 04/2014
Wireless Remote Control System
Chapter 1
Wireless Remote Control System
What Is in This Chapter?
This chapter contains the following topics:
Wireless Remote Control System Overview 14
Package Contents 19
Parts Identification and Main Features 20
Certifications and Standards 29
Accessories 33
Topic Page
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Wireless Remote Control System
Wireless Remote Control System Overview
Overview
The Harmony™ eXLhoist range of wireless remote control systems is an operator control station
used in hoisting and material handling applications.
The Wireless Remote Control System is based on 2 types of devices:
Remote Device (or transmitter), which is the operator command device to interface with the
machine.
Base Station (or receiver), which is hardwired to the machine. It receives control commands
from the Remote Device and transmits information to the operator.
The Wireless Remote Control System is a combination of these devices which communicate by
radio transmission.
Radio Communication
Each Base Station have a unique ID managed by Schneider Electric. It permits up to 50 single
systems working at same time without perturbation in a 100 x 100 meter area.
14
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Main Applications
Example of overhead traveling crane:
Type Description
SINGLE
With 1 trolley
Wireless Remote Control System
The Remote Device controls one trolley.
1 Remote Device
2 Trolley
3 Base Station
4 Electrical cabinet
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Wireless Remote Control System
Type Description
SINGLE
With 2 trolleys
By using the selector button, the Remote Device separately controls the trolley 1, trolley 1+2
or the trolley 2.
16
1 Remote Device
2 Trolley 1
3 Trolley 2
4 Base Station
5 Electrical cabinet
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Type Description
SINGLE
With 2 hooks
By using the selector button, the Remote Device separately controls the hook 1 or the
hook 2.
Wireless Remote Control System
1 Remote Device
2 Hook 1
3 Hook 2
4 Base Station
5 Electrical cabinet
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Wireless Remote Control System
Type Description
*
TANDEM
By using the selector button, the Remote Device separately controls the bridge 1, bridge 1+2
or the bridge 2.
18
1 Remote Device
2 Base Station 1
3 Bridge 1
4 Base Station 2
5 Bridge 2
6 Electrical cabinets
*: TANDEM mode will be available on Q4 2014
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Package Contents
Overview
Applicable items included in the package:
Wireless Remote Control System
1 Base Station
2 Remote Device
3 Set of labels to customize the Remote Device buttons
4 Instruction Sheet
5 Charger of the Remote Device battery (only in starting kits)
6 Shoulder belt for the Remote Device (only in starting kits)
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Wireless Remote Control System
Parts Identification and Main Features
Wireless Remote Control System Overview
The Wireless Remote Control System is a combination of 2 kinds of devices:
Base Station:
References ZARB12W ZARB12H ZARB18W ZARB18H
Connectors Cable gland for wires Industrial plug type Cable gland for wires Industrial plug type
No. of inputs 0 18
No. of relays 12 18
Remote Device:
Features ZART8L ZART8D ZART12D
Number of configurable buttons 8 8 12
Operator interface LEDs Display Display
Therefore, 3 levels of complexity for Wireless Remote Control System:
Complexity level description Reference
Wireless Remote
Control System
Basic system:
For simple applications, which include
up to 2 auxiliary buttons
Extended system:
For adapted applications which
include up to 2 auxiliary buttons
Complex system:
For complex applications which
include up to 6 auxiliary buttons
XARS8L12W ZART8L ZARB12W
XARS8L12H ZART8L ZARB12H
XARS8D18W ZART8D ZARB18W
XARS8D18H ZART8D ZARB18H
XARS12D18W ZART12D ZARB18W
XARS12D18H ZART12D ZARB18H
Remote Device Base Station
20
NOTE: Extended and complex systems (XARS•D) can support TANDEM mode (see page 15).
Starting kits:
Reference
Starting Kit System Accessories
XARSK8L12W XARS8L12W ZARC01 + ZARC02
XARS8KL12H XARS8L12H ZARC01 + ZARC02
XARS8KD18W XARS8D18W ZARC01 + ZARC02
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Starting Kit System Accessories
XARS8KD18H XARS8D18H ZARC01 + ZARC02
XARSK12D18W XARS12D18W ZARC01 + ZARC02
XARSK12D18H XARS12D18H ZARC01 + ZARC02
Base Station Parts Identification
Side Description
Front
ZARB•W
Wireless Remote Control System
Reference
Front
ZARB•H
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Wireless Remote Control System
Side Description
Rear
without
the cover
22
Part Description
A M12 for external antenna (covered by cap)
B Status LEDs
C M20 for the safeguarding function input wires (covered by cap)
D 62 pins connector (covered by cap)
E M25 for output wires (covered by cable gland)
F M25 for detected applicative alarms input wires (covered by cap)
G 4 holes for standard mounting on support (covered by cap)
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Base Station Main Features
References ZARB12W ZARB12H ZARB18W ZARB18H
Radio communication Yes
External antenna connector Yes
Connectors Cable gland for
Q0 safety relays outputs 2 (Q0_A, Q0_B)
IN0 / S2_S3 feedback loop
terminals for mirror contacts
from safety actuator
Configurable inputs for
detected applicative alarms
Inputs dedicated for
safeguarding function
Motion & auxiliary standard
relays
Power supply 24…240 V ac/dc 24…48 V ac/dc 24…240 V ac/dc 24…48 V ac/dc
Current consumption AC:
System earthing TN, TT, IT
Q0_A contact voltage 24…240 V ac/dc 24…48 V ac/dc 24…240 V ac/dc 24…48 V ac/dc
Q0_B contact voltage
Motion / auxiliary contact
voltage used by group
Motion / auxiliary contact group
Motion / auxiliary relay in
NO+NC type
wires
12 (Q1…Q12) 18 (Q1…Q18)
535…250 mA,
50/60 Hz
DC: 328…44 mA
Q1…Q3
Q4…Q6
Q7…Q9
Q10…Q12
Wireless Remote Control System
Industrial plug
type
Cable gland for
wires
Industrial plug
1
0 6 (IN1…IN6)
0 12 (IN7…IN18)
AC:
535…312 mA,
50/60 Hz
DC:
328…155 mA
AC:
535…250 mA,
50/60 Hz
DC: 328…44 mA
Q1…Q3
Q4…Q6
Q7…Q9
Q10…Q12
Q13…Q16
AC:
535…312 mA,
50/60 Hz
DC:
328…155 mA
- Q17, Q18
type
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Wireless Remote Control System
Remote Device Front View Parts Identification
ZART8L
24
ZART8D ZART12D
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Part Description
1, 1H, 2, 2H, 3, 3H, 4, 4H, 5, 6 Motion buttons
7 Trigger button
8 OFF/STOP button
9 ON/START/Horn button
10,11,12,13,14,15 Auxiliary buttons
Remote Device Rear View Parts Identification
Wireless Remote Control System
1 Cover
2 RJ45 connector
3 Reset button
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Wireless Remote Control System
Remote Device Bottom Display Parts Identification
1 Remote Device battery charge connector
2 Protective plug
3 E-STOP button
DANGER
26
OBSTRUCTED PUSH-BUTTON MOTION
Ensure push-button will fully operate.
Failure to follow these instructions will result in death or serious injury.
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ZART•D Display Parts Identification
1 Battery level
2 Radio communication level
3 Operating status
4 Bridge label
5 Detected applicative alarms
6 Selector status
7 E-STOP LED
Wireless Remote Control System
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Wireless Remote Control System
ZART8L Display Parts Identification
1 Battery level LED
2 START LED
3 Selector LEDs
4 E-STOP LED
Remote Device Functionalities
28
Description ZART8L ZART8D ZART12D
Number of configurable buttons 8 8 12
OFF/STOP button Yes
ON/START/Horn button Yes
Motion & Stop function Yes
Selector 2 or 3 positions (1, 1+2, 2) Yes
E-STOP function Yes
Optional E-STOP reset code sequence Yes
Optional START code sequence Yes
Optional automatic STOP function after a time-out Yes
Optional automatic Power OFF function after a time-out Yes
Information LEDs Yes No
Display function No Yes
Vibrate facility function in case of detected applicative alarms No Yes
Embedded accelerometer Yes
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Certifications and Standards
Environment
The Wireless Remote Control System devices are compliant with:
WEEE, directive 2002/96/EC
REACH, regulation 1907/2006
RoHS, directive 2011/65/EU
Overall Standards
Criteria Level
Principles of design for safety EN IEC 60204-1
Specific standards for hoisting applications EN IEC 60204-32
Low voltage equipment EN IEC 61010-1
Electromagnetic compatibility IEC 61000-6-2
Transmission frame format EN 60870-5-1
Wireless Remote Control System
EN ISO 13849-1
EN ISO 13849-2
EN IEC 62061
EN IEC 61508
EN ISO 13850
EN 13557
EN IEC 60947-5-1
EN IEC 60947-5-4
EN IEC 60947-5-5
Local Standards and Certifications
Schneider Electric submitted this product for independent testing and qualification by third party
listing agencies.
Criteria Description
CE marking Machinery directive 2006/42/EC
Low voltage directive 2006/95/EC
EMC directive 2004/108/EC
R&TTE directive 1999/05/EC
Low voltage equipment EN 50178
European specific standards for
hoisting applications
European specific standards for
hoisting machines
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EN 13557
EN 12077-2
EN 15011
EN 15011 (overhead traveling cranes)
EN 14439 (tower cranes)
EN 14492 (block hoists and winches)
Wireless Remote Control System
Criteria Description
Countries certifications (electrical
devices)
US-specific standards for safety UL 1998 (Covered by IEC 61508)
Canadian specific standards for
safety
Standards for radio frequencies ETSI EN 301 489 -1
Radio Frequencies Certification
The eXLhoist devices have obtained, or in the process of obtaining, the radio frequency conformity
delivered by the following certification organisms:
CCC
UL508 for base + UL functional safety
CSA C22-2 n° 14
Gost
C-tick
KC
UL 991
CSA 22.2 N° 0.8 (Covered by UL 991)
ETSI EN 301 489 -3
ETSI EN 301 489-17
ETSI EN 300 440-2
ETSI EN 300 328
FCC part 15
RSS GEN issue 3
RSS 210 issue 8
ARIB STD-T81
30
Certification organism Certification
organism country
CNC Argentine
RCM Australia/New-
Zealand
ANATEL Brazil See on www.schneider-electric.com
IC Canada See on the device
SUBTEL Chili See on the device
Certification marks
See on the device
.
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