Schneider Electric XPSMF2DO801 User Manual
XPSMF2DO801 Remote
Output Module
Hardware Manual
07/2007
33003405.01
2
Table of Contents
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
About the Book. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Chapter 1 Overview: XPSMF2DO801 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Representation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Chapter 2 Application and Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Initial Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Offline Proof-Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Chapter 3 Equipment Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Housing Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Reset Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
IP Addressing and System ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
SafeEthernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Operating Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Additional Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
3
Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Appendix A Connection Diagrams, Examples of Application, and
Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Configuration of Ethernet Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
4
Safety Information
§
Important Information
NOTICE Read these instructions carefully, and look at the equipment to become familiar with
the device before trying to install, operate, or maintain it. The following special
messages may appear throughout this documentation or on the equipment to warn
of potential hazards or to call attention to information that clarifies or simplifies a
procedure.
The addition of this symbol to a Danger or Warning safety label indicates
that an electrical hazard exists, which will result in personal injury if the
instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
DANGER
DANGER indicates an imminently hazardous situation, which, if not avoided, will
result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation, which, if not avoided, can result
in death, serious injury, or equipment damage.
CAUTION
CAUTION indicates a potentially hazardous situation, which, if not avoided, can result
in injury or equipment damage.
33003405 07/2007 5
Safety Information
PLEASE NOTE Electrical equipment should be installed, operated, serviced, and maintained only by
qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
© 2007 Schneider Electric. All Rights Reserved.
6
33003405 07/2007
About the Book
At a Glance
Document Scope This manual describes the XPSMF2DO801 remote output module.
The following descriptions of the XPSMF2DO801 are included in this manual:
l dimensions and installation
l application and function
l equipment description
l application examples
Validity Note The XPSMF2DO801 remote output module has been tested and certified by TÜV
for functional safety in accordance with CE and the standards listed below:
l TÜV Anlagentechnik GmbH Automation, software, and information technology
Am Grauen Stein 51105 Köln
l Certificate and test report No. 968/EZ 128.04/03 Safety-related automation
devices
HIMatrix F2DO801
l International standards:
l IEC 61508, parts 1-7: 2000, up to SIL 3
l EN 954-1: 1996, up to Category 4
l EN 298: 1994
l NFPA 8501:1997
l NFPA 8502: 1999
l EN 61131-2: 1994 and A11: 1996, A12: 2000
l EN 61000-6-2: 2000, EN 50082-2: 1996, EN 50081-2: 1993
l National standards:
l DIN V VDE 0801: 1990 and A1: 1994
l DIN V 19250: 1994, up to RC6
l DIN VDE 0116: 1989, prEN 50156-1: CDV 2000
33003405 07/2007 7
About the Book
The corresponding programming software is XPSMFWIN. The software is
executable in the Microsoft Windows 2000/XP. The software helps the user to create
safety-related programs and operate the Programmable Electronic System (PES).
Note: The declaration of conformity is provided within the hardware product’s
packaging. All devices are labelled with the CE sign.
Product Related
Warnings
Schneider Electric assumes no responsibility for any errors that may appear in this
document. If you have suggestions for improvements or amendments or have found
errors in this publication, please notify us.
No part of this document may be reproduced in any form or by any means, electronic
or mechanical, including photocopying, without express written permission of
Schneider Electric.
All pertinent state, regional, and local safety regulations must be observed when
installing and using this product. For reasons of safety and to ensure compliance
with documented system data, only the manufacturer should perform repairs to
components.
Failure to use Schneider Electric software or approved software with our hardware
products may result in injury, harm, or improper operating results.
Failure to observe this product’s safety-related warning can result in injury or
equipment damage.
User Comments We welcome your comments about this document. You can reach us by e-mail at
techpub@schneider-electric.com
8
33003405 07/2007
Overview: XPSMF2DO801
1
At a Glance
Overview This chapter contains an overview of the XPSMF2DO801 remote output module.
What's in this
Chapter?
This chapter contains the following topics:
Topic Page
Introduction 10
Representation 10
Dimensions 11
Installation 13
33003405 07/2007 9
Overview
Introduction
XPSMF2DO801
Safety Remote
Output Module
XPSMF2DO801 is a safety remote output module which works with the XPSMF
Safety PLC range and does not contain a user program. It is designed to monitor
safety functions up to safety Category 4 according to EN 954-1 and SIL 3 according
to IEC 61508 and is used to expand a Safety PLC. XPSMF2DO801 is a compact
safety remote output module in a metal housing with 8 programmable relay contact
outputs.
The safety remote output module is a highly visible product thanks to its red color
housing. The product’s overall ingress protection rating is IP 20. The
XPSMF2DO801 is an extremely versatile product and can be used in all areas of a
factory floor. In areas where conditions are harsh, explosive or generally dangerous,
extra protection in the form of enclosures is available to optimize the product’s
performance, prolong its life, and improved safety within each factory environment.
The XPSMF2DO801 is a very powerful safety remote output module and is very
easy to program and install.
Representation
Front View The following image shows the front view of the XPSMF2DO801 remote output
module:
L- L- L+ L+
L- L+L+L-
1 10/100BaseT
24V DC
RUN
ERROR
PROG
FORCE
FAULT
OSL
BL
HIMA
10/100BaseT
12
DO1
2
34
DO2
56
DO3
HIMatrix
DO5
910
DO6
11 1 2
DO7
13 14
78
DO4
by HIMA
F2DO
8 01
DO8
15 16
10
33003405 07/2007
Dimensions
Overview
Overview of
XPSMF2DO801
Front View
Dimensions
The following section contains information about the dimensions of the
XPSMF2DO801 safety remote output module showing the front and side views.
The following image shows the front view dimensions of the XPSMF2DO801 safety
remote output module:
mm
inch
L- L- L+ L+
L- L+L+L-
1 10/100B aseT
24V DC
RUN
ERROR
PROG
FORCE
FAU LT
OSL
BL
HIMA
10/100 BaseT
12
DO1
2
34
DO2
56
DO3
HIMatrix
DO5
910
DO6
11 12
202
7.95
206
8.11
DO7
13 14
78
DO4
by HIMA
F2DO
8 01
DO8
15 16
33003405 07/2007 11
Overview
Side View
Dimensions
The following image shows the side view dimensions of the XPSMF2DO801 safety
remote output module:
mm
inch
3
0.12
111
4.37
114
4.49
37
1.46
3
83
3.27
112
4.41
28,5
0.12
1.12
12
33003405 07/2007
Overview
Installation
Introduction The XPSMF2DO801 safety remote output module can be installed on mounting
bases and within closed cases, such as control stations, all terminal boxes, and
control racks. The XPSMF2DO801 has been developed in compliance with all
applicable standards for EMC, climate, and environmental requirements.
Procedure Mounting the remote output device requires the following steps:
Step Action
1 Pull down the quick release clip.
2 Position the remote output device on the DIN rail.
3 Release the clip.
33003405 07/2007 13
Overview
Mounting the
Remote Output
Module
Mount the remote output module horizontally (so the F2DO logo on the front panel
is facing the user) to allow sufficient ventilation. We advise not to mount the remote
output module in a vertical position, because in this case additional measures are
required to ensure the device does not move.
The minimum distance to any neighboring device from another manufacturer is as
follows:
l vertical space of at least 100 mm (3.93 in.),
l horizontal space of at least 20 mm (0.78 in.).
Minimum clearances for the XPSMF2DO801 safety remote output module
(Compact Devices):
mm
inch
HIMatrix
HIMA
100
3.94
by HIMA
F3
HIMA
20
0.79
HIMatrix
by HIMA
F31
14
HIMatrix
HIMA
by HIMA
F30
HIMatrix
HIMA
by HIMA
F3
Note: The installation must be performed so that
l the device is not subject to heat emission from neighboring devices and
l devices with high EMC interference do not affect the XPSMF2DO801.
Heat emission and electromagnetic compatibility (EMC) must be checked for
devices from other manufacturers to ensure that operation of the remote output
device is not affected by any external device.
The overall installation space for all cables must also be taken into account to
ensure sufficient ventilation. Additional measures, such as installing heat
extraction fans, can be taken if the product’s housing becomes warm.
33003405 07/2007
Overview
100
Air Circulation The ventilation slots in the housing must not be covered. When installing the
XPSMF2DO801 ensure that the height of the cable ducts does not exceed 40 mm
(1.57 in.). If the cable duct has the height greater than 40 mm(1.57 in.), spacers
must be placed behind the din rail. The illustration below shows an example of using
spacers.
Use of cable ducts with horizontal mounting of compact devices on rails:
mm
inch
1
Compact device
2
40
1.57
Cable duct
100
3.94
Compact device
33003405 07/2007 15
3.94
Spacer
H
40
1.57
L
Overview
Installation with spacers:
No. Description
1 The cable ducts’ height is less than 40 mm / 1.57 in.
2 The cable ducts’ height is greater than 40 mm / 1.57 in.
The length of the required spacer is calculated as follows:
L = H - 40 mm / 1.57 in.
L = length of the spacer
H = height of the cable duct
If more than two devices (even when the minimum vertical clearance of 100 mm is
observed) are installed one above the other, additional ventilation measures are
required to ensure even temperature distribution. The illustration below shows the
minimum clearance in the event that the DIN rails are not installed on spacers.
16
33003405 07/2007
Overview
The following images show the minimum clearance between the XPSMF2DO801
safety remote output devices:
mm
inch
1
2
by HIMA
F3
HIMatrix
40
80
3.15
80
3.15
1.57
by HIMA
HIMA
F31
HIMatrix
HIMA
33003405 07/2007 17
Overview
Minimum clearance between the remote output devices and Safety PLCs:
No. Description
1 Installation with spacers: the cable ducts’ height is greater than 40 mm / 1,57 in.;
the vertical separation increases.
2 The XPSMF2DO801 safety remote output device is mounted vertically.
Note: Additional means are required to ensure that the remote output device does
not slide downwards while operating; any movement may cause strain on the
wiring.
On open mounting surfaces, observing the minimum clearance and ensuring
unobstructed air circulation will help maintain the optimum operating temperature.
Heat The increasing integration of electronic components into smaller parts results in
large amounts of heat dissipation on a small surface area. The amount of heat
produced depends on the device's external load. Depending on the design of the
device, installation, design location, air circulation, and environmental conditions
make a very significant impact on the product’s operating temperature.
It is important to comply with the approved environmental conditions when installing
the device. Reduced operating temperature extends the life of the device and
reliability of the installed components.
If the XPSMF2DO801 requires an additional enclosure to increase the ingress
protection, the enclosure case must be designed in such a way that the heat
generated inside it can dissipate from the surface of the enclosure. The type of
enclosure and location of installation selected must easily allow heat dissipation. If
possible, a fan should be used to ensure air circulation.
18
Note: An additional enclosure can be used to increase the ingress protection of the
XPSMF2DO801 safety remote output device.
33003405 07/2007
Overview
The enclosure’s surface area, A is calculated depending on the mounting or
installation type as follows:
The following table is used to calculate the recommended enclosure size for
mounting the XPSMF2DO801:
Case installation
Single case free on all sides A = 1.8 x H x (W + D) + 1.4 x W x D
Single case for wall mounting A = 1.4 x W x (H + D) + 1.8 x H x D
End case free-standing A = 1.4 x D x (W + H) + 1.8 x W x H
End case for wall mounting A = 1.4 x H x (W + D) + 1.4 x W x D
Center case free-standing A = 1.8 x W x H + 1.4 x W x D + H x D
Calculation of A [m
2
] (1m2=10.76ft2)
Center case for wall mounting A = 1.4 x W x (H + D) + H x D
Center case for wall mounting, top
surface covered
A the enclosure’s surface area
W width
H height
D depth
33003405 07/2007 19
A = 1.4 x W x H + 0.7 x W x D + H x D
Overview
Internal
Convection
With internal heat convection, the heat is dissipated outside through the walls of the
housing. This is possible when the ambient temperature is lower than that inside the
housing.
The following table describes the variables used to calculate the internal convection:
Variable Description
[W] heat output (heat dissipation) of the electronic components
P
v
A [m
k [W/m
* (1m
2
]*
2
K]*
2
= 10.76ft2)
effective surface area of the housing
the housing heat transfer coefficient
(e.g., Steel sheet: approximately 5.5 W/m
2
K)*
The maximum temperature increase of all electronic devices inside the housing is
calculated as follows:
∆T()max
The power dissipation P
------------ -=
kA•
Pv
can be calculated based on the values of the electrical
v
power of the controller, its inputs, and outputs.
20
33003405 07/2007
Overview
Temperature
State/Operating
Temperature
The remote output modules are designed to operate with the maximum temperature
o
of 60
C. The temperature states in single modules and PLCs are evaluated by the
CPU module or the remote output device’s CPU for compact systems. The
temperature state of a particular module or PLC is measured by a sensor. The
sensor monitors the temperature state of the remote output device automatically
and continuously.
The following table shows the ranges in which the temperature state signals the
measured temperature:
Temperature range Temperature state
< 60°C / 140°F Normal
60°C to 70°C / 140°F to 158°F High temperature
> 70°C / 158°F Very high temperature
Return to 64°C / 147.2°F High temperature
Return to < 54°C / 129.2°F Normal
Note: The difference in temperature increase and decrease ranges is the result of
the sensor’s hysteresis that equals 6°C / 10.8°F.
Temperature state High temperature indicates the following:
operating temperature = max temperature (delta T)max + ambient temperature
≥ 60°C / 140°F.
In this case, support the internal convection by adding air grilles or increasing the
free space between the remote output devices.
Temperature state Very high temperature indicates the following:
operating temperature = max temperature (delta T)max + ambient temperature
≥ 70°C / 158°F.
In this case, support the internal convection by integrating additional active cooling
elements (fan, coolant devices, etc.) or increasing the free space around the remote
output devices.
If the sensor indicates a temperature increase above the critical threshold, the
temperature state changes. The temperature states can be evaluated using the
Temperature State system signal of the XPSMFWIN.
33003405 07/2007 21
Overview
22
33003405 07/2007
Application and Function
2
At a Glance
Overview This chapter describes the application and function of XPSMF2DO801 safety
remote output module.
What's in this
Chapter?
This chapter contains the following topics:
Topic Page
Initial Operation 24
Application 25
Function 26
Offline Proof-Test 34
33003405 07/2007 23
Application and Function
Initial Operation
Overview The following section contains information about the initial operation of the
XPSMF2DO801 safety remote output module.
First Power-Up The following table describes the first power-up behavior of the XPSMF2DO801
safety remote output module:
Stage Description
1 Power Supply LED (green) is illuminated for 0.5 sec.
2 All LEDs are illuminated for 5 sec.
3 24V DC LED is illuminated.
Prog LED (orange) is flashing.
DANGER
HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH
Disconnect all power before servicing equipment.
Failure to follow these instructions will result in death or serious injury.
24
33003405 07/2007
Application and Function
Application
Overview The XPSMF2DO801 safety remote output module is certified to the following
standards:
l SIL 3, according to IEC 61508
l Category 4, according to EN 954-1
l IEC 61131-2
l prEN 501156
l DIN V 19250 up to RC 6
l NFPA 8501, NFPA 8502
The extensive hardware range and safe data transmission allow the system to be
optimized to suit anticipated or existing plant structures.
The safety-related networking of the remote output device takes place using
SafeEthernet protocol, which is based on standard Ethernet technology and is
certified to TÜV/BG. The Ethernet medium allows safety data to be transmitted up
to 100 Mbit/s half duplex and 10 Mbit/s full duplex and supports the use of the entire
range of Ethernet functions for networked applications.
A combination of a high-speed Safety PLC and a high-speed safety bus protocol
(SafeEthernet) offers new levels of flexibility for automation process solutions.
Today’s system limits of safety-related automation concepts are disappearing.
Scope is being created for truly application-based solutions.
Key features of the XPSMF2DO801 safety remote output module:
l Certification up to SIL 3, according to IEC 61508.
Category 4, EN 954-1.
l Communication via SafeEthernet
l Versatility. You can use the remote output device in all environmental conditions
with additional equipment.
l Quick and easy network configuration.
l User-friendly interfaces.
33003405 07/2007 25
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