Schneider Electric SE-M562-USR User Manual
Saitel DP
M562x0000y / AB_AC
User Manual
This manual provides information for the assembly, wiring, configuration and
maintenance of the AB_AC module.
SE-M562-USR
Publication Date (05/2020)
Read carefully the information contained in this manual before assembly, installation and use of the
equipment.
www.schneider-electric.com
07/05/2020
User Manual – AB_AC
Page 2
R&D Digital Seville
HUe
11.06.06
HU_A
11.06.17
Linux
HUe
18.07.17.10.42.53
VxWork
HU_A
VxW_19_06_27_15_35_02
Easergy Builder Tool
Core
1.5.9.1
DSP
1.0.4
AT90CAN
02.00.13
Change control
01 04/09/2019 Initial edition.
Rev Date Description
02 07/05/2020
General Information
The Saitel platform and all its components have been developed in accordance to the requirements
for a quality management system, complying with the ISO 9001:2015 Norm.
Document nº:
Revision/Date:
File:
Retention period:
Reference Documents
Easergy Builder user manual FTE-S856-MSS
webAPP user manual FTE -S856-WPP
• Fixed some errors detected in previous version.
• Changed class and accuracy of the module.
SE-M562-USR
02 / 07-05-2020
AB_AC - User Manual _EN_02.pdf
Permanent throughout its validation period + 3 years after its
cancellation.
User Manual Document Code
webTool user manual FTE-S856-MSW
Saitel DR Platform user manual FTE-F800-USR
EOL Instructions FTE-EOLI-M562
Software Versions
The information in this manual is valid for the software versions listed below. This information is
also valid for later versions, although some parameters may change slightly:
Module
Baseline
Software AB_AC
RTU Software Easergy Builder (Plugin)
Module Version Plugin Version
User Manual – AB_AC
07/05/2020
R&D Digital Seville
Page 3
07/05/2020
User Manual – AB_AC
Page 4
R&D Digital Seville
Content
1 SAFETY & HEALTH .................................................................................................. 5
2 GENERAL DESCRIPTION OF AB_AC ................................................................... 16
3 PHYSICAL MOUNTING & INSTALLING ................................................................ 22
4 CONFIGURATION & MAINTENANCE .................................................................... 31
5 TECHNICAL SPECIFICATION TABLE ................................................................... 60
User Manual – AB_AC
07/05/2020
R&D Digital Seville
Page 5
1 Safety & Health
07/05/2020
User Manual – AB_AC
Page 6
R&D Digital Seville
Content
1 SAFETY & HEALTH .................................................................................................. 5
1.1 INTRODUCTION ........................................................................................................ 7
1.1.1 I
1.1.2 P
1.2 I
1.3 S
1.4 I
1.5 E
1.5.1 E
1.5.2 F
1.6 H
1.7 T
1.7.1 P
1.7.2 E
1.7.3 S
1.8 T
1.9 P
1.10 D
NFORMATION OF SECURITY .............................................................................. 7
RESENTATION ................................................................................................ 7
NTRODUCTION TO SAFETY ....................................................................................... 8
YMBOLS AND LABELS ON THE EQUIPMENT ............................................................. 9
NSTALLATION, SETUP AND OPERATION ................................................................... 9
ARTHING ............................................................................................................. 11
LECTRICAL SAFETY ...................................................................................... 11
UNCTIONAL EARTH (EMC) ............................................................................ 12
ANDLING ELECTRONIC COMPONENTS .................................................................. 13
ECHNICAL SPECIFICATIONS FOR SAFETY .............................................................. 13
ROTECTIVE ELEMENTS ................................................................................. 13
NVIRONMENTAL CONDITIONS ........................................................................ 13
TORAGE CONDITIONS ................................................................................... 13
ECHNICAL LABEL ................................................................................................. 14
ACKING AND UNPACKING ..................................................................................... 14
ECOMMISSIONING AND DISPOSAL ....................................................................... 15
User Manual – AB_AC
07/05/2020
R&D Digital Seville
Page 7
symbol to avoid possible injuries.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or
NOTICE
NOTICE is used to address practices not related to physical injury. The safety alert symbol shall
1.1 Introduction
1.1.1 Information of Security
Important information
Read these instructions carefully and look at the equipment to become familiar with the device
before trying to install, operate, service or maintain it. In this manual you can find different types of
messages associated with situations that have different level of risk for people and / or for the
equipment.
This symbol indicates "DANGER" or "WARNING". This symbol informs of an
electrical risk that will cause personal injuries if the instructions are not followed.
This symbol is associated to a safety alert. It is used to warn of possible personal
injury hazards. The user must follow all instructions or messages associated to this
DANGER
injury.
serious injury.
not be used with this signal word.
To Keep in Mind
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of
the use of this material.
A qualified person is who fulfill with requirements in paragraph 1.2 .
1.1.2 Presentation
This manual provides information for a safe handling, commissioning and testing. This Safety
chapter also includes descriptions of the labels on the equipment.
Documentation for equipment ordered from Schneider Electric is dispatched separately from
manufactured goods and may not be received at the same time. Therefore, this guide is provided
to ensure that printed information which may be present on the equipment is fully understood by
the recipient.
The technical data in this safety guide is typical only, see the technical data section of the user
manual for specific details of a particular equipment.
07/05/2020
User Manual – AB_AC
Page 8
R&D Digital Seville
Before carrying out any work on the equipment the user should be familiar with the
THE EQUIPMENT.
WARNING
Before working with the terminal of connection, the device must be turned off and disconnected
contents of this Safety chapter and the ratings on the equipment’s rating label.
THE SAFETY SECTION MUST BE READ BEFORE STARTING ANY WORK ON
1.2 Introduction to Safety
The information in the Safety Section of the equipment documentation is intended to ensure that
equipment is properly installed and handled in order to maintain it in a safe condition. It is assumed
that everyone who will be associated with the equipment will be familiar with the contents of that
Safety Section, or this manual.
When electrical equipment is in operation, dangerous voltages will be present in certain parts of the
equipment. Failure to observe warning notices, incorrect use, or improper use may endanger
personnel and equipment and also cause personal injury or physical damage.
of the feeding.
Proper and safe operation of the equipment depends on appropriate shipping and handling, proper
storage, installation and commissioning, and on careful operation, maintenance and servicing. For
this reason only qualified personnel may work on or operate the equipment.
Qualified personnel are individuals who:
• Have read and understood the information on the device and its user manual.
• Are familiar with the installation, commissioning, and operation of the equipment and of the
system to which it is being connected.
• Are able to safely perform switching operations in accordance with accepted safety engineering
practices and are authorized to energize and de-energize equipment and to isolate, ground,
and label it.
• Are trained in the care and use of safety apparatus in accordance with safety engineering
practices.
• Are trained in emergency procedures (first aid).
It is necessary to consider that the documentation of the device collects the instructions for its
installation, set up and operation. However, the manuals could not cover all the possible
circumstances neither include specific information on all the details.
In case of questions or specific problems, contact with his office of sales Schneider Electric or with
the center of attention to the customer and request the necessary information.
User Manual – AB_AC
07/05/2020
R&D Digital Seville
Page 9
IEC symbol associated to a DANGER or WARNING
Symbol associated with a risk alert. The user must
ANSY symbol associated to a DANGER or
Protective earth
Associated symbol to the protective ground
Functional earth
Associated symbol to the functional ground
This symbol indicates that the equipment has been
This symbol indicates that, at the end of its life, this
The equipment has been designed and
Direct Voltage
Symbol of direct voltage (VDC).
Alternate Voltage
Symbol of alternate voltage (VAC).
1.3 Symbols and Labels on the Equipment
For safety reasons the following symbols and external labels, which may be used on the equipment
or referred to in the equipment documentation, should be understood before the equipment is
installed or commissioned.
Table 1 – Symbols.
Symbol Associated Text Description
Possibility of electric
chock
Caution, read the manual.
Possibility of electric
chock
connection
connection
CE Mark
Electronic device. Special
instructions must be
follow for discard it.
message indicating that there is an electrical risk.
Failure to follow these instructions could cause
damage to people or death.
read the manual before handling the equipment.
WARNING message indicating that there is an
electrical risk. Failure to follow these instructions
could cause damage to people or death.
connection. See paragraph 1.5.1 in this manual.
connection. See paragraph 1.5.2 in this manual.
developed in compliance with all applicable
European Directives.
module must be discarded according to the WEEE
Directive (Waste Electrical and Electronic
Equipment).
Compliant with RoHS.
1.4 Installation, Setup and Operation
There are several acquisition blocks in Saitel DR that use dangerous tensions (> 50 V). The user is
responsible to check that the characteristics of each device are adapted and convenient for his
installation. The user should read the instructions of installation before proceeding to the use or
maintenance of the devices. Not following these instructions can be dangerous for the people and
the devices.
Not following these instructions can be dangerous for the people and the devices.
manufactured according to RoHS Directive
(Restriction of Hazardous Substances).
07/05/2020
User Manual – AB_AC
Page 10
R&D Digital Seville
Devices that handle dangerous tensions are marked with a sticker on the front label (size: 12,5
WARNING
If this type of cabinet isn't available, a barrier must be installed in order to avoid an accidental
DANGER
mm). This label must be visible all the time while the module is installed on the DIN rail.
The following products handle dangerous tensions:
• HU120: High-performance CPU with acquisition (P/N M590xx000x).
• HU_AF: Advanced head unit with acquisition (P/N M503xx3x0x and P/N M503xx4x0x). For
other part numbers, depending on the voltage handled by the equipment connected to the
digital outputs (voltage > 50 V), this module must be marked with an electric risk label. It will
not be marked on factory.
• AB_DI: Digital inputs module (P/N: M55520000x, M55530000x and M55540000x).
• AB_DIDO: Input and output digital module (P/N M5722x000x, M5723x000x and M5724x000x).
For other part numbers, depending on the voltage handled by the equipment connected to the
digital outputs (voltage > 50 V), this module must be marked with a electric risk label. It will not
be marked on factory.
• AB_AC: Direct measurements module (P/N M562x0000x).
• AB_DO: This module does not handle high voltages, it will not be marked at the factory. This
module must be marked to inform about the risk when some equipment that manage voltage
higher than 50 V are connected to digital outputs.
It is recommended to install the RTU inside a cabinet with a key. This cabinet only should be
opened by a qualified person.
contact with these dangerous elements. This barrier only should can be removed using a
special tool.
If the barrier has to be removed in order to access to equipment, personnel responsible for the
task must be sure that the barrier is installed again when the task is finished.
While the RTU is accessible for a user, all people must follow all instructions to prevent
electrical risk or discharges.
Not following these instructions can give like result that the device do not work properly
or even can damage to the people or devices.
An electrical risk symbol with enough size must be included on the cabinet’s door or
on the barrier.
The following image shows an example:
Figure 1 - Barrier of protection for elements with dangerous voltages.
User Manual – AB_AC
07/05/2020
R&D Digital Seville
Page 11
NOTICE
Terminals will not be accessible to the user directly once it has made the installation of the
WARNING
Don’t use liquid products of cleanliness due to the presence of active parts.
WARNING
connected to this screw.
WARNING
All devices with high voltage must be disconnected before dismount a module from the DIN rail.
device. The cabinet will have to remain closed with key or the screen of installed protection.
The cabinet or installation must have a general switch placed just in the cable entry of the
installation (see paragraph 1.7.1 )
For the cleaning of the equipment, it is recommended to remove the power and to use only a dry
cloth by the surface when it detects excessive presence of dust or any element deposited on the
surface.
Because of the variety of uses of the product, the managers of the application and use of this
device of control will have to take the measures to ensure the fulfillment of all the requests of
security and provision of each application. The requests do reference to the applicable laws,
regulations, codes and standard.
1.5 Earthing
Before energizer the device, it has to be placed to earth properly such as it indicates in section
1.5 . When installing the device, ground is the first thing that should be connected and the last
one that should be disconnected.
Saitel can need put to earth for two distinct needs:
• For purposes of electrical safety (Protective Earth, PE).
• Improve the behavior in EMC and derive perturbations to earth (functional Earth).
1.5.1 Electrical Safety
Only qualified personnel, with knowledge about hazards associate with electrical equipment is
allowed to install Saitel DR. In general, the installation will be following IEC 61010-1
recommendations in order to be compliant with this norm.
The modules must be installed on a metallic DIN Rail which is fixed on a metallic
surface. This metallic surface must have an M4 screw marked with this symbol.
According to the norm IEC 61010-1, the ground of the cabinet or installation must be
Saitel DR modules have a metallic enclosure offering protection for isolation faults. Earthing is
done by the metal rail fixing clip.
A dedicated connection with green/yellow wire should be used to have electric continuity to the
installation protective earth. Use a wire with adequate section according to IEC 61010.
Figure 2 - Yellow and Green cable for earthing.
07/05/2020
User Manual – AB_AC
Page 12
R&D Digital Seville
WARNING
According to Electrical Safety:
NOTICE
The DIN rail must have terminals of earthing (of yellow and green color) necessary to connect
The design and installation of the cabinet is responsible for compliance with all the existing
international and national electrical codes concerning protective grounding of any device.
• The screw for ground must be exclusive for this use.
• The power voltage must be supplied by a power supply that offers double or reinforced
insulation against high voltages (higher than 50 V).
1.5.2 Functional Earth (EMC)
In this case the main rule is that the connection has to do with wires of the lower possible length to
the screen or connection of put to earth nearer. In this case the section of the driver is not notable,
is more, it advises that the use of flat wires or flexible conductive bands for a good behavior EMC.
the terminals of PE (if it is present).
Figure 3 - Terminal for functional earth (EMC).
All Saitel DR modules with power or polarization connector have an exclusive terminal for earthing
EMC. These modules are HU120, HUe, HU_A, HU_AF, XU, AB_DO, AB_DIDO and AB_SER with
external polarization.
Figure 4 - Example of earthing for EMC.
User Manual – AB_AC
07/05/2020
R&D Digital Seville
Page 13
WARNING
The enclosure ONLY should be removed when is strictly necessary, because this action has a
WARNING
The connection / disconnection switch must be installed in a fixed element (for example the wall
WARNING
This equipment has been designed ONLY for indoor use.
1.6 Handling Electronic Components
Like any electronic device, Saitel is susceptible to receive electrostatic discharges during the
handling. It is necessary to take the usual measures to minimize this risk, since serious damage to
the equipment can be caused, which may not be detected immediately but which may affect the
reliability of the product.
risk for the equipment:
• Before removing the enclosure, the operator must be equipotential with the equipment.
• Avoid touching the electronic. The board must be always manipulated for the edges.
• If the equipment has to be passed between two persons, both must be equipotential.
• Put the module always on an antistatic surface or on a surface equipotential with you.
• During the storage and transport, the module will remain in the packaging.
Not following these instructions can give like result that the device do not work properly
or even can damage to the people or devices.
1.7 Technical Specifications for Safety
1.7.1 Protective Elements
The cabinet's engineering and installation must include a general automatic switch next to the
cables' input in the cabinet; once the door is opened, high voltages must be interrupted inside. This
switch must be located at a place which is not accessible by a third person while the operator is
using the boards in the cabinet.
Moreover, the installation will incorporate a circuit breaker of 5A next to the cabinet protecting it
from possible overcurrent in the power supply.
Both switches will be labeled with the symbol O as "Off" and I as “On”.
of the cabinet) and it mustn’t break any earthing wire.
1.7.2 Environmental Conditions
The protection degree of the device is IP20.
If it is necessary for his use in some external surroundings, it has to mount in a cabinet or specific
accommodation that contributes a degree of protection IP54, protected against the dust and water.
The electronic cards of the modules will be able to be tropicalized or no according to the option of
setting chosen. The tropicalized used is the AVR80, of the company ABchimie. It can consult all the
technical information of this type of finishing in http://www.abchimie.com/
Other data to take into account about the environmental are:
.
07/05/2020
User Manual – AB_AC
Page 14
R&D Digital Seville
WARNING
According to the standard 60950-1, all electrical safety tests have been done in an
NOTICE
On the “Technical data” zone, you can see relevant information about the input and output
• Altitude until 2000 m.
• Operation temperature range: Between -40 ºC and 70 ºC. (IEC 60068-2-1 and IEC 60068-2-2).
environmental temperature range of -40 ºC to 60 ºC. For higher temperature (> 60 ºC), the
module must be handled with care, since the metal surface could reach a dangerous
temperature for the user.
• Maximum relative humidity of 95%. (IEC 60068-2-30)
• Degree of pollution II. (IEC 60255-5)
• Overvoltage transitory until levels of Category III. (IEC 60255-5)
1.7.3 Storage Conditions
The continuous exhibition to some high levels of humidity during the storage can cause damages
to the electronic components and reduce the useful life of the device.
We recommend that, in the enclosure of storage, the relative humidity do not exceed 50%.
Before the installation of an electrical equipment, it is recommended to leave the necessary time for
the acclimatization of the environmental temperature.
1.8 Technical Label
Each Saitel product includes a technical label with the following information:
Figure 5 - Technical label.
voltage in the module. Any voltage greater than 50 V must be consider as a high voltage.
1.9 Packing and Unpacking
All Saitel modules are packaged separately in their own carton box and shipped inside outer
packaging. Use special care when unpacking the device. Don’t use force.
User Manual – AB_AC
07/05/2020
R&D Digital Seville
Page 15
NOTICE
Our products leave our factory in closed, sealed original packaging. If at receipt of the delivery
the other elements, and each one must be recycled according to the local regulation.
the transport packaging is open or the seal is broken, the confidentiality and authenticity of the
information contained in the products cannot be ensured.
The design revision and manufacturing options can be determined using the P/N included in the
packaging label on packaging.
After unpacking the device, inspect it visually to be sure it is in proper mechanical condition.
If the product needs to be shipped, the original packaging must be used, including foams and the
carton box. If the original packaging is no longer available, make sure that the packaging used is
according to ISO 2248 specifications for a drop height 1 m.
1.10 Decommissioning and Disposal
When the product is marked with this symbol, it means that, at the end of its life
cycle, you mustn't dispose the product together with habitual residues. To avoid the
possible damage to the environment or to the human health that represents the
uncontrolled elimination of residues, please, separate the battery (if there is one) of
07/05/2020
User Manual – AB_AC
Page 16
R&D Digital Seville
2 General Description of AB_AC
User Manual – AB_AC
07/05/2020
R&D Digital Seville
Page 17
Content
2 GENERAL DESCRIPTION OF AB_AC ................................................................... 16
2.1 SAITEL DR PLATFORM ........................................................................................... 18
2.2 AB_AC
2.3 I
NTERFACES .......................................................................................................... 20
2.4 H
ARDWARE ARCHITECTURE ................................................................................... 20
FUNCTIONS .............................................................................................. 18
07/05/2020
User Manual – AB_AC
Page 18
R&D Digital Seville
WARNING
Please note Saitel DR does not support hot-swapping, that is, module replacements during
2.1 Saitel DR Platform
Saitel DR is a hardware platform by Schneider Electric. It consists of a set of equipment which
have been specifically designed for real-time control and automation applications. Saitel DR is a
high-technology platform which serves Schneider Electric’s business areas.
On this hardware platform, the Baseline Software Platform is installed. This software is used in
Saitel families (Saitel DP and Saitel DR) and other Schneider Electric products.
Other features identifying Saitel DR are:
• A DIN rail is used for the mechanical installation.
• The communication between the controls units integrated in a distributed system is mainly
established by Ethernet.
• The terminal blocks for field-connection are completely built into acquisition blocks.
Figure 6 - Saitel DR.
Saitel DR’s design has been optimized to meet the most demanding requirements of multiple
sectors:
• Safety and reliability requirements for power, gas and water supply, as well as sewage
treatment plants, etc.
• Compliance with electric safety, electromagnetic compatibility, and environmental standards.
• Centralized monitoring and control of geographically-distributed systems which support
hierarchical data acquisition and sharing networks.
• Local monitoring and control with data sharing capabilities of plant-distributed equipments.
• Quick troubleshooting, including the possibility of using programmable automation execution.
operation.
2.2 AB_AC Functions
The AB_AC module is used for magnitudes measurements in alternating current networks and for
energy measurements. This module performs, as well, other typical functions in transmission and
distribution networks, for instance, synchronism checking between two power lines
(Synchrocheck).
The diagram below illustrates the functional block diagram:
Figure 7 - Functional block diagram.
User Manual – AB_AC
07/05/2020
R&D Digital Seville
Page 19
WARNING
If a calibration is performed on the channels, the factory calibration will be deleted.
Power Supply
The AB_AC module receives its power supply through the CAN communications bus.
Through this general power supply, the polarization is supplied internally to the digital inputs and
outputs.
The AB_AC module has a consumption of 2 W at 25 ºC.
Digital Input and Output
The direct measurement module integrates a digital input and a digital output with the adequate
protection elements.
Currently, these two signals are reserved for Synchrocheck aplication, so if this functionality is not
selected, neither the input or the output should be wired.
Analog Inputs
The AB_AC module allows connecting:
• 3 independent voltage inputs.
• 3 independent current inputs.
• An additional input for the neutral current line.
All signals are connected usin 2-wire connectors.
The system allows processing signals for a nominal frequency of 50 or 60Hz. The user can select
the frequency using Easergy Builder.
Each channel is protected separately against electromagnetic disturbances.
The user can calibrate these channels using the console connection available in all HU types and
Saitel Webtool (only advanced HUs).
Field Signals Adaptation Block
This block contains all the required elements to adapt the field signals to the value ranges used by
this processing unit. It also provides the required protection elements for the galvanic isolation of
each channel.
Technical data for A1 ordering options are specified in chapter “5 Technical Specification Table”.
Other values are available, upon request.
07/05/2020
User Manual – AB_AC
Page 20
R&D Digital Seville
Processing Block
The processing block filters the analog signals coming from the adaptation block and, then, it
digitalizes them at a 6.4 kHz frequency (for a 50Hz electric line frequency) and at a 7.68 kHz
frequency (for a 60 Hz electric line frequency).
Control Block
This block manages the communications through the internal bus, as well as the storage of the
module´s calibration parameters.
2.3 Interfaces
Following interfaces are available in this module:
• 1 removable terminal block to connect three voltage inputs.
• 1 removable terminal block to connect one digital output.
• 1 removable terminal block to connect one digital input.
• 1 screw terminal block to connect three current inputs and one neutral (homopolar) current.
• 8 LED indicators.
Figure 8 - AB_AC - Front panel.
2.4 Hardware Architecture
The P/N for this module is the following one:
Figure 9 - AB_AC P/N.
Ordering options:
• (A1) Voltage Inputs: 110 V
• (A2) Voltage Inputs: 400 V
(Phase – Phase).
AC
(Phase – Phase).
AC
User Manual – AB_AC
07/05/2020
R&D Digital Seville
Page 21
Indicators
The following figure illustrates the AB_AC hardware blocks diagram:
Figure 10 - AB_AC - Hardware blocks diagram
There are 8 LED indicators on the module’s front panel which provide information about the module
and the features.
Section 3.3 provides detailed information about the operation of each LED.
Voltage Inputs (B1) and Current (B4) Inputs
Both voltage and current inputs are connected to the module by means of screw terminals. The B1
terminal block includes six terminals: two for each voltage input whereas the B4 terminal block
includes eight terminals: two for each phase current and the remaining two for the neutral current
Digital Input and Output (B2 and B3)
• The digital output is a voltage free contact.
• The digital input is only for syncrocheck applications and must be polarized with 24 V.
These terminal blocks are only used with Synchrocheck. There are several options to wire them to
signals. Project’s engineers should analyze each option to apply the best solution, according the
advantages and disadvantages of each option.
07/05/2020
User Manual – AB_AC
Page 22
R&D Digital Seville
3 Physical Mounting & Installing
Loading...