The following symbols should assist you in handling the instructions:
Advice, tip !
General information, note exactly !
The requirements for successful commissioning are correct selection of the device, proper planning and installation. If you have
any further questions, please contact the supplier of the device.
Capacitor discharge !
Before performing any work on or in the device, disconnect it from the mains and wait at least 15 minutes until the capacitors have
been fully discharged to ensure that there is no voltage on the device.
Automatic restart !
With certain parameter settings it may happen that the frequency inverter restarts automatically when the mains supply returns
after a power failure. Make sure that in this case neither persons nor equipment is in danger.
Commissioning and service !
Work on or in the device must be done only by duly qualified staff and in full compliance with the appropriate instructions and
pertinent regulations. In case of a fault contacts which are normally potential-free and/or PCBs may carry dangerous voltages. To
avoid any risk to humans, obey the regulations concerning "Work on Live Equipment" explicitly.
Terms of delivery
The latest edition "General Terms of Delivery of the Austrian Electrical and Electronics Industry Association" form the basis of our
deliveries and services.
Specifications in this document
We are always anxious to improve our products and adapt them to the latest state of the art. Therefore, we reserve the right to
modify the specifications given in this document at any time, particular those referring to weights and dimensions. All planning
recommendations and connection examples are non-binding suggestions for which we cannot assume liability, particularly
because the regulations to be complied depend on the type and place of installation and on the use of the devices.
All foreign-language translations result from the German or English version. Please consider those in case of unclarity.
Basis of contract
The specifications in text and drawings of this document are no subject of contract in the legal sense without explicit confirmation.
Regulations
The user is responsible to ensure that the device and its components are used in compliance with the applicable regulations. It is
not permitted to use these devices in residential environments without special measures to suppress radio frequency
interferences.
Trademark rights
Please note that we do not guarantee that the connections, devices and processes described herein are free from patent or
trademark rights of third parties.
Copyright
Layout, equipment, logos, texts, diagrams and pictures of this document are copyrighted. All rights are reserved.
Page 3
Altivar Frequency inverters for medium voltage motors
ATV61HC••N4D387 or ATV61HC••Y387
110...630, 3AC 380 to 480 V or
110...800, 3AC 500, 600 or 690 V
Theme Page
The inverter solution for medium voltage motors .....................3
The instructions in hand cover the topics rating and dimensioning as well as parameterization of a
ATV61HC••N4D387 or ATV61HC••Y387 frequency inverter for the operation of medium voltage
motors.
Use this instructions additionally to the device documentation "Description of functions" and
"Mounting instructions".
1
Page 4
8 P02 501 EN.01/01 07/2010
2
Page 5
The inverter solution for medium
voltage motors
(only with squared load torque)
The ATV61 adds even more numerous functions to the well-known
and extremely well-proven features of the Altivar inverter range. It
presents itself to the user as being even more robust with improved
operation and having a clearly wider range of user possibilities.
The choice comprises the ATV61 frequency inverter in
various cubicle designs in addition to the built-in and wallmounting designs.
The basic design of the Altivar customized enclosure
complies with protection degree IP23 and IP54 and
includes a main switch, mains fuses, AC choke, sinus filter
and motor terminals. Further installed components, such
as circuit breaker, line contactor, various control options,
alternatively with a field bus, safety relay, cubicle heating,
and much more, see ATV61 catalogue.
In addition, special designs are available such as changed
cubicle colour, cubicle cooling via an air conditioner or an
air/water heat exchanger, and customer-specific control
equipment.
3
Page 6
Application
There is a wide application area for medium voltage motors. Many existing systems from approx. 200 kW use
medium voltage motors for pumps or fans. The flow control often takes place by simple mechanical
components like valves and flaps and so it represents a very inefficient operation.
Also for new systems medium voltage motors with a power range below 1 MW are used. That applies mainly to
pump technology for petrochemical and geothermal applications. The length of the motor cables often
exceeds more than 1000 m but when using medium voltage motors undesired voltage drops at the lines can
be avoided.
8 P02 501 EN.01/01 07/2010
4
Page 7
Advantages of the speed control
Restriction
The restriction of the flow rate is common practice. Thereby the
system characteristic is changed by increasing the friction due
to reduction of the cross section. The losses arising due to the
restriction are proportional to the area Q x H.
Bypass
In case of a pump operated with constant speed the flow rate
can be controlled in such a way that only those part is
separated which is required for the system and the residual
rate is returned to the intake area. The arising losses due to the
returning flow medium is proportional to the area Q x H.
Regarding technic and energy the most advantageous
possiblity for changing the flow rate is the operation of the
centrifugal pump with variable speed. This operating mode
leads to a parallel displacement of the pump characteristic. In
case of this method additional, continuous actuators in the
system are not necessary because the pump also assumes the
part of the actuator with integral function.
At the operation of a centrifugal pump the effect occurs that
the efficiency remains within its optimum range for speed
control ranges from 1:3 to 1:5. This property of the centrifugal
pump is the basis for the fact that speed control is a very low
price variant in comparison with other methods. Because of the
achieved energy saving the costs for purchasing the frequency
inverter amortize within short time.
Further advantages of the speed control are avoiding current peaks in the supplying mains due to direct-online starting as well as preserving the mechanics of the pump and avoiding shock pressures in the hydraulic
system by controlled acceleration and deceleration along the set ramps.
8 P02 501 EN.01/01 07/2010
6
Page 9
Speed control of medium voltage motors
A medium voltage frequency inverter is not the only solution for the speed control of medium voltage motors.
Based on standard well proven low voltage components the Altivar transformer solution is a very economical
alternative.
There are two configurations in principle:
1. The drive is connected in the medium voltage line of the motor
2. The drive is supplied by low voltage and operates a medium voltage motor
According to EN 61800-3, 1st and 2nd environment
(IEC 1000-4-2; IEC 1000-4-3; IEC 1000-4-4; IEC 1000-4-5; IEC 1000-4-6)
in accordance with product standard EN 61800-3,
2nd environment, category C3
Galvanic insulation in accordance with EN 50178 PELV (Protective Extra
Low Voltage)
Approvals CE, UL, CSA
9
Page 12
Mains voltage 400 … 440 V, 50 Hz
The ATV61HC••N4D387 frequency inverter is supplied with low
voltage. The voltage on the motor side will be transformed to
medium voltage via a step-up transformer in order to supply
the medium voltage motor.
The ATV61HC••N4D387 frequency inverter is supplied with low
voltage. The voltage on the motor side will be transformed to
medium voltage via a step-up transformer in order to supply
the medium voltage motor.
The ATV61HC••Y387 frequency inverter is supplied with low
voltage. The voltage on the motor side will be transformed to
medium voltage via a step-up transformer in order to supply
the medium voltage motor.
ATV61HC 11Y387 13Y387 16Y387 20Y387 25Y387
Motor rating
PN [kW] 110 132 160 200 250
Reachable motor power
P [kW] VN = 690 V 108 130 158 192 250
Nominal data
Continuous output power
SN [kVA] 139 167 201 242 326
Continuous output current
IN [A] 125 150 180 220 290
Maximum current for 60 s per 10 minutes
I
The ATV61HC••N4D387 frequency inverter is supplied via a
step-down transformer with low voltage from a medium
voltage mains. The voltage on the motor side will be
transformed to medium voltage via a step-up transformer
again in order to supply the medium voltage motor.
The ATV61HC••Y387 frequency inverter is supplied via a
step-down transformer with low voltage from a medium
voltage mains. The voltage on the motor side will be
transformed to medium voltage via a step-up transformer
again in order to supply the medium voltage motor.
*) ... Can be used as alternative to the 400V drives.
19
Page 22
Technical data of the power transformer (step-down)
A three-phase resin-encapsulated transformer has to be used which is suitable to supply a frequency inverter
with a diode rectifier.
Select the primary voltage in accordance to the mains voltage. The transformer must contain taps to adapt the
voltage between ±5 % (or 2 x ±2.5 %).
The secondary voltage (no-load voltage of the transformer) is 440 V at ATV61HC••N4D387 and 725 V at
ATV61HC••Y387.
Choose the nominal transformer power from the table below.
Altivar Transformer output current Recommended vSC Harmonic content
ATV61HC11N4D387 188 A 4 % 42 %
ATV61HC13N4D387 226 A 4 % 42 %
ATV61HC16N4D387 271 A 4 % 42 %
ATV61HC22N4D387 338 A 4 % 42 %
ATV61HC25N4D387
ATV61HC31N4D387 527 A 4 % 42 %
ATV61HC40N4D387 660 A 6 % 35 %
ATV61HC50N4D387
ATV61HC63N4D387
ATV61HC11Y387
ATV61HC13Y387
ATV61HC16Y387
ATV61HC20Y387
ATV61HC25Y387
ATV61HC31Y387 317 A 4 % 42 %
ATV61HC40Y387 394 A 6 % 35 %
ATV61HC50Y387
ATV61HC63Y387
ATV61HC80Y387
418 A
6-pulse: 834 A
12-pulse: 2 x 417 A
6-pulse: 1037 A
12-pulse: 2 x 519 A
4 % 42 %
6 % 35 %
6 % 35 %
117 A 4 % 42 %
137 A 4 % 42 %
163 A 4 % 42 %
199 A 4 % 42 %
257 A 4 % 42 %
6-pulse: 505 A
12-pulse: 2 x 253 A
6-pulse: 616 A
12-pulse: 2 x 308 A
6-pulse: 775 A
12-pulse: 2 x 388 A
6 % 35 %
6 % 35 %
6 % 35 %
8 P02 501 EN.01/01 07/2010
20
Page 23
12-pulse supply
The following inverters are standard equipped with two parallel input rectifiers and therefore are suitable for a
12-pulse rectification
ATV61HC50N4D387…HC63N4D387
ATV61HC50Y387…HC80Y387
The supply results from a separate transformer with two out-of-phase secondary windings (e.g. Yy6d5).
On the main side of the transformer the 5th and 7th current harmonics are practically non-existent as they have
been cancelled by the shifted transformer windings.
The transformer must keep to the following tolerances in order to guarantee a constant current sharing:
Tolerance of the transmission rates ± 0.3 % of r
Tolerance of the relative short circuit voltage ± 5.0 % of v
The nominal output voltage of a transformer is specified at no load operation. Therefore this value has
to be appr. 5 % higher than the rated voltage of the drive.
NOM
SC_NOM
*) Line chokes are only necessary if a trans-
former is used for several inverters or if the
transformer power is notedly larger than the
inverter power.
In case of 12-pulse supply the radio frequency interference filters, which are built into the ATV61 as
standard, must be reconnected onto setting "IT mains".
Technical data of the output transformer (step-up)
A three-phase resin-encapsulated transformer has to be used.
Select the primary voltage as well as the secondary voltage (no-load voltage) of the transformer in the table
below for motors with a nominal voltage of 6kV:
Primary voltage
Input voltage of the frequency inverter
of the
transformer
ATV61HC••N4D387 at 400V mains 365 V 6450 V 6550 V
ATV61HC••N4D387 at 440V mains 410 V 6400 V 6500 V
ATV61HC••N4D387 at 480V mains 430 V 6450 V 6500 V
ATV61HC••N4D387 with step-down transformer 410 V 6400 V 6500 V
ATV61HC••Y387 at 690V mains 645 V 6500 V 6500 V
ATV61HC••Y387 with step-down transformer 670 V 6500 V 6500 V
The no-load voltage of the transformer can be calculated for motors with different nominal voltage as follows:
Transformer no-load voltage = Secondary transformer voltage (acc. table) * nominal motor voltage / 6000 V
Example: ATV61HC••N4D387 at 400 V mains, with step-up transformer with 4 % v
nominal voltage
Transformer no-load voltage = 6450 V * 4160 V / 6000 V = 4472 V
The transformer must be designed for a DC-voltage share of 100 mV.
Choose the primary current from the table below:
Altivar
ATV61HC11N4D387
ATV61HC13N4D387
ATV61HC16N4D387
ATV61HC22N4D387
ATV61HC25N4D387
ATV61HC31N4D387
ATV61HC40N4D387
ATV61HC50N4D387
ATV61HC63N4D387
ATV61HC11Y387
ATV61HC13Y387
Transformer input
current
215 A 4 %
259 A 4 %
314 A 4 %
387 A 4 %
481 A 4 %
616 A 4 %
759 A 4 %
941 A 6 %
1188 A 6 %
125 A 4 %
150 A 4 %
Recommended
vSC
ATV61HC16Y387 180 A 4 %
ATV61HC20Y387 220 A 4 %
ATV61HC25Y387 290 A 4 %
ATV61HC31Y387 355 A 4 %
ATV61HC40Y387 420 A 4 %
ATV61HC50Y387 543 A 6 %
ATV61HC63Y387 675 A 6 %
ATV61HC80Y387 840 A 6 %
Secondary voltage of the
transformer
at vSC = 4 % at vSC = 6 %
and motor with 4160 V
SC
8 P02 501 EN.01/01 07/2010
22
Page 25
Wiring and connection
Wiring diagram for low voltage supply
The following diagrams show the typical wiring of the ATV61 frequency inverters including the options which
may be required for protection of the plant or the device, depending on the application.
ATV61HC11N4D387…HC40N4D387 or ATV61HC11Y387… HC40Y387
supplied by a low voltage mains
ATV61 ...................Frequency inverter
Q1 ......................... Main switch (to be used if required according to the local regulations)
F1.......................... Mains fuses considering the table in the product catalogue (absolutely necessary)
KM1 ......................Mains contactor (to be used if required according to the local regulations)
line choke..............Line reactor
Option to reduce the current harmonics on the mains caused by the DC link.
internal filter ..........Radio frequency interference filter built-in as standard
considering category C3 according to EN 61800-3 "Use in industrial environments"
sinus filter.............. Output sinus filter
To uncouple the step-up transformer from the PWM output voltage of the frequency
inverter.
Step-up trafo ........Output transformer to adapt the inverter output voltage to the medium voltage motor.
23
Page 26
ATV61HC50N4D387…HC63N4D387 or ATV61HC50Y387… HC80Y387
supplied by a low voltage mains
ATV61 ...................Frequency inverter
Q1 .........................Main switch (to be used if required according to the local regulations)
F1 ..........................Mains fuses considering the table in the product catalogue (absolutely necessary)
KM1.......................Mains contactor (to be used if required according to the local regulations)
line choke..............Line reactor
Option to reduce the current harmonics on the mains caused by the DC link.
internal filter ..........Radio frequency interference filter built-in as standard
considering category C3 according to EN 61800-3 "Use in industrial environments"
sinus filter.............. Output sinus filter
To uncouple the step-up transformer from the PWM output voltage of the frequency
inverter.
Step-up trafo ........Output transformer to adapt the inverter output voltage to the medium voltage motor.
1. The inverter supply must be split up in front of the line reactors, if they are used.
2. The monitoring of the fuses is used to protect the inverter against unbalanced load. It must act on mains
contactor or pulse inhibit (e.g. assign a digital input to EtF "External fault"). This is not obligatory, because
the inverter monitors the mains voltage. Therefor set the parameter IPL "Input phase loss" to "YES".
8 P02 501 EN.01/01 07/2010
24
Page 27
Wiring diagram for medium voltage supply
ATV61HC11N4D387…HC40N4D387 or ATV61HC11Y387… HC40Y387
with supply by means of a step-down transformer
ATV61 ...................Frequency inverter
Step-down trafo....Mains transformer for the adaptation of the mains voltage from medium- to low voltage.
Q0 ......................... Disconnecting switch (to be used according to the local regulations)
F0.......................... Mains fuses to protect the transformer (alternatively a circuit breaker can be used)
Q1 ......................... Main switch (to be used if required according to the local regulations)
F1.......................... Mains fuses considering the table in the product catalogue (absolutely necessary)
KM1 ......................Mains contactor (to be used if required according to the local regulations)
internal filter ..........Radio frequency interference filter built-in as standard
considering category C3 according to EN 61800-3 "Use in industrial environments"
Step-up trafo ........Output transformer to adapt the inverter output voltage to the medium voltage motor.
1. The neutral point of the step-down transformer can be grounded or alternatively an insulation monitoring
relay can be used.
To uncouple the step-up transformer from the PWM output voltage of the frequency
inverter.
25
Page 28
ATV61HC50N4D387…HC63N4D387 or ATV61HC50Y387… HC80Y387
with 12-pulse supply by means of a step-down transformer
ATV61 ...................Frequency inverter
Step-down trafo.... Mains transformer with two out-of-phase secondary windings (e.g. Yy6 d5) for adaptation of
the mains voltage from medium- to low voltage.
Q0 .........................Disconnecting switch (to be used according to the local regulations)
F0 ..........................Mains fuses to protect the transformer (alternatively a circuit breaker can be used)
Q1 .........................Main switch (to be used if required according to the local regulations)
F1 ..........................Mains fuses considering the table in the product catalogue (absolutely necessary)
KM1.......................Mains contactor (to be used if required according to the local regulations)
TS..........................Disconnecting switch (to be used according to the local regulations)
internal filter ..........Radio frequency interference filter built-in as standard
considering category C3 according to EN 61800-3 "Use in industrial environments"
sinus filter.............. Output sinus filter
To uncouple the step-up transformer from the PWM output voltage of the frequency
inverter.
Step-up trafo ........Output transformer to adapt the inverter output voltage to the medium voltage motor.
1. The neutral point of the step-down transformer can be grounded or alternatively an insulation monitoring
relay can be used.
2. The monitoring of the fuses is used to protect the inverter against unbalanced load. It must act on mains
contactor or pulse inhibit (e.g. assign a digital input to EtF "External fault"). This is not obligatory, because
the inverter monitors the mains voltage. Therefor set the parameter IPL "Input phase loss" to "YES".
ATV61 frequency inverters are a product of the restricted sales according to IEC 61800-3. In a
residential environment this product can cause radio frequency interferences whereupon the user can
be called on to take suitable measures.
8 P02 501 EN.01/01 07/2010
26
Page 29
Allocation table for options depending on the power
Due to the use of a step-up transformer at the inverter output all parameter data referring to the motor have to
be calculated.
The autotuning function which allows high drive performance is not necessary in combination with a step-up
transformer at the inverter output. Because of this the factory default settings should not be changed in normal
case.
Frequency inverter settings
• UrES "Mains voltage"
Input voltage of the frequency inverter Mains voltage (UrES)
ATV61HC••N4D387 at 400V mains 400 V
ATV61HC••N4D387 at 440V mains
ATV61HC••N4D387 at 480V mains
ATV61HC••N4D387 with step-down
transformer
ATV61HC••Y387 at 690V mains 690 V
ATV61HC••Y387 with step-down transformer 690 V
• Ctt "Motor control type"
This parameter has always to be set to "UF9“.
• LSP "Low speed"
Remain this parameter at setting "5Hz".
• SFr "Switching freq."
Do not change the factory default setting "2.5 kHz" of this parameter.
• OFI "Sinus filter"
This parameter has always to be set to "YES“.
440 V
480 V
440 V
8 P02 501 EN.01/01 07/2010
28
Page 31
Motor data
• nPr "Rated motor power"
Set this parameter according to the nominal motor power of the name plate.
• nCr "Rated mot. current"
Calculate the nominal current in accordance with the ratio of the step-up transformer in order to set this
parameter.
V I
×
In
MOT_LV
==Cr
V
TRAFO_HVMOT_HV
TRAFO_LV
• UnS "Rated motor volt."
Setting of the nominal point of the motor voltage. This motor voltage depends on the mains voltage of the
inverter mains supply.
Input voltage of the frequency inverter Rated motor volt. (UnS)
ATV61HC••N4D387 at 400V mains 365 V
ATV61HC••N4D387 at 440V mains 410 V
ATV61HC••N4D387 at 480V mains 430 V
ATV61HC••N4D387 with step-down transformer 410 V
ATV61HC••Y387 at 690V mains 645 V
ATV61HC••Y387 with step-down transformer 670 V
• FrS "Rated motor freq."
Set this parameter according to the nominal motor frequency of the name plate.
• nSP "Rated motor speed"
• Set this parameter according to the nominal motor speed of the name plate.
Due to evolution of standards and equipment, the characteristics indicated in texts and images of
this document do not constitute a commitment on our part without confirmation.
Design: Schneider Electric Power Drives
Photos: Schneider Electric Power Drives
07 / 2010
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.