Schneider Electric Galaxy VL User manual

Galaxy VL

UPS
Operation
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Legal Information
ULIEC
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Table of Contents
Important Safety Instructions — SAVE THESE
UPS
INSTRUCTIONS
FCC Statement ..........................................................................................6
Electromagnetic Compatibility .....................................................................6
Safety Precautions .....................................................................................6
.........................................................................................5
Overview of User Interface........................................................................7
Display ......................................................................................................7
Menu Tree............................................................................................9
System Level Controller (SLC) and Unit Controller (UC) Overview................ 10
Operation Modes ...................................................................................... 11
UPS Modes.............................................................................................. 11
System Modes .........................................................................................13
Configuration .............................................................................................15
Set the Display Language .........................................................................15
Configure the UPS Input ...........................................................................15
Configure the Output.................................................................................16
Output Transformer Voltage Compensation ..........................................17
Configure the Battery Solution ................................................................... 18
Configure High Efficiency Mode .................................................................21
Configure the Breakers ............................................................................. 21
Configure the Input Contacts .....................................................................22
Configure the Output Relays ..................................................................... 23
Configure the Network ..............................................................................25
Configure the Modbus...............................................................................27
Set the UPS Name ................................................................................... 29
Set the Date and Time ..............................................................................29
Configure the Display Preferences............................................................. 29
Configure the Air Filter Reminder...............................................................30
Save the UPS Settings on a USB Device....................................................30
Restore the UPS Settings from a USB Device.............................................31
Change the Password...............................................................................31
Operation Procedures.............................................................................. 32
Transfer the UPS from Normal Operation to Static Bypass
Operation.................................................................................................32
Transfer the UPS from Static Bypass Operation to Normal
Operation.................................................................................................32
Turn the Inverter OFF ...............................................................................32
Turn the Inverter ON ................................................................................. 32
Set the Charger Mode...............................................................................32
Shut Down the UPS System into Maintenance Bypass Operation.................33
Shut Down into Maintenance Bypass Operation for Single UPS System
with Kirk Key Installed .............................................................................. 34
Start Up the UPS System from Maintenance Bypass Operation ...................35
Start Up from Maintenance Bypass Operation for Single UPS System
with Kirk Key Installed .............................................................................. 36
Access a Configured Network Management Interface..................................37
Enable HTTP/HTTPS Protocols ........................................................... 37
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UPS
Enable SNMP Protocols ...................................................................... 38
View the Logs...........................................................................................39
View the System Status Information...........................................................40
Tests............................................................................................................43
Start a Runtime Calibration Test................................................................. 43
Stop a Runtime Calibration Test.................................................................44
Start a Battery Test ................................................................................... 44
Stop a Battery Test ...................................................................................44
Maintenance ..............................................................................................45
Connect Temperature/Humidity Sensor (Option) .........................................45
Replace the Air Filter (GVLOPT001) ..........................................................46
Live Swap: Add, Remove, or Replace a Power Module................................47
Determine if you need a Replacement Part.................................................51
Return Parts to Schneider Electric .............................................................51
Troubleshooting ........................................................................................52
Status LED Lighting per UPS Operation Mode ............................................ 52
Export UPS Report to a USB Device ..........................................................53
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Important Safety Instructions — SAVE THESE INSTRUCTIONS UPS

Important Safety Instructions — SAVE THESE INSTRUCTIONS

Read these instructions carefully and look at the equipment to become familiar with it before trying to install, operate, service or maintain it. The following safety messages may appear throughout this manual or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
The addition of this symbol to a “Danger” or “Warning” safety message indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages with this symbol to avoid possible injury or death.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
Failure to follow these instructions will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
Failure to follow these instructions can result in injury or equipment damage.
NOTICE
NOTICE is used to address practices not related to physical injury. The safety alert symbol shall not be used with this type of safety message.
Failure to follow these instructions can result in equipment damage.
Please Note
Electrical equipment should only be installed, operated, serviced, and maintained by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction, installation, and operation of electrical equipment and has received safety training to recognize and avoid the hazards involved.
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UPS

FCC Statement

NOTE: This equipment has been tested and found to comply with the limits for
a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
Any changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.

Electromagnetic Compatibility

RISK OF ELECTROMAGNETIC DISTURBANCE
Important Safety Instructions — SAVE THESE
INSTRUCTIONS
NOTICE

Safety Precautions

This is a product category C2 UPS product. In a residential environment, this product may cause radio inference, in which case the user may be required to take additional measures.
Failure to follow these instructions can result in equipment damage.
DANGER
HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH
All safety instructions in this document must be read, understood and followed.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH
After the UPS system has been electrically wired, do not start up the system. Start-up must only be performed by Schneider Electric.
Failure to follow these instructions will result in death or serious injury.
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Overview of User Interface UPS

Overview of User Interface

Display

Overview of the Home Screen
Mimic Diagram
A. Home button - tap this button on any screen to return to the home screen. B. Main menu button - tap this button on any screen to access the menus.
C. Mimic diagram button - tap this button on any screen to access the mimic
diagram.
D. Alarm status symbol - tap this button on any screen to access the active
alarms log.
You can tap on the output or battery fields on the home screen to go directly to the detailed measurement pages.
The mimic diagram will adapt to your system configuration – the mimic diagrams shown here are just examples.
Example of Single UPS System – Dual Mains
The green power line (gray in illustration) in the mimic diagram shows the power flow through the UPS system. Active modules (inverter, rectifier, battery, static
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UPS Overview of User Interface
bypass switch, etc.) are framed in green and inactive modules are framed in black. Modules framed in red are inoperable or in an alarm condition.
NOTE: The mimic diagram only shows one battery breaker BB even if more battery breakers have been connected and configured for monitoring. If one or more of the monitored battery breakers are in the closed position, the BB on the mimic diagram will show as closed. If all of the monitored battery breakers are in the open position, the BB on the mimic diagram will show as open.
In mimic diagrams for parallel systems, tap on the gray UPS to see the mimic diagram on UPS level.
Example of Parallel System – Dual Mains with Individual UIB and SSIB
Alarm Status Symbol
The alarm status symbol (gray in illustration) in the top right corner of the display changes depending on the alarm status of the UPS system.
Green: No alarms present in the UPS system.
Blue: Informational alarm(s) present in the UPS system. Tap the alarm status symbol to open the active alarms log.
Yellow: Warning alarm(s) present in the UPS system. Tap the alarm status symbol to open the active alarms log.
Red: Critical alarm(s) present in the UPS system. Tap the alarm status symbol to open the active alarms log.
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Overview of User Interface UPS
Menu Tree
Status
Input
Output
Bypass
Battery
Temperature
Power modules
Parallel
Logs
Control
Operation mode
Inverter
Charger
Guided sequences
Configuration
UPS
Output
Battery
High efficiency
Breakers
Contacts and relays
Network
Modbus
General
Reminder
Save/restore
Update status
Maintenance
Buzzer
Status LEDs
Breaker lamp
Battery
Runtime calibration
Battery replacement
UPS report
About
Logout
Flag button – Tap this button to set the display language.
Some menus contain more submenus than described in this manual. These submenus are grayed out and are only for use by Schneider Electric to avoid unwanted load impacts. Other menu items can also be grayed out if they are not relevant for this particular UPS system.
1
2
2
2
2
2
2
1. This menu is only available in a parallel system.
2. This menu requires administrator login to access.
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UPS Overview of User Interface

System Level Controller (SLC) and Unit Controller (UC) Overview

A. Inverter ON/OFF buttons
B. USB ports C. Universal I/O D. Modbus port E. USB Micro-B port
F. Network port G. Reset button H. Status LEDs
3
3
3
3
3
3
4
I. Display power supply
J. Display port
K. Service port
5
L. For future use
M. For future use
N. PBUS 1
O. PBUS 2
6
6
3. Built-in network management card.
4. See Status LED Lighting per UPS Operation Mode, page 52.
5. The service port can only be used by a Schneider Electric Field Service Representative with approved Schneider Electric tools to configure the unit, retrieve logs, and upgrade firmware. The service port cannot be used for any other purpose. The service port is only active when the Field Service Representative is within physical proximity to the UPS and manually activates the connection. Do not connect to a network. The connection is not intended for network operation and may cause inoperability of the network.
6. Do not disconnect during operation of the UPS. Do not connect to a network. The connection is not intended for network operation and may cause inoperability of the network.
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Operation Modes UPS

Operation Modes

The UPS has two different levels of operation modes:
UPS mode: The operation mode of the individual UPS. See UPS Modes,
page 11.
System mode: The operation mode of the complete UPS system that supplies the load. See System Modes, page 13.

UPS Modes

Normal Operation
In normal operation, the UPS supports the load with conditioned power.
Battery Operation
If the utility/mains supply fails, the UPS transfers to battery operation and supports the load with conditioned power from the DC source.
Requested Static Bypass Operation
The UPS can be transferred to requested static bypass operation following a command from the display. During requested static bypass operation, the load is supplied from the bypass source. If a fault is detected, the UPS will transfer to normal operation or forced static bypass operation. If there is an interruption to the utility/mains supply during requested static bypass operation, the UPS will transfer to battery operation.
Forced Static Bypass Operation
The UPS is in forced static bypass operation following a command from the UPS or because the user has pressed the inverter OFF button on the UPS. During forced static bypass operation, the load is supplied from the bypass source.
NOTE: The batteries are not available as an alternate power source while the UPS is in forced static bypass operation.
Maintenance Bypass Operation
When the maintenance bypass breaker MBB is closed in the external maintenance bypass cabinet or third party switchgear, the UPS transfers to external maintenance bypass operation. The load is supplied with unconditioned power from the bypass source. Service and replacement can be performed on the entire UPS during external maintenance bypass operation via the maintenance bypass breaker MBB.
NOTE: The batteries are not available as an alternate power source while the UPS is in external maintenance bypass operation.
Static Bypass Standby Operation
Static bypass standby is only applicable to an individual UPS in a parallel system. The UPS enters static bypass standby operation if the UPS is prevented from entering forced static bypass operation and the other UPSs of the parallel system can support the load. In static bypass standby the output of the specific UPS is OFF. The UPS automatically transfers to the preferred operation mode when possible.
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UPS Operation Modes
NOTE: If the other UPSs cannot support the load, the parallel system transfers to forced static bypass operation. The UPS in static bypass standby operation will then transfer to forced static bypass operation.
Battery Test
The UPS is in battery test mode when the UPS is performing a battery self-test or a runtime calibration.
NOTE: The battery test will be aborted if the utility/mains supply is interrupted or if a critical alarm is present and the UPS will return to normal operation upon return of utility/mains.
ECO Mode
ECO mode allows the UPS to be configured to use requested static bypass, with the load supplied through the bypass, as the preferred operation mode under predefined circumstances. If a fault is detected (bypass voltage out of tolerance, output voltage out of tolerance, etc), the UPS will immediately transfer to normal operation or forced static bypass. The main advantage of ECO mode is a reduction in the consumption of electrical power. In case of interruption to the utility/mains supply, the UPS transfers to battery operation for an uninterrupted supply of the load. The batteries are charged when the UPS is in ECO mode.
NOTE: When changes to ECO mode settings are made on one UPS in a parallel system, the settings are shared to all UPSs in the parallel system.
ECOnversion Mode
OFF Mode
ECOnversion allows the UPS to supply the active part of the load through the static bypass. The inverter is kept running in parallel with the bypass source and supplies the reactive part of the load. The input power factor of the UPS is, regardless of the load power factor, maintained close to unity as the reactive part of the load is significantly reduced in the UPS input current. In case of an interruption to the utility/mains supply, the inverter immediately maintains the output voltage so that breaks or drops during the transfer from ECOnversion mode are practically eliminated. The batteries are charged when the UPS is in ECOnversion mode.
NOTE: When changes to ECOnversion mode settings are made on one UPS in a parallel system, the settings are shared to all UPSs in the parallel system.
The UPS is not supplying the load with power. The batteries are charged and the display is on.
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Operation Modes UPS

System Modes

The system mode indicates the output status of the complete UPS system including the surrounding switchgear and indicates which source supplies the load.
Inverter Operation
In inverter operation the load is supplied by the inverters. The UPS mode can be in either normal or battery operation when the system operation mode is inverter operation.
Requested Static Bypass Operation
When the system is in requested static bypass operation, the load is supplied from the bypass source. If a fault is detected, the system will transfer to inverter operation or forced static bypass operation.
Forced Static Bypass Operation
The system is in forced static bypass operation following a command from the UPS system or because the user has pressed the inverter OFF button on the UPSs. During forced static bypass operation, the load is supplied directly by the bypass source with unconditioned power.
NOTE: The batteries are not available as an alternate power source while the system is in forced static bypass operation.
Maintenance Bypass Operation
In maintenance bypass operation, the load is supplied directly by the bypass source with unconditioned power.
NOTE: The batteries are not available as an alternate power source in maintenance bypass operation.
ECO Mode
ECO mode allows the system to be configured to use requested static bypass operation, with the load supplied through the bypass, as the preferred operation mode under predefined circumstances. The main advantage of ECO mode is a reduction in the consumption of electrical power. In case of interruption to the utility/mains supply, the UPS transfers to inverter operation for an uninterrupted supply of the load.
NOTE: When changes to ECO mode settings are made on one UPS in a parallel system, the settings are shared to all UPSs in the parallel system.
ECOnversion Mode
ECOnversion allows the system to supply the active part of the load through the bypass. The inverter is kept running in parallel with the bypass source and supplies the reactive part of the load. The input power factor of the UPS is, regardless of the load power factor, maintained close to unity as the reactive part of the load is significantly reduced in the UPS input current. In case of an interruption to the utility/mains supply, the inverter immediately maintains the output voltage so that breaks or drops during the transfer from ECOnversion mode are practically eliminated.
NOTE: When changes to ECOnversion mode settings are made on one UPS in a parallel system, the settings are shared to all UPSs in the parallel system.
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UPS Operation Modes
OFF Mode
The system is not supplying the load with power. The batteries are charged and the display is on.
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Configuration UPS

Configuration

Set the Display Language

1. Tap the flag button on the main menu screen.
2. Tap your language.

Configure the UPS Input

NOTE: This configuration is mandatory for correct UPS operation.
1. Tap Configuration > UPS.
a. Set the Mains configuration to Single mains or Dual mains.
b. Select Autostart of the inverter if you want to enable this function.
When Autostart of the inverter has been enabled, the inverter will start up automatically when input voltage returns, after a shutdown due to drained battery.
NOTE: Autostart of the inverter is not allowed in a parallel system.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Always perform correct Lockout/Tagout before working on the UPS. A UPS with autostart enabled will automatically restart when the mains supply returns.
Failure to follow these instructions will result in death or serious injury.
c. Set Transformer present to No transformer present, Input
transformer, Output transformer, or Input and output transformers.
d. Set Power module redundancy to N+0 or N+1.
2. Tap OK to save your settings.
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UPS Configuration

Configure the Output

NOTE: This configuration is mandatory for correct UPS operation.
1. Tap Configuration > Output.
a. Set the AC voltage ph-ph to 380VAC, 400VAC, 415VAC, 440VAC, or
480VAC depending on your configuration.
b. Set the Frequency to 50Hz ±1.0, 50Hz ±3.0, 50Hz ±10.0, 60Hz ±1.0,
60Hz ±3.0, or 60Hz ±10.0 depending on your configuration.
c. Tap OK to save your settings and tap the arrow symbol to go to the next
page.
16 990-91379A-001
Configuration UPS
d. Set the Bypass and output tolerance (%). The bypass and output
tolerance range is +3% to +10%, default is +10%.
e. Set the Voltage compensation (%). The output voltage of the UPS can
be adjusted up to ±3% to compensate for different cable lengths. Default is 0%.
f. Set the Overload threshold (%). The overload range is 0% to 100%,
default is 75%.
g. Set the Transformer voltage compensation (%). The transformer
voltage compensation range is 0% to 3%, default is 0%. See Output
Transformer Voltage Compensation, page 17 for more details and Configure the UPS Input, page 15 for configuring that an output
transformer is present.
h. Tap OK to save your settings.
Output Transformer Voltage Compensation
It is possible to compensate for an output transformer and balance the output voltage drop (0-3%).
1. Disconnect the load from the UPS.
2. Measure the voltage on the secondary side of the transformer at 0% load, and adjust the output voltage of the UPS manually via the Voltage compensation (%) setting to compensate for the voltage offset, if any .
3. Connect the load to the UPS.
4. Measure the voltage on the secondary side of the transformer again at X% load, and adjust the output voltage of the UPS via the Transformer voltage compensation (%) setting to compensate for the voltage drop in the transformer.
The transformer voltage compensation required at the specific load is used to make an automatic linear output voltage adjustment on the UPS according to the output load percentage.
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