Schneider Electric FLN P1 User Manual
®
Altivar
APOGEE® FLN P1 card
User manual
VW3A3314
10/2010
61
BBV10543
www.schneider-electric.com
Contents
While every precaution has been taken in the preparation of this document, Schneider
Electric SA assumes no liability for any omissions or errors it may contai n, nor for any
damages resulting from the application or use of the information herein.
The products described in this document may be changed or modified at any time,
either from a technical point of view or in the way they are operated. Their de scription
can in no way be considered contractual.
1. Important Information _______________________________________________________________________________________ 4
2. Before you begin_______________________________________________________________________________________ ____ 5
3. Introduction_______________________________________________________________________________________________ 7
4. Documentation structure_____________________________________________________________________________________ 8
5. Notation _________________________________________________________________________________________________ 9
6. Quick start_______________________________________________________________________________________________ 10
7. Hardware setup _____________________________________________________ _____________________________________ 11
7. 1. Receipt ____________________________________________________________________________________________ 11
7. 2. Hardware description _________________________________________________________________________________ 11
7. 3. Bus voltage measurement procedure_____________________________________________________________________ 12
7. 4. Installing the card in the drive___________________________________________________________________________ 12
8. Connecting to the bus__________________________________________________________________ ____________________ 13
8. 1. Cable routing practices________________________________________________________________________________ 13
8. 2. Network configuration_________________________________________________________________________________ 14
8. 3. Card connector pinout ________________________________________________________________________________ 14
9. Configuration ____________________________________________________________________________________________ 15
9. 1. Communication parameters ____________________________________________________________________________ 15
9. 2. Control _____________ _______________________________________________________________________________ 16
9. 3. Communication configuration___________________________________________________________________________ 23
9. 4. Monitored parameters________________________________ _________________________________________________ 24
10. Diagnostics_____________________________________________________________________________________________ 25
10. 1. Checking the address________________________________________________________________________________ 25
10. 2. Checking the communication __________________________________________________________________________ 25
10. 3. LEDs_____________________________________________________________________________________________ 25
10. 4. Control - Command _________________________________________________________________________________ 26
10. 5. Communication interruptions __________________________________________________________________________ 27
10. 6. Option card hardware conditions _______________________________________________________________________ 27
11. Network objects _________________________________________________________________________________________ 28
11. 1. Logical Analog Input (LAI) Summary ____________________________________________________________________ 28
11. 2. Logical Analog Output (LAO) Summary__________________________________________________________________ 30
11. 3. Logical Digital Input (LDI) Summary_____________________________________________________________________ 31
11. 4. Logical Digital Output (LDO) Summary __________________________________________________________________ 33
12. Message box function points _______________________________________________________________________________ 35
12. 1. ATV61 Parameter access point table____________________________________________________________________ 35
12. 2. FLN P1 Status Code_________________________________________________________________________________ 35
13. Reports________________________________________________________________________________________________ 36
BBV10543 10/2010 3
1. Important Information
The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists, which will result in
personnal if the instruction are not followed.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow
this symbol to avoid possible injury or death.
NOTICE
Read these instructions carefully, and look at th e equip ment to bec ome fami liar with t he devi ce before t rying to insta ll, operat e, or maintain
it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call
attention to information that clarifies or simplifie s a procedure.
DANGER
DANGER indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.
WARNING
Warning indicates a potentially hazardous situation, which, if not avoided, can result in death, serious injury, or
equipment damage.
CAUTION
CAUTION indicates a potentially hazardous situation, which, if not avoided, can result in injury or equipment
damage.
PLEASE NOTE
The word "drive" as it is used in this manual refers to the controller portion of the adjustable speed drive as defined by NEC.
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by
Schneider Electric for any consequences arising out of the use of this material.
© 2008 Schneider Electric All Rights Reserved Reserved.
4 BBV10543 10/2010
2. Before you begin
Read and understand these instructions before performing any procedure with thi s drive.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Read and understand this manual before installing or operating the Al tivar 61 drive. Installation, adj ustment, repair, and
maintenance must be performed by qualified personnel.
• The user is responsible for compliance with all international and national electrical code requirements with respect to
grounding of all equipment.
• Many parts of this drive, including the printed circuit boards, operate at the line voltage. DO NOT TOUCH. Use only
electrically insulated tools.
• DO NOT touch unshielded components or terminal strip screw connections with voltage prese nt.
• DO NOT short across terminals PA/+ and PC/– or across the DC bus capacitors.
• Before servicing the drive:
- Disconnect all power, including external control power that may be present.
- Place a “DO NOT TURN ON” label on all power disconnects.
- Lock all power disconnects in the open position.
- WAIT 15 MINUTES to allow the DC bus capacitors to discharge. Then follow the “Bus Voltage Measurement
Procedure” page12
to verify that the DC voltage is less than 42 V. The drive LEDs are no t indicators of the ab sence
of DC bus voltage.
• Install and close all covers before applying power or starting and stopping the drive.
Failure to follow these instructions will result in death or serious injury .
DANGER
UNINTENDED EQUIPMENT OPERATION
• Test and ensure that any changes made to the parameter settings do not present any danger to personnel and
equipment during drive operation.
• Do not use this APOGEE® FLN P1 option card with
ATV61 drive firmware earlier than V ersion V1.6IE18. These versions
will not detect an inoperative card.
Failure to follow these instructions will result in death or serious injury .
WARNING
DAMAGED DRIVE EQUIPMENT
Do not operate or install any drive or drive accessory that appears damaged.
Failure to follow these instructions can result in death, serious injury or additional equipment damage.
BBV10543 10/2010 5
2. Before you begin
WARNING
LOSS OF CONTROL
• The designer of any control scheme must consider the potential failure modes of control paths and, for certain critical
control functions, provide a means to achieve a safe state during and after a path failure. Examples of critical control
functions are emergency stop and overtravel stop.
• Separate or redundant control paths must be provided for critical control functions.
• System control paths may include communication links. Conside ration must be given to the implications of
unanticipated transmission delays or failures of the link.
a
• Each implementation of an ATV61 APOGEE® FLN P1 option card must be individually and thoroughl y tested for proper
operation before being placed into service.
Failure to follow these instructions can result in death, serious injury, or additional equipment damage.
a. For additional information, refer to NEMA ICS 1.1 (latest edition), “Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control” and
to NEMA ICS 7.1 (latest edition), “Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive Systems.”
6 BBV10543 10/2010
3. Introduction
Thank you for purchasing the APOGEE® FLN P1 option card (VW3A3314) for Altivar 61 drive.
IMPORTANT: this communication option card is fully supported with the version V1.6 IE 18 of the Altivar 61 firmware.
By Installing this board into the Altivar 61, data communication can be made with a host computer or other device via APOGEE® FLN P1
network.
The communication card has a 4 pole open style connector for connection to the network: A, B, GND, SCR.
Data exchanges give access to these Altivar 61 functions:
• Control (start, stop, reset, setpoint),
• Monitoring (status, current, voltage, thermal state...),
• Diagnostics (alarms).
The graphic display terminal or the integrated display terminal can be used to acce ss numerous functi ons for commun ication con figuration
and diagnostics.
BBV10543 10/2010 7
4. Documentation structure
b APOGEE® FLN P1 manual
The present APOGEE® FLN P1 user manual describes:
• connection to APOGEE® FLN P1,
• configuration of the communication-specific parameters via the integrated HMI or the graphic HMI,
• diagnostics,
• networks variables.
You will also find important information in other Altivar 61 technical documents. They are available on the Web site www.schneider-
electric.com.
b Installation manual
The installation manual describes:
• how to assemble the drive (particularly how to mount the APOGEE® FLN P1 card),
• how to connect the drive.
b Programming manual
The programming manual describes:
• the functions and parameters of the drive,
• how to use the drive HMI (integrated HMI and graphic HMI).
b Communication parameters manual
The Communication parameters manual describes:
• the operating modes specific to communication (CiA 402 state chart),
• the interaction between communication and local control (HMI and termi nals),
• the drive parameters with specific information for use via a communication network (addresses, formats, etc).
When using the APOGEE® FLN P1 card, some sections of the Communication parameters manual are not relevant :
-profiles,
- I/O profile
- CiA 402 profile.
The description of drive parameters is useful only if you use the parameters access function of the APOGEE® FLN P1 (MBOX READ,
MBOX WRITE, MBOX PARAM, MBOX DATA).
8 BBV10543 10/2010
5. Notation
b Drive terminal displays
The graphic display terminal menus are shown in square brackets.
Example: [1.9 COMMUNICATION].
The integrated 7-segment display terminal menus are shown in round brackets with a "-" at the end.
Example: (COM-).
Parameter names displayed on the graphic display terminal are written in square brackets.
Example: [Fallback speed]
Parameter codes displayed on the integrated 7-segment display terminal are written in round brackets.
Example: (LFF).
b Formats
Hexadecimal values are written as follows: 16# or 0x
Binary values are written as follows: 2#
b Abbreviations
O = Optional
M = Mandatory
BBV10543 10/2010 9
6. Quick start
The integrated 7-segment display terminal menus are not shown in this table.
Operation Refer to
A How to reset the drive to the factory settings:
[1 DRIVE MENU]
[1.12 FACTORY SETTINGS]
• Select [Config. Source]: Macro-conf,
• Select [PARAMETER GROUP LIST]: All
• Select
B How to configure the main APOGEE® FLN P1 communication parameters:
In the menu:
[1 DRIVE MENU]
[1.9 COMMUNICATION]
[P1]
• Check [Address] to the desired APOGEE® FLN P1 address
C How to configure the drive so that control comes from the APOGEE® FLN P1 network
In the menu:
[1 DRIVE MENU]
[1.6 COMMAND]
• Change [Ref.1 channel] from "AI1" to "Com. card"
D Monitor and Control the drive throug h the APOGEE FLN P1 network
• Control start / stop by the binary value CMD STP.STRT,
• Control the velocity setpoint by the analog value INPUTREF 1,
• Control direction of rotation by the binary value CMD FWD.REV,
• Monitor if the drive is controlled via local or remote (APOGEE® FLN P1) by the binary value FLN
• Monitor the running / stopped state by the binary value STOP.RUN,
• Monitor the actual direction of rotation by the binary value FWD.REV,
• Monitor the actual speed or frequency by the analog value SPEED or PCT OUTPUT.
[Goto FACTORY SETTINGS]
LOC CTL ACT,
Programming manual
[1.12 FACTORY SETTINGS]
(FCS-)
Communication parameters”,
“
page 15
Control”, page 16
“
Network objects page 28
11.
Detected fault management:
• Monitor the operating state by the binary value OK.FAULT,
• Monitor the detail by th e analog value ERROR STATUS,
• Remote reset the communication card by the binary value RESET FAULT.
E Switch local / remote by the drive HMI
Press F4 key (marked TK) to switch alternately from between APOGEE® FLN P1 and HMI.
The right of the upper display line:
- REM: control by APOGEE® FLN P1,
- LOC: control by HMI.
F Monitor and diagnose the status of the APOGEE FLN P1 network communication by the
drive HMII
In the menu:
[1 DRIVE MENU]
[1.2 - MONITORING]
[COMMUNICATION MAP]
[DIAG NETWORK]
G Diagnose APOGEE® FLN P1 communication by the drive HMI
In the menu:
[1 DRIVE MENU]
[1.2 - MONITORING]
[COMMUNICATION MAP]
• Check that the Command Channel is Com. card,
• Check that Active ref. channel is Com. card.
H Disable network fault detection for testing
In the menu:
[1 DRIVE MENU]
[1.8 FAULT MANAGEMENT] (FLt-)
Configure [COM. FAULT MANAGEMENT] to [Ignore].
Programming manual
Graphic display terminal
Description of the graphic screen
Checking the communication”,
“
page 25
Checking the communication”,
“
page 25
Programming manual
[1.8 FAULT MANAGEMENT]
(FLt-)
10 BBV10543 10/2010
7. Hardware setup
CAUTION
STATIC SENSITIVE COMPONENTS
The APOGEE® FLN P1 option card can be damaged by static electricity. Observe the electrostatic precautions below
when handling circuit boards or testing components.
Failure to follow these instructions can result in injury or equipment damage.
Ground Plate
Reserved for
Schneider internal use
Termination
resistor
SW(SW102)
APOGEE® FLN P1
Connector
Reserved for Schneider
internal use
APOGEE® FLN P1 LED
indicator
Connector to the drive
Panel mounting tabs
7. 1. Receipt
• Check that the card reference printed on the label is the same as that on the delivery note corresponding to the purchase order.
• Remove the option card from its packaging and check that it has not been damaged in transit.
Electrostatic Precautions
Observe the following precautions for handling static-sensitive components:
• Keep static-producing material such as plastic, upholstery, and carpeting out of the immediate work area.
• Store the APOGEE® FLN P1 card in its protective packaging when it is not installed in the drive.
• When handling the APOGEE® FLN P1 card, wear a conductive wrist strap connected to the card through a minimum of 1 megohm
resistance.
• Avoid touching exposed conductors and component leads with skin or clothing.
7. 2. Hardware description
BBV10543 10/2010 11
7. Hardware setup
7. 3. Bus voltage measurement procedure
Before working on the drive, remove all power and wait 15 minutes to allow the DC bus to discharge. Then measure the DC bus voltage
between the PA/+ and PC/– terminals.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Read and understand the precautions in “Before you begin” on page5 before performing this procedure.
Failure to follow these instructions will result in death or serious injury.
The DC bus voltage can exceed 1,000 Vdc. Use a properly rate d volt ag e-sensing dev ice when pe rformi ng th is procedure. To measure the
DC bus voltage:
1 Disconnect all power.
2 Wait 15 m in u te s to al lo w th e DC bu s t o disc h ar ge .
3 Measure the voltage of the DC bus between the PA/+ and PC/– terminals to ensure that the voltage is less than 42 Vdc.
4 If the DC bus capacitors do not discharge completely, contact your local Schneider Electric representative. Do not repair or operate the
drive.
7. 4. Installing the card in the drive
Refer to the Installation manual.
12 BBV10543 10/2010
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