Twido and Altivar
Magelis & OTB FTB
System User Guide
[source code]
33003614.01
Sep 2006
Contents
Application Source Code................................................................................... 4
Typical Applications.......................................................................................... 5
System................................................................ ................................................ 6
Architecture .....................................................................................................................6
Installation.......................................................................................................................9
Hardware ..............................................................................................................................................16
Software ...............................................................................................................................................24
Communication ....................................................................................................................................25
Implementation..............................................................................................................29
Communication ....................................................................................................................................32
HMI .......................................................................................................................................................38
PLC.......................................................................................................................................................55
Devices.................................................................................................................................................88
Performance....................................................................................................................................... 101
Appendix ........................................................................................................ 102
Detailed Component List............................................................................................. 102
Component Protection Classes................................................................................... 106
Component Features...................................................................................................107
Contact........................................................................................................... 115
Introduction
This document is intended to provide a quick introduction to the described System.
It is not intended to replace any specific product documentation. On the contrary, it offers
additional information to the product documentation, for installing, configuring and starting up
the system.
A detailed functional description or the specification for a specific user application is not part of
this document. Nevertheless, the document outlines some typical applications where the
system might be implemented.
Twido_Altivar_Magelis_OTB_FTB_EN.doc Schneider Electric
2
Abbreviations
Word / Expression Signification
AC
Advantys
Altivar (ATV)
CANopen
CB
CoDeSys
ConneXium
DC
EDS
E-OFF, E-STOP
Harmony
HMI
I/O
IclA (ICLA)
Lexium/Lexium05/LXM
Magelis
MB - SL
Micro
NIM
PC
Phaseo
PLC
Powersuite
Premium
Preventa
PS1131 (CoDeSys)
PS
SE
Sycon
Telefast
TesysU
Twido
TwidoSoft
TwidoSuite
Unity (Pro)
Vijeo Designer
VSD
WxHxD
XBT-L1000
Alternating Current
SE product name for a family of I/O modules
SE product name for a family of VSDs
Name for a communications maschine bus system
Circuit Breaker
Hardware-independant IEC 61131-3 programming software
SE product name for a Family of Transparent Factory devices
Direct Current
Electronic Data Sheet
Emergency Off switch
SE product name for a family of switches and indicators
Human Machine Interface
Input/Output
SE product name for a compact drive
SE product name for a family of servo-drives
SE product name for a family of HMI-Devices
SE name for a serial Modbus communications protocol
SE product name for a middle range family of PLCs
SE product name for a Network Interface Module
Personal Computer
SE product name for a family of power supplies
Programmable Logic Computer
An SE software product for configuring ALTIVAR drives
SE product name for a middle range family of PLCs
SE product name for a family of safety devices
SE Product name for PLC programming software with CoDeSys
Power Supply
Schneider Electric
SE product name of a Field bus programming software
SE product name for a series of distributed I/O devices
SE product name for a decentralised I/O System
SE product name of a middle range family of PLCs
SE product name for a PLC programming software
SE product name for a PLC programming software
SE product name for a PLC programming software
An SE software product for programming Magelis HMI devices
Variable Speed Drive
Dimensions : Width, Height and Depth
An SE software product for programming Magelis HMI devices
Twido_Altivar_Magelis_OTB_FTB_EN.doc Schneider Electric
3
Introduction
Application Source Code
Examples of the source code and wiring diagrams used to attain the system function as
described in this document can be downloaded from our website under this link.
The example source code is in the form of configuration, application and import files. Use the
appropriate software tool to either open or import the files.
Extension File Type Software Tool Required
AIW
CNF Configuration File
CO CANopen definitions file
CSV Comma Seperated Values, Spreadsheet
CTX
DCF Device Configuration File
DIB Device Independent Bitmap
DOC Document file
DOP
EDS Electronic Data Sheet – Device Definition
FEF
GSD EDS file (Geraete Stamm Datei)
ISL Island file, project file
PB Profibus definitions file
PDF Portable Document Format - document
PS2
RTF Rich Text File - docume nt
SPA
STU
STX
TLX
TWD
VDZ
XEF
XPR
ZM2
Configuration File Advantys
Sycon
Sycon
Twidosoft
Unity
Advantys
Sycon
Microsoft Word
Project File Magelis XBTL
Industrial standard
Export file PL7
Profibus
Advantys
Sycon
Adobe Acrobat
Export file Powersuite export file
Microsoft Word
Schneider Product Archive TwidoSuite
Project file Unity Pro
Project file PL7
Project file Twinline control tool
Project file TwidoSoft
Project file Vijeo Designer
Export file Unity Pro
Project File TwidoSuite
Project File Zeliosoft
Twido_Altivar_Magelis_OTB_FTB_EN.doc Schneider Electric
4
Introduction
Typi cal Applications
Here you will find a list of the typical applications, and their market segments, where this
system or subsystem can be applied:
Industrial
Small automated machine or plant components
Remote automation systems used to supplement large and medium-sized machines
Buildings/Services
Conveyor belt with turntable
Irrigation systems for greenhouses
Infrastructure
Air-conditioning/ventilation for tunnel systems
Food & Beverage/Pharmaceuticals
Control and monitoring of pumps and valves
Application Description Image
Conveyor belt with
turntable
Irrigation systems for
greenhouses
These plant components are
often connected upstream of a
larger packaging or filling plant
as feeder system components.
Sorting is possible using photo
barriers or weight sensors.
This application controls
irrigation in greenhouses.
Temperature, light and humidity
sensors permit the correct
irrigation of all types of plants.
Air-conditioning/
ventilation for tunnel
systems
Control and monitoring
of pumps and valves
Twido_Altivar_Magelis_OTB_FTB_EN.doc Schneider Electric
Tunnel systems must be
ventilated according to weather
and traffic conditions. Smallscale systems can control
turbines and valves in
ventilation shafts and monitor
carbon monoxide levels and air
quality.
As part of an overall plant or
external station in a water
supply/drainage system.
Pressure sensors, flow meters
and level measuring (e.g.,
inductive measurements) can
be used to adjust delivery
according to demand.
5
Introduction
General
System
The system chapter describes the architecture, the dimensions, the quantities and different
types of compone nts used within this system.
Architecture
The control section of this application consists of a Twido PLC, which can be controlled via
a connected Magelis HMI panel. The load section is implemented using Altivar 31 VSDs,
which are connected to the control system via the CANopen bus system and two
TeSys U-line starter-controllers with reversing contactors.
The solution illustrated below offers three optional safety packages: a Preventa evaluation
unit featuring an emergency-off function that can be accessed via 2 tamper-proof
emergency-off buttons, and an evaluation unit of the same type that ensures door safety
within the context of this application by using safety limit switches. A Preventa evaluation
unit is also used to monitor a ligh t curtain.
Four other OTBs are used as digital I/O for the remote locations H2-H3. Four FTBs are
used for sensor acquisition in the field.
Layout
Twido_Altivar_Magelis_OTB_FTB_EN.doc Schneider Electric
6
Components
Hardware:
Emergency Off Master switch, 3-pole, 20A, 7.5KW (VCF 02GE)
Motor fuse protector Multi 9 21107
Altivar ATV31 variable speed drive with CANopen interface
Motor starter, TeSysU-line type
XALK locking-type emergency-off button with rotary unlocking (tamper-proof)
Emergency-off switchin g devices, Preventa type
Phaseo ABL7 RE power supply unit
Modular/compact Twido PLC with CANopen module
Magelis XBT-G compact color display terminal
Advantys OTB and FTB modules for CANopen
ZB5 pushbuttons and indicator lamps
OSI family sensors (Osiprox, Osiswitch, Osiris)
Standard AC motors
Software:
TwidoSuite Version 1.0
Advantys Lite Version 1.4
PowerSuite 2.3
Vijeo Designer V4.4
Quantities of
Components
Degree of Protection
Technical Data
For a complete and detailed list of components, the quantities required and the order
numbers, please refer to the components list at the rear of this document.
Not all the components in this configuration are designed to withstand the same
environmental conditions. Some components may need additional protection, in the form of
housings, depending on the environment in which you intend to use them. For
environmental details of the individual components please refer to the list in the appendix of
this document and the appropriate user manual.
Supply voltage 400 V AC
Total supply output ~ 11 kW
Drive rated powers 4 x 0.37 kW
Motor brake None
Connector cross-section 5 x 2.5mm² (L1, L2, L3, N, PE)
Safety category Cat. 3 (optional)
Twido_Altivar_Magelis_OTB_FTB_EN.doc Schneider Electric
7
Safety notice
Dimensions
The standard and level of safety you apply to your application is determined by your
system design and the overall extent to which your system may be a hazard to people
and machinery.
As there are no moving mechanical parts in this application example, category 3
(according to EN954-1) has been selected as an optional safety level.
Whether or not the above safety category should be applied to your system should be
ascertained with a proper risk analysis.
This document is not comprehensive for any systems using the given architecture and
does not absolve users of their duty to uphold the safety requirements with respect to the
equipment used in their systems or of complian ce with either national or international
safety laws and regulations
The dimensions of the devices used for H1 (e.g., the PLC, variable speed drive and the
power supply) are suitable for installation inside a small control cabinet measuring
800x600x300 mm (WxHxD).
In addition, the display and control elements (e.g., start/emergency-off acknowledgment)
can be integrated into the control cabinet door along with the Magelis HMI.
The Advantys OTB devices for H2 and H3 with their connection components should be
installed directly on site in two small cabinet measuring 300x300x250mm (WxHxD). The
buttons can be fed through or, with greater depths (300mm), installed inside the cabinet.
The Advantys OTB devices combined with the TeSys U units in H4 should be installed in
a cabinet measuring 600x600x300mm (WxHxD). In addition, the display and control
elements (e.g., start/emergency-off acknowledgment) can be integrated into the control
cabinet door.
Twido_Altivar_Magelis_OTB_FTB_EN.doc Schneider Electric
8
Introduction
Assembly
Installation
This chapter describes the steps required to assemble the hardware and install the
software in order to solve the application task concerned.
Twido_Altivar_Magelis_OTB_FTB_EN.doc Schneider Electric
9
Assembly
Contd.
Note
Twido_Altivar_Magelis_OTB_FTB_EN.doc Schneider Electric
The configuration used for this application is based on the example of a pallet conveyor
system with a turntable.
The components and I/O points listed below represent a cross-section of the components
and signals that are essential for control and display purposes, and a number of optional
inputs and outputs that can be used in this application with the architecture described.
10
Wiring of the
Control
Inputs and
Outputs
Twido PLC
inputs
Twido PLC
outputs
Twido
power supply
%I 0.0
%I 0.1
%I 0.2
%I 0.3
%I 0.4
%I 0.5
%I 0.6
%I 0.7
%I 0.8
%I 0.9
%I 0.10
%I 0.11
%I 2.0
%I 2.1
%I 2.2
%I 2.3
%I 2.4
%I 2.5
%I 2.6
%I 2.7
%Q 1.0 (Trans)
%Q 1.1 (Trans)
%Q 1.2
%Q 1.3
%Q 1.4
%Q 1.5
%Q 1.6
%Q 1.7
Com (inputs)
-V
Com (+)
Com 1
Com 2
Com 3
Emergency-off Preventa activated
Emergency-off switch 1 pressed
Emergency-off contactor activ ated
Light curtain activated
Light curtain Preventa activated
Motor contactors 1-4 controlled
Acknowledge button error
Start button
Stop button
Manua l mode button
Free
Free
Limit switch 1 activated
Limit switch 2 activated
Emergency-off switch 2 pressed
Free
Belt 1 fuse OK
Belt 2 fuse OK
Belt 3 fuse OK
Turntable fuse OK
Free
Free
Signal lamps – green - Running
Signal lamps – yellow - Manual mode
Signal lamps – red - Fault
Button – blue - Running
Button – white - Manual mode
Button – blue – Acknow. light curtain
0 V DC reference voltage
0 V DC reference voltage
+24 V DC
+24 V DC
+24 V DC
+24 V DC
Twido_Altivar_Magelis_OTB_FTB_EN.doc Schneider Electric
11
Wiring of OTB1
Advantys
OTB inputs
Advantys
OTB outputs
Advantys
OTB power
supply
%IWC1.8.0:X0
%IWC1.8.0:X1
%IWC1.8.0:X2
%IWC1.8.0:X3
%IWC1.8.0:X4
%IWC1.8.0:X5
%IWC1.8.0:X6
%IWC1.8.0:X7
%IWC1.8.1:X0
%IWC1.8.1:X1
%IWC1.8.1:X2
%IWC1.8.1:X3
%QWC1.8.0:X0 Trans
%QWC1.8.0:X1 Trans
%QWC1.8.0:X2
%QWC1.8.0:X3
%QWC1.8.0:X4
%QWC1.8.0:X5
%QWC1.8.0:X6
%QWC1.8.0:X7
Com (inputs)
-V
Com (+)
Com 1
Com 2
Com 3
CANopen
Reverse belt 1
Stop belt 1
Forward belt 1
Free
Free
Free
Free
Free
Free
Free
Free
Free
Free
Free
Free
Free
Free
Free
Free
Free
0 V DC reference voltage
0 V DC reference voltage
+24 V DC
+24 V DC
+24 V DC
+24 V DC
Wiring of OTB2
Advantys
OTB inputs
Advantys
OTB outputs
Advantys
OTB power
supply
%IWC1.9.0:X0
%IWC1.9.0:X1
%IWC1.9.0:X2
%IWC1.9.0:X3
%IWC1.9.0:X4
%IWC1.9.0:X5
%IWC1.9.0:X6
%IWC1.9.0:X7
%IWC1.9.1:X0
%IWC1.9.1:X1
%IWC1.9.1:X2
%IWC1.9.1:X3
%QWC1.9.0:X0 Trans
%QWC1.9.0:X1 Trans
%QWC1.9.0:X2
%QWC1.9.0:X3
%QWC1.9.0:X4
%QWC1.9.0:X5
%QWC1.9.0:X6
%QWC1.9.0:X7
Com (inputs)
-V
Com (+)
Com 1
Com 2
Com 3
CANopen
Reverse belt 2
Stop belt 2
Forward belt 2
Reverse belt 3
Stop belt 3
Forward belt 3
free
free
free
free
free
free
free
free
free
free
free
free
free
free
0 V DC reference voltage
0 V DC reference voltage
+24 V DC
+24 V DC
+24 V DC
+24 V DC
Twido_Altivar_Magelis_OTB_FTB_EN.doc Schneider Electric
12
Wiring of OTB3
Advantys
OTB inputs
Advantys OTB outputs
Advantys OTB power supply
%IWC1.10.0:X0
%IWC1.10.0:X1
%IWC1.10.0:X2
%IWC1.10.0:X3
%IWC1.10.0:X4
%IWC1.10.0:X5
%IWC1.10.0:X6
%IWC1.10.0:X7
%IWC1.10.1:X0
%IWC1.10.1:X1
%IWC1.10.1:X2
%IWC1.10.1:X3
%QWC1.10.0:X0 Trans
%QWC1.10.0:X1Trans
%QWC1.10.0:X2
%QWC1.10.0:X3
%QWC1.10.0:X4
%QWC1.10.0:X5
%QWC1.10.0:X6
%QWC1.10.0:X7
Com (inputs)
-V
Com (+)
Com 1
Com 2
Com 3
CANopen
free
Reverse belt turntable
Stop belt turntable
Forwards belt turntable
Reverse belt process
Stop belt process
Forwards belt process
Reverse turntable
Stop turntable
Forwards turntable
free
free
free
free
free
free
free
free
free
free
0 V DC reference voltage
0 V DC reference vo ltage
+24 V DC
+24 V DC
+24 V DC
+24 V DC
Wiring of OTB4
Advantys
OTB inputs
Advantys OTB outputs
Advantys OTB power supply
%IWC1.11.0:X0
%IWC1.11.0:X1
%IWC1.11.0:X2
%IWC1.11.0:X3
%IWC1.11.0:X4
%IWC1.11.0:X5
%IWC1.11.0:X6
%IWC1.11.0:X7
%IWC1.11.1:X0
%IWC1.11.1:X1
%IWC1.11.1:X2
%IWC1.11.1:X3
%QWC1.11.0 :X0 Trans
%QWC1.11.0 :X1Trans
%QWC1.11.0:X2
%QWC1.11.0:X3
%QWC1.11.0:X4
%QWC1.11.0:X5
%QWC1.11.0:X6
%QWC1.11.0:X7
Com (inputs)
-V
Com (+)
Com 1
Com 2
Com 3
CANopen
Free
Free
Free
Door safety contactor
Door safety Preventa Module
Belt Turntable in reverse
Belt Turntable running forwards
Belt Process in reverse
Belt Process running forwards
free
free
free
free
free
Belt Turntable command reverse
Belt Turntable command forwards
Belt Process command reverse
Belt Process command reverse
free
free
0 V DC reference voltage
0 V DC reference voltage
+24 V DC
+24 V DC
+24 V DC
+24 V DC
Twido_Altivar_Magelis_OTB_FTB_EN.doc Schneider Electric
13
Wiring of FTB1
Advantys
FTB
Advantys FTB power supply
%IWC1.4.0:X0
%IWC1.4.0:X1
%IWC1.4.0:X2
%IWC1.4.0:X3
%IWC1.4.0:X4
%IWC1.4.0:X5
%IWC1.4.0:X6
%IWC1.4.0:X7
%QWC1.4.0
%QWC1.4.1
CANopen
light curtain belt 1
light curtain belt 2
light curtain belt 3
free
free
free
free
free
free
free
Wiring of FTB2
Advantys
FTB
Advantys FTB power supply
%IWC1.5.0:X0
%IWC1.5.0:X1
%IWC1.5.0:X2
%IWC1.5.0:X3
%IWC1.5.0:X4
%IWC1.5.0:X5
%IWC1.5.0:X6
%IWC1.5.0:X7
%QWC1.5.0
%QWC1.5.1
CANopen
Proximity sensor Pos1
Proximity sensor Pos1.2
Proximity sensor Pos2
Proximity sensor Pos2.2
free
free
free
free
frei
frei
See FTB1
Twido_Altivar_Magelis_OTB_FTB_EN.doc Schneider Electric
14
Wiring of FTB3
Wiring of FTB4
Advantys
FTB
Advantys FTB power supply
Advantys
FTB
Advantys FTB power supply
%IWC1.6.0:X0
%IWC1.6.0:X1
%IWC1.6.0:X2
%IWC1.6.0:X3
%IWC1.6.0:X4
%IWC1.6.0:X5
%IWC1.6.0:X6
%IWC1.6.0:X7
%QWC1.6.0
%QWC1.6.1
CANopen
%IWC1.7.0:X0
%IWC1.7.0:X1
%IWC1.7.0:X2
%IWC1.7.0:X3
%IWC1.7.0:X4
%IWC1.7.0:X5
%IWC1.7.0:X6
%IWC1.7.0:X7
%QWC1.7.0
%QWC1.7.1
CANopen
Photo barrier belt turntable
free
free
free
free
free
free
free
frei
frei
See FTB1
Photo barrier belt sequence
free
free
free
free
free
free
free
free
free
See FTB1
Wiring of VSD1
Wiring of VSD2
Wiring of VSD3
Wiring of VSD4
ATV31
ATV31
ATV31
ATV31
CANopen
CANopen
CANopen
CANopen
See VSD1
See VSD1
See VSD1
Twido_Altivar_Magelis_OTB_FTB_EN.doc Schneider Electric
15
Hardware
General The components designed for installation in a control cabinet, i.e., master switch, Twido
PLC, Phaseo power supply unit, emergency-off switching device, line circuit breaker,
contactors and motor circuit breaker, can be snapped onto a 35 mm DIN rail.
The Altivar variable speed drive can also be snapped onto a DIN rail using an adapter,
but can also be screwed directly onto the mounting plate without the need for an
adapter plate.
The emergency-off and door-safety switches, indicator bank as well as the housing for
display and acknowledge indicators, are designed for backplane assembly in the field;
with the exception of the door-safety switch, all switches can also be installed directly in
a control cubicle (e.g., in cubicle door) without their enclosing housings.
There are two options for installing XB5 pus hbuttons or indicator lamps: These
pushbuttons or switches can be installed either in a 22 mm hole, e.g., drilled into the
front door of the control cabinet, or in an XALD-type housing suitable for up to 5
pushbuttons or indicator lamps. The XALD pushbutton housing is designed for
backplane assembly or direct wall mounting.
The individual components must be interconnected in accordance with the detailed circuit
diagram in order to ensure they function correctly.
Master switch complete
VCF02GE
Option
for Cabinet door
Emergency OFF
Master Switch
VCD0
Twido_Altivar_Magelis_OTB_FTB_EN.doc Schneider Electric
16
EMERGENCY-OFF
switch
(tamper-proof)
XALK174G
Option
for Cabinet door
Emergency OFF
Switch
(Tamper Proof)
XB5AS8445
Contactor
TesysD
LC1D093BD
Contactor
TeSys
GV2L08
+GV2AE11
(Maintenance Switch)
Twido_Altivar_Magelis_OTB_FTB_EN.doc Schneider Electric
17
TeSys U-line module
contactor
LUB12
+
LU2B12BL
+
LUA1C11
+
LUFN11
+
LUCA05BL
Preventa
safety relay
XPS AK331144P
Indicator Beacon
XVB-C
Twido_Altivar_Magelis_OTB_FTB_EN.doc Schneider Electric
18
Position switch
OsiSwitch
XCKD2121P16
Light curtain
XUSLTR5A0350
+ cable extensions
XSZTCR10
XSZTCT10
Safety limit sw itch
with door safety operating
lever
XCSPL751
Phaseo power supply
unit
ABL7RE2410
Twido_Altivar_Magelis_OTB_FTB_EN.doc Schneider Electric
19
Twido PLC
modular power base
TWDLMDA20DRT
Twido PLC
interface module
CANopen master
TWDNCO1M
Twido DC IN module
8x DC IN
TWDDDI8DT
Twido_Altivar_Magelis_OTB_FTB_EN.doc Schneider Electric
20
Twido OT B
OTB1C0DM9LP
CANopen module 12x DC
IN/6x DC O UT/2x AC
OUT
FTB module
8 IN/diagnostic 8 OUT
FTB1CN08E08S
Light Curtain
XUB1APANM12
Proximity sensor
XS608B1PAM12
Twido_Altivar_Magelis_OTB_FTB_EN.doc Schneider Electric
21
Cable for photo
barriers and proximity
sensor
XZCP1 264L2
Only 1x M12 connector for
sensor: other side must be
extended with connector
XZCC12FDM40B
CANopen connector
TSX CANKCDF90TP
(additional contact for bus
analysis) or
TSX CANKCDF90T
Both incl. terminating
resistor for connection to
Twido CANopen Master
CANopen cable
TSXCANCA50
Magelis operator
terminal
XBTGT 1100
Twido_Altivar_Magelis_OTB_FTB_EN.doc Schneider Electric
22
Variable speed drive
Altivar ATV31
ATV31H037N4
CANopen TAP
VW3CANTAP2
Twido_Altivar_Magelis_OTB_FTB_EN.doc Schneider Electric
23
General
Software
The software is primarily used for programming the Twido PLC and configuring CANopen
communication, as well as for visualization.
The TwidoSuite programming tool is used for programming the PLC.
The HMI application on the XBT-GT 1100 Magelis display terminal is configured using
Vijeo Designer software.
Although Altivar 31 variable speed drives can be parameterized via the front panel, the
PowerSuite software is a more user-friendly option. As well as providing a convenient
means of setting drive parameters, this software also enables data to be saved and
archived. These functions are extremely useful as they mean that parameters can be
restored rapidly whenever service tasks need to be performed. The software can also help
you to optimize the parameters online. The software is supplied with the drive.
To use the software packages, your PC must have the appropriate Microsoft Windows
operating system installed:
Windows 2000 or
Windows XP
The software tools have the following default install paths:
TwidoSuite
C:\Program Files\Schneider Electric\TwidoSuite
Advantys
C:\Program Files\Schneider Electric\Advantys
Vijeo Designer
C:\Program Files\Schneider Electric\VijeoDesigner
PowerSuite ATV31
C:\Program Files\Schneider Electric\PowerSuite
Twido_Altivar_Magelis_OTB_FTB_EN.doc Schneider Electric
24
Communication
HMI <> Twido
Magelis
communication cable
XBTZ9780
A Modbus connection is used to excha nge data between the
Magelis termina l and the Twido PLC. The XBTZ9780
communication cable shown below is needed to connect
these two devices. The software driver required for Modbus
communication is already contained in the software
packages for the Magelis panel and the Twido.
Twido <> PC
Twido programming
cable
TSXPCX1031 (serial)
or
TSXPCX3030 (USB)
A TSXPCX1031 (serial) or TSXPCX3030 (USB)
communication cable is used to exchange data between the
Twido PLC and the programming PC.
An extra driver must be installed for the USB cable. The
driver for the serial cable is integrated into the TwidoSoft
tool.
Ensure that switch position 2 is set on the cable. Port 1 must
be set/configured on the control system for poin t-to-point
communication.
Twido_Altivar_Magelis_OTB_FTB_EN.doc Schneider Electric
25
HMI <> PC
An XBTGZ915 communications cable is used to exchange
data between the HMI XBTGT 1100 and the programming
PC.
This is contained in the Vijeo Designer software package.
XBTG programming
cable
XBTGZ915
ATV31 <> PC
Programming the Altivar is done using the cable VW3A8106
and the Powersuite cable RJ45<>SubD 9 (black).
ATV31-Programming
Cable
VW3A8106
Twido_Altivar_Magelis_OTB_FTB_EN.doc Schneider Electric
26
CANopen
The data transfer between the individual bus clients can be implemented with either self
made or pre-confectioned cable. Below you will find a component description.
CANopen
Master Module
TWDNCO1M
The CAN open-Interface-
Module is plugged into
the Twido PLC and has
a Sub-D-9 CANopen
connection
CANopen Plug
TSXCANKCDF90T
Use this plug on the
TWDNCO1M. Plug
includes a terminal
resistor.
CANopen-Kabel
TSXCANCD50
Flexibles Kabel
CANopen-TAP
VW3CANTAP2
Connection for 2 drives
of type Altivar 31.
Configuration port for
use with PowerSuite.
Terminal resisitor can be
selected using the
ON /OFF switch.
The image shows the
resistor set to OFF.
CanOpen
Branch Cable
VW3CANRR1
Connects the TAP to the
Altivar 31 with two RJ54
plugs.
Twido_Altivar_Magelis_OTB_FTB_EN.doc Schneider Electric
27
Bus Cable CANopen
FTXCN3210
Connect the FTB
modules in serie starting
with the
CANopen-Tap
VW3CANTDM4.
PIN Signal Colour
1 Shld -
2 V+ Red
3 GND Black
4 CAN_H White
5 CAN_L Blue
Power Supply Cable
FTXDP2210
the FTB power supply
cables are linked in serie
from one module to the
next.
Advantys FTB
Terminal Resistor
CANopen
FTXCNTL12
Connect to the last
FTBModule in the series
on the BU S OUTSocket.
PIN Signal Cable
1 0V 1
2 0V 2
3 PE Green/Yellow
4 +24V DI 3
5 +24V DO 4
Twido_Altivar_Magelis_OTB_FTB_EN.doc Schneider Electric
28
Introduction
Function
General
Manual & Auto
Implementation
The implementation chapter describes all the steps necessary to initialise, to configure, to
program and start-up the system to achieve the application functions as listed below.
This is a simple function which has been selected to illustrate all of the components used in
a practical application and to demonstrate their functions.The function can of course be
modified to your own requirements.
The conveyor belt system consists of five belts. The packets are delivered via the chute onto
the first belt. The first three belts, operating at different speeds, increase the distance
between the packets and are controlled by the first three VSDs. The next stage is a short
belt on a turntable. The turntable alters the direction of transport by 90°. The packet is finally
conveyed via a fifth belt to the exit. Here the packet is passed onto the next section by a
robot.
Photo barriers are used to isolate the packets so that at any time there is only one packet in
a segment/belt. All three belts are controlled by variable speed drives (VSD) to permit
differing speeds.
Belt 4 only accepts packets from belt 3 in the “Receive” position, during which belt 4 is
driven then stopped as soon as the photo barrier is broken. The turntable then moves to the
next position, “Release”. As soon as the turntable reaches the “Release” position, the belt is
restarted and then runs for a certain time to ensure that the packet has left the belt . The
turntable then returns to the “Receive” position.
The turntable is controlled by a fourth VSD and monitored by four proximity sensors as
position indicators and two limit switches as impact protection devices..
Belt 5 receives the packet in the “Receive” position and conveys it until it has passed the
photo barrier. If the photo barrier is then opened, the belt is run as “Empty”.
Belts 4 and 5 are both controlled by a TeSys U. The belts are thus run at a constant speed.
There are 3 operation modes: Manual and Automatic and HMI. A pushbutton is provided to
change between manual and automatic. It reacts to a rising edge.
The individual buttons for motor control are only enabled in manual mode but the buttons in
the 4-button housing and the two individual acknowledge buttons are excluded from this precondition. The HMI mode can only be selected and de-selected on the Magelis XBTG
device.
Twido_Altivar_Magelis_OTB_FTB_EN.doc Schneider Electric
29
Safety devices
Push
Buttons
Illuminated beacon
the Emergency-off buttons switch the power off for the complete plant. This excludes all
PLC components and sensors. This is registered and displayed as a fault on the illuminated
beacon. As long as the fault is present, the acknowledge button blinks, turning to permanent
when the emergency off buttons have been unlocked.
When activated, the light curtain isolates all four VSDs from the motors. This is signaled
and displayed as a fault on the illuminated beacon. Although an acknowledgement is
possible, the acknowledge button for the light curtain assum es that the fault is still active and
blinks permanently.
The door switch disconnects the two belt motors from the TeSys U units when the door is
opened. Although an acknowledgement is possible, the acknowledge button for the door
switch assumes that the fault is still active and blinks permanently.
All switch-off operations are performed on the hardware itself, only the relevant fault
signaling must be performed in the PLC.
The buttons as described here and in the assembly model, are housed in an external
housing. They could, however, be built into a cabinet door. If you decide on this option, the
buttons require a 22mm diameter hole and you do not need to order the separate button
housing.
The quadruple button housing is for the buttons Start, Stop, Man/Auto und Acknowledge.
Start CANopen Master Reset on Slave fault
Stop Error reset for ATV31 Devices after CANopen I nitialisation.
Man/Auto Automatic Mode (white LED off) / Manual Mode (white LED blinks)
Acknowledge1 E-OFF button 1 and E_OFF button 2
Acknowledge button 2 Light curtain
Acknowledge button 3 Door switch
All Preventa modules send Information to the PLC.
Manual mode provides 3 control buttons for all belts:
Button 1 reverse belt
Button 2 stop belt
Button 3 belt forwards
The illuminated beacon displays the various states. It consists of three indicator lamps.
The green lamp indicates Run. It is permanently lit when the pla nt is operating normally.
The red lamp indicates a Fault. The lamp flashes for emergency-off/safety violations; for
other faults caused by logic- or component-related problems, the light should burn
continuously.
The yellow lamp indicates Manual or HMI mode.
Twido_Altivar_Magelis_OTB_FTB_EN.doc Schneider Electric
30
Loading...