Harmony XB5R
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Harmony XB5R
Expert Instruction Sheet
12/2014
www.schneider-electric.com
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The information provided in this documentation contains general descriptions and/or technical
characteristics of the performance of the products contained herein. This documentation is not
intended as a substitute for and is not to be used for determining suitability or reliability of these
products for specific user applications. It is the duty of any such user or integrator to perform the
appropriate and complete risk analysis, evaluation and testing of the products with respect to the
relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or
subsidiaries shall be responsible or liable for misuse of the information contained herein. If you
have any suggestions for improvements or amendments or have found errors in this publication,
please notify us.
No part of this document may be reproduced in any form or by any means, electronic or
mechanical, including photocopying, without express written permission of Schneider Electric.
All pertinent state, regional, and local safety regulations must be observed when installing and
using this product. For reasons of safety and to help ensure compliance with documented system
data, only the manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant
instructions must be followed.
Failure to use Schneider Electric software or approved software with our hardware products may
result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2014 Schneider Electric. All rights reserved.
2 EIO0000000812 12/2014
Table of Contents
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About the Book. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Chapter 1 Harmony XB5R Introduction . . . . . . . . . . . . . . . . . . . . . 9
General Presentation of Harmony XB5R . . . . . . . . . . . . . . . . . . . . . .
Presentation of Harmony XB5R Ready to Use Packages. . . . . . . . . .
Presentation of XB5R Components. . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 2 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
General Installation Instruction for Harmony XB5R . . . . . . . . . . . . . .
Transmitter and Pushbutton Assembly . . . . . . . . . . . . . . . . . . . . . . . .
Transmitter and Pushbutton Disassembly. . . . . . . . . . . . . . . . . . . . . .
Mounting Data for Rope Pull Switch . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting Instructions for ZBRM01 Handy Box . . . . . . . . . . . . . . . . . .
Mounting Instructions for ZBRM21/ZBRM22 Mobile Boxes . . . . . . . .
Mounting instructions For ZBRACS Support. . . . . . . . . . . . . . . . . . . .
Receiver Assembly and Disassembly . . . . . . . . . . . . . . . . . . . . . . . . .
Receiver Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Relay Antenna Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 3 Preparing For Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Compatibility Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmitter Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LED Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Output mode: Monostable - Bistable - Stop/Start - Set/Reset . . . . . . .
Changing outputs from Monostable to Bistable for XB•RFA02,
XB5RMA04, ZBRRA, and ZBRRD . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing Outputs From Monostable to Stop/Start for XB•RFA02,
XB5RMA04, ZBRRA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How to Teach/Unteach Monostable, Bistable or Set/Reset Outputs for
XB•RFA02, XB5RMA04, ZBRRA, ZBRRC, and ZBRRD. . . . . . . . . . .
How to Teach Stop/Start Outputs for XB•RFA02, XB5RMA04, ZBRRA
Lock/Unlock for XB•RFA02, XB5RMA04, ZBRRA, ZBRRC, and
ZBRRD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 4 Other Functions for Harmony XB5R. . . . . . . . . . . . . . . 69
Other Functions Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
12
14
22
26
31
33
34
36
38
39
42
44
50
51
53
55
58
60
62
64
67
69
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Chapter 5 Harmony XB5R ATEX Products . . . . . . . . . . . . . . . . . . 73
5.1 Transmission Products. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Presentation of ATEX Transmission Components. . . . . . . . . . . . . . . .
ID Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly, Disassembly, and Mounting Instructions . . . . . . . . . . . . . .
XAWGR•••EX Mounting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Reception Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Presentation of ATEX Reception Components . . . . . . . . . . . . . . . . . .
ZBRA1DEX Mounting and Wiring Instructions. . . . . . . . . . . . . . . . . . .
ZBRA1EX Mounting and Wiring Instructions . . . . . . . . . . . . . . . . . . . .
5.3 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Functions of ATEX Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
74
75
77
79
80
81
82
84
86
88
88
4 EIO0000000812 12/2014
Safety Information
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device
before trying to install, operate, or maintain it. The following special messages may appear
throughout this documentation or on the equipment to warn of potential hazards or to call attention
to information that clarifies or simplifies a procedure.
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PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of
the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation
of electrical equipment and its installation, and has received safety training to recognize and avoid
the hazards involved.
6 EIO0000000812 12/2014
About the Book
At a Glance
Document Scope
This documentation is a reference for the Harmony XB5R wireless and batteryless pushbutton.
Validity Note
This documentation is valid for Harmony XB5R.
The technical characteristics of the devices described in this document also appear online. To
access this information online:
Step Action
1 Go to the Schneider Electric home page www.schneider-electric.com
2 In the Search box type the reference of a product or the name of a product range.
3 If you entered a reference, go to the Product Datasheets search results and click on the
4 If more than one reference appears in the Products search results, click on the reference that
5 Depending on the size of your screen, you may need to scroll down to see the data sheet.
6 To save or print a data sheet as a .pdf file, click Download XXX product datasheet.
.
Do not include blank spaces in the model number/product range.
To get information on grouping similar modules, use asterisks (*).
reference that interests you.
If you entered the name of a product range, go to the Product Ranges search results and click
on the product range that interests you.
interests you.
The characteristics that are presented in this manual should be the same as those characteristics
that appear online. In line with our policy of constant improvement, we may revise content over time
to improve clarity and accuracy. If you see a difference between the manual and online information,
use the online information as your reference.
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Related Documents
Title of Documentation Reference Number
Wireless and Batteryless Pushbutton Catalogue Module 36174
Package Instruction Sheet S1A57199
Receivers Instruction Sheet S1A57202
Transmitter with Metal or Plastic Head and Cap Instruction Sheet S1A57198
Relay Antenna Instruction Sheet S1A57194
Mobile Box Instruction Sheet S1A57210
ATEX Transmission Devices Instruction Sheet HRB29193
ATEX Reception Devices Instruction Sheet HRB41321
Rope Pull Switch Instruction Sheet S1B90581
You can download these technical publications and other technical information from our website
at www.schneider-electric.com.
Product Related Information
The application of this product requires expertise in the design and programming of control
systems.
UNINTENDED EQUIPMENT OPERATION
Only persons with expertise in the design and programming of control systems are allowed to
program, install, alter, and apply this product.
Follow all local and national safety codes and standards.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
WARNING
8 EIO0000000812 12/2014
Harmony XB5R
XB5R
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Harmony XB5R Introduction
Chapter 1
Harmony XB5R Introduction
Purpose
This chapter provides an overview of the Harmony XB5R.
What Is in This Chapter?
This chapter contains the following topics:
General Presentation of Harmony XB5R 10
Presentation of Harmony XB5R Ready to Use Packages 12
Presentation of XB5R Components 14
Topic Page
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XB5R
General Presentation of Harmony XB5R
Offer Presentation
Harmony wireless and batteryless pushbuttons are used for remote control of a receiver relay
using a transmitter pushbutton. Control is via radio transmission: the transmitter is equipped with
a “dynamo” generator that converts the mechanical energy produced by pressing the pushbutton
into electrical energy. A radio-coded message with a unique ID code is sent, in a single pulse, to
one or more receiver(s) located several tens of metres away (see figure A). One receiver can also
be activated by different transmitters (see figure B).
This technology cannot be used for hoisting applications (“raise/lower”, “left/right”, etc.
movements) or safety applications (emergency stop buttons etc.). The Harmony XB4 and XB5
wired pushbutton range or the XAC pendant control station range have to be used for these
applications.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not use this equipment in safety critical and hoisting machine functions due to:
No permanent communication.
No acknowledge of the message from the receiver to the transmitters.
Use appropriate safety interlocks where personnel and/or equipment hazards exist.
Do not disassemble, repair, or modify this equipment.
Install and operate this equipment in an appropriately rated enclosure for its intended
environment.
Install properly rated fuses.
Check that the control is not actived if the product falls during transit.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
10
NOTE: The rated fuses are indicated in the Receiver Wiring Diagram (see page 42).
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Figure A: Transmission between 1 Transmitter and 3 Receivers
NOTE: One transmitter can be taught and can activate several receivers. The number of receivers
is not limited.
Figure B: Transmission between 3 Transmitters and 1 Receiver
XB5R
NOTE: One receiver can be activated by several transmitters. The number of transmitters is
limited: 32 transmitters maximum.
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XB5R
Presentation of Harmony XB5R Ready to Use Packages
Illustration
NOTE: The following figures show for all packages, the transmitter and the receiver are already
paired in Schneider factory.
12
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1 Transmitter
2 Head
3 Cap
4 Non-programmable receiver
5 Set of 10 caps
6 Transmitter + Head + Mobile box
7 Programmable receiver
8 Magnet (could be glued on the box if needed)
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• Disconnect all power before servicing equipment.
• Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
XB5R
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XB5R
Presentation of XB5R Components
Transmitters
14
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The following table describes the transmitter characteristics.
XB5R
Designation Pushbutton
Cap Color Reference Mass
Type
Transmitter Only (1 frame sent at the
– – ZBRT1 0.025 kg (0.055 lb)
push of the button)
Transmitter Only (1 frame sent at the
– – ZBRT2 0.025 kg (0.055 lb)
push of the button, 1 frame sent at the
release of the button)
Spring return pushbutton heads for
transmitter ZBRT1
Pushbuttons including:
a ZBRT1 transmitter fitted with
fixing collar
a spring return pushbutton head
with clipped-in cap
Plastic Without cap ZB5RZA0 0.015 kg (0.033 lb)
Metallic Without cap ZB4RZA0 0.030 kg (0.066 lb)
Plastic White ZB5RTA1 0.045 kg (0.099 lb)
Black ZB5RTA2 0.045 kg (0.099 lb)
Green ZB5RTA3 0.045 kg (0.099 lb)
“I” white on
ZB5RTA331 0.045 kg (0.099 lb)
green
background
Red ZB5RTA4 0.045 kg (0.099 lb)
“O” White on
ZB5RTA432 0.045 kg (0.099 lb)
red background
Yellow ZB5RTA5 0.045 kg (0.099 lb)
Blue ZB5RTA6 0.045 kg (0.099 lb)
Metallic White ZB4RTA1 0.085 kg (0.187 lb)
Black ZB4RTA2 0.085 kg (0.187 lb)
Green ZB4RTA3 0.085 kg (0.187 lb)
“I” White on
ZB4RTA331 0.085 kg (0.187 lb)
green
background
Red ZB4RTA4 0.085 kg (0.187 lb)
“O” White on
ZB4RTA432 0.085 kg (0.187 lb)
red background
Yellow ZB4RTA5 0.085 kg (0.187 lb)
Blue ZB4RTA6 0.085 kg (0.187 lb)
Spring return mushroom head for
Plastic Black ZB5RZC2 0.025 kg (0.055 lb)
ZBRT1/ZBRT2 transmitters
Pushbutton including:
a ZBRT1 transmitter fitted with
Plastic Black ZB5RTC2 0.055 kg (0.121 lb)
fixing collar
a spring return mushroom head
Rope Pull Switch Plastic Black ZBRP1 0.150 kg (0.331 lb)
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XB5R
Programmable Receivers
The following figure shows the programmable receivers.
(1): Selection button
(2): Validation button
The following table describes the characteristics of programmable receivers.
Designation Ouputs Receiver Voltage Reference Mass
Programmable
Receivers with
indicator light
LED and teach
button
4 PNP
200 mA
2 relays
change over
3A
24 Vdc ZBRRC 0.130 kg
(0.287 lb)
24...240 Vac/Vdc ZBRRA 0.130 kg
(0.287 lb)
ZBRRD 0.130 kg
(0.287 lb)
16
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Harmony ZB5RZA0 and ZB4RZA0 Pushbutton Caps
The following table describes the characteristics of the caps for the ZB5RZA0 and ZB4RZA0
pushbuttons.
Cap Color Labeling Reference Mass
White - ZBA71 0.010 kg
“I” black ZBA7137 0.010 kg
“↑ ” black ZBA7134 0.010 kg
“+” black ZBA7138 0.010 kg
Black - ZBA72 0.010 kg
“O” white ZBA7232 0.010 kg
“+” white ZBA7233 0.010 kg
“↓” white ZBA7235 0.010 kg
“I” white ZBA7237 0.010 kg
XB5R
(0.022 lb)
(0.022 lb)
(0.022 lb)
(0.022 lb)
(0.022 lb)
(0.022 lb)
(0.022 lb)
(0.022 lb)
(0.022 lb)
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XB5R
Cap Color Labeling Reference Mass
Green - ZBA73 0.010 kg
(0.022 lb)
“I” white ZBA7331 0.010 kg
(0.022 lb)
“+” white ZBA7333 0.010 kg
(0.022 lb)
“↑ ” white ZBA7335 0.010 kg
(0.022 lb)
“II” white ZBA7336 0.010 kg
(0.022 lb)
Red - ZBA74 0.010 kg
(0.022 lb)
“O” white ZBA7432 0.010 kg
(0.022 lb)
Yellow - ZBA75 0.010 kg
(0.022 lb)
Blue - ZBA76 0.010 kg
(0.022 lb)
18
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Accessories
XB5R
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XB5R
The following table describes the characteristics of housing and accessories for XB5R.
Designation Description Reference Mass
Empty plastic handy
box for mobile
applications with
wireless and
batteryless
pushbutton
Empty plastic mobile
box for mobile and
fixed applications with
wireless and
batteryless
pushbutton
Support for
ZBRM21/ZBRM22
Plastic
Empty plastic box for
embedded or fixed
transmitter
Relay-Antenna for
increased distances
Mounting Base Plastic ZB5AZ009 0.006 kg
1 hole ZBRM01 0.09 kg
(1.984 lb)
1 hole ZBRM21 0.109 kg
(0.240 lb)
2 holes ZBRM22 0.110 kg
(0.242 lb)
– ZBRACS 0.064 kg
1 hole XALD01 0.136 kg
(0.299 lb)
2 holes XALD02 0.193 kg
(0.425 lb)
24...240 Vac/Vdc
- Cable(5m/16.4ft)
ZBRA1 0.200 kg
(0.440 lb)
- 1 Voltage LED
- 2 Reception/Emission LED
(0.013 lb)
Metallic ZB4BZ009 0.038 kg
(0.083 lb)
20
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Harmony XB5R
XB5R
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Installation
Chapter 2
Installation
Purpose
This chapter provides an overview of the Harmony XB5R installation.
What Is in This Chapter?
This chapter contains the following topics:
General Installation Instruction for Harmony XB5R 22
Transmitter and Pushbutton Assembly 26
Transmitter and Pushbutton Disassembly 31
Mounting Data for Rope Pull Switch 33
Mounting Instructions for ZBRM01 Handy Box 34
Mounting Instructions for ZBRM21/ZBRM22 Mobile Boxes 36
Mounting instructions For ZBRACS Support 38
Receiver Assembly and Disassembly 39
Receiver Wiring Diagram 42
Relay Antenna Installation 44
Topic Page
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XB5R
General Installation Instruction for Harmony XB5R
Maximum Distances
(*) Typical values that may be modified by the application environment.
(**) Free field (unobstructed).
NOTE:
The range may be increased by adding antenna ZBRA1.
The range is reduced if the transmitter is placed in a metal box (reduction factor: approx 10%).
Once wiring is complete, test the product in all possible active areas (while remaining within
range).
The level of signal attenuation depends on the materials through which the signal will pass:
22
Glass window 10...20 % (*)
Plaster wall 30...45 % (*)
Brick wall 60 % (*)
Concrete wall 70...80 % (*)
Metal structure 50...100 % (*)
(*) Values for indication purposes only. Actual values depend on the thickness and nature of the
material.
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Installation Conditions
XB5R
Transmitter operating
temperature
Receiver operating
temperature
Transmitter protection level IP65/NEMA3
Receiver protection level IP20
Transmitter shock
resistance
Mounting Tips
-25...+70° C (-13...+158° F)
-25...+55° C (-13...+131° F)
IK03
1 Metal structure
2 Wall
NOTE: To ease the radio transmission, the best is to avoid obstacles. Find the best place to
install the transmitter and the receiver to have the minimum of obstacles.
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XB5R
Mounting Tips for Antenna
The antenna and the receiver are installed following their vertical axis.
24
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XB5R
The antenna is used to bypass the obstacle.
NOTE: The antenna should be placed before the obstacle. The signal will be amplified before the
obstacle to enable to go through it.
Impact of the radio performances in the environment:
For any environment, the radio performances are subjected to be instable due to perturbations
made by any kind of industrial machines, processes, or electronic devices.
As a result at any time, it is possible that radio frames sent by a transmitter will not be caught
by the receiver during the perturbation.
With XB5R offer, only one radio frame is sent to the receiver and there is no permanent radio
communication. This reason makes to avoid the use of XB5R offer for applications where
permanent reliability and/or permanent precisions are needed.
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XB5R
Transmitter and Pushbutton Assembly
Introduction
Follow these steps to install the transmitter and pushbutton.
Step 1: Mounting on a panel
This figure shows the diameter of the holes for ZB5R or ZB4R pushbuttons.
For all ZB5R••• heads except ZB5RZC2:
26
For ZB5RZC2 head:
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Step 2: Attach the mounting base to the transmitter
XB5R
Packages: ID Registration
NOTE: Please note and retain your transmitter ID. You will need it for an ID reset. The ID reset is
described in the Total Reset and ID Reset Procedure (see page 69).
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XB5R
Transmitter: ID Registration
Rope Pull Switch: ID Registration
28
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