Schneider Electric Industrial Actuators Catalog

Rev: 11/2012

Industrial Electric Actuators

Featured Actuators

Featured

Industrial Actuators

Industrial Actuators

24V and 120V, On/Off and Modulating

Series 92/93

Up to 30,000 lb. in.

Pneumatic Double Acting

and Spring Return

Series 70

600 to 18,000 lb. in.

AU Series

21,000 to 70,000 lb. in.

On/Off and Modulating

Industrial Actuators

11/2012

IA-2

Industrial Actuators

Series 70

Industrial Electric Actuators

The Bray Series 70 Electric Actuator provides
a rugged, compact industrial actuator solution
to a wide range of quarter turn applications
including butterfly valves, ball valves, and
dampers. Available in torque outputs from
600 to 18,000 lb. in. (68 to 2033 Nm), these
actuators mount directly to Bray and other
industry standard butterfly valves without
the need for brackets and linkages. The manual
declutchable override handwheel is standard
on all Bray Series 70 actuators, providing end

user convenience in installation, commissioning

and service.

Industrial Electric Actuators

Series 70 - Features and Benefits

On/Off and modulating models are available in 24, 110 and 220 VAC. The standard enclosure is
NEMA 4x and IP65 rated with an industrial polyester finish, making the Series 70 the ideal choice for
cooling tower valves and other outdoor applications. The advanced Servo Pro modulating control card
assures compatibility with virtually any analog control signal used in today’s building automation and
temperature control systems.

FEATURES BENEFITS

Compact design and direct mounting

UL, CSA and CE approved (most models)

High visibility beacon position indicator

Industrial Actuators

Internal isolation relays

Manual declutchable override handwheel

Fits in tight spaces, installs easily

Assures universal application acceptability

Assists in field operation

Allows parallel wiring of multiple actuators from a
single control output

Allows manual positioning without disconnecting power

IA-3

Advanced Servo Pro modulating option

Optional battery backup on 24 VAC models

Provides on-board diagnostics and user adjustable
options including control signal type, speed controls
and other features.

Assures return to a predetermined position upon loss
of power supply

11/2012

MODEL SELECTION

Industrial Electric Actuators

Series 70 - Non-Spring Return

Industrial Actuators

Model Number

70-24-0061

70-24-0061H

70-24-0061SV

70-24-0061SVH

70-0061

70-0061H

70-0061SV

70-0061SVH

70-0121

70-0121H

70-0121SV

70-0121SVH

70-24-0201

70-24-0201H

70-24-0201SV

70-24-0201SVH

70-0201

70-0201H

70-0201SV

70-0201SVH

Feature

in/lbs.

Torque Output

600
600
600
600
600
600
600
600

1200
1200
1200
1200
2000
2000
2000
2000
2000
2000
2000
2000

24 VAC

120 VAC

On/Off

Modulating

Heater

• • •

• • • •

• • •

• • • •

• • •

• • • •

• • •

• • • •

• • •

• • • •

• • •

• • • •

• • •

• • • •

• • •

• • • •

• • •

• • • •

• • •

• • • •

Aux. Switches

Model Number

70-0301

70-0301H

70-0301SV

70-0301SVH

70-24-0501

70-24-0501H

70-24-0501SV

70-24-0501SVH

70-0501

70-0501H

70-0501SV

70-0501SVH

70-0651

70-0651H

70-0651SV

70-0651SVH

70-1300

70-1300H

70-1300SV

70-1300SVH

70-1800

70-1800H

70-1800SV

70-1800SVH

Feature

in/lbs.

Torque Output

3000
3000
3000
3000
5000
5000
5000
5000
5000
5000
5000
5000
6500
6500
6500

6500
13,000
13,000
13,000
13,000
18,000
18,000
18,000
18,000

24 VAC

120 VAC

On/Off

Modulating

Heater

• • •

• • • •

• • •

• • • •

• • •

• • • •

• • •

• • • •

• • •

• • • •

• • •

• • • •

• • •

• • • •

• • •

• • • •

• • •

• • • •

• • •

• • • •

• • •

• • • •

• • •

• • • •

Aux. Switches

Application Note:

Use Series 70 actuators only to control equipment under normal operating conditions. Where failure or
malfunction of the electric actuator could lead to personal injury or property damage to the controlled
equipment or other property, additional precautions must be designed into the control system. Incorporate and
maintain other devices, such as supervisory or alarm systems or safety or limit controls, intended to warn of or
protect against failure or malfunction of the electric actuator.

11/2012

Industrial Actuators

IA-4

Industrial Actuators

Industrial Electric Actuators

Specifications - Series 70

SPECIFICATIONS

Industrial electric actuators shall include manual declutchable override handwheel and high visibility position
indication. Motors shall be continuous duty. Enclosure shall be NEMA 4X, IP 65 rated. Actuator shall conform
to ISO 5211 standards for direct mounting onto quarter turn valves. On/Off actuators shall be equipped with
internal isolation relays to allow parallel wiring of multiple units. Modulating actuators shall be equipped with
a microprocessor-based servo control with on-board diagnostics. Actuator shall be UL, CSA and CE approved.
Actuators shall be Bray Series 70 or approved equal.

Model

70-24-0061 24 VAC 600 45 sec. 1.8
70-24-0201 24 VAC 2000 60 sec. 2.0
70-24-0501 24 VAC 5000 60 sec. 3.0
70-0061 120 VAC 600 30 sec. 1 1.4
70-0121 120 VAC 1200 30 sec. 0.78 2.1
70-0201 120 VAC 2000 30 sec. 1 2.1
70-0301 120 VAC 3000 30 sec. 1.2 3.0
70-0501 120 VAC 5000 30 sec. 1.6 3.0
70-0651 120 VAC 6500 30 sec. 2.3 3.1
70-1300 120 VAC 13000 110 sec. 2.3 3.1
70-1800 120 VAC 18000 110 sec. 2.5 3.1

Motor Duty Cycle Continuous Duty

Aux Switches 10A (1/3 HP) @ 120 VAC
(Two SPDT) 10A (1/2 HP) @ 220 VAC

Heater (Optional) 24V Models 5 Watt, PTC style, self regulating

Voltage

120 V Models 5 Watt, PTC style, self regulating

Torque Stroke

(lb. in.) Time Full Load Locked Rotor

Current Draw (Amps)

-

-

-

Servo Control Input 0 to 10 VDC, 2 to 10 VDC, 0 to 5 VDC, 4 to 20 mA
(Modulating Models) Input Impedance Voltage: 1000K Ohms; Current: 250 Ohms

Housing Die Cast Aluminum, Polyester Finish

Industrial Actuators

Conduit Entries (2) 70-0061, 1/2" NPT

Terminal Strip On/off Models, 12 to 22 AWG

Ambient Temperature -20 to 150F (-29 to 65C)

Agency Listings (120V) UL, CE, CSA

The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these specifications,
consult the nearest Bray office. Bray controls shall not be liable for damages resulting from misapplication or misuse of its products.

IA-5

NEMA 4X, IP 65

All Other Models, 3/4" NPT

Modulating Models, 14 to 24 AWG

11/2012

Industrial Electric Actuators

Industrial Actuators

Wiring - Series 70

WIRING

Note: Use this Series 70 Electric Actuator only to control equipment under normal operating conditions. Where failure
or malfunction of the electric actuator could lead to personal injury or property damage to the controlled equipment
or other property, additional precautions must be designed into the control system. Incorporate and maintain other
devices such as supervisory or alarm systems or safety or limit controls intended to warn of, or protect against, failure
or malfunction of the electric actuator.

Note: Do not install or use the Series 70 Electric Actuator in or near environments where corrosive substances or vapors
could be present. Exposure of the electric actuator to corrosive environments may damage the internal components of
the device, and will void the warranty.

SINGLE PHASE
POWER SUPPLY

120 VAC ON/OFF WIRING

FIELD WIRING

CLOSE N.O.

(VOLTAGE FREE)

OPEN N.O.

(VOLTAGE FREE)

N

L

FOR HEATER OPTION ONLY

CLOSE

OPEN

ACTUATOR

OPEN

CLOSE

O C

MOTOR

N

GROUND

AUX SWITCH CLOSE

(VOLTAGE FREE)

AUX SWITCH OPEN

(VOLTAGE FREE)

SINGLE PHASE

POWER SUPPLY

INCOMING COMMAND SIGNAL

+ 5 VDC AT 50 mA
(RESISTIVE CONTROL)

NEUTRAL

LIVE

GROUND

POSITION

FEEDBACK

DEVICE

LOAD DEVICE

NOT TO EXCEED

500 OHM

FIELD WIRING ACTUATOR

BLUE

RED

YELLOW OR

BLACK

A

B

C

D

1

2

3

4

5

6

7

8

9

CLOSE N.O.

(VOLTAGE FREE)

OPEN N.O.

(VOLTAGE FREE)

24 VAC

SINGLE PHASE

POWER SUPPLY

GROUND

120 VAC MODULATING WIRING

N.O.

N.O.

-

+

-

+

NOTE: 24 VAC SERVO HAS
2 TERMINALS ONLY

A

B

C

D

E

F

CALIBRATE

OUTGOING FEEDBACK SIGNAL

24 VAC ON/OFF WIRING

N

INPUT
(-)

INPUT
(+)

+5
VDC

OUTPUT (-)

OUTPUT (+ )

HIGH
VOLTAGE

MOTOR
CLOSE

MOTOR
OPEN

NEUTRAL

NEUTRAL

LINE

POWER

OPEN

OFF

CLOSE

OPEN

SPEED

FUSE

7 8910

SPEED

PRO

FACTORY

DEAD BAND

CLOSE

SERVO

®

HEATER

FOR HEATER OPTION ONLY

-

DC

MOTOR

+

1 234 5 6

STATUS

ON

COM

FB POT

+5

CONTROL BO X

COM

OPEN

CLOSE

COMMON

HANDWHEEL

TORQUE LIMIT

COM

OPEN

CLOSE

COMMON

CLOSE
LIMIT

OPEN
LIMIT

L

WHITE

BLACK

A

B

C

D

1

2

3

4

5

6

Industrial Actuators

11/2012

IA-6

Industrial Actuators

Industrial Electric Actuators

Wiring - Series 70

WIRING

AUX SWITCH CLOSE

(VOLTAGE FREE)

AUX SWITCH OPEN

(VOLTAGE FREE)

24 VAC

POWER

{

SUPPLY

POSITIVE INCOMING
COMMAND SIGNAL

24 VAC 3WIRE MODULATING

N.O.

N.O.

NEUTRAL

LIVE

GROUND

+

+ 5 VDC AT 50 mA

(RESISTIVE CONTROL)

POSITION

FEEDBACK

DEVICE

LOAD DEVICE

NOT TO EXCEED

500 OHM

-

OUTGOING FEEDBACK SIGNAL

+

Notes:

1. Command signal and feedback wires
MUST be shielded and grounded for proper servo operation.

A

B

C

D

E

F

CLOSE

SERVO

®

DEAD BAND

HEATER

1 234 5 6

STATUS

ON

COM

FB POT

+5

CONTROL BOX

COM

OPEN

CLOSE

COMMON

HANDWHEEL

TORQUE LIMIT

COM

OPEN

CLOSE

COMMON

CLOSE
LIMIT

OPEN
LIMIT

CALIBRATE

INPUT
(-)

INPUT
(+)

+5
VDC

OUTPUT (-)

OUTPUT (+)

MOTOR
CLOSE

MOTOR
OPEN

NEUTRAL

LINE

POWER

OPEN

SPEED

FUSE

7 8910

SPEED

PRO

2. The command signal input (-) terminal is internally
connected to the servo neutral terminal. DO NOT
connect the live to the neutral terminal on the servo.

The 24 V Servo Pros (Revision J) can be
wired 3 or 4 wire configured

Industrial Actuators

INCOMING COMMAND SIGNAL

AUX SWITCH CLOSE

(VOLTAGE FREE)

AUX SWITCH OPEN

(VOLTAGE FREE)

24 VAC
POWER
SUPPLY

+ 5 VDC AT 50 mA
(RESISTIVE CONTROL)

NOT TO EXCEED

24 VAC 4WIRE MODULATING

NEUTRAL

LIVE

{

GROUND

POSITION

FEEDBACK

DEVICE

LOAD DEVICE

500 OHM

{

N.O.

N.O.

-

+

-

OUTGOING FEEDBACK SIGNAL

+

A

B

C

D

E

F

CLOSE

SERVO

DEAD BAND

®

HEATER

1 234 5 6

STATUS

ON

COM

FB POT

+5

CONTROL BOX

COM

OPEN

CLOSE

COMMON

HANDWHEEL

TORQUE LIMIT

COM

OPEN

CLOSE

COMMON

CLOSE
LIMIT

OPEN
LIMIT

CALIBRATE

INPUT
(-)

INPUT
(+)

+5
VDC

OUTPUT (-)

OUTPUT (+)

MOTOR
CLOSE

MOTOR
OPEN

NEUTRAL

LINE

POWER

OPEN

SPEED

FUSE

7 8910

SPEED

PRO

IA-7

11/2012

DIMENSIONS

SERIES 70 ACTUATOR DIMENSIONS

ACTUATOR

MODEL

NUMBER

S70-0061

S70-0121

S70-0201

S70-0301

S70-0501

S70-0651

S70-1300

S70-1800

Dimensions are in Inches [Millimeters in brackets]

A B C D E F G H J

7.5

5.6

3.0

5.1

[191]

[142]

[76]

[130]

10.1

7.8

3.7

6.5

[257]

[198]

[94]

[165]

12.1

9.5

5.6

7.2

[307]

[241]

[142]

[183]

12.1

9.5

6.0

12.5

[307]

[241]

[152]

[317]

70-0061 to 70-0651

Allow 5.0 [127]
For Cover Removal

Industrial Electric Actuators

Dimensions - Series 70

Please reference illustration below

K

(UNC)

x B.C.

[51]

[66]

[79]

[211]

5/16-18
x ø2.76

F07

5/16-18
x ø2.76

F07

1/2-13

x ø4.92

F12

1/2-13

x ø4.92

F12

1.9

[48]

2.5

[64]

2.9

[74]

8.1

[206]

1.94

[49.3]

2.69

[68.3]

3.19

[81]

9.2

[234]

.19

[4.8]

.56

[14.2]

.56

[14.2]

.56

[14.2]

1/2‡2.0

3/4‡2.6

3/4‡3.1

3/4‡8.3

M

(UNC)

x B.C.

—

1/2-13

x ø4.92

F12

3/4-10

x ø6.50

F16

3/4-10

x ø6.50

F16

Industrial Actuators

N P Q S T U

.75

.51

[19]

[13]

1.18

.87

[30]

[22]

See Detail A1

See Detail A2

øR

1.75

3.5

[44]

[89]

2.20

[56]8[203]

12

[305]

12

[305]

_ _ _

_ _ _

_ _ _

6.1

12.7

[155]

[323]8[203]

F

Wt.

lbs

[kgs]

12

[6]

28

[13]

48

[22]

118

[54]

1.60
[41]

D

1.25
[32]

J

Typically .78

[20]

Holes For
#10-24 UNC
or M5
4 Places

70-1300 to 70-1800

Holes For
#10-24 UNC
[M5]

Allow 5.0 for

Cover Removal

1.25 [32]

D

3.00
[76]

B

H NPT Conduit Entry 2 Places

B

.60 For Override

[15] Engagement

E

øA

M

Typically
4 Places

øA

P

K

Detail A1 - Output Bore

(Series 70-030,

050, 065 Only)

.47

G

[12]

øN x Q Deep

ø1.97 x 2.6 Deep

[50 x 66]

Typically
4 Places

øR

F

S

T

U

J

Typically .78

[20]

Max Stem

H NPT Conduit Entry 2 Places

3.00
[76]

5.4

Entry

E

K

Typically
4 Places

Detail A2 - Output Bore

G

C

øR

2.38
[60]

.47
[12]

1.97
[50]

3.05

[77.9]

S70-130/180S70-131/181

[15.8]

M

Typically
4 Places

.62

2.50

[62.7]

Industrial Actuators

IA-8

11/2012

Industrial Actuators

BATTERY BACKUP FOR SERIES 70 ACTUATORS

Industrial Electric Actuators

(BBU) Battery Backup for the - Series 70

Features Benefits

Factory installed and wired Reduces field installation cost

Battery Strength Indication Provides visual and electronic indication of low battery state

Field selectable Normally Open
Or Normally Closed

Nema 4x (IP 65) enclosure Suitable for outdoor use, subject to ambient temperature limits

The Battery Backup (BBU) option for the Bray Series 70 24VAC actuators provides a convenient and cost effective
solution to provide return of the valve or damper to a user-selectable position upon loss of supply power.
The BBU is available for both On/Off and modulating actuators.

The advanced circuitry of the BBU continuously monitors battery strength and provides a visual indication (LED)

Industrial Actuators

and remote indication (via dry contact). The BBU is housed in sturdy die cast aluminum NEMA 4x (IP 65) enclosure
and is factory mounted and factory wired to the Bray Series 70 24 VAC actuator.

MODEL SELECTION

Model Number

70-24-0061SV-BBU 600

70-24-0061SVH-BBU 600

70-24-0201SV-BBU 2000

70-24-0201SVH-BBU 2000

70-24-0501SV-BBU 5000

70-24-0501SVH-BBU 5000

Application Flexibility

Torque

Feature

On/Off

•

• •

•

• • •

•

• •

•

• • •

•

• •

•

• • •

Heater

Modulating

Auxiliary

Switches

IA-9

11/2012

Industrial Electric Actuators

Specifications and Dimensions - (BBU) Battery Backup

SPECIFICATIONS

Power Requirements

Current Draw
(Actuator w/ BBU)

Contact Ratings

Temperature Limits

Batteries (2)

Housing Die Cast aluminium, Polyester finish, Nema 4X (IP 65)

Wiring

24 to 27 VAC

70-24-0061BBU,
70-24-0061SVBBU

70-24-0201BBU,
70-24-0201SVBBU
70-24-0501BBU,
70-24-0501SVBBU

Battery Strength Alarm 2 A

All Other Contacts See Bray Series 70 document

Operating -4 to 122˚F (-20 to 50˚C)

Battery Charging -4 to 122˚F (-20 to 50˚C)

Storage -40 to 140˚F (-40 to 60˚C)

Type SLA (Sealed Lead Acid) Power Sonic PS1212 or Equal

Life 4 years, depended on ambient Temperature

Charging Continuous
Discharging 4.2A (Only upon loss of input power)

Conduit Entries (2) 3/4” NPT

Terminal Block Max 14 AWG

39 VA

51 VA

75 VA

Industrial Actuators

OPERATION

In the normal mode of operation with power supplied to the actuator, the batteries maintain a charge and are in an
offline mode. The power applied to the motor is from the power supply, not the batteries.

Upon loss of supply power, after a 10 second startup sequence, the BBU circuitry applies the stored power in the
batteries to move the valve or damper to the full open or full closed position designated by the user. The actuator
remains in this position until external power is restored to the unit.

For two position (on/off units), and modulating units, the BBU board automatically detects when the actuator has
reached the desired position and then disconnects the battery power from the motor.

Application Note: Use Battery Backup (BBU) only to control equipment under normal operating conditions. Where
failure or malfunction of the electric actuator could lead to personal injury or property damage to the controlled
equipment or other property, additional precautions must be designed into the control system. Incorporate and
maintain other devices such as supervisory or alarm systems or safety or limit controls, intended to warn of or protect
against failure or malfunction of the electric actuator.

DIMENSIONS

A

BBU with Actuator DIMENSIONS

ACTUATOR

CBA

70-24-0061 12 7.4 3/4

70-24-0201 14.5 7.9 3/4

70-24-0501 16.6 8.4 3/4

All dimensions in inches.

Allow 5.0" for cover removal.

B

11/2012

(NPT Conduit entry 2 places)

C

Industrial Actuators

IA-10

Industrial Actuators

FIELD WIRING BATTERY BACKUP ACTUATOR

Industrial Electric Actuators

Wiring - (BBU) Battery Backup

ON/OFF WIRING

CLOSE N.O.

(VOLTAGE FREE)

OPEN N.O.

(VOLTAGE FREE)

24 VAC
POWER
SUPPLY

LIVE

NEUTRAL

BATTERY REPLACEMENT ALARM

(VOLTAGE FREE) N.O. CONTACT

OPEN
CLOSED

RED

RED

BLUE

BLUE

CALIBRATE

S10S9S8S7S6S5S4S3S2

INPUT
(-)

INPUT

OPEN

SPEED

(+)

+5
VDC

OUTPUT (-)

OUTPUT (+)

MOTOR
CLOSE

MOTOR
OPEN

FUSE

NEUTRAL

LINE

POWER

1 234 5 6

7 8910

PRO

SPEED

CLOSE

SERVO

DEAD BAND

®

HEATER

STATUS

ON

COM

S1

FB POT

+5

CONTROL BOX

CO

M

OPEN

CLOSE

COMMON

HANDWHEEL

TORQUE LIMIT

COM

OPEN

CLOSE

COMMON

CLOSE
LIMIT

OPEN
LIMIT

FIELD WIRING BATTERY BACKUP ACTUATOR

CLOSE N.O.

(VOLTAGE FREE)

OPEN N.O.

(VOLTAGE FREE)

INCOMING

COMMAND

SIGNAL

Industrial Actuators

BATTERY REPLACEMENT ALARM

(VOLTAGE FREE) N.O. CONTACT

POSITION FEEDBACK

DEVICE

LOAD DEVICE NOT
TO EXCEED 500 Ω

MODULATING WIRING

SHIELDED CABLE

OUTGOING FEEDBACK SIGNAL (SHIELDED)

RED

RED

BLUE

BLUE

CALIBRATE

S10S9S8S7S6S5S4S3S2

INPUT
(-)

INPUT

OPEN

SPEED

(+)

+5
VDC

OUTPUT (-)

OUTPUT (+)

MOTOR
CLOSE

MOTOR
OPEN

FUSE

NEUTRAL

LINE

POWER

1 234 5 6

7 8910

PRO

SPEED

CLOSE

SERVO

DEAD BAND

®

HEATER

STATUS

ON

COM

S1

FB POT

+5

CONTROL BOX

CO

M

OPEN

CLOSE

COMMON

HANDWHEEL

TORQUE LIMIT

COM

OPEN

CLOSE

COMMON

CLOSE
LIMIT

OPEN
LIMIT

IA-11

24 VAC

POWER SUPPLY

LIVE

NEUTRAL

GROUND

11/2012

AU Series Industrial
Electric Actuators

AU Series

Industrial Actuators

Industrial Actuators

AU Series Electric actuators provide precise, durable control of quarter turn valves including rub­ber seated butterfly valves, high performance butterfly valves and industrial ball valves. The compact
industrial housing is rated to NEMA 4X (IP 67) standards for outdoor use. All models include integrated
controls and a manual override handwheel.

The standard AU models are 120V single phase. Three
phase units are available as an option. All AU series
actuators include two auxiliary switches, torque switches,
a position indicator and a heater. Modulating units
provide position feedback as standard.

AU series actuators mount directly to Bray butterfly valves
and ball valves without the need for adapter bracket.
Thermal overload protection is provided by means of PTC
thermistors connected directly to the motor windings.

Industrial Actuators

11/2012

IA-12

Industrial Actuators

MODEL SELECTION

AU Series

Specifications and Model Selection

Model Number

AU-2130 21,300

AU-2130SV 21,300

AU-4068 40,680

AU-4068SV 40,680

AU-7080 70,800

AU-7080SV 70,800

SPECIFICATIONS

Power Requirements 115 VAC ±10% at 60 Hz, Single Phase

Current Draw Full Load 6.5 A

Control Type AU-xxxx On/Off or Floating

Input Signal AU-xxxx 115 VAC ±10% at 60 Hz

Running Torque AU-2130 21,300 in-lb (2,407 Nm)

Operating Time 60 sec.

Duty Cycle 15 min. continuous max six starts/minute

Cycles 15,000 Full Stroke Cycles; 2,500,000 Repositions at Rated Running Torque

Industrial Actuators

Terminals AUMA plug/ socket connector with screw type connection

Heater AU-xxxx 120 V internal (12.5 W)

Motor Protection PTC Thermistors

Enclosure NEMA 4, 4X, IP 67

Temperature Limits -20°F to 175°F (-29°C to 79°C)

Weights AU-2130 146 lb (55 kg)

Torque

Feature

On/Off

• •

•

•

•

• •

•

Locked Rotor 14 A

AU-xxxxSV Proportional

AU-xxxxSV 4 to 20 mA

AU-4068 40,680 in-lb (4,596 Nm)

AU-7080 70,800 in-lb (8,000 Nm)

AU-xxxxSV 24 V internal (12.5 W)

AU-4068 165 lb (62 kg)

AU-7080 270 lb (101 kg)

Heater

Auxiliary

Modulating

Switches

•

•

•

•

•

•

•

•

•

•

IA-13

11/2012

AU Series

On/Off and Modulating Wiring

Industrial Actuators

ON/OFF WIRING

INPUT

SIGNAL

U1 V1 W1 1 2 643 5 7 8 9

L1 N

1 PHASE

SUPPLY
POWER

U2 V2 W2

GROUND

CLOSE

OPEN

STOP

CUSTOMER USE

INTERFACE

COMMON

115VAC

STATUS

OPEN

CLOSE

REMOTE

LOCAL

FAULT

STATUS

131110 12 1514 16 1817 19

COMMONNCNO

SELECTOR

STATUS

LOCAL

COMMON

REMOTE

LSC

9

10 11 12

LSO

383433 3635 37 39 40

MODULATING WIRING

INPUT

COMMAND

SIGNAL

U1 V1 W1 1 2 643 5 7 8 9 131110 12 1514 16 1817 19

L1 N

1 PHASE

SUPPLY
POWER

CUSTOMER

OPTIONAL

CUSTOMER

U2 V2 W2

GROUND

+ -

4-20 mA

MAN. AUTO

CLOSE

OPEN

FAULT

STATUS

COMMONNCNO

REMOTE

LOCAL

COMMON

CUSTOMER

USE

24 VAC

SELECTOR

STATUS

POSITION

FEEDBACK

2423

- +

4-20 mA

250 Ω

MAX LOAD

LSC

9

10 11 12

LSO

383433 3635 37 39 40

Industrial Actuators

11/2012

IA-14

Industrial Actuators

AU Series

Dimensions

AU2130

AU4068

553 [21.8"]

298 [11.7"]

Conduit Entries
(1) 1 1/4"
(2) 3/4"

300 [11.8"]

150 [5.9"] 125 [4.9"]

173 [6.8"]

553 [21.8"]

298 [11.7"]

Conduit Entries
(1) 1 1/4"
(2) 3/4"

250 [9.8"]

250 [9.8"]

160 [6.3"]

160 [6.3"]

392 [15.4"]

342 [13.5"]

392 [15.4"]

921 [36.2"]

921 [36.2"]

OPEN

STOP

CLOSE

OFF

LOCAL REMOTE

OPEN

STOP

CLOSE

OFF

LOCAL REMOTE

312 [12.3"]

143 [5.6"]

XXX

75 [3.0"]

158 [6.2"]

143 [5.6"]

AU7080

Industrial Actuators

300 [11.8"]

150 [5.9"] 125 [4.9"]

173 [6.8"]

553 [21.8"]

298 [11.7"]

Conduit Entries

(2) 3/4"

(1) 1 1/4"

330 [13.0"]

342 [13.5"]

250 [9.8"]

160 [6.3"]

392 [15.4"]

418 [16.5"]

1100 [43.3"]

312 [12.3"]

158 [6.2"]

LOCAL REMOTE

XXX

75 [3.0"]

143 [5.6"]

OPEN

STOP

CLOSE

OFF

XXX

IA-15

165 [6.5"]

160 [6.3"]

218 [8.6"]

75 [3.0"]

170 [6.7"]

312 [12.3"]

11/2012

Industrial Pneumatic Actuators

Series 92/93 - Features and Benefits

SERIES 92/93 ACTUATORS

The Bray Series 92/93 high pressure pneumatic
actuators are ideally suited to a wide range of
quarter turn applications including butterfly valves,
ball valves and dampers. These rack and pinion
actuators are available in Series 92 double acting
(air to open, air to close) and Series 93 single acting
(spring return) models.

The compact and robust design of the Series 92/93
actuators feature an extruded aluminum housing,
polyester-coated die cast aluminum end caps, die
cast aluminum opposed pistons, and a carbon steel
zinc plated output pinion. Conforming to the ISO
5211 top flange standard, all Series 92/93 actuators
are directly mounted to the valve top plate or saddle
without the need for adapters or brackets.

Series 92/93 actuators are available with a wide range of factory-mounted
Brayline accessories including pneumatic positioners, electro pneumatic
positioners, solenoid valves, position indicators and manual declutchable
gear override assemblies.

Industrial Actuators

FEATURES BENEFITS

Bi-Directional Travel Stops Allows for precise open/close points.

IP 65 Enclosure Suitable for outdoor use, subject to ambient temperature limits.

Optional Spring Cartridges Provides easy conversion from double-acting to spring return.

Direct-Mount Design No special hardware or mounting kits required.

Varied Control Options On/Off, 3 - 15 psi pneumatic, and 4 - 20 mA electro-pneumatic.

Industrial Actuators

11/2012

IA-16

Industrial Actuators

MATERIALS OF CONSTRUCTION

Body Extruded aluminum alloy, anodized

End Caps Die cast aluminum alloy with corrosion resistant polyester coating

Pistons Die cast aluminum alloy

Output Shaft/Pinion Carbon Steel, zinc plated

Travel Stop Alloy Steel

Shaft Bearings Acetal

Piston Guides Acetal

Fasteners Stainless Steel

Springs Spring Steel, protective coating

O-Ring Seals Buna-N

Options Polyester coated body exterior

Electroless Nickel plated body exterior
Hard Anodized body exterior
Stainless Steel pinion

Series 92/93

Pneumatic Actuators

Industrial Actuators

Model Number

Note: Assemblies are sized at 80 psi.

IA-17

Actuator Torque Data (IN -LB) Double Acting

40 psi 60 psi 80 psi 100 psi

PSI

92-63 145 221 297 373 449

92-83 351 536 721 906 1091

92-93 493 753 1013 1272 1532

92-119 1058 1615 2171 2728 3285

92-128 1410 2152 2894 3636 4378

92-160 2797 4270 5742 7214 8687

92-210 5783 8826 11870 14914 17957

92-255 14211 21691 29171 36650 44130

11/2012

120 psi

Industrial

Industrial Actuators

Pneumatic Actuators

ACTUATOR TORQUE DATA INLB  SPRING RETURN

Air Supply (psi) Spring

Model

Number

93-632 2 91 65 167 141 243 217 319 293 395 369 80 54

93-633 3 64 27 140 103 216 179 292 255 368 331 118 81

93-634 4 113 65 189 141 265 217 341 293 156 108

93-635 5 86 27 162 103 238 179 314 255 194 135

93-636 6 135 65 211 141 287 217 232 162

93-632 2 210 167 395 352 580 537 765 722 950 907 184 141

93-833 3 156 76 341 261 526 446 711 631 896 816 275 195

93-834 4 281 176 466 361 651 546 836 731 360 255

93-835 5 220 97 405 282 590 467 775 652 439 316

93-836 6 369 185 554 370 739 555 536 352

93-932 2 310 232 570 492 830 752 1089 1011 1349 1271 261 183

93-933 3 218 101 478 361 738 621 997 880 1257 1140 392 275

93-934 4 386 231 646 491 905 750 1165 1010 522 367

93-935 5 294 94 554 354 813 613 1073 873 659 459

93-936 6 462 229 721 488 981 748 784 551

93-1192 2 692 469 1249 1026 1805 1582 2362 2139 2919 2696 589 366

93-1193 3 509 174 1066 731 1622 1287 2179 1844 2736 2401 884 549

93-1194 4 883 437 1439 993 1996 1550 2553 2107 1178 732

93-1195 5 700 142 1256 698 1813 1255 2370 1812 1473 915

93-1196 6 1073 404 1630 961 2187 1518 1767 1098

93-1282 2 880 465 1622 1207 2364 1949 3106 2691 3848 3433 945 530

93-1283 3 1357 733 2099 1475 2841 2217 3583 2959 1419 795

93-1284 4 1094 261 1836 1003 2578 1745 3320 2487 1891 1058

93-1285 5 1568 529 2310 1271 3052 2013 2365 1326

93-1286 6 1302 57 2044 799 2786 1541 2837 1592

93-1602 2 1819 1118 3292 2591 4764 4063 6236 5535 7709 7008 1679 978

93-1603 3 1399 349 2872 1822 4344 3294 5816 4766 7289 6239 2448 1398

93-1604 4 2452 1123 3924 2595 5396 4067 6869 5540 3147 1818

93-1605 5 2030 353 3502 1825

93-1606 6 3154 1196 4626 2668 6099 4141 4546 2588

93-2102 2 3833 2508 6876 5551 9920

93-2103 3 2859 868 5902 3911 8946 6955 11990 9999 15033 13042 4915 2924

93-2104 4 4930 2275 7974 5319 11018 8363 14061 11406 6551 3896

93-2105 5 3949 638 6993 3682 10037 6726 13080 9769 8188 4877

93-2106 6 6022 2031 9066 5075 12109 8118 9839 5848

93-2552 2 9487 6747 16967 14227 24447 21707 31926 29186 39406 36666 7464 4724

93-2553 3 7125 3015 14605 10495 22085 17975 29564 25454 37044 32934 11196 7086

93-2554 4 12243 6762 19723 14242 27202 21721 34682 29201 14929 9448

93-2555 5 9880 3030 17360 10510 24839 17989 32319 25469 18661 11811

93-2556 6 14998 6778 22477 14257 29957 21737 22393 14173

Springs

(Pairs)

40 60 80 100 120

Start End Start End Start End Start End Start End

4974 3297 6447 4770 3917 2240

8595 12964 11639 16007 14682 3275 1950

Spring

Start

Stroke

End

Industrial Actuators

11/2012

IA-18

Industrial Actuators

N

= Q

=
=

.59

S

=

#10–32UNF
.28 Deep
4 Places

AIR (NPT)

TOP VIEW

END VIEW

SIDE VIEW

BOTTOM VIEW

H

G

øB

F

P

L

M

E

ISO 5211 ACTUATOR
MOUNTING PATTERN

D

øC

DIMENSIONS

= Q

=

TOP VIEW

SIDE VIEW

P

øA

Industrial Actuators

N

END VIEW

D

G

H

øB

F

BOTTOM VIEW
ISO 5211 ACTUATOR
MOUNTING PATTERN

NAMUR OUTPUT

SHAFT TOP

J

.16

U

T

.157

#10–32UNF
.28 Deep
4 Places

AIR (NPT)

M

L

Industrial

Pneumatic Actuators

63 83 93 119 128 160 210 255

=
=

.59

S

E

øC

Air 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4

A

ISO “F”†

B

ISO “F”†

1.97
F 05

2.76
F 07

1.97
F 05

2.76
F 07

1.97
F 05

2.76
F 07

2.76
F 07

4.92
F 12

2.76
F 07

4.92
F 12

—

4.92
F 12

4.92
F 12

6.50
F 16

C .55 .75 .75 1.18 1.18 1.18 1.97 2.50

D .40 .51 .51 .87 .87 .87 .47 .62

E 4.53 5.43 5.78 7.28 8.09 9.36 11.45 13.35

F 5.58 7.40 9.10 11.90 12.31 15.54 17.80 26.70

G

(UNC)

H

(UNC)

1/4-20

x .32

5/16-18

x .40

1/4-20

x .32

5/16-18

x .40

1/4-20

x .32

5/16-18

x .40

5/16-18

x .46

1/2-13

x .69

5/16-18

x .46

1/2-13

x .69

—

1/2-13

x .75

1/2-13

x .78

5/8-11
x 1.11

J .38 .50 .50 1.12 1.12 1.12 1.12 1.12

L 1.38 1.46 1.46 2.20 2.20 2.20 2.76 4.25

M 3.46 4.27 4.61 5.52 6.32 7.80 10.04 11.89

N 1.72 2.02 2.47 2.78 2.88 3.07 4.25 4.75

P 3.11 3.83 4.44 5.15 5.58 6.82 8.83 10.75

Q 3.15 3.15 3.16 3.16 3.16 5.12 5.12 5.12

S .89 .89 1.32 1.64 1.64 1.39 1.44 1.50

T .79 .79 .79 .79 .79 1.18 1.18 1.18

U .47 .47 .47 .47 .47 .75 .75 .75

Note: Double Acting and Spring Return actuators have the same overall dimensions.

†ISO“F”meansmountingange-drillingpattern.

Actuator
Speeds

Open Stroke/
Close Stroke

Note: Times shown are in seconds at 80 PSIG supply pressure with 6ft. tubing having an internal

diameterofapproximately1/4".BrayS92/93actuationtimesareverydependentontheow

capacity of their air supply. The use of smaller port solenoids, solenoid manifolds, smaller I.D.

airsupplytubingand/orextendedlengthsoftubingcansignicantlyreducetheactuationtime

and/or initial response to the command signal.

63 83 92 118 127 160 210 255

1/4 1/4 1/4 1/2 1/2 1 2 2-3/4

6.50

F 16

7.87x4.72
Rect.

M16x2

x 28mm

M16x2

x 28mm

IA-19

M6 x 1
12mm Deep

NAMUR SOLENOID

MOUNTING

.47 Typ.

.94

C

.63

.63

#10–32UNF
(M5 x .8 on Size 255)
4 Places

D

Actuator
Weights

Double Acting 3.3 6.3 8.5 18.0 21.5 39.0 78.0 143.5

Spring Return 3.9 8.1 10.9 23.4 28.1 53.4 111.0 214.9

Weights are in lbs.
Spring Return unit weights are with full set of springs per piston.

11/2012

63 83 93 119 128 160 210 255

Industrial Pneumatic Actuators

Solenoid - Series 63

Features

Pneumatic connection: 1/4" NPT
Electrical connection: 1/2" NPT
Manual override, standard.
Direct mount to NAMUR standards
Mountable in any position.
Mounting hardware included.

Standard Enclosures

Combination General Purpose and Watertight Types
NEMA 1, 2, 3, 3S, 4, and 4X

Industrial Actuators

Accessories

Electrical

24/50-60 Hz, 120/60, 110/50, 240/60, 220/50 Volts AC,
6,12,24,120 Volts DC

Nominal Power (Watts)

NEMA Housings: A.C - 6.3, DC - 6.9
DIN Housing: A.C - 2.5, DC - 3.0

Normal Ambient Temperature Range

NEMA Housings:
AC: -13˚F (-25˚C) to +140˚F (+67˚C)
DC: -13˚F (-25˚C) to +77˚F (+25˚C)
DIN Housing: AC & DC:

-13°F (-25°C) to +140°F (+67°C)

Approvals

UL recognized components, CSA certified

Pneumatic Positioner - V200P

Supply Pressure <145 PSI (<1MPa)
Linearity Error <0.7% f.s
Hysteresis <0.4% f.s
Repeatability <0.3% f.s

Pnuematic Solenoid - Series 63

Model No.

630250-21440536

630250-21410536

630250-21430536

Solenoid, 24 VAC for electric on/off control of S92/93 actuators

Solenoid, 120 VAC for electric on/off control of S92/93 actuators

Solenoid, 220 VAC for electric on/off control of S92/93 actuators

Materials of Construction

Body Anodized Aluminum
Spring Phosphate treated black steel
Shading Coil Copper
Seals NBR + PUR
Core & Core Tube Stainless Steel / Brass
End Covers & Plate 6/6 glass filled polyamide (PA/FV)
Spool Aluminum
Internal Parts Zamak, Steel, Acetal

Description

Temperature Range -40° to +185 F -40° to +185 F -40° to +185 F *

-40° to +85°C -40° to +85°C -40° to +85°C*
*Temp. range depending on certification

Air Consumption .35 SCFM @ 87 PSI
Output Flow Capacity 28.3 SCFM @ 87 PSI
Air Connections 1/4" NPT
Gauges: 1/8" NPT
Cable Entry 1/2" NPT

Ingress & Corrosion Protection NEMA 4X and IP66
Standard Coating Polyester
Weight 3.2 lbs (1,45kg)
Weight with Gauges 3.4 lbs (1,54kg)

11/2012

Pnuematic Positioner - V200P

Model No.

V200P

V200M

V200R

V200MA

V200MMA

V200RMA

V200B

Pneumatic Positioner, Double or Single Acting

Mech Aux Switch for V200P

Reed Aux Switch for V200P

4 to 20 mA feedback module for V200P

Mech switch aux switch and 4 to 20 mA feedback for V200P

Reed Aux Switch and 4-20 mA feedback for V200P

Beacon Indicator for V200P

Description

Industrial Actuators

IA-20

Industrial Actuators

Electro-Pneumatic Positioner - Series 6A

Bray’s Series 6A Intelligent Electro-Pneumatic Positioners offer precise flow
control, advanced communication and enhanced diagnostics. Utilizing proven
technology, the Series 6A features rugged reliability, high quality components
and outstanding performance.

Series 6A positioners are microprocessor controlled, delivering all the benefits
of digital electronics. The microprocessor constantly compares the command
signal to the actual valve position and makes precise, on-line adjustments un­til the two measurements match. The use of the piezoelectric control element
results in near zero air consumption, ultra high resolution and extremely low
hysteresis.

Series 6A positioners were designed with ease of installation, simple calibration,
efficiency and economy in mind. The modular product line is easily customized
for specific applications. Additional positioner functions may be obtained by
installing optional circuit boards.

Supply Pressure 20 - 102psi (1.4 -7 Bar)
Air Consumption <0.00035 scfm
Input Signal
Analog 4 -20 mADC
Bus HART, Foundation Fieldbus,
Profibus PA Connections
Supply 1/4" NPT (G 1/4")
Signal (2 conduit entries) 1/2" NPT (M20x1.5)
Resolution <0.05%
Repeatability 0.32%
Hysteresis <0.2%
Temperature Range -22°F(-30°C) to +176°F(+80°C)
Weight 2.0 lbs. (0.9 kg)
Control Element Type Piezoelectric
EMC Requirements EN 61326/A1 Appendix A.1
NAMUR NE21 August 98
Protection Class NEMA 4,4x and IP66
Materials
Housing Fiberglass Reinforced Polymer with Metalized Coated
interior for EMC protection

Industrial Actuators

Housing Fasteners Stainless Steel
Position Indicator ABS polymer
Positioner Mounting VDI/VDE 3845 (NAMUR)
Available Approvals FM, CSA, CE, ATEX

Industrial

Pneumatic Actuators - Accessories

Shown with optional gages.

IA-21

Pnuematic Positioner - Series 6A

Model No.

6A6DR5-0200NN005KA0

6A6DR5-0100NN005KA0

6A6DR4-0048K

6A6DR4-0048J

S6A Gauge Block

6A0630-24610536

6A1600-24610536

6A1600-22400536

S6A Electro-pneumatic positioner, 4-20 mA, double-acting

S6A Electro-pneumatic positioner, 4-20 mA, single-acting

S6A Optional mechanical switch

S6A Optional position feedback module

S6A Optional gauge block assembly

S6A Mounting kit, S92/93 sizes 63-127

S6A Mounting kit, S92/93 sizes 160-210

S6A Mounting kit, S92/93 sizes 210-255

Description

11/2012

Industrial

Pneumatic Actuators

Status Monitor - Series 50

Bray Controls is proud to offer the Brayline Series 50 Valve Status Monitor, the future
of valve position signaling. Bray’s extensive field experience, research and develop­ment has produced the finest multipurpose switch/control monitors for industrial
plant automation. The Series 50 signals actuator and valve position to local and
remote stations. The Series 50 has a die cast aluminum housing which is waterproof
(NEMA-4,4X). The units have been designed for ease of wiring and a wide variety
of switches.

Industrial Actuators

Bray has specially designed position
indicators which locally signal valve
position. The pointer,
made of ABS, comes
standard with all
Series 50 units.

A compact, modular design allows direct mounting of the
Brayline Valve Status Monitor to Bray Series 92 double acting
and Series 93 spring return pneumatic actuators without any
brackets or couplings. The mounting pattern complies with
VDI/VDE 3845 (NAMUR recommendations).

High visibility display AVAILABLE
Prominently labeled and color coded – yellow for pen, red
for closed – the display indicates valve position through the
full range of travel. Made of high impact, heat and chemical
resistant clear polycarbonate, this display withstands caustic
wash-down and offers excellent corrosion protection.

Pnuematic Positioner - Series 50

Model No.

500406-12610532

501600-22303536 S50 Mounting kit S90/91 sizes 210-255 actuators

501600-24603536

High-visisbility display is 3" in
height. For cover removal, allow
an additional 3" clearance.

Description

S50 Status monitor, 2 SPDT mechanical switches, S92/93 actuators
(requires mounting hardware kit for sizes 160-255)

S50 Mounting kit S92/93 size 160 actuator

11/2012

Industrial Actuators

IA-22

Industrial Actuators

Positioner Dimensions

Industrial

Pneumatic Actuators

V200 6A

45 [1 25/32"]

122.6 [4 13/16"]

45 [1 25/32"]

213.3 [8 13/32"]

Tapped(4x)

M6 - depth 15/32" (12mm)

Tapped(4x)

UNC 5/16" - depth 15/32"(12mm)

35.4 [1 13/32"]

57.2 [2 1/4"]

74.8 [2 15/16"]

35.4 [1 13/32"]

74.8 [2 15/16"]

67 [2 5/8"]

57.2 [2 1/4"]

79.1 [3 1/8"]

72 [2 27/32"]

67 [2 5/8"]

Hex size:

8.7 [11/32"]

Tapped(4x)

1/2" NPT

TOP VIEW

5 [3/16"]

172.4 [6 25/32"]

121.1 [4 25/32"]

61.1 [2 13/32"]

Positioner

15 [19/32"]

5 [3/16"]

5 [3/16"]

Bracket

.221

4 Places

1.87

SIDE VIEW

8.00

NAMUR Coupler Indicator

BOTTOM VIEW

3.14***

3.14*

5.61**

1.77*

1.18

127 [5"]

Raised Indicator

22

97.4 [3 27/32"]

15.5 [5/8"]

132.7 [5 7/32"]

Gauge connections(4x)

Industrial Actuators

57 [2 1/4"]

25 [31/32"]

108 [4 1/4"]

1/8" NPT

52.5 [2 1/16"]

30 [1 3/16"]

40.5 [1 19/32"]

5 [3/16"]

35 [1 3/8"]

22.5 [7/8"]

62.5 [2 15/32"]

75 [2 15/16"]

39.5 [1 9/16"]

47.5 [1 7/8"]

47.5 [1 7/8"]

62.5 [2 15/32"]

31 [1 7/32"]

Air connections(5x)

1/4" NPT

12.5 [1/2"]

25 [31/32"]

31 [1 7/32"]

END VIEWS

3.74

1/2” NPT
Conduit Entry

SINGLE

ACTING

DOUBLE

ACTING

3.67

1/4” NPT
Output

1/4” NPT
Air Suppy

1/4” NPT
Output
2 Places

1/4” NPT
Air Suppy

IA-23

11/2012

Industrial

Industrial Actuators

Pneumatic Actuator Accessories

Manual Overrides - Series 05

Available for 2"-36" (50mm-900mm) valves. This operator is excellent for the safe handling of spring return actuators.
During pneumatic operation, the worm of the gear unit is disengaged. Should the valve require opening or closing in the
event of power loss, manual rotation of the declutch lever will provide a camming action and engage the worm to the
segmented worm gear, allowing rotation of the valve using the handwheel. The Series 5 can be installed in the field with
existing Bray pneumatic actuators.

F

Actuator Size

G

E

2.28

4.30

2.28

4.30

2.28

4.30

2.28

4.30

2.28

4.30

2.28

4.30

92

F

7.13

7.13

7.13

7.13

7.13

7.13

G

2.47

2.47

2.47

2.47

2.47

2.47

E

5.95

5.95

5.95

118

F

8.63

8.63

8.63

G

2.78

2.78

2.78

E

6.16

6.16

6.16

127

F

9.44

9.44

9.44

G

2.88

2.88

2.88

*H

1.92

J

8.88

K

8.00

Size 20:1 (2,000 lb.in)

Valve

C

B

A

SIZE

2

2.5
3
4
5
6

2.00

2.50

3.00

4.00

5.00

6.00

1.62

1.75

1.75

2.00

2.12

2.12

6.75

7.25

7.50

8.25

8.75

9.25

2.22

2.47

2.81

3.41

4.03

4.53

63

D

E

F

5.88

5.88

5.88

G

1.72

1.72

1.72

2.79

2.79

2.79

E

3.70

3.70

3.70

3.70

3.70

3.70

83

6.78

6.78

6.78

6.78

6.78

6.78

Size 30:1 (8,000 lb.in)

Valve

D

C

B

A

SIZE

5
6
8

10
12

5.00

5.75

7.75

9.75

11.75

2.12

2.12

2.50

2.50

3.00

8.81

9.31

10.81

12.06

13.56

4.03

4.53

5.75

7.12

8.12

Size 50:1 (13,000 lb.in)

Valve

D

C

B

A

SIZE

10
12
14
16

9.75

11.75

13.25

15.25

2.50

3.00

3.00

4.00

12.56

14.06

15.43

16.56

7.12

8.12

9.38

10.75

Size 80:1 (24,000 lb.in)

Valve

D

C

B

A

SIZE

14
16
18
20
22
24

13.25

15.25

17.25

19.25

21.25

23.25

3.00

4.00

4.25

5.00

6.06

5.94

16.12

17.25

18.50

19.75

22.62

22.00

9.38

10.75

12.00

13.72

16.50

17.56

Size 64:1 (36,000 lb.in)

Valve

D

C

B

A

SIZE

18
20
24
30

17.25

19.25

23.25

29.25

4.25

5.00

5.94

6.56

19.12

20.38

22.62

26.12

9.38

13.72

17.56

20.81

Actuator Size

118

F

8.97

8.97

8.97

8.97

8.97

160

160

255

G

2.78

2.78

2.78

2.78

2.78

Actuator Size

G

G

G

E

5.95

5.95

5.95

5.95

5.95

7.77E13.74F3.78

7.77 13.74 3.78 9.78 16.00 4.56

7.77 13.74 3.78 9.78 16.00 4.56

7.77 13.74 3.78 9.78 16.00 4.56

7.77E15.61F3.78

7.77 15.61 3.78 9.78 17.12 4.56 14.39 18.99 5.40

7.77 15.61 3.78 9.78 17.12 4.56 14.39 18.99 5.40

7.77 15.61 3.78 9.78 17.12 4.56 14.39 18.99 5.40

Actuator Size

14.39E19.99F5.40

14.39 19.99 5.40

14.39 19.99 5.40

14.39 19.99 5.40

127

6.16E9.78F2.88

6.16 9.78 2.88 7.77 11.05 3.78

6.16 9.78 2.88 7.77 11.05 3.78

6.16 9.78 2.88 7.77 11.05 3.78

6.16 9.78 2.88 7.77 11.05 3.78

9.78E16.00F4.56

Actuator Size

9.78E17.12F4.56

*H

J

K

G

210

G

210

G

4.94

14.56

24.00

160

7.77E11.05F3.78

255

E F G

14.39 18.87 5.40

14.39 18.87 5.40

255

14.39E18.99F5.40

14.39 18.99 5.40

14.39 18.99 5.40

G

E

9.78 13.31F4.56

9.78 13.31 4.56

9.78 13.31 4.56

9.78 13.31 4.56

9.78 13.31 4.56

*H

J

K

G

*H

J

K

210

3.34

11.81

12.00

4.78

14.88

18.00

*H

3.05

J

9.43

K

12.00

G

11/2012

Industrial Actuators

IA-24

Industrial Actuators

Low Pressure Pneumatic Actuators

D3000 SERIES LOW PRESSURE
PNEUMATIC ACTUATORS

The D3000 Series includes the D3153, D3244, and the
D3246. These Pneumatic actuators provide a low pressure
alternative for positioning butterfly valves, ball valves
and dampers with nominal 20 PSI air supply.

All D3000 Series actuators are single acting/spring return
featuring a spring and diaphragm inside a die cast aluminum
housing.

All actuators are sized for 20 PSI air supply using an 8 to 13
PSI nominal spring range. The D3000 Series is available with
our without a pneumatic positioner.

Actuators

Features and Benefits

Industrial Actuators

All-aluminum Housing Provides a lightweight, robust actuator

Telescoping Linkage Provides fast, flexible installation

Long Life and Reliable Design Places over a million actuators now in service

2-way Swivel Head Ensures full power delivery

Agency Recognition Provides a UL recognized component for fire and smoke applications to

IA-25

stifeneBserutaeF

250°F (121°C)

11/2012

Actuators

Low Pressure Pneumatic Actuators

SPECIFICATIONS

Actuator D-3153 D-3244 D-3246

Stroke
Effective Diaphragm Area
Spring Range
Max Control Pressure
Nominal Control Pressure
Ambient Operating Temperature
Air Consumption, actuator
Air Consumption, positioner (optional)
Materials
Body
Diaphragm
Shipping Weight (w/ Positioner)

3" 4"

15 sq in 24 sq in

8 to 13 PSI

25 PSI

20 PSI

-20 to 150F (-29 to 66C)

2 SCIM

5 SCIM

Die Cast Aluminum

Synthetic Elastomer

10 lb. 15 lb. 15 lb.

Industrial Actuators

6"

24 sq in

MODEL SELECTION

Model Number

D-3153-5120 Pneumatic Piston Actuator with Positioner.

D-3153-5130 Pneumatic Piston Actuator without Positioner.

D-3244-5100 Pneumatic Piston Actuator with Positioner.

D-3244-5110 Pneumatic Piston Actuator without Positioner.

D-3246-5100 Pneumatic Piston Actuator with Positioner.

D-3246-5110 Pneumatic Piston Actuator without Positioner.

Dimensions - See page RB-16 and RB-17 in the Butterfly Valve Section.

Feature

11/2012

Industrial Actuators

IA-26