Modicon Quantum
35013379 06/2012
Quantum
with Concept and ProWORX
Hardware Reference Manual
12/2013
www.schneider-electric.com
35013379.05
© 2013 Schneider Electric. All rights reserved.
2 35013379 12/2013
Table of Contents
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Part I Quantum Automation System Overview . . . . . . . . . 13
Chapter 1 Modicon Quantum Automation System Overview . . . . 15
Modicon Quantum Automation Series Overview. . . . . . . . . . . . . . . . . . . . 16
Quantum Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Quantum CPU Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Quantum I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Quantum Communication Interface Modules . . . . . . . . . . . . . . . . . . . . . . 20
Quantum Intelligent/Special Purpose I/O Modules . . . . . . . . . . . . . . . . . . 23
Quantum Simulator Modules (XSM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Quantum Battery, Backplanes, and CableFast Cabling . . . . . . . . . . . . . . 25
Quantum Programming Packages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Part II Quantum System Configurations . . . . . . . . . . . . . . . 27
Chapter 2 Quantum Configurations . . . . . . . . . . . . . . . . . . . . . . . . . 29
Quantum Local I/O, Remote I/O and Distributed I/O Configurations. . . . . 30
Quantum Local I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Quantum Remote I/O (RIO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Quantum Distributed I/O (DIO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Chapter 3 Network Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Quantum Network Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Quantum Network Interface Techniques. . . . . . . . . . . . . . . . . . . . . . . . . . 45
Quantum Modbus and Modbus Plus Communications . . . . . . . . . . . . . . . 48
Part III Quantum System Specifications . . . . . . . . . . . . . . . 51
Chapter 4 System Specifications for the Quantum Module . . . . . 53
Quantum System Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Part IV Quantum Module Specifications and Configuration 57
Chapter 5 Hardware Specifications for the Quantum Modules . . . 59
Quantum Hardware Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
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Chapter 6 Power Supply Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
140CPS11100 AC Power Supply 115/230 Vac 3 A Module . . . . . . . . . . 70
140CPS11100 AC Power Supply 115/230 Vac 3 A Module (PV01 or
Greater) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
140CPS11400 AC Power Supply, 115/230 Vac, 8 A Module . . . . . . . . . 76
140CPS11410 AC Summable Power Supply 115/230 Vac, 8 A . . . . . . . 79
140CPS11420 AC Summable Power Supply 115/230 Vac, 11 A . . . . . . 82
140CPS12400 AC Redundant Power Supply, 115/230 Vac 8 A Module 85
140CPS12420 AC Redundant Power Supply, 115/230 Vac 11 A Module 88
140CPS21100 DC Power Supply, 24 Vdc, 3 A Module. . . . . . . . . . . . . . 91
140CPS21400 DC Summable Power Supply, 24 Vdc, 8 A Module. . . . . 94
140CPS22400 DC Redundant Power Supply, 24 Vdc, 8 A Module . . . . 97
140CPS41400 DC Summable Power Supply, 48 Vdc, 8 A Module. . . . . 100
140CPS42400 DC Redundant Power Supply, 48 Vdc, 8 A Module . . . . 103
140CPS51100 DC Power Supply, 125 Vdc, 3 A Module. . . . . . . . . . . . . 106
140CPS52400 DC Standalone/Redundant Power Supply, 125 Vdc, 8 A 109
Chapter 7 CPU Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
140CPU11302 CPU Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
140CPU11303 CPU Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
140CPU21304 CPU Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
140CPU42402 CPU Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
140CPU43412 CPU Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
140CPU43412A CPU Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
140CPU53414 CPU Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
140CPU53414A CPU Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
140CPU53414B CPU Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Chapter 8 Quantum Field Bus Modules . . . . . . . . . . . . . . . . . . . . . . 207
140CRP81100 Profibus DP Master Communications Module. . . . . . . . . 208
140EIA92100 Quantum AS-i Master Module. . . . . . . . . . . . . . . . . . . . . . 213
140NOA6XXXX Quantum InterBus Communications Modules . . . . . . . . 219
140NOL911X0 Quantum LonWorks Network Option Modules . . . . . . . . 226
Chapter 9 Distributed I/O (DIO) for the Quantum Modules . . . . . . . 233
140CRA21X10 Quantum Distributed I/O (DIO) Modules. . . . . . . . . . . . . 234
140CRA21X20 Quantum Distributed I/O (DIO) Modules. . . . . . . . . . . . . 239
Chapter 10 Quantum Remote I/O Communication Modules . . . . . . . 245
140CRP93X00 Remote I/O (RIO) Head Single and Dual Channel Module 246
140CRA93X00 Quantum RIO Adapter Drop Single and Dual Channel
Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
140NRP95400 Quantum Multimode Fiber Optic Repeater Module. . . . . 255
140NRP95401C Quantum Single-mode Fiber Optic Repeater Module. . 271
Chapter 11 Quantum Modbus Plus Network Option Modules . . . . . 287
140NOM21X00 Quantum Modbus Plus Network Option Modules . . . . . 287
Chapter 12 Quantum Modbus Plus Networking on Fiber Module . . 297
140NOM25200 Quantum Networking Modbus Plus on Fiber Module . . . 297
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Chapter 13 Quantum Ethernet Modules. . . . . . . . . . . . . . . . . . . . . . . 317
140NOE2X100 Quantum Ethernet TCP/IP Module . . . . . . . . . . . . . . . . . 318
140NOE3X100 Quantum Ethernet SY/MAX Modules. . . . . . . . . . . . . . . . 322
140NOE5X100 Quantum Ethernet MMS Modules . . . . . . . . . . . . . . . . . . 326
140NOE771xx Ethernet Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329
Chapter 14 Intelligent/Special Purpose Modules for the Quantum . 343
140EHC10500 High Speed Counter Module . . . . . . . . . . . . . . . . . . . . . . 344
I/O Configuration for 140EHC20200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 349
140EHC20200 High Speed Counter Module . . . . . . . . . . . . . . . . . . . . . . 375
140ESI06210 ASCII Interface Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 389
140HLI34000 High Speed Interrupt Module . . . . . . . . . . . . . . . . . . . . . . . 395
140MSB/MSC10100 Quantum MSX Motion Modules. . . . . . . . . . . . . . . . 399
140XBE10000 Backplane Expander and Cable . . . . . . . . . . . . . . . . . . . . 410
140CHS11000 Hot Standby Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 415
Chapter 15 Quantum Intrinsically Safe Analog/Digital, Input/Output
Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419
15.1 Intrinsically Safe Modules - General Information. . . . . . . . . . . . . . . . . . . . 420
Intrinsically Safe Modules – General Description . . . . . . . . . . . . . . . . . . . 420
15.2 Intrinsically Safe Analog Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 424
I/O Configuration for Intrinsically Safe Analog Modules . . . . . . . . . . . . . . 425
140AII33000 Intrinsically Safe Analog Input Module. . . . . . . . . . . . . . . . . 433
140AII33010 Intrinsically Safe Current Input Module . . . . . . . . . . . . . . . . 446
140AIO33000 Intrinsically Safe Analog Output Module . . . . . . . . . . . . . . 452
15.3 Intrinsically Safe Discrete Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 458
I/O Configuration for Intrinsically Safe Discrete Modules . . . . . . . . . . . . . 459
140DII33000 Intrinsically Safe Discrete Input Module. . . . . . . . . . . . . . . . 461
140DIO33000 Intrinsically Safe Discrete Output Module . . . . . . . . . . . . . 467
Chapter 16 Quantum Simulator Modules. . . . . . . . . . . . . . . . . . . . . . 473
140XSM00200 Quantum Point Discrete Simulator Module . . . . . . . . . . . 474
140XSM01000 Analog Simulator Module . . . . . . . . . . . . . . . . . . . . . . . . . 476
Chapter 17 Quantum Battery Module . . . . . . . . . . . . . . . . . . . . . . . . . 481
I/O Configuration for the 140XCP90000 Battery Module . . . . . . . . . . . . . 482
140XCP90000 Quantum Battery Module . . . . . . . . . . . . . . . . . . . . . . . . . 483
Chapter 18 Quantum I/O Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . 489
18.1 Overview of I/O Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 490
Quantum I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 491
I/O Map Status Byte . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 503
18.2 Analog Input Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 505
I/O Configuration for Analog Input Modules . . . . . . . . . . . . . . . . . . . . . . . 506
140ACI03000 I/O Analog In Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 523
140ACI04000 High Density Analog in I/O Module . . . . . . . . . . . . . . . . . . 527
140ARI03010 I/O RTD Input 8 Channel Module . . . . . . . . . . . . . . . . . . . . 531
140ATI03000 I/O Thermocouple Input 8 Channel Module . . . . . . . . . . . . 535
140AVI03000 I/O Analog IN 8 Channel Bipolar Module . . . . . . . . . . . . . . 540
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18.3 Analog Output Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 545
I/O Configuration for Analog Output Modules . . . . . . . . . . . . . . . . . . . . . 546
140ACO02000 Quantum I/O Analog Current Out Module. . . . . . . . . . . . 551
140ACO13000 High Density Analog Out I/O Module . . . . . . . . . . . . . . . 555
140AVO02000 Quantum I/O Analog Voltage Out Module. . . . . . . . . . . . 559
18.4 Analog Input/Output Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 564
Configuration of the 140AMM09000 Analog Input/Output Module . . . . . 565
140AMM09000 Analog Input/Output Module. . . . . . . . . . . . . . . . . . . . . . 570
18.5 Discrete Input Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 576
I/O Configuration for Discrete Input Modules. . . . . . . . . . . . . . . . . . . . . . 577
140DAI34000 Quantum I/O 24 VAC IN Module. . . . . . . . . . . . . . . . . . . . 582
140DAI35300 Quantum I/O AC Input 24 Vac Module . . . . . . . . . . . . . . . 585
140DAI44000 Quantum I/O 48 VAC IN Module. . . . . . . . . . . . . . . . . . . . 588
140DAI45300 Quantum I/O AC Input 48 Vac 4x8 Module. . . . . . . . . . . . 591
140DAI54000 Quantum I/O 115 VAC In Module . . . . . . . . . . . . . . . . . . . 594
140DAI54300 Quantum I/O AC Input 115 Vac 2x8 Module. . . . . . . . . . . 597
140DAI55300 Quantum I/O AC Input 115 Vac 4x8 Module. . . . . . . . . . . 601
140DAI74000 Quantum I/O AC Input 230 Vac 16x1 Module. . . . . . . . . . 605
140DAI75300 Quantum I/O AC Input 230 Vac 4x8 Module. . . . . . . . . . . 608
140DDI15310 Quantum I/O DC Input 5 V 4x8 Source Module . . . . . . . . 611
140DDI35300 Quantum I/O DC Input 24 Vdc 4x8 Sink Module . . . . . . . 614
140DDI35310 Quantum I/O DC Input 24 Vdc Source 4x8 Input Module. 617
140DDI36400 I/O DC Input 24 VDC 6x16 Telefast Input Module . . . . . . 620
140DDI67300 Quantum I/O DC Input 125 Vdc 3x8 Sink Module . . . . . . 624
140DDI84100 Quantum I/O DC Input 10 ... 60 Vdc 8x2 Sink Module . . . 628
140DDI85300 Quantum I/O DC Input 10 ... 60 Vdc 4x8 Sink Module . . . 631
18.6 Discrete Output Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 634
I/O Configuration for Discrete Output Modules . . . . . . . . . . . . . . . . . . . . 635
140DAO84000 I/O AC Output 24 ... 230 Vac 16x1 Module. . . . . . . . . . . 643
140DAO84010 I/O AC Output 24 ... 115 Vac 16x1 Module. . . . . . . . . . . 647
140DAO84210 Quantum I/O AC Output 100 ... 230 Vac 4x4 Module . . . 652
140DAO84220 Quantum I/O AC Output 24 ... 48 Vac 4x4 Module . . . . . 657
140DAO85300 Quantum I/O AC Output 24 ... 230 Vac 4x8 Module . . . . 662
140DDO15310 I/O DC Output 5 V 4x8 Sink Module . . . . . . . . . . . . . . . . 667
140DDO35300 Quantum I/O DC Output 24 Vdc 4x8 Source Module . . . 671
140DDO35301 I/O DC Output 24 VDC 4x8 Discrete Source Module . . . 676
140DDO35310 I/O DC Output 24 Vdc 4x8 Sink Module . . . . . . . . . . . . . 681
140DDO36400 I/O DC Output 24VDC 6x16 Telefast Output Module . . . 686
140DDO84300 Quantum I/O DC Output 10 ... 60 Vdc 2x8 Source Module 691
140DDO88500 Quantum I/O DC Output 24-125 Vdc 2x6 Source Module 695
140DRA84000 Quantum I/O Relay Output 16x1 Normally Open Module 700
140DRC83000 Quantum I/O Relay Output 8x1 Normally Open/Normally
Closed Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 703
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18.7 Discrete Verified Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 707
I/O Configuration for the Discrete Verified Output Module –
140DVO85300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 708
140DVO85300 I/O Verified 10-30 VDC Out Module . . . . . . . . . . . . . . . . . 713
18.8 Discrete Supervised Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 717
I/O Configuration for the Discrete Supervised Input Module –
140DSI35300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 718
140DSI35300 I/O DC 24V Supervised Input Module . . . . . . . . . . . . . . . . 720
18.9 Discrete Input/Output Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 723
I/O Configuration for Discrete Input/Output Modules . . . . . . . . . . . . . . . . 724
140DAM59000 Quantum I/O AC Input 115 Vac 2x8 / AC Output 115 Vac
2x4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 729
140DDM39000 I/O DC Input 24 Vdc 2x8 Sink/DC Output 24 Vdc 2x4
Source Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 736
140DDM69000 I/O 125 VDC Input/High Power Output Module . . . . . . . . 743
Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 749
Appendix A Miscellaneous Components . . . . . . . . . . . . . . . . . . . . . . 751
Miscellaneous Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 751
Appendix B Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 761
Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 761
Appendix C Hardware Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 763
Hardware Installation – Selecting Backplanes . . . . . . . . . . . . . . . . . . . . . 764
Hardware Installation – Mounting Brackets. . . . . . . . . . . . . . . . . . . . . . . . 771
Hardware Installation – Space Requirements for the Quantum System . . 774
Hardware Installation – Mounting Quantum Modules . . . . . . . . . . . . . . . . 776
Appendix D Power and Grounding Guidelines. . . . . . . . . . . . . . . . . . 781
Analog Grounding Consideration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 782
Power and Grounding Considerations for AC and DC Powered Systems 787
System Design Considerations for Quantum Power Supplies . . . . . . . . . 797
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 804
Closed System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 806
Appendix E CableFast Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 809
Features of the CableFast Cabling System. . . . . . . . . . . . . . . . . . . . . . . . 810
140 CFA 040 00 Quantum CableFast Cabling Block . . . . . . . . . . . . . . . . 817
140 CFB 032 00 Quantum CableFast Cabling Block . . . . . . . . . . . . . . . . 820
140 CFC 032 00 Quantum CableFast Cabling Block . . . . . . . . . . . . . . . . 824
140 CFD 032 00 Quantum CableFast Cabling Block . . . . . . . . . . . . . . . . 830
140 CFE 032 00 Quantum CableFast Cabling Block . . . . . . . . . . . . . . . . 833
140 CFG 016 00 Quantum CableFast Cabling Block . . . . . . . . . . . . . . . . 836
140 CFH 008 00 Quantum CableFast Cabling Block . . . . . . . . . . . . . . . . 842
140CFI00800 Quantum CableFast Cabling Block . . . . . . . . . . . . . . . . . . 847
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140CFJ00400 Quantum CableFast Cabling Block . . . . . . . . . . . . . . . . . 851
140CFK00400 Quantum CableFast Cabling Block . . . . . . . . . . . . . . . . . 856
CableFast Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 861
CableFast Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 867
Appendix F Error Stopped Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 869
Error Stopped Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 869
Appendix G Agency Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 873
Agency Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 873
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 883
8 35013379 12/2013
§
Safety Information
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with
the device before trying to install, operate, or maintain it. The following special
messages may appear throughout this documentation or on the equipment to warn
of potential hazards or to call attention to information that clarifies or simplifies a
procedure.
35013379 12/2013 9
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by
qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction
and operation of electrical equipment and its installation, and has received safety
training to recognize and avoid the hazards involved.
10 35013379 12/2013
About the Book
At a Glance
Document Scope
This manual is a reference guide for the hardware of the Quantum automation
system.
Validity Note
The data and illustrations found in this book are not binding. We reserve the right to
modify our products in line with our policy of continuous product development. The
information in this document is subject to change without notice and should not be
construed as a commitment by Schneider Electric.
Product Related Information
Schneider Electric assumes no responsibility for any errors that may appear in this
document. If you have any suggestions for improvements or amendments or have
found errors in this publication, please notify us.
No part of this document may be reproduced in any form or by any means, electronic
or mechanical, including photocopying, without express written permission of
Schneider Electric.
All pertinent state, regional, and local safety regulations must be observed when
installing and using this product. For reasons of safety and to ensure compliance
with documented system data, only the manufacturer should perform repairs to
components.
When controllers are used for applications with technical safety requirements,
please follow the relevant instructions.
Failure to use Schneider Electric software or approved software with our hardware
products may result in improper operating results.
Failure to observe this product related warning can result in injury or equipment
damage.
35013379 12/2013 11
User Comments
We welcome your comments about this document. You can reach us by e-mail at
techcomm@schneider-electric.com.
12 35013379 12/2013
Modicon Quantum
Quantum Overview
35013379 06/2012
Quantum Automation System Overview
I
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Quantum Overview
14
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Modicon Quantum
Modicon Quantum Over view
35013379 06/2012
Modicon Quantum Automation System Overview
Introduction
This chapter provides an overview of the Modicon Quantum Automation System,
which includes Modicon Quantum software support.
What Is in This Chapter?
This chapter contains the following topics:
Modicon Quantum Automation Series Overview 16
Quantum Power Supplies 17
Quantum CPU Modules 18
Quantum I/O Modules 19
Quantum Communication Interface Modules 20
Quantum Intelligent/Special Purpose I/O Modules 23
Quantum Simulator Modules (XSM) 24
Quantum Battery, Backplanes, and CableFast Cabling 25
Quantum Programming Packages 26
1
Topic Page
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Modicon Quantum Overview
Modicon Quantum Automation Series Overview
Overview
The Modicon Quantum system is a special-purpose computing system with digital
processing capabilities. Modicon Quantum is designed for real time control in
industrial and manufacturing applications in a modular, expandable architecture
employing the following modules.
Power Supply
CPU
I/O
I/O Network Interface
Intelligent/Special Purpose I/O
Simulator (XSM)
Battery
Backplanes
CableFast Cabling
Modicon Quantum System Block Diagram
The following figure is a block diagram of a typical Modicon Quantum system.
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Quantum Power Supplies
Overview
Quantum power supplies are used to supply system power to all modules inserted
into the backplane, including:
Quantum CPU modules
Quantum Interface modules
Quantum I/O modules
Depending upon the system configuration, the option exists of using the power
supply in three different modes.
Power Supply Modes
The following table shows the power supply modes.
Power Supply Type Usage
Standalone For 3 A, 8 A or 11 A configurations that do not require fault
Standalone Summable For configurations consuming more than the rated current of one
Redundant For configurations requiring power for uninterrupted system
Modicon Quantum Overview
tolerant or redundant capabilities.
supply, two summing power supplies can be installed in the
same backplane.
operation. Two redundant power supplies are required for
redundancy.
CAUTION
System Safety
Exercise caution when considering a combination of power supplies in a
backplane. Use only like power supplies with the exceptions noted in System
Design Considerations for Quantum Power Supplies, page 797.
Failure to follow these instructions can result in injury or equipment damage.
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Modicon Quantum Overview
Quantum CPU Modules
Overview
The Quantum CPU is a module residing on the Quantum local I/O backplane. The
CPU is a digitally operating electronic system, which uses a programmable memory
for the internal storage of user instructions. These instructions are used to
implement specific functions such as:
Logic
Process sequencing
Timing
Coupling
Arithmetic
These instructions allow control through digital and analog outputs, for various types
of machines and processes.
The Quantum CPU serves as a bus master controlling the local, remote, and
distributed I/O of the Quantum system.
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Quantum I/O Modules
Overview
Quantum I/O modules are electrical signal converters that convert signals to and
from field devices to a signal level and format, which can be processed by the CPU,
such as:
Limit switches
Proximity switches
Temperature sensors
Solenoids
Valve actuators
All I/O modules are optically isolated to the bus, ensuring safe and trouble-free
operation. All I/O modules are also software configurable.
Modicon Quantum Overview
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Modicon Quantum Overview
Quantum Communication Interface Modules
Overview
Nine types of communication interface modules are available and presented in the
table below, and are described in the following text.
Network Interface Modules
The following table shows the communication interface modules.
Type Description
RIO There are three types of RIO modules:
CRP: Single and dual channel Remote I/O interface modules (RIO heads)
connected via a coaxial cable network.
CRA: Single and dual channel Remote I/O interface modules (RIO drops)
connected via a coaxial cable network.
NRP: Remote I/O fiber optic repeater module (RIO head or drop) connected
via a coaxial cable network and fiber optic cables.
DIO Single and dual channel Distributed I/O interface modules connected via a
twisted pair Modbus Plus cable network.
NOM Single and dual channel Network Option Modules (NOM) connected via a
twisted pair Modbus Plus cable network.
Fiber Optic
Modbus Plus
Ethernet
TCP/IP
InterBus InterBus Interface module connected via a twisted pair network.
SY/MAX
Ethernet
LonWorks LonWorks module connected via a twisted-pair network.
MMS
Ethernet
Profibus Profibus Master module connected via a Profibus RS-485 port.
AS-i AS-i module connected via a two-wire AS-i port.
Modbus Plus on fiber module connected via a fiber optic Modbus Plus cable
network.
Single channel Ethernet TCP/IP interface module connected via a twisted
pair or fiber optic cable network.
SY/MAX Ethernet module connected via a twisted pair or fiber optic cable
network.
MMS Ethernet module connected via a fiber optic cable network.
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RIO Modules (CRP/CRA/NRP)
Quantum RIO head and drop modules use a S908-based networking I/O
configuration. Communication is done via single or dual coaxial cabling up to 15,000
feet away. This configuration supports a mix of the following product lines:
SY/MAX
200 Series
500 Series
800 Series
Quantum I/O
When Quantum RIO is required, the Quantum controller may support up to 31 RIO
drops. In an RIO configuration, an RIO head module is connected with coaxial cable
to RIO drop modules at each remote drop.
Quantum NRP modules provide extended communication capabilities and noise
immunity for the Quantum RIO network with fiber optic media.
DIO Module (CRA)
Quantum DIO is implemented over a Modbus Plus network. The CPU or NOMs
module may be the network head via their Modbus Plus ports.
Quantum DIO Modbus Plus drop adaptors are specifically designed to link Quantum
I/O modules to the head via twisted pair shielded cable (Modbus Plus). The DIO
drop modules also provide the I/O with power (maximum 3A) from a 24 Vdc or a
115/230 Vac source. Each DIO network supports up to 63 distributed drops using
repeaters.
Modicon Quantum Overview
Network Option Module (NOM)
Quantum NOM modules provide extended communication capabilities for the
Quantum system within a Modbus Plus configuration.
Modbus Plus on Fiber Module (NOM)
Quantum Modbus Plus on Fiber modules provides connectivity to Modbus Plus
nodes by fiber cable without fiber optic repeaters, and allows the creation of a pure
fiber optic network or a mixed fiber optic/twisted-pair network (with the use of a
490NRP254 Fiber Optic Repeater).
Ethernet TCP/IP (NOE) Modules
Quantum Ethernet TCP/IP modules make it possible for a Quantum controller to
communicate with devices on an Ethernet network using TCP/IP – the de facto
standard protocol. An Ethernet module may be inserted into an existing Quantum
system and connected to existing Ethernet networks via fiber optic or twisted pair
cabling.
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Modicon Quantum Overview
SY/MAX Ethernet Modules (NOE)
Quantum-SY/MAX-Ethernet modules are Quantum CPU network option modules
that can be placed in a Quantum backplane to connect Quantum controllers to
SY/MAX devices and applications.
MMS-Ethernet Modules (NOE)
Quantum-MMS-Ethernet modules are Quantum CPU network option modules that
can be placed in a Quantum backplane to connect Quantum controllers to MMS
devices and applications.
InterBus Interface Module (NOA)
The Quantum InterBus is the interface module to the InterBus bus. The InterBus bus
is a fieldbus network designed for I/O blocks and intelligent devices used in
manufacturing. It offers a master/slave topology that permits deterministic I/O
servicing over it’s 13 km twisted pair network.
LonWorks Modules (NOL)
Quantum NOL modules provide connectivity between a Quantum controller and a
LonWorks network, based on Echelon’s LonWorks technology. The NOL module is
offered in three models for different transceiver types, and supports three twistedpair media types with different network topologies or data transfer speeds.
Profibus Interface Module (CRP)
Quantum Profibus module is the interface module to Profibus-DP networks. The
interface modules use Type A, shielded twisted pair to join inline connectors, with or
without service ports and bus terminators.
AS-i Interface Module
Quantum AS-i modules provide connectivity between a Quantum controller and ASi networks. AS-i bus cable is an unshielded flat two-wire link on which
communication and power are transmitted to connected devices. The media
insulation is self-healing to accommodate junction block removal.
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Quantum Intelligent/Special Purpose I/O Modules
Overview
Quantum Intelligent/Special Purpose I/O modules operate with minimum
intervention from the Quantum controller after initially downloading module
parameters or programs. The Quantum intelligent/special purpose I/O modules
include the following.
High Speed Counter modules (EHC)
ASCII Interface module (ESI)
High Speed Interrupt module (HLI)
Single Axis Motion Modules (MSx)
Multi-Axis Motion Modules (MMS)
Modicon Quantum Overview
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Modicon Quantum Overview
Quantum Simulator Modules (XSM)
Overview
There are two types of simulator modules, as described below.
Discrete and Analog Simulators
The following table shows discrete and analog simulators.
Type Description
Discrete 16 Point
Simulator
(140XSM00200)
Analog Simulator
(140XSM01000)
The Discrete Simulator (16 points) is used to generate up to 16 binary
input signals to the 140DAI54000 and the 140DAI74000 AC input
modules.
The Analog Simulator (2 channels in, 1 channel out) module is used
for simulating 4 ... 20 mA field current loops used with current input
Quantum modules.
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Quantum Battery, Backplanes, and CableFast Cabling
Battery Module (XCP)
The Quantum battery module provides RAM backup power for the Quantum expert
module.
Backplanes (XBP)
Quantum backplanes may be used in all locations of local, remote, or distributed I/O.
There are six backplanes available in 2, 3, 4, 6, 10, and 16 slot versions. All I/O slots
are usable with any module able to be used in any slot.
CableFast Cabling
The Quantum CableFast wiring system consists of pre-wired Quantum field wiring
terminal strips and DIN rail-mounted terminal blocks, offered in straight through or
special application versions.
Modicon Quantum Overview
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Modicon Quantum Overview
Quantum Programming Packages
Overview
Quantum controllers support several editors.
Quantum Editors
The following table shows the editors for the Quantum controllers.
Editor Where Discussed
Modsoft V2.6 For more information on Modsoft, refer to the Modicon Modsoft
Concept V2.5 (or later
versions)
ProWORX NXT V2.1 For more information on ProWorX, refer to the ProWorX User Manual
ProWORX 32 (V 1.0
minimum)
ProWORX Plus (V 1.0
minimum)
Modicon State
Language (V1.2
minimum)
Programmer User Manual (890USE11500).
For more information on Concept, refer to the Concept User Manual
(840USE49300).
(372SPU68001 NMAN)
For more information on ProWORX 32, refer to the ProWORX 32
Programming Software for PLCs User Guide (372SPU780 01EMAN)
For more information on ProWORX Plus, refer to the ProWORX Plus
for Modicon Reference Manual (371SPU68001 PMAN).
For more information on Modicon State Language, refer to the
Modicon State Language User Manual (GM-MSL1-001).
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Modicon Quantum
Quantum Configurations
35013379 06/2012
Overview
What Is in This Part?
Quantum System Configurations
II
This part provides information on Quantum system configurations.
This part contains the following chapters:
Chapter Chapter Name Page
2 Quantum Configurations 29
3 Network Configurations 41
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Quantum Configurations
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Modicon Quantum
Quantum Configurations
35013379 06/2012
Quantum Configurations
Introduction
The following chapter provides information on the Quantum configurations,
including Local I/O, Remote I/O (RIO), and Distributed I/O (DIO).
What Is in This Chapter?
This chapter contains the following topics:
Quantum Local I/O, Remote I/O and Distributed I/O Configurations 30
Quantum Local I/O 32
Quantum Remote I/O (RIO) 33
Quantum Distributed I/O (DIO) 37
2
Topic Page
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Quantum Configurations
Quantum Local I/O, Remote I/O and Distributed I/O Configurations
Overview
The following information contains a description of the Local I/O, Remote I/O and
Distributed I/O and their configurations.
These configurations (see the configuration table below for valid Quantum
configurations) can be equipped with a combination of:
Quantum CPUs
Power supplies
I/O interfaces
Expert modules
I/O modules
NOTE: Refer to System Specifications for the Quantum Module, page 53 for a
complete list of part numbers for all Quantum modules.
Local, RIO, and DIO Configuration
The following table provides valid Quantum configurations, including backplanes
and modules.
30
If Configuration
Type Is
Local 6, 10, 16 slots Power Supply
RIO** 6, 10, 16 slots Power Supply
DIO 2, 3, 4, 6 slots DIO Drop Power Supply,
*NOM, NOA, and NOE.
**Remote I/O is typically used for large (number of modules) drops 6, 10, or 16 slot
backplanes. Distributed I/O is typically used for small drops using 2, 3, 4, or 6 slot backplanes.
Backplane
Types (Typical)
Are
Required
Modules Are
CPU
RIO Drop
Optional
Modules Are
RIO Head, I/O,
NOx*
I/O CPU, RIO Head,
I/O
Modules Not
Permitted Are
RIO Drop, DIO
Drop
DIO Drop NOx*
CPU, RIO Head,
RIO Drop NOx*
NOTE: Every Quantum module requires power from the backplane (except power
supply and DIO modules). For a valid configuration, add up the required backplane
current (in mA) for every module, and ensure that this number is less than the
available power in the selected power supply.
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