schmersal STS30 Series, AZ 16-STS30-06, AZ 16-STS30-04, AZ 16-STS30-05, AZ 16-STS30-08 Operating Instructions Manual
...
Operating instructions
Safety door-handle system
Operating instructions. . . . . . . . . . . . .pages 1 to 6
EN
Translation of the original operating instructions
STS30
1. About this document
1.1 Function
This operating instructions manual provides all the information you
need for the mounting, set-up and commissioning to ensure the safe
operation and disassembly of the safety switchgear. The operating
instructions must be available in a legible condition and a complete version in the vicinity of the device.
1.2 Target group: authorised qualified personnel
All operations described in this operating instructions manual must
be carried out by trained specialist personnel, authorised by the plant
operator only.
Please make sure that you have read and understood these operating instructions and that you know all applicable legislations regarding
occupational safety and accident prevention prior to installation and
putting the component into operation.
The machine builder must carefully select the harmonised standards to
be complied with as well as other technical specifications for the selection, mounting and integration of the components.
1.3 Explanation of the symbols used
Content
1 About this document
1.1 Function ..............................................1
1.2 Target group: authorised qualied personnel ..................1
1.3 Explanation of the symbols used ...........................1
1.4 General safety instructions ...............................1
1.5 Warning about misuse ...................................1
1.6 Exclusion of liability .....................................1
2 Product description
2.1 Ordering code .........................................2
2.2 Special versions........................................2
2.3 Destination and use .....................................2
3 Mounting
3.1 General mounting instructions .............................2
3.2 Dimensions ...........................................2
3.3 Mounting dimensions....................................3
3.4 Mounting steps - Outside mounting .........................4
3.5 Mounting steps - Inside mounting ..........................5
4 Set-up and maintenance
4.1 Functional testing.......................................6
4.2 Maintenance ..........................................6
Information, hint, note:
This symbol is used for identifying useful additional information.
Caution:Failure to comply with this warning notice could lead
to failures or malfunctions.
Warning:Failure to comply with this warning notice could
lead to physical injury and/or damage to the machine.
1.4 General safety instructions
The user must observe the safety instructions in this operating instructions manual, the country-specific installation standards as well as all
prevailing safety regulations and accident prevention rules.
Further technical information can be found in the Schmersal
catalogues or in the online catalogue on the Internet:
www.schmersal.net.
The information contained in this operating instructions manual is
provided without liability and is subject to technical modifications.
There are no residual risks, provided that the safety instructions as well
as the instructions regarding mounting, commissioning, operation and
maintenance are observed.
1.5 Warning about misuse
In case of inadequate or improper use or manipulations of
the component, personal hazards or damage to machinery or
plant components cannot be excluded. The relevant requirements of the standard EN 1088 must be observed.
x.000 / v.A. / 12.11 / Teile-Nr 1175023-EN / BZ-Nr. 50156-35V900 / Ausgabe C
1.6 Exclusion of liability
We shall accept no liability for damages and malfunctions resulting from
defective mounting or failure to comply with this operating instructions
manual. The manufacturer shall accept no liability for damages resulting from the use of unauthorised spare parts or accessories.
For safety reasons, invasive work on the device as well as arbitrary repairs, conversions and modifications to the device are strictly forbidden;
the manufacturer shall accept no liability for damages resulting from
such invasive work, arbitrary repairs, conversions and/or modifications
to the device.
EN
1
Operating instructions
Safety door-handle system
STS30
2. Product description
2.1 Ordering code
This operating instructions manual applies to the following types:
-STS30-
➀ ➁
No. Option Description
➀
➁
➂
3.2 Dimensions
All measurements in mm.
➂
AZ For safety switch AZ...
AZM For solenoid interlock AZM...
... Selection of the series
01 Mounting inside, with emergency handle, door hinge right
02 Mounting inside, with emergency handle, door hinge left
03 Mounting inside, without emergency handle, door hinge right
04 Mounting inside, without emergency handle, door hinge left
05 Mounting outside, with emergency handle, door hinge right
06 Mounting outside, with emergency handle, door hinge left
07 Mounting outside, without emergency handle, door hinge right
08 Mounting outside, without emergency handle, door hinge left
Only if the information described in this operating instructions
manual are realised correctly, the safety function and therefore the compliance of the entire system with the Machinery
Directive is maintained.
2.2 Special versions
For special versions, which are not listed in the order code below 2.1,
these specifications apply accordingly, provided that they correspond to
the standard version.
2.3 Destination and use
The ...-STS30 safety door-handle system is suitable for hinged guards.
The solenoid interlocks can be mounted either inside or outside of the
hazardous area. The safety guard can be opened and closed from
outside by turning the door-handle. The door-handle latches in 90° position. The ...-STS30 system can be supplied with a emergency handle
to open the safety guard. When the emergency handle is actuated, the
safety guard can be opened from within the hazardous area. The safety
guard cannot be closed from inside. The ...-STS30 system can be supplied with a lockout tag preventing the inadvertent closing of the safety
guard, for instance during mounting activities on confusing and unclear
plants.
3. Mounting
3.1 General mounting instructions
The fitting may only be carried out by authorised personnel.
AZ 16-STS30-02/-04/-05/-07 AZ 16-STS30-01/-03/-06/-08
102
52
6,5
5
23
5
75
138
40,5
-3
12
96
AZ 3350-STS30-02/-04/-05/-07 AZ 3350-STS30-01/-03/-06/-08
5
6,5
224
184 23
46
AZ 415-STS30-02/-04/-05/-07 AZ 415-STS30-01/-03/-06/-08
83,5
6,5
49,5
165
210
23
-3
12
6,5
50
157
108
55
20
5
50
-3
12
157
157
50
5
6,5
5
20 20
52
102
22
116
178
6,5
22
116
178
68,5
178
116
22
22
116
178
22
116
178
68,5
6,5
116
178
22
102
52
6,5
12
50
157
108
55
20
6,5
5
50
-3
12
157
157
50
5
2020
52
102
6,5
5
23
5
75
138
40,5
-3
96
23
6,5
5
224
184
46
83
6,5
5
17,5
116
178
23
-3
12
max. 100
max. 100
max. 100
77
77
77
88
95
88
55
55
55
111max. 100
118max. 100
111max. 100
2
EN
Operating instructions
Safety door-handle system
AZM 161-STS30-02/-04/-05/-07 AZM 161-STS30-01/-03/-06/-08
102
52
5
6,5
23
5
215
175
20
6,5
116 22
178
178
157
99,5
116
6,5
5
100
6,5
-3
12
50
STS30
5
215
255
max. 100
88
77
55
111max. 100
50
-3
12
100
AZM 161-STS30-02/-07-R AZM 161-STS30-01/-08-R
6,5
5
215
255
12
23
max.
52
AZM 415-STS30-02/-04/-05/-07 AZM 415-STS30-01/-03/-06/-08
129
6,5
56,5
172
217
23
-3
12
157
40
157
50
20
58,5
102
50
5
20 20
52
102
59,5
30,559,5
157
5
2020
52
102
102
52
20
6,5
5
58,5
6,5
157
50
6,5
2020
-3
12
52
102
22
99,5
116
178
30,5
22
157
6,5
178
178
116
5
22
22
116
178
6,5
116
22
23
12
6,5
5
23
max. 100
88
77
55
111max. 100
5
215
175
129
5
23
178
133
17,5
max. 100
88
77
55
111max. 100
3.3 Mounting dimensions
"a" "x" "y"
AZ 16 12-3 mm 5 mm 5 mm
AZ 3350 12-3 mm 12 mm 5 mm
AZ 415 12-3 mm 5 mm 5 mm
AZM 415 12-3 mm 5 mm 5 mm
AZM 161 12-3 mm 5 mm 5 mm
Legend
a Maximum distance between switch and actuator
X Thickness mounting plate actuator
Y Thickness mounting plate door/emergency handle
When mounting the device, it must be observed that the
actuator can be inserted stress-free into the safety switching component (e.g. by using an optional centring device).
The observance of the clearance "a = 12-3" must be ensured,
vertical or horizontal angular offset must be avoided.
EN
3
Operating instructions
Safety door-handle system
STS30
3.4 Mounting steps - Outside mounting
Step 1
• Fit actuator onto mounting plate
x
Step 3
• Cut the square bar to size
To be observed
• All measurements in mm
• with emergency handle: l = s + x + y + 82 + 4*
• without emergency handle: l = s + x + y + 69 + 4*
• Deburr the cut square bar
l
Legend
l Long square bar
s Thickness of the door
X Thickness mounting plate actuator
Y Thickness of the door handle/emergency handle mounting
plate, if available; take two times "y", if the emergency handle
mounting plate and the door handle mounting plate are installed
4* only to be observed if a lockout tag is used
Step 2
• If used, fit lockout tag, fit door handle onto mounting plate MP TG-01
To be observed
• Refer to lockout tag mounting instructions
y
Step 4
• Insert square bar into actuator
To be observed
• Door handle must be in horizontal position
• If emergency handle available: observe the orientation of the
square bar for the emergency handle (see drawing)
Step 5
• Mount switch onto mounting plate
• The mounting plate of the switch must be flush-mounted with the
doorpost
To be observed
• Screws: M6
• Thread must be centric to the slotted holes of the mounting plate
1
2
4
EN
Operating instructions
Safety door-handle system
STS30
Step 6
• Fit actuator to guard door and align
To be observed
• Actuator completely pulled out
• Insert actuator in switch housing
• Observe maximum distance "a" between switch and actuator,
refer to "Dimensions" table
• Screws: M6
• Thread must be centric to the slotted holes of the mounting plate
s
a
100
Step 7
• If an emergency handle is used, screw emergency handle onto
mounting plate
3.5 Mounting steps - Inside mounting
Step 1
• Cut the square bar to size
To be observed
• All measurements in mm
• with emergency handle: l = s + x + y + 82 + 4*
• without emergency handle: l = s + x + y + 69 + 4*
• Deburr the cut square bar
y
Ø21
Step 8
• Put emergency handle onto square bar
• Fit mounting plate with emergency handle onto guard door
To be observed
• Emergency handle and door handle must be in horizontal position
when the emergency handle is put onto the square bar
• Screws: M6
• Thread must be centric to the slotted holes of the mounting plate
l
Legend
l Long square bar
s Thickness of the door
X Thickness mounting plate actuator
Y Thickness of the door handle/emergency handle mounting
plate, if available; take two times "y", if the emergency handle
mounting plate and the door handle mounting plate are installed
4* only to be observed if a lockout tag is used
Step 2
• Insert square bar into actuator
To be observed
• If emergency handle available: observe the orientation of the square
bar for the emergency handle (see drawing)
EN
x
5
Operating instructions
Safety door-handle system
STS30
Step 3
• If used, fit lockout tag
To be observed
• Refer to lockout tag mounting instructions
y
Step 4
• Screw door handle onto mounting plate
To be observed
• Remove protection to screw the door handle
Step 6
• Fit actuator to guard door and align
To be observed
• Actuator completely pulled out
• Insert actuator in switch housing
• Observe maximum distance "a" between switch and actuator,
refer to "Dimensions" table
• Screws: M6
• Thread must be centric to the slotted holes of the mounting plate
a
a
Ø21
Step 7
• Put door handle onto square bar
• Fit mounting plate to guard door
y
Step 5
• The mounting plate of the switch must be flush-mounted with the
doorpost
• Mount switch onto mounting plate
To be observed
• Screws: M6
• Thread must be centric to the slotted holes of the mounting plate
1
2
K. A. Schmersal GmbH
Industrielle Sicherheitsschaltsysteme
Möddinghofe 30, D - 42279 Wuppertal
Postfach 24 02 63, D - 42232 Wuppertal
s
*100
To be observed
• Emergency handle and door handle must be in horizontal
position when the door handle is put onto the square bar
• Screws: M6
• Thread must be centric to the slotted holes of the mounting plate
4. Set-up and maintenance
4.1 Functional testing
The safety function of the safety components must be tested. The
following conditions must be previously checked and met:
1. Fitting of the safety switch/solenoid interlock and the actuator.
2. Check the integrity of the cable entry and connections
3. Check the switch enclosure for damage
4.2 Maintenance
We recommend a regular visual inspection and functional test, including
the following steps:
1. Check for the integrity and correct installation of the actuator and the
safety switch/solenoid interlock.
2. Check the clearance "a" and re-adjust if necessary;
vertical or horizontal angular offset must be avoided
3. Remove particles of dust and soiling.
4. Check cable entry and connections.
Damaged or defective components must be replaced.
Phone: +49 - (0)2 02 - 64 74 - 0
Telefax +49 - (0)2 02 - 64 74 - 1 00
E-Mail: info@schmersal.com
Internet: http://www.schmersal.com
6
EN
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