Operating instructions
Safety-monitoring module
Operating instructions. . . . . . . . . . . . .pages 1 to 6
EN
Original
AES 1185
8 Appendix
8.1 Wiring examples .......................................3
8.2 Integral System Diagnostics (ISD)..........................4
9 EU Declaration of conformity
1. About this document
1.1 Function
This operating instructions manual provides all the information you
need for the mounting, set-up and commissioning for the safe operation
and disassembly of the safety-monitoring module. the operating
instructions must be available in a legible condition and a complete
version in the vicinity of the device.
1.2 Target group: authorised qualified personnel
All operations described in this operating instructions manual must
be carried out by trained specialist personnel, authorised by the plant
operator only.
Please make sure that you have read and understood these operating
instructions and that you know all applicable legislations regarding
occupational safety and accident prevention prior to installation and
putting the component into operation.
Content
1 About this document
1.1 Function ..............................................1
1.2 Target group: authorised qualied personnel ..................1
1.3 Explanation of the symbols used ...........................1
1.4 Appropriate use ........................................1
1.5 General safety instructions ...............................1
1.6 Warning about misuse ...................................2
1.7 Exclusion of liability .....................................2
2 Product description
2.1 Ordering code .........................................2
2.2 Special versions........................................2
2.3 Purpose ..............................................2
2.4 Technical data .........................................2
2.5 Safety classication .....................................2
3 Mounting
3.1 General mounting instructions .............................3
3.2 Dimensions ...........................................3
4 Electrical connection
4.1 General information for electrical connection..................3
The machine builder must carefully select the harmonised standards
to be complied with as well as other technical specifications for the
selection, mounting and integration of the components.
1.3 Explanation of the symbols used
Information, hint, note:
This symbol is used for identifying useful additional information.
Caution: Failure to comply with this warning notice could
lead to failures or malfunctions.
Warning: Failure to comply with this warning notice could
lead to physical injury and/or damage to the machine.
1.4 Appropriate use
The products described in these operating instructions are developed to
execute safety-related functions as part of an entire plant or machine. It
is the responsibility of the manufacturer of a machine or plant to ensure
the correct functionality of the entire machine or plant.
The safety-monitoring module must be exclusively used in accordance
with the versions listed below or for the applications authorised by the
manufacturer. Detailed information regarding the range of applications
can be found in the chapter "Product description".
1.5 General safety instructions
The user must observe the safety instructions in this operating
instructions manual, the country specific installation standards as well
as all prevailing safety regulations and accident prevention rules.
x.000 / 11.2017 / v.A. - 101132156-EN / F / 2017-11-13 / AE-Nr. 8375
5 Operating principle and settings
5.1 Operating principle after the operating voltage is switched on ....3
6 Set-up and maintenance
6.1 Functional testing.......................................3
6.2 Maintenance ..........................................3
7 Disassembly and disposal
7.1 Disassembly...........................................3
7.2 Disposal ..............................................3
Further technical information can be found in the Schmersal
catalogues or in the online catalogue on the Internet:
www.schmersal.net.
The information contained in this operating instructions manual is
provided without liability and is subject to technical modifications.
The entire concept of the control system, in which the
safety component is integrated, must be validated to
EN ISO 13849-2.
EN
1
Operating instructions
Safety-monitoring module
AES 1185
There are no residual risks, provided that the safety instructions as well
as the instructions regarding mounting, commissioning, operation and
maintenance are observed.
1.6 Warning about misuse
In case of inadequate or improper use or manipulations of
the safety-monitoring module, personal hazards or damages
to machinery or plant components cannot be excluded. The
relevant requirements of the standard EN 1088 must be
observed.
1.7 Exclusion of liability
We shall accept no liability for damages and malfunctions resulting from
defective mounting or failure to comply with this operating instructions
manual. The manufacturer shall accept no liability for damages
resulting from the use of unauthorised spare parts or accessories.
For safety reasons, invasive work on the device as well as arbitrary
repairs, conversions and modifications to the device are strictly
forbidden; the manufacturer shall accept no liability for damages
resulting from such invasive work, arbitrary repairs, conversions and/or
modifications to the device.
2. Product description
2.1 Ordering code
This operating instructions manual applies to the following types:
AES 1185
No. Option Description
➀
2.2 Special versions
For special versions, which are not listed in the order code below 2.1,
these specifications apply accordingly, provided that they correspond to
the standard version.
2.3 Purpose
The safety-monitoring modules for integration in safety circuits are
designed for fitting in control cabinets. They are used for the safe
evaluation of the signals of positive break position switches for safety
functions or magnetic safety sensors on sliding, hinged and removable
safety guards as well as emergency stop control devices.
Design
The safety-monitoring module has a dual-channel structure. It includes
two safety relays with monitored positive action contacts. The NO
contacts of the relays, which are wired in series, build the enabling
contacts.
➀
24 VDC
.3 24 VAC
Only if the information described in this operating instructions
manual are realised correctly, the safety function and therefore
the compliance with the Machinery Directive is maintained.
2.4 Technical data
Standards: IEC / EN 60204-1; EN 60947-5-1;
EN 60947-5-3; EN ISO 13849-1;
IEC 61508; BG-GS-ET-14; BG-GS-ET-20
Start conditions: Automatic or start button
Feedback circuit available: yes
Start-up test: no
Pull-in delay for automatic start: adjustable 0.1 / 1.0 second
Drop-out delay in case
of "emergency stop": < 50 ms
Rated operating voltage Ue: AES 1185: 24 VDC ± 15 %,
AES 1185.3: 24 VAC +15 %/-10 %
Rated operating current Ie: 0.2 A
Rated insulation voltage Ui: 250 V
Rated impulse withstand voltage U
Thermal test current I
Internal fuse: yes
Power consumption: < 5 W
Monitored inputs:
Cross-wire short detection: yes
Wire breakage detection: yes
Earth connection detection: yes
Number of NC contacts: 3
Number of NO contacts: 3
Outputs:
Stop category 0: 1
Stop category 1: 0
Number of safety contacts: 1
Number of auxiliary contacts: 0
Number of signalling outputs: 0
Switching capacity of the safety contacts: 4 A
Utilisation category to EN 60947-5-1: AC-15: 250 V / 2 A,
Max. fuse rating: 4 A gG D-fuse
Mechanical life: > 50 million operations
LED display: ISD
Ambient conditions:
Operating temperature: 0 °C ... +55 °C
Storage and transport temperature: −25 °C ... +70 °C
Protection class: Enclosure: IP40
Degree of pollution: 2
Mounting: Snaps onto standard DIN rail to EN 60715
Connection type: Screw connection
Min. cable section: 0.25 mm²
Max. cable section: 2.5 mm², solid strand or multi-strand
Tightening torque: 0.6 Nm
Weight: 140 g
Dimensions (H x W x D): 75 x 22.5 x 110 mm
2.5 Safety classification
Standards: EN ISO 13849-1; IEC 61508
PL: up to d
Control category: up to 3
PFH-value: 1.0 x 10-7 / h; applicable for applications
SIL: up to 2
Service life: 20 years
: 4 A
the
: 4.8 kV
imp
DC-13: 24 V / 2 A
Terminals: IP20
Clearance: IP54
lead (including conductor ferrules)
with up to max. 50,000 switching
cycles / year and max. 80 % contact load.
Diverging applications upon request.
2
EN
Operating instructions
Safety-monitoring module
AES 1185
3. Mounting
3.1 General mounting instructions
Mounting: snaps onto standard DIN rails to EN 60715.
3.2 Dimensions
Device dimensions (H/W/D): 75 x 22,5 x 110 mm
4. Electrical connection
4.1 General information for electrical connection
The electrical connection may only be carried out by
authorised personnel in a de-energised condition.
Wiring examples: see appendix
5. Operating principle and settings
5.1 Operating principle after the operating voltage is switched on
If a safety guard is opened, the microprocessors swithc off the internal
relays and the enabling path is opened. The relays are only switched
back on, when the function of the relays and all connected components
could be tested. During a start-up cycle (opening and closing of at
least one of the safety guards), all individual faults of the switches,
cables/wires and the safety-monitoring module, which could lead to a
dangerous situation, are detected. This always causes the relays to be
switched off and therefore the enabling path to be opened.
Inputs
A1, A2 Supply voltage
S1-S14 / S22,
S2-S14 / S22,
S3-S14/S22
X1 Input for the feedback of the external contactors.
S13 The terminal supplies the necessary supply voltage
Inputs for switches with one NC and one NO contact
for the safety switch.
6. Set-up and maintenance
6.1 Functional testing
The safety function of the safety-monitoring module must be tested.
The following conditions must be previously checked and met:
1. Correct fitting of the safety-monitoring module
2. Fitting and integrity of the power cable
6.2 Maintenance
In the case of correct installation and adequate use, the safetymonitoring module features maintenance-free functionality.
A regular visual inspection and functional test, including the following
steps, is recommended:
• Check the correct fixing of the safety monitoring module
• Check the cable for damage.
Damaged or defective components must be replaced.
7. Disassembly and disposal
7.1 Disassembly
The safety monitoring module must be disassembled in the deenergised condition only.
7.2 Disposal
The safety monitoring module must be disposed of in an appropriate
manner in accordance with the national prescriptions and legislations.
8. Appendix
8.1 Wiring examples
The application examples shown are suggestions. They however do not
release the user from carefully checking whether the switchgear and its
set-up are suitable for the individual application.
The wiring diagram is shown with guard doors closed and in a deenergised condition. Inductive loads (e.g. contactors, relays, etc.) are
to be provided with suitable interference suppression circuitry. Do not
connect additional loads to terminal S..
Note
If one or two safety guards are connected, the unused terminasl S22
must be bridged with terminal S13.
Outputs
Enabling path 13-14 NO contact for safety functions
Extension of enable delay time
On safety guards with strong residual vibrations, the end position of a
non-contact position switch is often "overrun". This causes the safetymonitoring module to generate an error message. To avoid this, the
"enabling delay time" can be extended by removing the device cover
and setting an internal bridge (jumper).
Bridge closed: enabling delay time = 1.0 second
Bridge closed: enabling delay time = 0.1 second
(factory setting)
EN
3
Operating instructions
Safety-monitoring module
AES 1185
AES 1185 - DC devices
Monitoring of three safety guards by means of position switches with
safety function
S
A
K3
K4
L1
24 VDC
S13S14 S22
A1
S2 S3
S22
OV
AA
X1
S1
S14
13
K1
K2
S22
14A2 S14
K3
K4
N
M
3
Key
A
H
P
A - C SNon-contact safety sensor
8.2 Integral System Diagnostics (ISD)
The LED indication of the safety-monitoring modules shows the
different switching conditions and errors. The following tables show the
different switching conditions.
Tables switching condition indication
Diagnostic LED System condition
The LED is green. Enabling paths closed
LED flashes green Enable delay time running,
LED flashes yellow (2 Hz) Feedback circuit is open
If a safety guard is opened, the LED indication changes.
Indication (yellow) LED System condition
1 impulse
2 impulses
3 impulses
Positive break
Start button
Actuated
enabling paths opened
Safety guard 1 open
Safety guard 2 open
Safety guard 3 open
AES 1185.3 - AC devices
Monitoring of three safety guards by means of one magnetic safety
sensor (BNS)
S
K3
K4
L1
24 VAC
A1 S13
A2 S14 S22 S14
S14 S22 X1 13
S1
24 VDC
S2 S3
K1
AES 1185
K2
14
S22
N
Table error indications
Indication (orange)
LED
1 impulse
2 impulses
3 impulses
5 impulses One or both relays
6 impulses
7 impulses Interference signals
* Partial actuation: position of the switch, in which only one contact was actuated.
Error Cause
Error safety guard 1 Defective supply
voltage lead, defective
switch, erroneous
fitting of the switch;
switch only partially
actuated* for at least 5
s; cross-wire short
Error safety guard 2 Refer to Error safety
guard 1
Error safety guard 3 Refer to Error safety
guard 1
Too low operating
did not close within
the monitoring time
Relay not disabled
upon the actuation
of the switch
at the inputs (no
safe evaluation
assured)
voltage U
Defective relay
May be due to contact
welding
Too high capacitive or
inductive interference
at the input signal
e;
K3
K4
N
4
M
3
Deleting the error message
The error message is deleted once the fault has been rectified and after
the connected switch has been actuated to check the various functions
(open and then close the safety guard).
EN
Operating instructions
Safety-monitoring module
9. EU Declaration of conformity
EU Declaration of conformity
AES 1185
Original K.A. Schmersal GmbH & Co. KG
We hereby certify that the hereafter described components both in their basic design and construction conform
to the applicable European Directives.
Name of the component: AES 1185
Type: See ordering code
Description of the component: Safety-monitoring module for non-contact safety switches
Relevant Directives: Machinery Directive
Applied standards: DIN EN 60947-5-3:2014,
Notied body for the prototype test: DGUV Test
Möddinghofe 30
42279 Wuppertal
Germany
Internet: www.schmersal.com
and safety relay combination in connection with the
BNS series magnetic safety switches
EMC-Directive
RoHS-Directive
DIN EN ISO 13849-1:2016,
DIN EN ISO 13849-2:2013
Prüf- und Zertizierungsstelle
Fachbereich Elektrotechnik
Gustav-Heinemann-Ufer 130
50968 Köln
ID n°: 0340
2006/42/EC
2014/30/EU
2011/65/EU
EU-prototype test certicate: ET 16038
Person authorised for the compilation
of the technical documentation:
Place and date of issue: Wuppertal, November 10, 2017
AES1185-C-EN
Oliver Wacker
Möddinghofe 30
42279 Wuppertal
Authorised signature
Philip Schmersal
Managing Director
The currently valid declaration of conformity can be
downloaded from the internet at www.schmersal.net.
EN
5
K. A. Schmersal GmbH & Co. KG
Möddinghofe 30, D - 42279 Wuppertal
Postfach 24 02 63, D - 42232 Wuppertal
Phone: +49 - (0)2 02 - 64 74 - 0
Telefax: +49 - (0)2 02 - 64 74 - 1 00
E-Mail: info@schmersal.com
Internet: http://www.schmersal.com
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