Schako BSK-RPR Installation, Mounting And Operating Instructions

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Page 1

Fig.: BSK-RPR with B10 drive

USABILITY CERTIFICATES

Technical documentation Installation, mounting and operating instructions

BSK-RPR

Fire damper

PERFORMANCE DATA

• Performance Reliability Certificate

according to EU-Bau PVO

0761 – CPR – 0245

• EC Certificate of Conformity 0761 – CPD – 0263

• Declaration of Performance DoP-BSK-RPR-2017-08-09

CLASSIFICATION AND STANDARDS

• Classification

according to EN 13501-3, depending on the mounting situation EI 90 (v

• Product standard EN 15650

• Test standard EN 1366-2

, ho i↔o) S

• For automatic locking of fire lobbies

• For use or connection of a smoke release device

with abZ (e.g. SCHAKO smoke detection system RMS) in connection with suitable release devices (e.g. spring return actuator)

SPECIAL FEATURES

•

ATEX

version available (at an extra charge)

• Extensive uses and applications

• Housing leakage class C according to EN 1751

• For optimum integration into the building con-

trol system via the SCHAKO EasyBus signalling and switching bus system or the SCHAKO BKSYS fire damper mini-controller

SCHAKO | Ferdinand Schad KG Phone +49 (0) 7463-980-0 Steigstraße 25-27 Fax +49 (0) 7463-980-200 D-78600 Kolbingen www.SCHAKO.de | info@SCHAKO.de

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Fire Damper Model BSK-RPR Technical documentation Table of Contents

TABLE OF CONTENTS

Table of Contents ........................................................ 2

Description .................................................................. 3

Models and dimensions .............................................. 4

Installation details....................................................... 9

Installation in solid walls ............................................. 9

Installation on solid walls with mounting frame AR . 10 Installation away from solid walls with mounting

frame AR ................................................................... 11

Installation in solid ceilings ....................................... 12

Installation on solid ceilings with mounting frame AR

.................................................................................. 13

Installation with vertical concrete base on solid

ceilings ...................................................................... 14

Installation in lightweight partition walls with metal

posts and panelling on both sides ............................ 15

Installation in lightweight partition walls with metal posts and panelling on both sides near the ceiling

(solid ceiling) ............................................................. 16

Installation with mounting AR in lightweight partition walls with metal posts and panelling on both sides . 17

Installation close to ceiling (solid ceiling) ................. 18

Installation kit GDL for installation in lightweight partition walls with metal posts and panelling on both

sides with sliding ceiling connection ......................... 20

Installation in lightweight partition walls with metal

posts and panelling on both sides (F30) ................... 22

Installation close to ceiling (solid ceiling) ................. 23

Installation with mounting AR in lightweight partition walls with metal posts and panelling on both sides

(F30) .......................................................................... 24

Installation close to ceiling (solid ceiling) ................. 26

Installation in shaft walls with metal post and

panelling on one side. ............................................... 27

Installation close to ceiling (solid ceiling) ................. 28

Installation in shaft walls with metal post and

panelling on one side with mounting frame AR ....... 29

Installation close to ceiling (solid ceiling) ................. 30

Installation information ............................................ 31

Technical data ........................................................... 34

Accessories ............................................................... 37

Limit switch ............................................................... 37

Spring return actuators ............................................. 38

Magnets .................................................................... 43

Add-on parts ............................................................. 44

CE marking ................................................................ 47

Order code ................................................................ 48

Specification texts ..................................................... 50

Service ....................................................................... 53

Foreign branch offices .............................................. 58

List of figures/tables/diagrams ................................. 59

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Fire Damper Model BSK-RPR

Tech

nical

documentation

Description

DESCRIPTION

Fire dampers, installed in ventilation ducts (air conditioning systems), serve for the automatic locking of fire lobbies. The fire damper BSK-RPR corresponds to EN 15650, EN 135013 and EN 1366-2. The BSK-RPR has been tested according to EN 1366-2 in compliance with Declaration of Performance no. DoP-BSK-RPR-201708-09. It has the Performance Reliability Certificate according to EU-Bau PVO 0761-CPR-0245 and the EC Certificate of Conformity 0761-CPD-0263. Its category according to EN 13501-3 is EI 90 (v h

i ↔ o) S.

According to Directive 2014/34/EU, EC Certificate of Conformity Number EPS 09 ATEX 2 153 X, its use in areas subject to explosion hazards is permitted, not only with spring return actuator X10 (ExMax-5.10-BF), including safety temperature limiter (FireSafe or ExPro-TT), but also with mechanical trigger via fusible link (manual actuation with or without ATEX limit switch ES-Ex). The fire damper is marked as follows according to ATEX:

II 2 G IIC T6 II 2D T80°C

*) when using the safety temperature limiter FireSafe.

The national standards and guidelines must be observed in connection with this technical documentation, installation, mounting and operating instructions. Further information on

II 3 D T80°C*

ATEX can be found in the additional operating instructions

BSK-RPR according to For service, retrofitting, etc., inspection openings must be provided on site in suspended ceilings, shaft walls, connected ventilation ducts etc., if necessary. They must be built in in sufficient numbers and sizes and must not impair the functioning of the fire dampers. The fire dampers must be connected to the ventilation system by means of ventilation ducts either on one or on both sides. When connected on one side, security grilles made of nonflammable building materials (EN13501-1) must be provided on opposite sides. The fire dampers can be connected to non-flammable or to flammable ventilation ducts.

ATEX 2014/34/EU (document: Z09/46).

EPS 09 ATEX 2 153 X

)

 Thermal release via fusible link 72°C or 98°C;

optionally (at an extra charge)

 equipped with electrical or magnetic release de-

vices

 Use: max. operating pressure of 1000 Pa at v  Housing leakage class C according to EN 1751  Use or connection of a smoke release device with general

building supervisory approval (e.g. SCHAKO smoke detection system RMS, see technical documentation smoke detection system RMS) in connection with suitable electric,

magnetic (magnetic clamp) release devices of the fire damper is possible; only release devices working by the "currentless closed" principle may be connected to the RMS system; the propagation of fire and smoke is effectively prevented. Optimal integration into the building control system by means of the SCHAKO EasyBus signalling and switching bus system (see technical documentation EasyBus) or the SCHAKO fire damper mini-controller BKSYS (see technical documentation BKSYS).

MAINTENANCE INFORMATION

We would like to point out that only suitable cleaning materials may be used to clean the stainless steel version of fire dampers!

ATTENTION

Building systems have to be arranged, installed and maintained in such a way that they prevent fire and propagation of fire and smoke (fire propagation) and allow evacuation of persons and animals as well as efficient fire extinguishing work in case of fire. A propagation of smoke through the ventilation and air-conditioning systems can effectively only be prevented by means of suitable electric or magnetic (magnetic clamp) release devices in connection with a smoke detection system.

We therefore recommend fitting the fire dampers, for example, with electric spring return actuators that can be triggered by the smoke detector.

≤ 10 m/s

face

 Housing made of galvanised sheet steel (standard), option-

ally (at an extra charge):

 Housing made of stainless steel material no. 1.4301

or material no. 1.4571

 Housing with DD coating (two-component top coat

based on polyurethane varnish) inside / outside

 Model with plug-in connection (-S) or flanged connection

(-F) according to EN 12220 and DIN 24154-1, respectively.

 Damper leaf made of silicate board,

optionally (at an extra charge):

 DD coating (RAL 7035 / light-grey)

 Cold and hot leakage requirements according to EN 1366-

2 are complied with using circumferential rubber and intumescent seals.

 Horizontal or vertical position of the damper leaf axle pos-

sible.

 The installation position is independent of the air flow di-

rection.

Construction s

ubject to change.

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Fire Damper Model BSK-RPR Technical documentation Models and dimensions

MODELS AND DIMENSIONS

BSK-RPR – Nominal sizes 100 to ≤ 250

BSK-RPR-S (plug-in connection)

Fig. 1: Dimension BSK-RPR-S – Nominal sizes 100 to ≤ 250

BSK-RPR-S with mounting frame AR

(Mounting frame AR only possible in -S design, pre-mounted ex works, delivery in loose form not possible)

Fig. 2: Dimension BSK-RPR-S with mounting frame AR – Nominal sizes 100 to ≤ 250

BSK-RPR-F (flanged connection)

Fig. 3: Dimension BSK-RPR-F – Nominal sizes 100 to ≤ 250

1 Housing 5 Trigger device 2 Damper leaf 6 Fusible link 3 Hand lever 7 Actuator unit 4 Locking profile 8 Mounting frame AR

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Fire Damper Model BSK-RPR Technical documentation Models and dimensions

BSK-RPR – Nominal sizes > 250 to 500

BSK-RPR-S (plug-in connection)

Fig. 4: Dimension BSK-RPR-S – Nominal sizes >250 to 500

BSK-RPR-S with mounting frame AR

(Mounting frame AR only possible in -S design, premounted ex works, delivery in loose form not possible)

Fig. 5: Dimension BSK-RPR-S with AR – Nominal sizes > 250 to 500

BSK-RPR-F (flanged connection)

Fig. 6: Dimension BSK-RPR-F – Nominal sizes > 250 to 500

1 Housing 5 Trigger device 2 Damper leaf 6 Fusible link 3 Hand lever 7 Actuator unit 4 Locking profile 8 Mounting frame AR

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Fire Damper Model BSK-RPR Technical documentation Models and dimensions

Available sizes

Nomi-

nal

size 100 98 125 123 140 138 160 158 180 178 455 375 200 198 224 222 250 248 280 278 580 500 315 313 (standard) (standard) 355 353 400 398 450 448 500 498

Table 1: Available sizes

øD

[mm]

BSK-RPR-S BSK-RPR-F

L [mm]

Rubber lip seal for BSK-RPR-S

Model BSK-RPR-S is delivered as standard with a rubber lip seal.

Fig. 7: Rubber lip seal

Release devices (pos. 5)

Flange bores BSK-RPR-F

Fig. 9: Flange bores

Table to DIN EN 12220 or DIN 24154-1

Nomi-

nal

size 100 98 150 132 4 125 123 175 157 4 140 138 190 172 6 160 158 210 192 6 180 178 230 212 6 200 198 250 233 6 224 222 274 257 6 250 248 300 283 6 280 278 340 317 8 315 313 375 352 8 355 353 415 392 8 400 398 460 438 8 450 448 510 488 8 500 498 560 538 8

Table 2: Flange bores

SCHAKO ASG-RF / VT-RF / FS-RF: Flange bores suitable for BSK-RPR-F

øD

[mm]

øC

[mm]

Bolt circle

øB

(± 0.5mm) Ø9.5 (± 0.5mm)

Number of

bores

Fig. 8: Release device BSK-RPR

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Fire Damper Model BSK-RPR Technical documentation Models and dimensions

Damper leaf projecting ends

BSK-RPR-S

Fig. 10: Damper leaf projecting ends BSK-RPR-S

No-

minal

size

100 98 256 125 123 244 95 220 140 138 236 87 212 160 158 226 77 202 180 178 216 67 192 200 198 206 57 182 224 222 194 45 * 170 250 248 181 32 * 157 280 278 166 17 * 142 315 313 149 0 * 125 355 353 129 20 * 400 398 106 43 * 82 450 448 81 68 * 57 500 498 56 93 * 32 *

Table 3: Damper leaf projecting ends BSK-RPR-S

"a"= 50 mm:

Operating

øD

* Extension piece (on site) necessary

side (BS)

L=455 / 580 L=455 L=580

Minimum distance between the front edge of the open damper leaf and the security grille (ASG) or flexible connection piece (FS).

Non-operating side

(NBS)

107

232

105

BSK-RPR-F

Fig. 11: Damper leaf projecting ends BSK-RPR-F

No-

minal

size

100 98 216 125 123 204 55 180 140 138 196 47 * 172 160 158 186 37 * 162 180 178 176 27 * 152 200 198 166 17 * 142

224 222 154 5 * 130 250 248 141 8 *

280 278 126 23 * 102 315 313 109 40 * 85 355 353 89 60 * 65 400 398 66 83 * 42 * 450 448 41 * 108 * 17 * 500 498 16 * 133 * 8 * Y1

Table 4: Damper leaf projecting ends BSK-RPR-F

Operating

øD

* Extension piece (VT-RF) necessary

side (BS)

L=375 / 500 L=375 L=500

Non-operating side

(NBS)

192

117

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Fire Damper Model BSK-RPR Technical documentation Models and dimensions

Use

The fire damper type BSK-RPR can be fitted as shown in the following table.

Minimum

thickness

[mm]

Use

Installa-

tion

BSK-RPR Nominal

size

from to

Material/Model

for example, concrete, masonry according

solid

Apparent

density

≥ 450kg/m³

in 100 – 500

away

from

100 – 500

to EN 1996 or DIN 1053; solid plaster wall boards according to EN 12859 or DIN 18163 for example, concrete, masonry according to EN 1996 or DIN 1053; solid plaster wall boards according to EN 12859 or DIN 18163 for example, concrete, masonry according to EN 1996 or DIN 1053; solid plaster wall boards according to EN 12859 or DIN 18163

100 50

100 200

in lightweight partition walls with metal

100 –500

posts and panelling on both sides according to classification to EN 13501-2 or compara-

100 50

ble national standards. in lightweight partition walls with metal

100 – 250

WALL

posts and panelling on both sides according to classification to EN 13501-2 or comparable national standards. in lightweight partition walls with metal posts and panelling on one side according to classification to EN 13501-2 or comparable national standards

75 200

125 200

with mounting frame AR on lightweight partition walls with metal posts and panelling

Lightweight

partition

wall

on both sides according to classification to EN 13501-2 or comparable national standards with mounting frame AR on lightweight par-

100 200

tition walls with metal posts and panelling

100 – 500

on both sides according to classification to EN 13501-2 or comparable national standards, in the area of sliding ceiling connec-

tions

100 170

with mounting frame AR on lightweight partition walls with metal posts and panelling on both sides according to classification to

75 200 EN 13501-2 or comparable national standards with mounting frame AR on lightweight partition walls with metal posts and panelling on one side according to classification to EN 13501-2 or comparable national standards

CEILIN G

Apparent

density

≥ 500kg/m³

Table 5: Usability

The BSK-RPR may also be installed in walls or ceilings of lower fire resistance class. In this case, the BSK-RPR has the same fire resistance class as the wall or ceiling.

1) Installation only in connection with a ventilation duct devoid of openings (fire resistance duration 90 min.) between the BSK-RPR and the fireresistant wall to be protected. Mounting only allowed in conjunction with mounting frame AR.

2) The exact wall thickness/es must be taken into account and specified when ordering. For installation, the accessories for sliding ceiling connection plus mounting frame AR are required.

3) At nominal sizes of 100 - 250, mounting is allowed at a reduced distance (mounting frame AR to mounting frame AR).

4) The allowed minimum distance of the fire dampers to one another is at least 200 mm. However, due to the construction, the distance must be selected as a function of the particular design of the panelling.

5) Mounting only allowed in conjunction with mounting frame AR.

6) Installation only in connection with a concrete base still to be made on site.

solid

in 100 – 500

100 – 500 for example, concrete, aerated concrete 125 200

on 6) 100 - 500 for example, concrete, aerated concrete 125 55

for example, concrete, aerated concrete

125 200

125 55

distance of

two

BSK-RPR

from one

another

[mm]

Fire resistance

class

, i↔o) S

EI 90 (v

EI 90 (ve, i↔o) S

EI 90 (v

, i↔o) S

EI 30 (v

, i↔o) S

EI 90 (v

, i↔o) S

EI 90 (v

, i↔o) S

EI 90 (v

, i↔o) S

EI 30 (v

, i↔o) S

EI 90 (v

, i↔o) S

EI 90 (h

, i↔o) S

EI 90 (h

, i↔o) S

EI 90 (h

Notes Page °

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Fire Damper Model BSK-RPR Technical documentation Installation details

General information

 During mounting or installation, there is a risk of injuries.

To avoid any possible injuries, personal protective equipment (PPE) must be worn.

 Fire dampers must be installed such that external forces

do not impair their permanent functioning. During mounting it may be required to provide reinforcements for the housing or the like. The requirement of statically loadbearing lintels may have to be taken into consideration.

 Improper transport/handling may result in damage/func-

tional impairment. In addition to that, the film of the transport packaging must be removed and the delivery inspected for completeness.

 In storage, fire dampers must be protected from dust, dirt,

moisture and the effects of temperature (e.g. direct sunlight, heat-emitting light source, etc.). They must not be exposed to direct effects of the weather and must not be stored below -40 °C or above 50 °C.

 The fire damper must be protected from dirt and damage.

After installation is complete, any dirt must be removed immediately.

 Enough space must be provided for installation, mortar lin-

ing, etc.

 Carry out a functional check of the fire damper before and

after mounting and ensure ready access.

 Electrical installations or work on electrical components

may only be carried out by skilled electricians. The supply voltage must be switched off when performing this work and secured against being switched on again.

INSTALLATION DETAILS

Installation in solid walls

Nominal sizes 100 to 500 – (wet installation)

 Installation in solid walls (shaft walls, shafts, ducts and fire

walls) made of, for example, concrete, masonry according to EN 1996 or DIN 1053; solid plaster wall boards according to EN 12859 or DIN 18163; apparent density ≥ 450 kg/m³ and wall thickness W ≥ 100 mm. Circumferential gaps "s" must be completely filled with mortar of category M15 according to EN 998-2, NM III DIN V 18580 (previously: MG III according to DIN 1053) or fire protection mortar of suitable grades. The minimum gap

is 40 mm. The filling with mortar must be executed

size s

min

such that it is permanent. The information given by the mortar manufacturer must be observed. If the fire damper is installed during the construction of the wall, the gaps "s" can be omitted. The mortar bed depth must be designed according to the minimum wall thickness and may not be less than this thickness. When performing a mortar lining or direct installation, make sure that the housing is not pressed toward the inside (reinforcement). If necessary, a statically active lintel must be provided (e.g. with flexible ceiling connection).

 The distance of the fire dampers to one another (no more

than 2) must be at least 50 mm.

 The distance to load-bearing, adjacent components (wall

/ solid ceiling) is at least 40 mm.

Installation at a reduced distance

Installation of the fire dampers in an existing wall recess or a wall recess still to be constructed. It must be made such that the minimum gap size s

between housing and solid ceiling is

min

40 mm. The gaps "s" and the void between the fire dampers must be completely filled with mortar of category M15 to EN 998-2, NM III DIN V 18580 (previously: MG III to DIN 1053) or fire protection mortar of suitable grades in the minimum wall thickness. If during the construction of the solid ceiling, the fire dampers are installed, the gaps "s" can be omitted, but the cavity between the fire dampers must always be filled as described above.

Fig. 12: Wet installation, reduced distance in solid walls (round recess, as drawn or rectangular)

Minimum gap size with complete mortar lining

Fig. 13: Minimum gap size complete mortar lining, solid walls (round recess, as drawn or rectangular)

Installation positions

Mortar lining entire wall thickness mortar lining in minimum wall thickness

Fig. 14: Wet installation in solid walls

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Fire Damper Model BSK-RPR Technical documentation Installation details

Installation on solid walls with mounting frame AR

Nominal sizes 100 to 500 - (dry installation)

 Installation on solid walls (shaft walls, shafts, ducts and fire

 The distance of the fire dampers to one another must be

at least 200 mm. (For nominal sizes 100 - 250, mounting is allowed at a reduced distance - mounting frame AR to mounting frame AR of no more than 2 BSK-RPR).

 The distance to load-bearing, adjacent components (wall /

solid ceiling) is at least 75 mm.

 The installation opening of size øD+10 mm is produced us-

ing a core hole bore.

 For fastening to massive walls, only approved fastening

materials (dowels, etc.) must be used. Fastening is effected on all 4 existing fixing lugs (For nominal sizes 100 - 160 all existing and for nominal sizes 180 - 500 the two outer bores of each fixing lug must be used).

Installation without clearance (mounting frame AR to mounting frame AR) Nominal sizes 100 to ≥ 250 - (dry installation)

For nominal sizes 100 to ≤ 250, mounting at a reduced distance -mounting frame AR to mounting frame AR

more than 2 BSK-RPR

Fig. 17: Dry installation on solid walls, BSK-RPR nominal size ≤ 250 - minimum distance from one another

Nominal sizes > 250 to 500 - (dry installation)

For nominal sizes > 250, the distance of fire dampers from one another must be at least 200 mm.

- is allowed.

of no

Fig. 15: Dry installation on solid walls

Abb. 16: Detail showing fastening to solid walls

Fixing lug

Detail A (drawn rotated by 90°)

Fastening material according to statics and on-site fire protection certificate

Fixing lug

Fig. 18: Dry installation on solid walls, BSK-RPR nominal size > 250 - minimum distance from one another

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Fire Damper Model BSK-RPR Technical documentation Installation details

Installation away from solid walls with mounting frame AR

Nominal sizes 100 to 500 - (dry installation)

 Installation away from solid walls (shaft walls, shafts, ducts

and fire walls) made of, for example, concrete, masonry according to EN 1996 or DIN 1053; solid plaster wall boards according to EN 12859 or DIN 18163; apparent density ≥ 450 kg/m³ and wall thickness W ≥ 100 mm only in conjunction with mounting frame AR.

 When fitting the fire damper away from solid walls, it must

be suspended from the ceiling.

 Installation only in connection with a ventilation duct de-

void of openings (fire resistance duration 90 min.), made of sheet steel with external insulation made of board material.

 The connection of the fire-resistant ventilation duct (with

proven fire resistance duration of 90 minutes) between the fire damper and the fire-resistant wall to the protected must be effected by form-fit, but not by force-fit, in the area of the wall opening.

 The duct must be connected to the side of the BSK-RPR op-

posite to the fire-resistant duct (operating side) by means of a flexible connection piece (alternatively: flexible ventilation duct made of aluminium or in special cases made of steel).

 A distance of the fire dampers from one another of at least

200 mm must be observed. However, due to the construction, the distance must be selected as a function of the particular design of the panelling.

 The same also applies to the distance from load-carrying,

adjacent components (wall / solid ceiling).

1) Fire damper model BSK-RPR with mounting frame AR

2) Fire-resistant ventilation duct (with proven fire resistance duration of 90 minutes)

3) Promatect-LS support 60 mm wide 200 mm long, adjust thickness to the selected fire-resistant duct

4) Promatect-LS faceplate 35 mm (opening centrally in face- plate = BSK-RPR øD +10 mm)

5) Countersunk head screw 4.5x35 or 5.0x30 or equivalent with U-washer. Fastening is effected on all 4 existing fixing lugs (For nominal sizes 100 - 160 all existing and for nominal sizes 180 - 500 the two outer bores of each fixing lug must be used).

6) Drywall screws 4.0x60, distance from the edge approx. 80 mm, screw distances a ≤ 180 mm or at least 2 screws per side

7) Hilti MQ 41/3 or equivalent or U-profile 50 to DIN 1026

8) Fastening by means of fasteners with proven fire protection

9) The suspensions have to be executed with sufficiently dimensioned threaded rods. For information on the suspension, see page 33.

10) Solid ceiling

FS Flexible spigot type FS-RS (normally inflammable to EN

13501-1)

Wall connections as specified by duct manufacturer. form-fit, but not force-fit

Fig. 19: Installation away from solid walls

Installation procedure

 Attach fire protection insulation made of board material

(pos. 2), to the existing ventilation duct, according to specifications of the duct manufacturer. A Promatect-LS support (pos. 4) must be provided on the non-operating side. Attach a faceplate (pos. 4) with central installation opening.

 Suspensions and fastenings (pos. 3/6/7) of the ducts and

of the insulation made of board material must be executed with sufficiently dimensioned threaded rods according to the duct manufacturer.

 Mount the BSK-RPR (pos.1) on the existing ventilation duct

made of sheet steel, if necessary, with the additional use of mounting suspensions, etc.

 Mount the ventilation duct on the operating side using a

flexible connection piece.

 Remove mounting aids (mounting suspensions etc.)

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Fire Damper Model BSK-RPR Technical documentation Installation details

Installation in solid ceilings

Nominal sizes 100 to 500 – (wet installation)

 Installation in solid ceilings made, for example, of con-

crete, aerated concrete, apparent density ≥ 500 kg/m³ and ceiling thickness D ≥ 125 mm.

 Installation with complete mortar lining (the circumferen-

tial gaps "s" must be completely filled with mortar of category M15 to EN 998-2, NM III DIN V 18580 (previously: MG III to DIN 1053) or fire protection mortar of suitable grades. The minimum gap size s must be executed such that it is permanent. The information given by the mortar manufacturer must be observed. If the fire damper is installed during the construction of the ceiling, the gaps "s" can be omitted. The mortar bed depth must not be less than 125 mm. When performing a mortar lining or direct installation, make sure that the housing is not pressed toward the inside (reinforcement).

 The distance of the fire dampers to one another (no more

than 2) must be at least 55 mm.

 The distance to load-bearing, adjacent components (wall)

is at least 40 mm.

Installation at a reduced distance

Installation of the fire dampers in an existing ceiling recess or a ceiling recess still to be made. It must be made such that the minimum gap size s mm. The gaps "s" and the void between the fire dampers must be completely filled with mortar of category M15 to EN 998-2, NM III DIN V 18580 (previously: MG III to DIN 1053) or fire protection mortar of suitable grades in the minimum ceiling thickness. If during the construction of the solid ceiling, the fire dampers are installed, the gaps "s" can be omitted, but the cavity between the fire dampers must always be filled as described above.

min

is 40 mm. The filling with mortar

min

between housing and solid ceiling is 40

Minimum gap size with complete mortar lining

Fig. 21: Minimum gap size complete mortar lining, solid ceilings (round recess as drawn or rectangular)

Installation positions

vertical suspended

For large ceiling thicknesses

vertical suspended

Fig. 22: Installation in solid ceilings - (wet installation)

Fig. 20: Wet installation at a reduced distance, solid ceilings (round recess as drawn or rectangular)

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Fire Damper Model BSK-RPR Technical documentation Installation details

Installation on solid ceilings with mounting frame AR

Nominal sizes 100 to 500 - (dry installation)

 Installation on (directly on/directly under) solid ceilings

made, for example, of concrete, aerated concrete, apparent density ≥ 500 kg/m³ and ceiling thickness D ≥ 125 mm, only in connection with a mounting frame AR.

 The distance between the fire dampers must be min. 200

mm.

 The distance to load-bearing, adjacent components (wall)

is at least 75 mm.

 The installation opening of size øD+10 mm is produced us-

ing a core hole bore.

 For fastening to solid ceilings, only approved fastening ma-

terials (dowels, etc.) must be used. Fastening is effected on all 4 existing fixing lugs (For nominal sizes 100 - 150 the central bore or one bore of each fixing lug must be used).

vertical

Fixing lug

Detail A (drawn rotated by 90°)

Fastening material according to statics and on-site fire protection certificate

Fixing lug

Abb. 24: Detail showing fastening to solid ceilings

suspended

Fig. 23: Installation positions on solid ceilings - (dry installation)

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Fire Damper Model BSK-RPR Technical documentation Installation details

Installation with vertical concrete base on solid ceilings

Nominal sizes 100 to 500 – (wet installation)

 Vertical installation on solid ceilings made, for example, of

concrete, aerated concrete, apparent density ≥ 500 kg/m³ and ceiling thickness D ≥ 125 mm.

• Construction of a circumferential, straight reinforced con-

crete base (concrete grade: C20/25; concrete cover ≥ 35 mm; reinforcement: concrete steel BSt500S concrete steel mats B500A). The base must be constructed circumferentially with a wall thickness of at least 100 mm, measured from the housing of the fire damper. The height of the base must be maintained up to the prescribed installation dimension (210 mm). The maximum base height is ≤ 550 mm. The damper leaf clearance of the installed fire damper must be guaranteed. Make sure that there is nothing left that may affect the function of the new fire damper. Prior to installation of the fire damper, fastening materials (e.g. screws, press-in nuts, etc.) must be provided and attached on the non-operating side for mounting duct components or, if subsequent mounting is no longer possible, the ventilation duct must be connected prior to installation. Alternatively, extension pieces (on site or as accessories, e.g. SCHAKO type VT-RF for BSK-RPR) can be mounted. During the formation of the concrete base on solid ceilings, in addition to the constructive crack reinforcement, it must be ensured that the concrete base is applied directly to the reinforced concrete ceiling or connected to the raw ceiling. Any separating layers (floor coverings, seals, insulations, floating screeds, etc.) must be removed or must not be present in this area. During the construction of the concrete base, make sure that the housing of the fire damper is not pressed inwards (reinforcement).

• The distance of the fire dampers to one another (no more

than 2) must be at least 55 mm.

• If an adjacent solid component (wall) is closer than 100

mm to the housing of fire damper, the existing gap to this component must be filled as described above. This option becomes available if the adjacent component has F90 characteristics.

• Flexible spigots are not required if the ventilation ducts to

be connected have been installed in accordance with the ventilation system guidelines (LüAR).

Fig. 25: BSK-RPR with vertical concrete base on solid ceilings

Reinforcement of the reinforced concrete upstand (Concrete cover ≥ 35 mm; Note: Mounting reinforcement not drawn):

- Horizontal reinforcement (pos. 1): closed bracket Ø 8, e ≤ 150 mm or steel bar with appropriate overlap lengths or equivalent mesh reinforcement (Q335A); arranged in centre of base (pos. 2).

- Connecting reinforcement to the reinforced concrete ceiling, if an annular gap is present in the immediate ceiling opening area, it must be sealed with concrete in the appropriate grade: Ø 8 e ≤ 500 mm (splice bar in ceiling, pos. 3) centre of base

(=/=), but at least 4 pieces/base (arranged in the corner areas of the base)

- Connecting reinforcement to the reinforced concrete ceiling, if no annular gap is present in the immediate ceiling opening area. Ø 8 e ≤ 500 mm (splice bar in ceiling, pos. 3) centre of base (=/=), but at least 4 pieces/base (arranged in the corner areas of the base); to be glued into ceiling using, for example, Hilti HIT HY 200.

1) for example brackets (Ø 8; e ≤ 150 mm)

2) Concrete base (concrete C20/25)

3) Splice bars (Ø 8; e ≤ 500 mm; at least 4 pieces/base

4) Solid ceiling (ceiling thickness D ≥ 125 mm; ρ ≥ 500 kg/m³)

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Page 15

Fire Damper Model BSK-RPR Technical documentation Installation details

Installation in lightweight partition walls with metal posts and panelling on both sides

Nominal sizes 100 to 500 – (wet installation)

 Installation in lightweight partition walls with metal posts

and panelling on both sides (gypsum-bonded wall boards; wall thickness ≥ 100 mm) according to classification to EN 13501-2 or comparable national standards.

 Use of flexible connection pieces required on both sides

(alternatively: flexible ventilation duct made of aluminium)

 No additional, permanent suspensions or attachments of

the BSK-RPR are allowed, and installation and mounting aids must be removed.

 Mortar lining: circumferential gaps must be completely

filled with mortar of category M15 to EN 998-2, NM II DIN V 18580 (previously: MG III to DIN 1053) or fire protection mortar of suitable grades. The gap dimension is approx. 40 mm (housing / reveal). The mortar bed depth must not be less than 100 mm. For mortar lining, make sure that the housing is not pressed inwards (reinforcement).

 The distance of the fire dampers to one another (no more

than 2) must be at least 50 mm.

 The distance from load-carrying, adjacent components is,

due to the construction, at least 105 mm from the wall and at least 95 mm from the solid ceiling. The actual minimum distance may slightly differ from the distances mentioned above and must be executed and adapted as a function of the wall connection type.

Fig. 27: Wet installation in lightweight partition wall

Installation sequence:

 Mount the metal posts and the wall in accordance with the

specifications of the wall manufacturer and the required exchange parts as shown on Fig. 26. Take into account circumferential lining of the reveals with plasterboards (12.5 mm).

 Insert the BSK-RPR into the wall recess (operating side -

observe the installation dimension of 210 mm). Average out the circumferential annular gap evenly between the wall and the BSK-RPR. Mount the BSK-RPR with the help of mounting suspensions, etc.

 Insert mortar (pos. 9) into the circumferential gap 40 mm

Mounting information: In the overlap area of the exchangeable profiles, they must be riveted, crimped or screwed once on both sides. These connections are only for fastening the individual metal profiles during mounting.

Fig. 26: Metal posts plus required exchange parts for BSKRPR at a reduced distance (wet installation)

in width between the housing of the BSK-RPR and the wall recess.

 After the mortar has set, the mounting aids (mounting sus-

pensions, etc.) must be removed.

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Page 16

Fire Damper Model BSK-RPR Technical documentation Installation details

Installation in lightweight partition walls with metal posts and panelling on both sides near the ceiling (solid ceiling)

 Installation in lightweight partition walls with metal posts

and panelling on both sides (gypsum-bonded wall boards; wall thickness ≥ 100 mm) according to classification to EN 13501-2 or comparable national standards, close to the ceiling (rigid wall connection solid ceiling).

 Use of flexible connection pieces required on both sides

(alternatively: flexible ventilation duct made of aluminium)

 No additional, permanent suspensions or attachments of

the BSK-RPR are allowed, and installation and mounting aids must be removed.

 Mortar lining: circumferential gaps must be completely

filled with mortar of category M15 to EN 998-2, NM II DIN V 18580 (previously: MG III to DIN 1053) or fire protection mortar of suitable grades. The gap dimension is 40 mm (housing / exchange part). The mortar bed depth must not be less than 100 mm. For mortar lining, make sure that the housing is not pressed inwards (reinforcement).

 The distance of the fire dampers to one another (no more

than 2) must be at least 50 mm.

 The distance from load-carrying, adjacent components is,

Installation sequence:

 Mount the metal posts and the wall in accordance with the

specifications of the wall manufacturer and the required exchange parts as shown on Fig. 26. Before attaching the UW-profile (pos. 5) necessary for the circumferential metal profile frame in the ceiling area, a mineral wool strip approx 50 x 40 mm (pos. 4) must be incorporated in the UWprofile at the ceiling. Take into account circumferential lining of the reveals with plasterboards (12.5 mm).

 Insert the BSK-RPR into the wall recess (operating side -

observe the installation dimension of 210 mm). Average out the circumferential annular gap evenly between the wall and the BSK-RPR. Mount the BSK-RPR with the help of mounting suspensions, etc.

 Insert mortar (pos. 9) into the circumferential gap 40 mm

in width between the housing of the BSK-RPR and the wall recess.

 After the mortar has set, the mounting aids (mounting sus-

pensions, etc.) must be removed.

1) Fire damper type BSK-RPR

2) Reveal, circumferential (-on site- 12.5-mm)

3) Panelling of the lightweight partition wall made of gypsumbonded wall boards

4) Mineral wool (according to the wall manufacturer's specifications)

5) Profile UW 50/40/06 (with wall thickness = 100 mm, for larger wall thicknesses, the profiles must be adapted accordingly).

6) Profile CW 50/50/06 (with wall thickness = 100 mm, for larger wall thicknesses, the profiles must be adapted accordingly).

7) Solid ceiling

9) Mortar of category M15 to EN 998-2, NM II DIN V 18580 (previously: MG III to DIN 1053) or fire protection mortar of suitable grades.

Fig. 28: Wet installation in lightweight partition wall - close to ceiling (solid ceiling)

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Page 17

Fire Damper Model BSK-RPR Technical documentation Installation details

Installation with mounting AR in lightweight partition walls with metal posts and panelling on both sides

Nominal sizes 100 to 500 - (dry installation)

 Installation with mounting frame AR in lightweight parti-

tion walls with metal posts and panelling on both sides (gypsum-bonded wall boards; wall thickness ≥ 100 mm) according to classification to EN 13501-2 or comparable national standards.

 Installation of flexible connection pieces required on both

sides (alternatively: flexible ventilation duct made of aluminium).

 No additional suspensions or attachments of the BSK-RPR

are allowed, and installation and mounting aids must be removed.

 The distance between the fire dampers must be min. 200

mm.

 The distance from load-carrying, adjacent components

(wall / solid ceiling) is at least 75 mm. The actual minimum distance may slightly differ from the distances mentioned above and must be executed and adapted as a function of the wall connection type.

 The BSK-RPR can be installed with mounting frame AR at

any desired position, taking into account the minimum distances in the lightweight partition wall, independently of the existing metal post profiles associated with the wall. This allows the damper to be installed in a previously completely panelled wall.

The proposed installation shown refers to the damper sizes dia. 224 to dia. 500 mm. For all other nominal sizes, installation details can be seen from page 18.

Detail X

Fig. 30: Dry installation on lightweight partition wall with mounting frame AR

Installation sequence:

 Mount the metal posts and the wall in accordance with the

specifications of the wall manufacturer and the required exchange parts as shown on Fig. 29.

 Leave a recess for dry installation of the BSK-RPR (pos.1) in

the panelling (pos. 2) and provide mineral wool in the exchange area.

 If necessary, fill the square recess with the wall mineral

wool. Slide in UW-exchange profiles (pos. 5) and screw them down (drywall screws TN 3.5x35) to the wall panelling.

 Introduce mineral wool into the exchange area according

to the exchange dimensions.

 Insert the BSK-RPR along with the mounting frame AR into

Fig. 29: Metal posts plus required exchange parts for BSKRPR with mounting frame AR (dry mounting)

the recess of the wall (flush with the wall). Average out the circumferential annular gap evenly between the wall and the BSK-RPR.

 Fastening is effected on all 4 existing fixing lugs using dry-

wall screws TN 3.5x45 and suitable U-washers (pos. 4) (For nominal sizes 100 - 160 all existing bores of the fixing lugs and for nominal sizes 180 - 500 the two outer bores of each fixing lug must be used).

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Page 18

Fire Damper Model BSK-RPR Technical documentation Installation details

Overview of the installation of the fastening profiles during wall assembly

Nominal size øD

Nominal size øD 160

UW profile

Nominal size øD

a = for ø100 - ø160 use all fastening points per lug and screw them down in the circumferential profiles!

UW profile

Nominal size øD 200

UW profile

Nominal size øD 224 - 500

UW profile

a = for ø180 - ø500 use the two outer fastening points per lug and screw them down in the circumferential profiles!

UW pro-UW profile

UW profile 50/40/06 for wall thickness = 100 mm, for larger wall thickness, the UW profiles must be adapted accordingly.

Fig. 31: Dry installation on lightweight partition wall with mounting frame AR - Fastening profiles during wall assembly

Overview of the installation of the fastening profiles for subsequent mounting

Nominal size øD Nominal size øD Nominal size øD Nominal size øD

a = for ø100 - ø160 use all fastening points per lug and screw them down in the UW profiles (4 pieces)!

Nominal size øD

UW profile

Nominal size øD

UW profile

Nominal size øD 224 -

UW profile

a = for ø180 - ø500 use the two outer fastening points per lug and screw them down in the UW profiles (4 pieces)!

UW profile 50/40/06 for wall thickness = 100 mm, for larger wall thickness, the UW profiles must be adapted accordingly.

UW profile

Fig. 32: Dry installation on lightweight partition wall with mounting frame AR - Fastening profiles for subsequent mounting

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Fire Damper Model BSK-RPR Technical documentation Installation details

Installation close to ceiling (solid ceiling)

 Installation with mounting frame AR in lightweight parti-

tion walls with metal posts and panelling on both sides (gypsum-bonded wall boards; wall thickness ≥ 100 mm) according to classification to EN 13501-2 or comparable national standards.

 Installation of flexible connection pieces required on both

sides (alternatively: flexible ventilation duct made of aluminium).

 No additional suspensions or attachments of the BSK-RPR

are allowed, and installation and mounting aids must be removed.

 Installation directly under the solid ceiling must be carried

out during assembly of the wall and does not constitute a sliding ceiling connection, but requires additional accessories.

 The distance between the fire dampers must be min. 200

mm.

 The distance from load-carrying, adjacent components

 The BSK-RPR can be installed with mounting frame AR at

The proposed installation shown refers to the damper sizes dia. 224 to dia. 500 mm. For all other nominal sizes, installation details can be seen from page 18.

Installation sequence:

 Mount the metal posts and the wall in accordance with the

specifications of the wall manufacturer and the required exchange parts as shown on Fig. 29.

 Leave a recess for dry installation of the BSK-RPR (pos.1) in

the panelling (pos. 2) and provide mineral wool in the exchange area.

 If necessary, fill the square recess with the wall mineral

wool. Slide in UW-exchange profiles (pos. 5) and screw them down (drywall screws TN 3.5x35) to the wall panelling.

 Introduce mineral wool into the exchange area according

to the exchange dimensions.

 Insert the BSK-RPR along with the mounting frame AR into

the recess of the wall (flush with the wall). Average out the circumferential annular gap evenly between the wall and the BSK-RPR.

 Fastening is effected on all 4 existing fixing lugs using dry-

1) Fire damper model BSK-RPR with mounting frame AR

2) Panelling of the lightweight partition wall made of gyp-

sum-bonded wall boards

3) Mineral wool (according to the wall manufacturer's spec-

ifications)

4) Drywall screws TN 3.5x45 and suitable U-washers

5) Profile UW 50/40/06 (for wall thickness = 100 mm, for

larger wall thickness, the profiles must be adapted accordingly).

6) Profile CW 50/50/06 (for wall thickness = 100 mm, for

larger wall thicknesses, the profiles must be adapted accordingly).

7) Solid ceiling

8) Mineral wool (non-flammable according to EN13501-1,

apparent density ≥ 100 kg/m³, melting point ≥ 1000°C)

Detail XD

Fig. 33: Dry installation on lightweight partition wall with mounting frame AR directly under the solid ceiling

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Fire Damper Model BSK-RPR Technical documentation Installation details

Installation kit GDL for installation in lightweight partition walls with metal posts and panelling on both sides with sliding ceiling connection

 Installation of BSK-RPR-S (L=580) with mounting frame AR

and installation kit GDL on lightweight partition walls with metal posts and panelling on both sides (gypsum-bonded wall boards; wall thickness W ≥ 100 mm) according to classification to EN 13501-2 or comparable national standards, in the area of sliding ceiling connections (sliding/ceiling bending up to 20 mm).

 Installation of flexible connection pieces required on both

sides (alternatively: flexible ventilation duct made of aluminium).

 No additional suspensions or attachments of the BSK-RPR

are allowed, and installation and mounting aids must be removed.

 The distance of the fire dampers to one another must be

at least 170 mm.

 The distance from load-carrying, adjacent components

(wall) is at least 75 mm. The actual minimum distance may slightly differ from the distances mentioned above and must be executed and adapted as a function of the wall connection type.

Detail XG

Fig. 34: Installation kit GDL for installation in lightweight partition walls with metal posts and panelling on both sides with sliding ceiling connection

Installation sequence:

 Mount the ceiling connection strips (pos.2) for the sliding

ceiling connection under the solid ceiling (pos. 7). Mount the metal posts and the wall in accordance with the specifications of the wall manufacturer and the required exchange parts as shown on Fig. 32. In the area of the sliding ceiling connection, the exchange parts and CW-profiles (pos. 6) have been mounted loosely. In the ceiling profile (UW-profile) (pos. 5), a recess (width b = øD + 40 mm) must be made in the area of the BSK-RPR (pos. 1).

 Mount the wall panellings on both sides (pos. 3) and pro-

vide an installation opening.

 In the area of the installation opening, on both sides of the

ceiling connection strips (pos. 2), attach the mineral wool strip (pos. 4, dimension b= 50 x d= 25 mm).

 The baffle plate (pos. 8) to which previously two suspen-

sion brackets (pos. 9) and four spacers (pos. 10) had been fastened is mounted on one side to the installation opening of the solid ceiling (on-site fastening material).

 2 mineral wool plates (pos. 11) are slid into the remaining

wall opening.

 Finally, the still open side of the wall is sealed with the sec-

ond baffle plate and screwed to the four spacers (pos.10) of the first baffle plate and also mounted on the solid ceiling using two suspension brackets (pos. 9) (on-site fastening material).

 Drill an installation opening in both mineral wool plates

(pos. 11)

 Insert the BSK-RPR along with the mounting frame AR and

the additional circumferential intumescent seal (pos. 12+13) into the recess of the wall/baffle plates (flush with the baffle plates). Average out the circumferential annular gap evenly between the baffle plate and the BSK-RPR. Average out the circumferential annular gap evenly between the baffle plate and the BSK-RPR.

 Fastening is effected on all 4 existing fixing lugs using dry-

wall screws 5x25 and suitable U-washers (pos. 14) (For nominal sizes 100 - 160 all existing bores of the fixing lugs and for nominal sizes 180 - 500 the two outer bores of each fixing lug must be used).

1) Fire damper model BSK-RPR with mounting frame AR

2) GKF plasterboard ceiling connection strips for the sliding

ceiling connection:

 4 strips of d = 12.5 mm and b = 50 mm each (for wall

thickness = 100 mm; for larger wall thicknesses, the width b must be adjusted accordingly) are screwed to one another with screws at a distance a < 200 mm.

3) Panelling of the lightweight partition wall made of gyp-

sum-bonded wall boards

4) Mineral wool (according to the wall manufacturer's spec-

ifications)

4.1) Mineral wool strips (accessories: non-flammable to EN

13501-1, apparent density ≥ 100 kg/m³, melting point ≥ 1000 °C)

5) Profile UW 50/40/06 (for wall thickness = 100 mm, for

larger wall thickness, the profiles must be adapted accordingly).

6) Profile CW 50/50/06 (for wall thickness = 100 mm, for

larger wall thicknesses, the profiles must be adapted accordingly).

7) Solid ceiling

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Fire Damper Model BSK-RPR Technical documentation

Installation details

8) Baffle plate (accessories: thickness d = 30 mm)

9) Suspension angle (accessories)

10) Spacer (accessories, length according to wall thickness). The exact wall thickness/es must be taken into account and specified when ordering.

11) Mineral wool plates (accessories: non-flammable to EN 13501-1, apparent density ≥ 100 kg/m³, melting point ≥ 1000 °C)

12) Intumescent seal (distance from the mounting frame ≙ wall thickness + 30 mm, mounted, if necessary, on site)

13) Intumescent seal (mounted ex works)

14) Fastening screw Ø 5x25 (accessories) with suitable Uwasher (ø 5.3 - ISO 7093). For nominal sizes 100 - 160 all existing bores of the fixing lugs and for nominal sizes 180

- 500 the two outer bores of each fixing lug must be used.

15) Spacer screw M5 x 45 (ISO 4017) with suitable U-washer (ø 5.5 - ISO 7094).

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Fire Damper Model BSK-RPR Technical documentation Installation details

Installation in lightweight partition walls with metal posts and panelling on both sides (F30)

Nominal sizes 100 to ≤ 250 – (wet installation)

 Installation in lightweight partition walls with metal posts

and panelling on both sides (gypsum-bonded wall boards; wall thickness ≥ 75 mm) according to classification to EN 13501-2 or comparable national standards.

 Use of flexible connection pieces required on both sides

(alternatively: flexible ventilation duct made of aluminium)

 No additional, permanent suspensions or attachments of

the BSK-RPR are allowed, and installation and mounting aids must be removed.

 The distance between the fire dampers must be min. 200

mm.

 The distance from load-carrying, adjacent components is

at least 85 mm from the wall and at least 75 mm from the solid ceiling. The actual minimum distance may slightly differ from the distances mentioned above and must be executed and adapted as a function of the wall connection type.

Fig. 36: Wet installation in lightweight partition wall

Installation sequence:

 Mount the metal posts and the wall in accordance with the

specifications of the wall manufacturer and the required exchange parts as shown on Fig. 35.

 Leave a recess for wet installation of the BSK-RPR (pos.1)

in the panelling (pos. 3) and provide mineral wool (pos. 8) in the exchange area.

 Mount the double-board layers on both sides (pos. 2 -

front and back). The connection and butt joints must be filled with the jointing material of the wall.

Fig. 35: Metal posts plus required exchange parts (shaft wall) for BSK-RPR 100 - ≤ 250 (wet installation)

 Insert the BSK-RPR into the wall recess (operating side -

observe the installation dimension of 210 mm). Average out the circumferential annular gap evenly between the wall and the BSK-RPR. Mount the BSK-RPR with the help of mounting suspensions, etc.

 Insert the jointing material of the wall (pos. 9) into the cir-

cumferential gap 30 mm in width between the housing of the BSK-RPR and the wall recess.

 After the jointing material has set, the mounting aids

(mounting suspensions, etc.) must be removed.

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Page 23

Fire Damper Model BSK-RPR Technical documentation Installation details

Installation close to ceiling (solid ceiling)

 Installation in lightweight partition walls with metal posts

and panelling on both sides (gypsum-bonded wall boards; wall thickness ≥ 75 mm) according to classification to EN 13501-2 or comparable national standards.

 Use of flexible connection pieces required on both sides

(alternatively: flexible ventilation duct made of aluminium)

 No additional, permanent suspensions or attachments of

the BSK-RPR are allowed, and installation and mounting aids must be removed.

 Installation directly under the solid ceiling must be carried

out during assembly of the wall and does not constitute a sliding ceiling connection.

 The distance between the fire dampers must be min. 200

mm.

 The distance from load-carrying, adjacent components is

 Insert the jointing material of the wall (pos. 9) into the cir-

cumferential gap 30 mm in width between the housing of the BSK-RPR and the wall recess.

 After the jointing material has set, the mounting aids

(mounting suspensions, etc.) must be removed.

1) Fire damper type BSK-RPR

2) Doubling (plaster board, on both sides 1 x d=12.5mm each)

 Fastening: Drywall screws TN 3.5x35, a ≤ 250 mm, or at

least 2 screws per side, connection and butt joints of the double-board layers must be filled with the jointing material of the wall.

3) Panelling of the lightweight partition wall made of gypsum-bonded wall boards

4) Mineral wool (according to the wall manufacturer's specifications)

5) Profile UW 50/40/06

6) Profile CW 50/50/06

7) Solid ceiling

8) Mineral wool (non-flammable according to EN13501-1, apparent density ≥ 100 kg/m³, melting point ≥ 1000°C)

9) Plaster joint filling with jointing material of the wall

Fig. 37: Wet installation in lightweight partition wall directly under the solid ceiling (BSK-RPR 100 - ≤ 250)

Installation sequence:

 Mount the metal posts and the wall in accordance with the

specifications of the wall manufacturer and the required exchange parts as shown on Fig. 35. Before attaching the UW-profile (pos. 5) necessary for the circumferential metal profile frame in the ceiling area, a mineral wool strip approx 50 x 40 mm (pos. 4) must be incorporated in the UWprofile at the ceiling.

 Leave a recess for wet installation of the BSK-RPR (pos.1)

in the panelling and provide mineral wool in the exchange area.

 Mount the double-board layers on both sides (pos. 2 -

front and back). The connection and butt joints must be filled with the jointing material of the wall.

 Insert the BSK-RPR into the wall recess (operating side -

observe the installation dimension of 210 mm). Average out the circumferential annular gap evenly between the wall and the BSK-RPR. Mount the BSK-RPR with the help of mounting suspensions, etc.

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Page 24

Fire Damper Model BSK-RPR Technical documentation Installation details

Installation with mounting AR in lightweight partition walls with metal posts and panelling on both sides (F30)

Nominal sizes 100 to 500 - (dry installation)

 Installation with mounting frame AR in lightweight parti-

tion walls with metal posts and panelling on both sides

≥

(gypsum-bonded wall boards; wall thickness

75 mm) according to classification to EN 13501-2 or comparable national standards.

 Use of flexible connection pieces required on both sides

(alternatively: flexible ventilation duct made of aluminium)

 No additional, permanent suspensions or attachments of

Detail X

the BSK-RPR are allowed, and installation and mounting aids must be removed.

 The distance between the fire dampers must be min. 200

mm.

 The distance from load-carrying, adjacent components

 The BSK-RPR can be installed with mounting frame AR at

The proposed installation shown refers to the damper sizes dia. 224 to dia. 500 mm. For all other nominal sizes, installation details can be seen from page 25.

Fig. 39: Dry installation on lightweight partition wall with mounting frame AR

Installation sequence:

 Mount the metal posts and the wall in accordance with the

specifications of the wall manufacturer and the required exchange parts as shown on Fig. 36.

 Leave a recess for dry installation of the BSK-RPR (pos.1) in

the panelling (pos. 3) and provide mineral wool in the exchange area.

 Fill the square recess with the wall mineral wool. Slide in

UW-exchange profiles (pos. 5) and screw them (drywall screws TN 3.5x35) to the wall panelling.

 Introduce mineral wool (pos. 8) into the exchange area ac-

cording to the exchange dimensions.

 Insert the BSK-RPR along with the mounting frame AR into

the recess of the wall (flush with the wall). Average out the circumferential annular gap evenly between the wall and the BSK-RPR.

 Fastening is effected on all 4 existing fixing lugs using dry-

wall screws TN 3.5x35 and suitable U-washers (pos. 2) (For

Fig. 38: Metal posts plus required exchange parts for BSKRPR with mounting frame AR (dry mounting)

nominal sizes 100 - 160 all existing bores of the fixing lugs and for nominal sizes 180 - 500 the two outer bores of each fixing lug must be used).

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Page 25

Fire Damper Model BSK-RPR Technical documentation Installation details

Overview of the installation of the fastening profiles during wall assembly

Nominal size øD 100

Nominal size øD 125

Nominal size øD 140

Nominal size øD 160

UW profile

a = for ø100 - ø160 use all fastening points per lug and screw them down in the circumferential profiles!

Nominal size øD 180

UW profile

Nominal size øD 200

UW profile

Nominal size øD 224 - 500

UW profile

a = for ø180 - ø500 use the two outer fastening points per lug and screw them down in the circumferential profiles!

UW profile

UW profile 50/40/06 for wall thickness = 75 mm, for larger wall thicknesses, the UW profiles must be adapted accordingly).

Fig. 40: Dry installation on lightweight partition wall with mounting frame AR (F30) - Fastening profiles during wall assembly

Overview of the installation of the fastening profiles for subsequent mounting

Nominal size øD 100 Nominal size øD 125 Nominal size øD 140 Nominal size øD 160

UW profile

a = for ø100 - ø160 use all fastening points per lug and screw them down in the UW profiles (4 pieces)!

UW profile

Nominal size øD 180 Nominal size øD 200

Nominal size øD 224 - 500

a = for ø180 - ø500 use the two outer fastening points per lug and screw them down in the UW profiles (4 pieces)!

UW profile 50/40/06 for wall thickness = 75 mm, for larger wall thicknesses, the UW profiles must be adapted accordingly).

UW profile

Fig. 41: Dry installation on lightweight partition wall with mounting frame AR (F30) - Fastening profiles for subsequent mounting

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Page 26

Fire Damper Model BSK-RPR Technical documentation Installation details

Installation close to ceiling (solid ceiling)

 Installation with mounting frame AR in lightweight parti-

tion walls with metal posts and panelling on both sides (gypsum-bonded wall boards; wall thickness ≥ 75 mm) according to classification to EN 13501-2 or comparable national standards.

 Use of flexible connection pieces required on both sides

(alternatively: flexible ventilation duct made of aluminium)

 No additional, permanent suspensions or attachments of

the BSK-RPR are allowed, and installation and mounting aids must be removed.

 Installation directly under the solid ceiling does not consti-

tute a sliding ceiling connection.

 The distance between the fire dampers must be min. 200

mm.

 The distance from load-carrying, adjacent components

 The BSK-RPR can be installed with mounting frame AR at

The proposed installation shown refers to the damper sizes dia. 224 to dia. 500 mm. For all other nominal sizes, installation details can be seen from page 25.

Installation sequence:

 Mount the metal posts and the wall in accordance with the

specifications of the wall manufacturer and the required exchange parts as shown on Fig. 38.

 Leave a recess for dry installation of the BSK-RPR (pos.1) in

the panelling (pos. 3) and provide mineral wool in the exchange area.

 Fill the square recess with the wall mineral wool. Slide in

UW-exchange profiles (pos. 5) and screw them (drywall screws TN 3.5x35) to the wall panelling.

 Introduce mineral wool into the exchange area according

to the exchange dimensions.

 Insert the BSK-RPR along with the mounting frame AR into

the recess of the wall (flush with the wall). Average out the circumferential annular gap evenly between the wall and the BSK-RPR.

 Fastening is effected on all 4 existing fixing lugs using dry-

wall screws TN 3.5x35 and suitable U-washers (pos. 2) (For nominal sizes 100 - 160 all existing bores of the fixing lugs and for nominal sizes 180 - 500 the two outer bores of each fixing lug must be used).

1) Fire damper model BSK-RPR with mounting frame AR

2) Drywall screws TN 3.5x35 and suitable U-washers

3) Panelling of the lightweight partition wall made of gypsum-bonded wall boards

4) Mineral wool (according to the wall manufacturer's specifications)

5) Profile UW 50/40/06

6) Profile CW 50/50/06

7) Solid ceiling

8) Mineral wool (non-flammable according to EN13501-1, apparent density ≥ 30 kg/m³, melting point ≥ 1000°C)

Detail XL

Fig. 42: Dry installation on lightweight partition wall with mounting frame AR directly under the solid ceiling

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Page 27

Fire Damper Model BSK-RPR Technical documentation Installation details

Installation in shaft walls with metal post and panelling on one side.

Nominal sizes 100 to ≤ 250 – (wet installation)

 Installation in lightweight partition walls with metal posts

and panelling on one side (gypsum-bonded wall boards; wall thickness ≥ 125 mm) according to classification to EN 13501-2 or comparable national standards.

 Use of flexible connection pieces required on both sides

(alternatively: flexible ventilation duct made of aluminium)

 No additional, permanent suspensions or attachments of

the BSK-RPR are allowed, and installation and mounting aids must be removed.

 The distance between the fire dampers must be min. 200

mm.

 The distance from load-carrying, adjacent components is

Fig. 44: Wall panelling and double-board layers (shaft wall) for BSK-RPR 100 - ≤ 250 (wet installation)

Installation sequence:

 Mount the metal posts and the wall in accordance with the

specifications of the wall manufacturer and the required exchange parts as shown on Fig. 41.

 Mount the wall panelling (pos. 3) and double-board layer

(pos. 2) and drill the installation opening for installation of the BSK-RPR.

 If desired, mount a filling stop on the non-operating side of

the BSK-RPR (pos. 1) (must not be screwed to the housing of the BSK-RPR! The filling stop is not required by fire protection regulations).

 Mount the BSK-RPR with the help of mounting suspen-

Fig. 43: Metal posts plus required exchange parts (shaft wall) for BSK-RPR 100 - ≤ 250 (wet installation)

sions, etc.

 Insert the BSK-RPR into the wall recess (operating side -

observe the installation dimension of 210 mm for doubleboard layer). Average out the annular gap evenly between the circumferential metal profiles of the wall and the housing of the BSK-RPR.

 Carry out the joint filling with the jointing material of the

wall (pos. 4). The connection and butt joints of the doubleboard layers must also be filled with the jointing material of the wall.

 Remove mounting aids (mounting suspensions etc.)

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Page 28

Fire Damper Model BSK-RPR Technical documentation Installation details

Installation close to ceiling (solid ceiling)

 Installation in lightweight partition walls with metal posts

and panelling on one side (gypsum-bonded wall boards; wall thickness ≥ 125 mm) according to classification to EN 13501-2 or comparable national standards.

 Use of flexible connection pieces required on both sides

(alternatively: flexible ventilation duct made of aluminium)

 No additional, permanent suspensions or attachments of

the BSK-RPR are allowed, and installation and mounting aids must be removed.

 Installation directly under the solid ceiling must be carried

out during assembly of the wall and does not constitute a sliding ceiling connection.

 The distance between the fire dampers must be min. 200

mm.

 The distance from load-carrying, adjacent components is

 Carry out the joint filling with the jointing material of the

wall (pos. 4). The connection and butt joints of the doubleboard layers must also be filled with the jointing material of the wall.

 Remove mounting aids (mounting suspensions etc.)

1) Fire damper type BSK-RPR

2) Double-board layers (solid boards, d = 25 mm)

 First double-board layer, fastening: Drywall screws ø

4.2x90, a ≤ 300 mm, or at least 2 screws per side, connection and butt joints of the double-board layers must be filled with the jointing material of the wall.

 First double-board layer, fastening: Drywall screws ø

5.1x110, a ≤ 200 mm, or at least 2 screws per side, connection and butt joints of the double-board layers must be filled with the jointing material of the wall.

3) Panelling of the shaft wall made of gypsum-bonded wall boards. The specifications of the wall manufacturer must be observed.

4) Plaster jointing, gap completely filled with plaster

5) Profile UW 75/40/06 - 150 profiles

6) Profile CW 75/50/06 - 150 profiles

7) Solid ceiling

Fig. 45: Wet installation in shaft wall directly under the solid ceiling (BSK-RPR 100 - ≤ 250)

Installation sequence:

 Mount the metal posts and the wall according to the wall

manufacturer's specifications and provide the exchange parts as shown on Fig. 41 (mount the wall UW-profile (pos.

5) on the ceiling and attach the UW-profile necessary for the circumferential metal profile frame in the ceiling area).

 Mount the wall panelling (pos. 3) and double-board layer

(pos. 2) and drill the installation opening for installation of the BSK-RPR.

 If desired, mount a filling stop on the non-operating side of

the BSK-RPR (pos. 1) (must not be screwed to the housing of the BSK-RPR! The filling stop is not required by fire protection regulations).

 Mount the BSK-RPR with the help of mounting suspen-

sions, etc.

 Insert the BSK-RPR into the wall recess (operating side -

observe the installation dimension of 210 mm for doubleboard layer). Average out the annular gap evenly between the circumferential metal profiles of the wall and the housing of the BSK-RPR.

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Fire Damper Model BSK-RPR Technical documentation Installation details

Installation in shaft walls with metal post and panelling on one side with mounting frame AR

Nominal sizes 100 to 500 - (dry installation)

 Installation with mounting frame AR in lightweight parti-

tion walls with metal posts and panelling on one side (gypsum-bonded wall boards; wall thickness ≥ 125 mm) according to classification to EN 13501-2 or comparable national standards.

 Use of flexible connection pieces required on both sides

(alternatively: flexible ventilation duct made of aluminium)

 No additional, permanent suspensions or attachments of

the BSK-RPR are allowed, and installation and mounting aids must be removed.

 The distance between the fire dampers must be min. 200

mm.

 The distance from load-carrying, adjacent components

Detail X

Fig. 47: Dry installation on shaft wall with mounting frame AR

Installation sequence:

 Mount the metal posts and the wall in accordance with the

specifications of the wall manufacturer and the required exchange parts as shown on Fig. 44.

 Mount the wall panelling (pos. 3) and drill an installation

opening for installation of the BSK-RPR with mounting frame AR.

 Insert the BSK-RPR (pos. 1) along with the mounting frame

AR into the recess of the wall (flush with the wall). Average out the annular gap evenly between the circumferential metal profiles of the wall and the housing of the BSK-RPR.

 Fastening is effected on all 4 existing fixing lugs using dry-

wall screws TN 4.5x70 and suitable U-washers (pos. 4) (For nominal sizes 100 - 160 all existing bores of the fixing lugs and for nominal sizes 180 - 500 the two outer bores of each fixing lug must be used).

Fig. 46: Metal posts plus required exchange parts (shaft wall) for BSK-RPR 100 to 500 (dry mounting)

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Fire Damper Model BSK-RPR Technical documentation Installation details

Installation close to ceiling (solid ceiling)

 Installation with mounting frame AR in lightweight parti-

tion walls with metal posts and panelling on one side (gypsum-bonded wall boards; wall thickness ≥ 125 mm) according to classification to EN 13501-2 or comparable national standards.

 Use of flexible connection pieces required on both sides

(alternatively: flexible ventilation duct made of aluminium)

 No additional, permanent suspensions or attachments of

the BSK-RPR are allowed, and installation and mounting aids must be removed.

 The distance between the fire dampers must be min. 200

mm.

 The distance from load-carrying, adjacent components

Detail X

Fig. 48: Dry installation on shaft wall with mounting frame AR directly under the solid ceiling

Installation sequence:

 Mount the metal posts and the wall in accordance with the

specifications of the wall manufacturer and the required exchange parts as shown on Fig. 46.

 Mount the wall panelling (pos. 3) and drill an installation

opening for installation of the BSK-RPR with mounting frame AR.

 Insert the BSK-RPR (pos. 1) along with the mounting frame

AR into the recess of the wall (flush with the wall). Average out the annular gap evenly between the circumferential metal profiles of the wall and the housing of the BSK-RPR.

 Fastening is effected on all 4 existing fixing lugs using dry-

1) Fire damper model BSK-RPR with mounting frame AR

2) Solid ceiling

3) Panelling of the shaft wall made of gypsum-bonded wall boards. The specifications of the wall manufacturer must be observed.

4) Drywall screws TN 4.5x70 and suitable U-washers

5) Profile UW 75/40/06 - 150 profiles

6) Profile CW 75/50/06 - 150 profiles

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Page 31

Fire Damper Model BSK-RPR Technical documentation Installation information

INSTALLATION INFORMATION

Connection of ventilation ducts

The fire dampers must be connected to the ventilation system by means of ventilation ducts either on one or on both sides. When connected on one side, security grilles made of nonflammable building materials (EN13501-1) must be provided on opposite sides. The fire dampers can be connected to nonflammable or to flammable ventilation ducts. The local regulations or national standards on ventilation systems (in Germany e.g. LüAR) apply. No inadmissible forces may affect the fire damper and space-enclosing components especially in case of fire and impair their fire resistance time. The required expansion joints (flexible spigots) must be designed as flammable, flexible spigots made of at least standard inflammable materials (EN 13501-1) and installed between the fire damper and the ventilation duct. The flexible part of the piece (polyester fabric) must have a minimum length l when mounted, resulting in an installation dimension of approx. L = 160 mm and, for the type FS-RS, an installation dimension of approx. L = 190 mm. Alternatively, flexible ventilation ducts made of aluminium can be connected instead of the flexible connection pieces. Ventilation ducts must be suspended separately. Ventilation ducts must be suspended separately.

In solid shaft walls

Fig. 49: Connection example of a ventilation duct in solid shaft walls

With ventilation duct arranged on one side and security grille

of 100 mm

min

On both sides with ventilation ducts

Fig. 51: Connection example of ventilation ducts on both sides

On both sides with flexible spigot and ventilation ducts

Fig. 52: Connection example on both sides with flexible spigot and ventilation ducts

1.) made of non-combustible building materials (EN 13501-1)

2.) Min. standard flammable according to EN 13501-1

„≥a“ =50mm Minimum distance between the front

edge of the open damper leaf and the security grille (ASG-RF/RS) or the flexible connection piece (FS-RF/RS)

BK Fire Damper Model BSK-RPR ASG Security grille, type ASG-RF/ASG-RS VT Extension piece type VT-RF FS Flexible spigot type FS-RF / FS-RS LL Ventilation duct SW Shaft wall SR Closing direction LR Air flow direction BS Operating side NBS Non-operating side

Fig. 50: Connection example of a ventilation duct arranged on one side and security grille

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Fire Damper Model BSK-RPR Technical documentation Installation information

Minimum distances or projecting ends

The dimensions given must be considered an installation recommendation for the BSK-RPR and may differ, depending on the local situation. To guarantee fire protection, the fire damper must be installed in accordance with the technical documentation, installation, mounting and operating instructions. No inspection openings are present on the BSK-RPR, which is why inspection openings in the connected ventilation ducts must be provided in the immediate proximity. Inspection openings must be freely accessible, which must be ensured especially if a minimum of 2 fire dampers are installed next to each other or below each other in the direct vicinity of loadcarrying, adjacent components.

The dimension x is:

- approx. 80 mm for manual release, magnetic

clamps MH1/MH2, pulse magnets MI1/MI2

- max. approx. 90 mm for spring return actuators

B10/B11 or B40 and S10/S11

- max. approx. 170 mm for explosion-protected

spring return actuator X10

The dimension y is:

- max. approx. 50mm for manual release, magnetic

clamps MH1/MH2, pulse magnets MI1/MI2 / max. approx. 100mm for manual release with limit switch

- spring return actuators B10/B11 or B40 and

S10/S11 max. approx. 50 mm

- max. approx. 50 mm for explosion-protected spring

return actuator X10

Fig. 53:Minimum distances, to walls, ceilings and BSK-RPR to one another

1.) Minimum distances recommended by SCHAKO for sufficient accessibility

2.) The distance between fire damper and load-carrying component (wall/ceiling) must be determined according to the particular installation situation or adjusted to the dimensions of the projecting ends.

3.) When installing the BSK-RPR with mounting frame AR (nominal sizes 100 - 250) on solid walls, installation is allowed at a reduced distance (mounting frame AR to mounting frame AR). When installing the BSK-RPR (nominal sizes 100 - 500) in solid ceilings, installation is allowed at a reduced distance (55 mm). In other installation situations, the distance may become larger as a result of construction. Sufficient distance between the mounted components must be guaranteed.

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Page 33

Fire Damper Model BSK-RPR Technical documentation Installation information

Suspended fire damper

The suspensions have to be executed with sufficiently dimensioned threaded rods. Starting with suspension lengths I ≥ 1500 mm (lower edge of raw ceiling to lower edge of duct), suspensions and pole braces must be fitted with a fire protection insulation. Execution in accordance with the manufacturer's specifications for the system selected in each case.

Pole brace bearing

Fig. 54: Pole brace bearing

View X

Fig. 55: Detail for pole brace

Continuous fastening (detail A)

Fig. 56: Continuous fastening for solid ceilings

Dowel fastening (detail B)

The tension rod distance must be selected in such a way that the tension rods are situated as closely as possible to the insulation. Fastening of the tension rods to mounting rails must be done in undamaged exterior

Dowels that are suitable according to fire protection standards must be dimensioned and built in accordance with the corresponding approval document or test certificate. Dowels that do not meet this standard must be made of steel and have a minimum nominal diameter of M8. The minimum mounting depth must be twice as high as requested in the approval certificate in question, but be at least 60 mm deep and have a max. tensile load ≤ 500 N.

1) Tension rod

2) Washer EN 7089/7090

3) Hexagon nut to EN ISO 4034

4) Hilti MQ 41/3 or equivalent or U-profile 50 to DIN 1026

5) Solid ceiling

Table "Admissible load F

[N] for suspensions – ten-

zul

sion rods made of steel threaded rods, for a fire resistance duration of 90 minutes"

Size per unit per pair

M8 220 440 M10 348 696 M12 506 1012 M14 690 1380 M16 942 1884 M20 1470 2940

Table 6: Allowed loads

Calculated tensile stresses in suspensions ≤ 6 N/mm² and cal- culated shear stresses ≤ 10 N/mm²

Fig. 57: Dowel fastening in solid ceilings

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Page 34

Fire Damper Model BSK-RPR Technical documentation Technical data

TECHNICAL DATA

Pressure loss and noise level

Pressure loss and flow generated noise BSK-RPR (without security grille)

Nominal size 100 to ≤ 250

Pressure loss and flow generated noise BSK-RPR (with security grille type ASG, on one side)

Nominal size 100 to ≤ 250

Nominal sizes > 250 to 500

Diagram 1: Pressure loss and flow generated noise without security grille

Application limits: max. operating pressure of 1000 Pa at v

≤ 10 m/s.

face

Diagram 2: Pressure loss and flow generated noise without security grille on one side

Application limits: max. operating pressure of 1000 Pa at v

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≤ 10 m/s.

face

Page 35

Fire Damper Model BSK-RPR Technical documentation Technical data

Pressure loss and radiated noise

Nominal size 100 to ≤ 250

Free cross-section [m²]

Nominal

size 100 98 0.0046 125 123 0.0081 140 138 0.0107 160 158 0.0147 180 178 0.0193 200 198 0.0246 224 222 0.0317 250 248 0.0404 280 278 0.0492 315 313 0.0641 355 353 0.0836 400 398 0.1086 450 448 0.1401 500 498 0.1755

Table 7: Free cross-section [m²]

Ø [mm]

Free cross-section

[m²]

Nominal sizes > 250 to 500

Diagram 3: Pressure loss and radiated noise

Application limits: max. operating pressure of 1000 Pa at v

≤ 10 m/s.

face

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Page 36

Fire Damper Model BSK-RPR Technical documentation Technical data

Weight table [kg]

Nominal

øD [mm]

L=455 L=580

Manual release Spring return actuator Manual release Spring return actuator

size

100 98 2.44 6.73

3.89 8.18

2.74 7.03 1) 4.19 8.48 1)

125 123 2.83 7.69 1) 4.28 9.14 1) 3.21 8.07 1) 4.66 9.52 1) 140 138 3.06 8.27 1) 4.51 9.72 1) 3.49 8.70 1) 4.94 10.15 1) 160 158 3.35 9.02 1) 4.80 10.47 1) 3.84 9.51 1) 5.29 10.96 1) 180 178 3.65 9.79 1) 5.10 11.24 1) 4.20 10.34 1) 5.65 11.79 1) 200 198 3.97 10.59 1) 5.42 12.04 1) 4.59 11.21 1) 6.04 12.66 1) 224 222 4.37 11.58 1) 5.82 13.03 1) 5.07 12.28 1) 6.52 13.73 1) 250 248 4.80 12.62 1) 6.25 14.07 1) 5.58 13.40 1) 7.03 14.85 1) 280 278 6.31 16.55 1) 7.79 18.03 1) 7.17 17.41 1) 8.56 18.89 1) 315 313 7.14 18.40 1) 8.62 19.88 1) 8.13 19.39 1) 9.61 20.87 1) 355 353 8.08 20.53 1) 9.56 22.01 1) 9.19 21.64 1) 10.67 23.12 1) 400 398 9.09 22.89 1) 10.57 24.37 1) 10.34 24.14 1) 11.82 25.62 1) 450 448 10.50 25.84 1) 11.98 27.32 1) 11.91 27.25 1) 13.39 28.73 1) 500 498 11.85 28.75 1) 13.33 30.23 1) 13.42 30.32 1) 14.90 31.80 1)

Table 8: Weight table [kg] BSK-RPR-S

Nominal

øD [mm]

Manual release Spring return actua-

size

L=375 L=500

tor

approx. weight with additional mounting frame

Manual release Spring return actua-

tor

100 98 2.49 3.94 2.80 4.25 125 123 2.89 4.34 3.29 4.74 140 138 3.13 4.58 3.57 5.02 160 158 3.43 4.88 3.93 5.38 180 178 3.74 5.19 4.31 5.76 200 198 4.07 5.52 4.70 6.15 224 222 4.48 5.93 5.19 6.64 250 248 4.93 6.38 5.71 7.16 280 278 6.45 7.93 7.33 8.81 315 313 7.30 8.78 8.29 9.77 355 353 8.26 9.74 9.37 10.85 400 398 9.29 10.77 10.55 12.03 450 448 10.73 12.21 12.14 13.62 500 498 12.10 13.58 13.67 15.15

Table 9: Weight table [kg] BSK-RPR-F

All data given are approximate

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Page 37

Fire Damper Model BSK-RPR Technical documentation Accessories

ACCESSORIES

Available at an extra charge

 Model made of stainless steel material no. 1.4301 (V2A)

or 1.4571 (V4A)

 Model with additional DD coating (solvent-containing

two-component top coat based on polyurethane varnish RAL 7035 / light-grey) inside / outside

 thermal release via fusible link 98°C (hot-air heating)  Limit switch type ES, limit switch type ES-Ex, limit switch

EasyF-ETX (EasyBus)

 Electric spring return actuators B10/B11, B40, S10/S11,

X10,, Joventa - drives J30/J31/J40 upon request

 Magnetic clamps MH1 (24 V DC) / MH2 (230 V AC)  Pulse magnets MI1 (24 V DC) / MI2 (230 V AC)  Smoke detection system type RMS with abZ No. Z-78.6-

58. Usability depends on damper dimension. For a technical description and documentation, see technical documentation Smoke detection system RMS.

 Signalling and switching bus system type EasyBus  Fire damper mini-controller BKSYS  Extension piece type VT-RF  Assembly part type EBT

side)

- required for installation of the smoke detection system type RMS

 Duct connection spigot type RS  Flexible spigot type FS-RF/FS-RS; PVC (normally inflamma-

ble to EN 13501-1), connection profile made of sheet

2.)

steel

 Security grille type ASG-RF/ASG-RS

1.)

Standard design galvanised sheet steel, material No.

1.4301 or 1.4571, DD coating (RAL 7035 / light-grey) possible.

2.)

Standard design galvanised sheet steel, design material

no. 1.4301 or 1.4571 possible.

1.)

(painted black matt on the in-

1.)

LIMIT SWITCH

Limit switch type ES

Electric limit switch for position indicators "OPEN" and/or "CLOSED". Switching element including one NC and one NO contact each, 4 connections for M3.5 screw terminals for max. 2 mm². 250 V AC, Ie 6A, IP67 -using suitable cable glands M20 (on site).

Figure 58: Circuit diagram limit switch type ES

Damper positions that can be displayed: ESZ (type ES 1Z: "CLOSED") ESA (type ES 1A: "OPEN") EZA (type ES 2: "OPEN" and "CLOSED")

Limit switch type ES-Ex

Limit switch for application in areas subject to explosion hazards

II 2G Ex d IIC T6/T5 Gb,

II 2D Ex tb lIIC T 80°C/ 95°C Db

IP65; 250V / 6A AC15; 230V / 0.25A DC13; -20°C ≤ Ta ≤ +65°C

Figure 59: Circuit diagram limit switch type ES-Ex

Damper positions that can be displayed: EXZ (type ES-Ex 1 Z: "CLOSED") EXA (type ES-Ex 1A: "OPEN") EX2 (type ES-Ex 2: "OPEN" and "CLOSED")

Limit switch type EasyF-ETX

For a technical description and documentation of the limit switch ETX (type EasyF-ETX): see technical documentation signalling and switching bus system EasyBus.

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Page 38

Fire Damper Model BSK-RPR Technical documentation Spring return actuators

SPRING RETURN ACTUATORS

Electric spring return actuators B10/B11

B10 (BFL24-T-ST SO)/ B11 (BFL230-T SO)

Fig. 60: BSK-RPR with electric spring return actuators B10/B11

Connection diagram Spring return actuators B10/B11

Attention: 24 V connection via safety transformer

B10 (BFL24-T-ST SO): Plug-in version for connection to the communication and power supply unit BKN230-24

Parallel connection of further drives is possible. Observe performance data.

Fig. 61: Connection diagram B10/B11

Attention! Safety function is only guaranteed if the drive has been connected to the supply voltage in accordance with regulations and unlocked mechanically.

Electric spring return actuator with thermoelectric release device BAT.

 Trigger temperature (duct inside temperature) 72°C op-

tionally 95°C (for hot-air heating).

 Operating position (damper "OPEN") and tensioning of the

return spring by applying the supply voltage.

 24V actuators with connectors that can be removed on site

if required.

 Safety position (damper "CLOSED") through spring force

when supply voltage is interrupted or the temperature fuses (room temperature; 72° or internal duct temperature; 72°C optionally 95°) respond. The response of the thermal fuses interrupts the supply voltage permanently and irrevocably.

 Display of damper end positions by integrated micro

switches via potential-free changeover contacts (S1 - S3 "CLOSED" indicates the closed position; S4 - S6 "OPEN" indicates the open position).

 Manual actuation and fixing in any position is possible in

the de-energised state. It is unlocked manually.

 An on-site functional check is possible by means of the

control key of BAT

 Spare parts: Temperature fuse for internal duct tempera-

ture (ZBAT72 or ZBAT95). Replacement takes place by unscrewing both screws at the thermoelectric release device. Remove the thermoelectric trigger device from the actuator unit. Remove the internal duct temperature fuse from the thermoelectric release device and replace it with a new internal duct temperature fuse (ZBAT72 or ZBAT95). Screw the thermoelectric trigger device back onto the actuator unit. For any other damage, etc., the entire "actuator/thermal release device" must be replaced completely.

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Page 39

Fire Damper Model BSK-RPR Technical documentation Spring return actuators

Technical data B10/B11

B10 (BFL24-T-ST SO)/ B11 (BFL230-T SO)

Actuator type B10 (BFL24-T-ST SO) B11 (BFL230-T SO)

Rated voltage [V] AC/DC 24 AC 230

Rated voltage frequency [Hz] 50/60

Functional range [V]

Power consumption during operation [W] Power consumption in idle position [W]

Power consumption/dimensioning 4 VA / I

Auxiliary switch 2 x EPU

Switching capacity of auxiliary switch 1 mA…3 (0.5 inductive) A, AC 250 V

Connection of supply / control

Auxiliary switch connection

Motor runtime <60 s /90° <60 s /90°

Spring return runtime 20 s @ -10…55°C / <60 s @ -30…-10°C

Protection class IEC/EN

Protection class auxiliary switch IEC/EN

Degree of protection IEC/EN IP54 Ambient temperature Normal opera-

tion Storage temperature -40…55°C

Ambient humidity 95% r.H., non-condensing

AC 19.2…28.8 /

DC 21.6…28.8

2.5 3.5

0.8 1.1

8.3 A @ 5 ms 6.5 VA / I

max

Cable 1 m, 2 x 0.75 mm² (halogen-free)

+ 3-pin connector

Cable 1 m, 6 x 0.75 mm² (halogen-free)

+ 6-pin connector

Safety extra low voltage

III

II protective insulation

-30…55°C

AC 198…264

4 A @ 5 ms

max

Table 10: Technical data B10/B11

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Page 40

Fire Damper Model BSK-RPR Technical documentation Spring return actuators

Electric spring return actuators S10/B11

S10 (GNA126.1E/SO3)/S11 (GNA326.1E/SO2)

Fig. 62: BSK-RPR with electric spring return actuators

Connection diagram Spring return actuator S10 (24V AC/ 24…48V DC)

S10/S11

LED functions

○ red = operating voltage OK

Thermal sensor defective

○ green = operating voltage OK

Thermal sensor OK

● dark = no operang voltage

Fig. 63: LED functions of spring return actuators S10/S11

Fig. 64: Connection diagram S10

Connection diagram Spring return actuator S11 (230V AC)

Attention! Safety function is only guaranteed if the drive has been connected to the supply voltage in accordance with regulations and unlocked mechanically.

Cable designation

The wires are colour-coded and labelled.

Connection

Drives G 1 red RD System potential AC 24 V/DC 24…48 V

AC 24 V

DC 24…48 V

Drives L 3 brown BN Phase AC 230 V

AC 230 V N 4 blue BU Zero conductor

Auxiliary switch Q11 S1 grey/red GYRD Switch A (“CLOSED”) input

Q12 S2 grey/blue GYBU Switch A (“CLOSED”) rest contact

Q14 S3 grey/pink GYPK Switch A (“CLOSED”) NO contact

Q21 S4 black/red BKRD Switch B (“OPEN”) input

Q22 S5 black/blue BKBU Switch B (“OPEN”) rest contact

Q24 S6 black/pink BKPK Switch B (“OPEN”) NO contact

Table 11: Cable designation S10/S11

Fig. 65: Connection diagram S11

Cable

Code No. Colour Abbreviation

G0 2 black BK System zero

Meaning

AC 24 V DC 24…48 V (SELV/PELV)

AC 230 V

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Page 41

Fire Damper Model BSK-RPR Technical documentation

Spring return actuators

Electric spring return actuator with temperature monitoring unit

 Trigger temperatures: room temperature 72°C and inter-

nal duct temperature 72°C optionally 95°C (for hot air heating).

 Operating position (damper "OPEN") and tensioning of the

return spring by applying the supply voltage.

 24V actuators with connectors that can be removed on site

if required.

 Safety position (damper "CLOSED") through spring force

 Display of damper end positions by integrated auxiliary

switches via potential-free changeover contacts (S1 - S3 "CLOSED" indicates the closed position; S4 - S6 "OPEN" indicates the open position).

Technical data S10/S11

 Manual actuation and fixing in any position is possible in

the de-energised state. It is unlocked manually.

 An on-site functional check is possible by means of a

pushbutton or temperature monitoring unit permanently connected to the actuator.

 Spare parts: Duct tip for temperature monitoring unit with

internal duct temperature of 72°C (ASK79.4) or 95°C (ASK79.5). The replacement takes place by unscrewing both screws at the temperature monitoring unit and removing the actuator unit. Pull duct tip (internal duct temperature fuse) off the temperature monitoring unit and replace it with a new duct tip with internal duct temperature of 72°C (ASK79.4) or 95°C (ASK79.5). Reinsert temperature monitoring unit into actuator unit and screw it down. For damage other than to the duct tip (internal duct temperature fuse), the entire actuator/temperature monitoring unit set must be completely replaced.

S10 (GNA126.1E/SO3)/S11 (GNA326.1E/SO2)

Actuator type S10 (GNA126.1E/SO3) S11 (GNA326.1E/SO2)

Supply [V]

Operating voltage [V]

Frequency [Hz] 50/60

Power consumption during operation

Power consumption in idle position AC/DC: 2 W 3.5 W

Auxiliary switch *) Integrated, fixed switching point at 5° or 80°

Auxiliary switch switching voltage [V] AC 24…230 / DC 12…30

Auxiliary switch rated current [A] AC: 6 (ohmic) or. 2 (inductive) / DC: 2

Supply cable Cable 0.9 m, 2 x 0.75 mm² (halogen-free)

AC 24V: (wires 1-2)/ AC 230V: (wires 3-4)

Auxiliary switch cable (wires S1…S6)

Motor runtime (angle of rotation 90°) [s] 90

Spring return runtime [s] 15

Protection class III according to EN 60 730 II according to EN 60 730 Degree of protection according to EN 60

529

Ambient temperature Normal operation

Storage temperature

Ambient humidity

*) Either only mains voltage or only safety extra low voltage may be applied to the auxiliary switches. Mixed operation is not allowed. Operation with different phases is not allowed.

AC 24 / DC 24…48

(SELV/PELV)

AC 24 ±20% /

DC 24…48 ±20%

AC: 5 VA / 3.5 W

DC: 3.5 W

+ 3-pin connector

Cable 0.9 m, 6 x 0.75 mm² (halogen-free)

+ 6-pin connector

IP54

-32…+50°C (actuator)

-20…+50°C (temperature monitoring unit)

-32…+50°C (actuator)

-20…+50°C (temperature monitoring unit) <95% r.h. / no dewing (actuator)

CL D according to DIN 40040 (temperature monitoring

unit)

AC 230

AC 230 ±15%

7 VA / 4.5 W

Table 12: Technical data S10/S11

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Page 42

Fire Damper Model BSK-RPR Technical documentation Spring return actuators

Electric spring return actuator B40

B40 (BF24TL-T-ST SO; Top Line)

Fig. 66: Connection diagram B40

Electric spring return actuator with thermoelectric release device BAE72TL

 Trigger temperature (internal duct temperature) 72°C

optionally 95°C (for hot-air heating).

 Supply voltage 24V AC/DC including connector.  Connection to LON or Belimo MP bus systems is possi-

ble via communication and power supply units BKN230-24LON or BKN230-24MP.

Further technical information available upon request.

Electric spring return actuator X10

X10 (ExMax-5.10-BF)

Explosion-protected electric spring return actuator with safety temperature limiter (FireSafe or ExPro-TT).

 Trigger temperature (internal duct temperature) 72°C

optionally 95°C (for hot-air heating).

 Operating position (damper "OPEN") and tensioning of

the return spring by applying the supply voltage (universal power supply 24 - 240 VAC/DC)

 Safety position (damper "CLOSED") through spring

force when supply voltage is interrupted or the temperature fuses (room temperature or internal duct temperature) respond. A response of the thermal fuses will interrupt the sensor circuit permanently and irrevocably.

 End position signalling by integrated auxiliary switches,

switching at an angle of rotation of 5° and 85°.

 An on-site functional check is possible by means of the

control key of of the safety temperature limiter

Attention! Safety function is only guaranteed if the drive has been connected to the supply voltage in accordance with regulations and unlocked mechanically.

Further information can be found in the additional operating

instructions BSK-RPR according to ment: Z09/46).

ATEX 2014/34/EU (docu-

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Page 43

Fire Damper Model BSK-RPR Technical documentation Magnets

MAGNETS

Magnetic clamps MH1/MH2 and pulse magnets MI1/MI2

Fig. 67: Magnetic clamps / pulse magnets (MH1/MH2/MI1/MI2) mounted to BSK-RPR (shown with optional accessories)

Magnetic triggers

The release rocker of the trigger device is held on one side by the anchor plate of a magnet clamp or a pulse magnet. On the other side of the release rocker, the lock bolt of the hand lever is arrested. When the magnetic clamp is triggered by interrupting the power supply, the release rocker is tilted by a leg spring attached laterally such that the lock bolt of the hand lever is released, closing the damper. The pulse magnet is triggered by a short current pulse, which results in the anchor plate being released by the magnet.

Magnetic clamps MH1/MH2

Wiring information:

MH2 (HA-03-230; 230V AC) MH1 (HA-03-24; 24V DC)

Electrical buttons

on site

(to close the fire

Fig. 68: Wiring information magnetic clamps MH1/MH2

Functional principle:

Magnetic clamps consist of an electromagnetic clamping system. The magnetic circuit, which is open in the switched-on state, allows ferromagnetic workpieces to be held. The fire damper is closed by interrupting the power.

Pulse magnet IM-03-24 / IM-03-130

Wiring information:

MI2 (IM-03-230; 230V AC) MI1 (IM-03-24; 24V DC)

Electrical buttons

on site

Fig. 69: Wiring information pulse magnets MI1/MI2

(to close the fire

Functional principle:

Pulse magnets (permanent electric magnets) consist of a permanently magnetic adhesion system for holding ferromagnetic workpieces and an excitation winding, which neutralises the magnetic field at the adhesion surface in the switched-on state, thus allowing the workpieces to be removed or loads to be set down. Owing to the built-in permanently magnetic clamping system, which is effective in the currentless state of the device, these pulse magnets are preferably used wherever long clamping times are required and the device is only switched on for a short period or occasionally. The fire damper is closed by "briefly" applying a voltage (pulse).

Magnetic trigger:

Trigger time min. 1.5 s When using pulse magnets for triggering, the operating voltage may be applied during a short period only.

Smoke detection system type RMS

For a technical description and documentation, see technical documentation Smoke detection system RMS. Smoke detectors only in connection with relay module and spring return actuator or magnetic clamp/pulse magnet. When using the smoke detection system type RMS, the additional information in the technical documentation of the smoke detector must be observed. Within the radius around the detector given in the Technical Documentation of the smoke detector, nothing must be present that might cause a reflection of the emitted sensor signal. The assembly part type REBT is required for using the RMS.

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Fire Damper Model BSK-RPR Technical documentation Add-on parts

ADD-ON PARTS

Extension piece type VT-RF

Fig. 70: Extension piece type VT-RF

 Extension piece made of profiled sheet steel fitted with

connecting flanges

 Intended use:

for large wall/ceiling thickness, in order to maintain a minimum distance a when fitting a security grille type ASG or a flexible spigot type FS.

For information on the flange bores (BSK-RPR-F) see Fig. 9 / Table 2 page 6.

Nominal size

100 98 125 123 140 138 160 158 180 178 200 198 224 222 250 248 280 378 315 313 355 353 400 398 450 448 500 498 190

Table 13: Length of the extension piece type VT-RF as a function of the fire damper size

øD

[mm] L [mm]

= 50 mm from the open damper leaf

min

160

The dimension depends on the nominal size.

An extension piece for the BSK-RPR-S must be provided on

site (e.g. duct piece).

Round duct assembly part type REBT

Round duct assembly part (REBT) for simple duct installation of the smoke detector in round ventilation ducts. Consisting of galvanised sheet steel, painted black matt on the inside. It is delivered with attached maintenance cover. Smoke detector and lip seals are not included in the scope of delivery. When ordering REBT with smoke detector, the maintenance cover is mounted ex works at this position.

No-

minal

size

100 98 125 123 140 138 160 158 180 178 200 198 224 222 250 248 280 278 315 313 355 353 400 398 450 448 500 498

Table 14: Dimensions REBT

øD

[mm] L [mm]

300

Fig. 71: Round duct assembly type REBT (side view, front view and top view)

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Fire Damper Model BSK-RPR Technical documentation Add-on parts

Flexible spigot type FS-RS/-RF

FS-RS

Fig. 72: Flexible spigot type FS-RS

FS-RF

For information on the flange bores (BSK-RPR-F) see Fig. 9 / Table 2 page 6 .

Fig. 73: Flexible spigot type FS-RF

ding

(on site)

 Flexible spigot, consisting of profiled connection flanges

(galvanised sheet steel for FS-RF) or without profiled connection flanges (FS-RS) with elastic intermediate piece made of polyester fabric PVC-coated on both sides, normally inflammable to EN 13501-1, with welded lip seals (tightness class C to EN 13180 / EN 1507; temperature-resistant from -20°C to +80°C). The flexible part of the spigot (polyester fabric) must have a minimum length L mm when mounted, resulting in an installation dimension of approx. L = 160 mm for type FS-RF and an installation dimension of approx. L = 190 mm for type FS-RS.

 The required equipotential bonding must be executed on

site according to the local or national regulations (in Germany, for example, VDE regulations). The fire dampers must not be subject to mechanical stress under any circumstances.

 Intended use:

To prevent built-in fire dampers or space-enclosing components from being subject to inadmissible forces even in case of fire. The local regulations regarding ventilation systems apply. In addition, flexible spigots must be mounted in the following mounting situations:

Equipotential bon-

of 100

min

• Flexible spigot required on both sides when mounting:

• in solid walls according to EN 1996 or DIN 1053 when d

< 100 mm

wall

• with and without mounting frame AR on or in lightweight partition walls with metal posts and panelling on both sides according to classification to EN 135012 or comparable national standards.

• with and without mounting frame AR on or in lightweight partition walls with metal posts and panelling on one side according to classification to EN 13501-2 or comparable national standards.

• Flexible spigot on one side when mounting:

• away from solid walls

 Alternatively, flexible ventilation ducts made of aluminium

can be connected instead of the flexible spigot.

 Flexible spigot must be installed in the scrapped state. This

may reduce the free cross section. An extension piece may be necessary.

Duct connection spigot type RS

B x H øD

200x200 98 - 198 225x225 223 250x250 248 325x325 278 - 313 375x375 353 400x400 398 450x450 448 500x500 498

Fig. 74: Duct connection spigot type RS

 Duct connection spigot with galvanised sheet steel joining

plate

 Intended use:

For connection to rectangular ducts

 further dimensions on request

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Fire Damper Model BSK-RPR Technical documentation Add-on parts

Security grille type ASG-RS/-RF

ASG-RS for BSK-RPR-S

Fig. 75: Security grille type ASG-RS

ASG-RF for BSK-RPR-F

Fig. 76: Security grille type ASG-RF

 Wire or punch grille with a mesh size of ≤ 20 mm  Intended use:

to be fitted for one-sided connection

 Remember that the minimum distance to the open

damper leaf a

is 50 mm, if necessary, use extension

min

piece

Installation kit GDL

Consisting of baffle plates, mineral wool, incl. fastening material (without ceiling fastener) and spacer, for installation of the BSK-RPR with AR (absolutely required) in lightweight partition walls with metal posts and panelling on both sides according to classification to EN 13501-2 or comparable national standards. The exact wall thickness/es must be taken into account and specified when ordering.

Position indicator type MSZ

Fig. 77: Position indicator type MSZ

 Galvanised steel cable (pos. 1) with clamping nipple (pos.

2) and position indicator (pos. 3) made of plastic material. The steel cable and the position indicator must be mounted perpendicularly. The steel cable and position indicator must be mounted perpendicularly.

 Intended use:

Mechanical position indicator for false ceilings (pos. 4). Usable for each mechanically operated BSK-RPR with hand lever.

1 Steel cable -galvani-

3 Position indicator

sed-

2 Clamping nipple 4 False ceilings

Legend

V Δp L

stirn

ρ (kg/m³) = Density B (mm) = Width H (mm) = Height min. = at least or = or approx. BS = Operating side NBS = Non-operating side OK = OKAY

(m³/h) [l/s] = Supply air volume

(Pa) = Static pressure

[dB(A)] = A-weighted sound power level

(m/s) = Face velocity

= approximately

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Page 47

Fire Damper Model BSK-RPR Technical documentation CE marking

CE MARKING

Nominal conditions of activation / sensitivity:

- Load bearing capacity of the temperature-sensitive measuring sensor

- Response temperature of the temperature-sensitive measuring sensor

Response delay (Response time):

- Closing time Operational safety:

- Cyclic testing (50 cycles)

Fire resistance:

- Cross-section maintained

- Integrity E

- Heat insulation I

- Smoke leakage S

- Mechanical strength (under E)

- Cross-section (under E)

Durability of the response delay:

- temperature-sensitive measuring sensor Response temperature and load bearing capacity

Durability of the operational safety:

- Test of the opening and closing cycle

SCHAKO Klima-Luft

Ferdinand Schad KG

Weidenäcker 9

D-88605 Meßkirch

DoP-BSK-RPR-2017-08-09

EN 15650:2010

Fire Damper

Type/version

BSK-RPR

0761

2013

passed

EI 90

, ho, i↔o) S

passed

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Page 48

Fire Damper Model BSK-RPR Technical documentation Order code

ORDER CODE

01 02 03 04 05 06

Type Model Nominal size Length Material (housing) Coating (housing)

Example

BSKRPR -S -200 -580 -SV -1

07 08 09 10 11 12

Damper blade version Release temperature Type of drive Accessories

Additional frame

Field modules

-2 -72 -B10 -Z00 -R04 -22

EXAMPLE BSKRPR-S-200-580-SV-1-2-72-B10-Z00-R04-22

Type BSKRPR = Fire damper BSK-RPR | Model = S (plug-in connection) | Nominal size = 200 mm | Length = 580 mm | Material (housing) SV = Galvanised sheet steel | Coating (housing) 1 = DD coating inside | Damper leaf version 2 = coated with DD paint | Release temperature 72 = 72 °C | Type of drive B10 = type BFL24-T-ST SO | Accessories Z00 = without accessories | Additional frame R04 = Mounting frame AR | Field module 22 = EasyF-ADC-MASD-01 (corresponds to the module mounted to BSK incl. connection to the drive unit, with flat cable connection, with addressing)

ORDER DETAILS

01 - TYPE

08 - RELEASE TEMPERATURE

BSKRPR = BSK-RPR

02 - MODEL

S = Plug-in connection F = Flanged connection

03 - NOMINAL SIZE

100 - 125 - 140 - 160 - 180 - 200 - 224 - 250 - 280 - 315 - 355 400 - 450 - 500 in mm - always three digits

04 - LENGTH

580 or. 455 (-S model) 500 or. 375 (-F model) in mm - always three digits

05 - MATERIAL (HOUSING)

SV = Galvanised sheet steel V2 = Stainless steel material no. 1.4301 (V2A) V4 = Stainless steel material no. 1.4571 (V4A)

06 - COATING (HOUSING)

0 = Without coating 1 = DD coating, inside (RAL7035) 3 = DD coating inside and outside (RAL7035)

07 - DAMPER LEAF VERSION

72 = 72°C 98 = 98(95)°C

09 - ACTUATOR TYPE

HAN = thermo-mechanical manual release * B10 = BFL24-T-ST SO * B11 = BFL230-T SO * B40 = BF24TL-T-ST SO * S10 = GNA126.1E/SO3 (24V)* S11 = GNA326.1E/SO2 (230V)* J30 = SFL 1.90 T / 12 (24V) * J31 = SFL 2.90 T / 12 (230V) * J40 = SFL 1.90 T SLC / 12 (24V) **** MH1 = MAGNETIC CLAMP HA-03-24 * MH2 = MAGNETIC CLAMP HA-03-230 * MI1 = PULSE MAGNET IM-03-24 * MI2 = PULSE MAGNET IM-03-230 *

* suitable for all dimension combinations **** only in connection with the respective module, e.g.

safety module BSLC (provided on site); suitable for all dimension combinations

0 = Without coating 2 = DD coating

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Page 49

10 - ACCESSORIES

Z00 = Without accessories ZB0 = BKN230-24 ** (suitable for B10) ZB3 = BKN230-24-C-MP (suitable for B10) ZB4 = BKN230-24-MOD (suitable for B10) ZB5 = BKN230-MOD (suitable for B11) ZB6 = BKN230-24MP (suitable for B40) ZB7 = BKN230-24LON (suitable for B40) ESZ = ES-1Z (limit switch Closed; suitable for HAN/MH1+2/MI1+2) ESA = ES-1A (limit switch Open; suitable for HAN/MH1+2/MI1+2) EZA = ES-2Z/A (limit switch Closed/Open; suitable for HAN/MH1+2/MI1+2)) ETX = Radio limit switch EasyF-ETX (suitable for field modules 40-43 u. 50-53) ***

11 - ADDITIONAL FRAME

R00 = without additional frame R04 = Mounting frame AR (only on site with S model) R07 = Installation kit GDL (wall thickness information required when ordering)

12 - FIELD MODULES

00 = without field module 01 = Preparation of mounting console for field module (only mounting plate mounted to BSK-RPR, but without field module!)

10 = BKSYS-ADM (module mounted to BSK-RPR, incl. connection to drive unit)

24V drive module 20 = EasyF-ADC-MASD-00 (module mounted to BSK-RPR, incl. connection to drive unit, with flat cable connection, without address-

ing)

21 = EasyF-ADC-OASD-00 (module mounted to BSK-RPR, incl. connection to drive unit, without flat cable connection, without ad-

dressing) 22 = EasyF-ADC-MASD-01 (module mounted to BSK-RPR, incl. connection to drive unit, with flat cable connection, with addressing) 23 = EasyF-ADC-OASD-01 (module mounted to BSK-RPR, incl. connection to drive unit, with flat cable connection, with addressing)

230V drive module 30 = EasyF-ADC-MASD-00 (module mounted to BSK-RPR, incl. connection to drive unit, with flat cable connection, without address-

ing) 31 = EasyF-ADC-OASD-00 (module mounted to BSK-RPR, incl. connection to drive unit, without flat cable connection, without ad-

dressing) 32 = EasyF-AAC-MASD-01 (module mounted to BSK-RPR, incl. connection to drive unit, with flat cable connection, with addressing) 33 = EasyF-AAC-OASD-01 (module mounted to BSK-RPR, incl. connection to drive unit, with flat cable connection, with addressing)

Input/output modules for up to 4 limit switches 40 = EasyF-IOM-MASD-00 (module mounted to BSK-RPR, incl. connection to drive unit, with flat cable connection, without address-

ing) 41 = EasyF-IOM-OASD-00 (module mounted to BSK-RPR, incl. connection to drive unit, without flat cable connection, without ad-

dressing) 42 = EasyF-IOM-MASD-01 (module mounted to BSK-RPR, incl. connection to drive unit, with flat cable connection, with addressing) 43 = EasyF-IOM-OASD-01 (module mounted to BSK-RPR, incl. connection to drive unit, with flat cable connection, with addressing)

Input modules for up to 8 limit switches 50 = EasyF-I8M-MASD-00 (module mounted to BSK-RPR, incl. connection to drive unit, with flat cable connection, without address-

ing) 51 = EasyF-I8M-OASD-00 (module mounted to BSK-RPR, incl. connection to drive unit, with flat cable connection, without addressing) 52 = EasyF-I8M-MASD-01 (module mounted to BSK-RPR, incl. connection to drive unit, with flat cable connection, with addressing) 53 = EasyF-I8M-OASD-01 (module mounted to BSK-RPR, incl. connection to drive unit, with flat cable connection, with addressing)

SCHAKO | Ferdinand Schad KG Phone +49 (0) 7463-980-0 Steigstraße 25-27 Fax +49 (0) 7463-980-200 D-78600 Kolbingen www.SCHAKO.de | info@SCHAKO.de

Page 50

Fire Damper Model BSK-RPR Technical documentation Specification texts

SPECIFICATION TEXTS

The fire damper BSK-RPR corresponds to EN 15650, EN 135013 and EN 1366-2. The fire damper BSK-RPR has been tested according to EN 1366-2 in accordance with the Declaration of Performance no. DoP-BSK-RPR-2017-08-09. It has the certificate of consistency of performance according to EU-Bau PVO 0761-CPR-0245 and the EC Certificate of Conformity 0761-CPD-0263. Its classification according to EN 13501-3 is EI 90 (v According to Directive 2014/34/EU, EC Certificate of Conformity Number EPS 09 ATEX 2 153 X, its use in areas subject to explosion hazards is permitted, not only with spring return actuator X10 (ExMax-5.10-BF), including safety temperature limiter (FireSafe or ExPro-TT), but also with mechanical trigger via fusible link (manual actuation with or without ATEX limit switch ES-Ex). The fire damper is marked as follows according to ATEX:

*) when using the safety temperature limiter FireSafe.

Housing made of galvanised sheet steel, with moulded-on plug-in connections (model -S) or with connection flanges to EN 12220 or DIN 24154-1 (model -F) Damper leaf made of abrasion-resistant, mineral silicate boards. Wear-resistant elastomer seal on the damper leaf and intumescent seal on the housing to meet the cold and hot leakage requirements according to EN 1366-2. Any accessories that may be required for the respective mounting situation (flexible spigots, suspensions, pole braces, etc.) are listed in separate positions of the specification. For connection to ventilation ducts (one- or two-sided), air flow direction optional. Connection to smoke detectors with general building supervisory approval possible. When using the smoke detection system type RMS, the additional information in the technical documentation of the smoke detector must be observed.

Installation:

 in solid walls and solid ceilings  in connection with a mounting frame AR on solid walls and

solid ceilings (directly on/under)

 in connection with a mounting frame AR away from solid

walls

 Installation in lightweight partition walls with metal posts

and panelling on both sides according to EN 13501-2 or comparable national standards (wet installation)

 with mounting frame AR on lightweight partition walls

with metal posts and panelling on both sides according to classification to EN 13501-2 or comparable national standards.

 with mounting frame AR on lightweight partition walls

with metal posts and panelling on both sides according to classification to EN 13501-2 or comparable national standards, in the area of sliding ceiling connections

 in lightweight partition walls (F30) with metal posts and

panelling on both sides according to classification to EN 13501-2 or comparable national standards (nominal sizes 100 - 250)

, ho i↔o) S.

II 2 G IIC T6 II 2D T80°C II 3 D T80°C*

EPS 09 ATEX 2 153 X

)

 in lightweight partition walls with metal posts and panel-

ling on one side according to classification to EN 13501-2 or comparable national standards. (nominal sizes 100 -

250)

 with mounting frame AR on lightweight partition walls

with metal posts and panelling on one side according to classification to EN 13501-2 or comparable national standards.

Product: SCHAKO type BSK-RPR Declaration of Performance no. DoP-BSK-RPR-2017-08-09

Dimensions:

Diameter: .................... mm

Length (L): 455/580 mm (-S model) 375/500 mm (-F model) (Unless stated otherwise, the mechanical -S model (plug-in connection), length 580 mm and fusible link release temperature 72°C will be delivered)

Alternative models or accessories (at an extra charge) ("Select as desired")  Model with mounting frame AR (mounting exclusively ex

works and for "S" model)

 Model made of stainless steel material no. 1.4301 (V2A)  Model made of stainless steel material no. 1.4571 (V4A)  Housing with DD coating (solvent-containing two-compo-

nent top coat based on polyurethane varnish - RAL 7035 / light-grey)

 DD coating, inside/outside

 Model for sliding ceiling connection (BSK-RPR-S, L=580,

with mounting frame AR and accessories)

 Thermal release with mechanical fusible link release tem-

perature 98°C (for hot-air heating)

 Model marked according to ATEX

 Electric limit switch for "OPEN" and/or "CLOSED" position

indicators, switching element containing one NC and one NO contact:

 ESZ (type ES 1Z: "CLOSED")  ESA (type ES 1A: "OPEN")  EZA (type ES 2: "OPEN" and "CLOSED")

 Limit switch type ES-Ex for "OPEN" or/and "CLOSED" posi-

tion indicators, application in areas subject to explosion hazards:

 Type ES EX 1Z: "CLOSED"  Type ES EX 1A: "OPEN"  Type ES EX 2: "OPEN" and "CLOSED"

 Limit switch ETX (type EasyF-ETX), for connection to

SCHAKO signalling and switching bus system EasyBus, the status of the damper position being transferred by radio signal. Additional radio receiver EasyF-RXE required.

  Electric spring return actuator with thermoelectric release

device BAT (B10/B11) or temperature monitoring unit (S10/S11).  Releases at a room temperature of 72°C and an inter-

nal duct temperature of 72°C (optionally: 95°C) containing integrated micro switches/auxiliary switches for indication of damper end positions (24 V drive, including connector):

o Type B10 (BFL24-T-ST SO) or

B11 (BFL230-T SO)

o Type S10 (GNA126.1E/SO3) or

S11 (GNA326.1E/SO2)

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Fire Damper Model BSK-RPR Technical documentation Specification texts

 Electric spring return actuator with thermoelectric release

device BAE-72 TL

 Releases at a room temperature of 72°C and an inter-

nal duct temperature of 72°C (optionally: 95°C) and integrated micro switches for indication of damper positions, connection to LON or Belimo MP bus systems possible via communication devices. Available for all dimensions.

- Type B40 (BF24TL-T-ST SO; 24V AC/DC)

- Communication device BKN230-24LON for connection to LON bus system

- Communication device BKN230-24MP for connection to Belimo MP bus system

 Explosion-protected electric spring return actuator with

safety temperature limiter (FireSafe or ExPro-TT).

• Releases at a room temperature of 72°C and an internal duct temperature of 72°C (optionally: 95°C), end position signalling by integrated auxiliary switches:

o Type X10 (ExMax-5.10-BF; universal power sup-

ply 24 - 240 V AC/DC).

 Joventa - Drives upon request  Magnetic clamps MH1 (24V DC) / MH2 (230V AC)  Pulse magnet MI1 (24V DC) / MI2 (230V AC)

Extension piece type VT-RF (flange connection), for installation with large wall/ceiling thicknesses; to maintain the minimum distance a

= 50 mm from the open damper leaf when

min

fitting security grille type ASG-RF or flexible spigot type FS-RF. Extension piece made of profiled galvanised sheet steel with connection flanges, L=160 mm (nominal sizes 100 - 450), L=190 mm (nominal size 500). Product: SCHAKO type VT-RF

Dimensions:

Diameter: .................... mm

 Extra charge for anticorrosive paint - inside/outside -

 DD coating (two-component top coat based on polyu-

rethane varnish - RAL 7035 / light-grey)

 Extra charge for design:

 Material no. 1.4301 (V2A)  Material no. 1.4571 (V4A)

Round duct assembly part type REBT, for installation in the SCHAKO smoke detection system RMS, assembly part made of profiled galvanised sheet steel (painted black matt on the inside) fitted with installation opening suitable for SCHAKO smoke detection system RMS, L= 300 mm. Product: SCHAKO type REBT

Dimensions:

Diameter: .................... mm

 Extra charge for design:

 Material no. 1.4301 (V2A)  Material no. 1.4571 (V4A)

Flexible spigot type FS-RF (flange connection), consisting of profiled connection flanges made of galvanised sheet steel with elastic intermediate piece made of polyester fabric PVCcoated on both sides, normally inflammable to EN 13501-1, with welded sealing lips (tightness class C to EN 13180 / EN 1507; temperature-resistant from -20°C to +80°C). Flexible part of the spigot (polyester fabric) must have a minimum length L

of 100 mm when mounted, resulting in an installa-

min

tion dimension of approx. L = 160 mm. The required equipotential bonding must be executed on site according to the local or national regulations (in Germany, for example, VDE regulations). The fire dampers must not be subject to mechanical stress under any circumstances. Product: SCHAKO type FS-RF

Dimensions:

Diameter: .................... mm

 Extra charge for model with connection flanges:

 Material no. 1.4301 (V2A)  Material no. 1.4571 (V4A)

Flexible spigot type FS-RS (plug-in connection) consisting of polyester fabric PVC-coated on both sides, normally inflammable to EN 13501-1, with welded sealing lips (tightness class C to EN 13180 / EN 1507; temperature-resistant from -20°C to 80°C). The flexible part of the spigot (polyester fabric) must have a minimum length Lmin of 100 mm when mounted, resulting in an installation dimension of approx. L = 190 mm. The required equipotential bonding must be executed on site according to the local or national regulations (in Germany, for example, VDE regulations). The fire dampers must not be subject to mechanical stress under any circumstances. Product: SCHAKO type FS-RS

Dimensions:

Diameter: .................... mm

Duct connection spigot type RS, for connecting the assembly part type EBT to BSK-RPR or to round ventilation ducts, consisting of a joining plate with bores and duct connection spigot, galvanised sheet steel. Product: SCHAKO type RS

Dimensions: (W/H according to size of assembly part):

Width (W): .................... mm

Height (H): ..................... mm

Duct connection spigot ø (øD): mm

 Extra charge for anticorrosive paint - inside/outside -

 DD coating (two-component top coat based on polyu-

rethane varnish - RAL 7035 / light-grey)

 Extra charge for design:

 Material no. 1.4301 (V2A)  Material no. 1.4571 (V4A)

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Fire Damper Model BSK-RPR Technical documentation Specification texts

Security grille type ASG-RF (-RS) (flange connection) for con-

nection with ventilation duct connection on only one side, wire or punch grille, galvanised sheet steel, mesh width ≤ 20 mm, minimum distance a leaf must be taken into account, if necessary, use extension part type VT-RF or duct piece. Product: SCHAKO type ASG-RF

Dimensions:

Diameter: .................... mm

 Extra charge for anticorrosive paint - inside/outside -

 DD coating (two-component top coat based on polyu-

rethane varnish - RAL 7035 / light-grey)

 Extra charge for design:

 Material no. 1.4301 (V2A)  Material no. 1.4571 (V4A)

Security grille type ASG-RS (plug-in connection), for installation with ventilation duct connection on only one side, wire or punch grille, galvanised sheet steel, mesh width ≤ 20 mm, minimum distance a must be taken into account, if necessary, use extension piece (on site). Product: SCHAKO type ASG-RS

Dimensions:

Diameter: .................... mm

 Extra charge for anticorrosive paint - inside/outside -

 DD coating (two-component top coat based on polyu-

rethane varnish - RAL 7035 / light-grey)

 Extra charge for design:

 Material no. 1.4301 (V2A)  Material no. 1.4571 (V4A)

Position indicator type MSZ, consisting of a steel cable - galvanised - with clamping nipple and position indicator made of plastic material. The mechanical position indicator for false ceilings is usable for each mechanically operated BSK-RPR with hand lever. Product: SCHAKO type MSZ

Installation kit GDL, consisting of baffle plates, mineral wool, incl. fastening material (without ceiling fastening) and spacer, for installation of the BSK-RPR with AR (absolutely required) in lightweight partition walls with metal posts and panelling on both sides according to classification to EN 13501-2 or comparable national standards. The exact wall thickness/es must be taken into account and specified when ordering.

Dimensions:

Diameter: .................... mm

= 50 mm from the open damper

min

= 50 mm from the open damper leaf

min

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Fire Damper Model BSK-RPR Technical documentation Service

SERVICE

CHECKING THE FUNCTION, CLEANING, REPAIR

Polluted and damp air can impair the continuous operational safety. Therefore, after commissioning of the ventilation installation, the function of all fire dampers must be checked semi-annually. If two consecutive functional checks do not show any defects, the fire dampers only have to be tested once a year. If maintenance are made for ventilation systems, it is recommended including the functional checks of the fire dampers in these agreements. Information on explosion-protected release devices can be found in the additional operating instructions according to ATEX 2014/34/EU (document: Z09/46).

1. Manual trigger device

1.1. Visual inspection

 Check the fire damper for damage and contamination

(e.g. housing, damper blade, seals).

 Perform necessary cleaning work

1.2 Manual release – Closing the fire damper

 Pull manual unlocking disc (pos. 1) at the hand lever (pos.

2), this removes the locking (in the open position) of the locking bolt (pos. 4) in the release device (pos. 3).

 Hand lever has been released and is moved toward the

closed position by spring force.

ATTENTION! Do not reach into the pivoting range of the damper blade and of the manual lever. There is a risk of injury.

 The fire damper must close and lock automatically (lock-

ing of the damper blade in the closed position).

1.3 Opening the fire damper

 Pull manual unlocking disc (pos. 1) at the hand lever (pos.

2) and move it toward the release device (pos. 3)

 Locking bolt (pos. 4) must snap into the release device

(pos. 3).

 The fire damper is ready for operation again. (Damper

blade is locked in the open position).

S = Lubricate moving parts (bearing) only if they are not running smoothly (lubricant: free of resin and acid).

When the fusible link becomes damaged, its replacement must be carried out as follows.

 If, for example, the fusible link is damaged or corroded, it

is must be replaced.

 Perform manual release as described in section 1.2.  Unscrew the fastening screws (2 pieces, pos.5), pull the

release device out by turning it 90° and remove it from the housing.

 Compress the locating pins of the fusible link holder (pos.

6) using a suitable tool (e.g. pliers) and replace the fusible link with a replacement fusible link (pos. 7).

 Insert the release device and fasten it with screws (make

sure that the position of the coding screw with regard to the coding hole is correct).

 Finally a functional check has to be carried out.

BSK-RPR with manual release

Fig. 78: Side view BSK-RPR (manual release)

Fig. 79: Front view BSK-RPR (manual release)

Fig. 80: Release device BSK-RPR (fusible link)

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Fire Damper Model BSK-RPR Technical documentation Service

2. Release device with electric spring return actuator

2.1. Visual inspection

 Check the fire damper for damage and contamination.  Perform necessary cleaning work.

2.2 Thermoelectric release – Closing the fire damper

 Press button (pos. 1) on the thermoelectric release de-

vice/temperature monitoring unit (pos. 2), thus removing the electric power from the spring return actuator (pos. 3) (alternatively: interrupt on-site power supply).

 Fire damper must close automatically, locking is per-

formed by blocking the spring return actuator.

 If the button is no longer actuated or the on-site current

interruption is discontinued, the spring return actuator will move back into the Open position.

When the fusible link becomes damaged, its replacement must be carried out as follows.

 Replacement takes place by unscrewing both screws of

the thermoelectric release device (pos. 2). Remove the thermoelectric release device from the drive unit. Pull internal duct temperature fuse/duct tip (pos. 4) off the thermoelectric release device/temperature monitoring unit and replace it with a new internal duct temperature fuse (ZBAT72 or ZBAT95) or duct tip (ASK79.4 or ASK79.5) Insert the thermoelectric release device/temperature monitoring unit back into the drive unit and screw it down. Carry out a functional check.

BSK-RPR with electric spring return actuator

Fig. 81: Side view BSK-RPR (spring return actuators B10/B11)

Fig. 82: Front view BSK-RPR (spring return actuators B10/B11)

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Fire Damper Model BSK-RPR Technical documentation Service

3. Manual release device with magnetic clamp or pulse magnet

3.1. Visual inspection

 Check the fire damper for damage and contamination

(e.g. housing, damper blade, seals).

 Perform necessary cleaning work

3.2 Manual release – Closing the fire damper

 Pull manual unlocking disc (pos. 1) at the hand lever (pos.

2), this removes the locking (in the open position) of the locking bolt (pos. 4) in the release device (pos. 3).

 Hand lever has been released and is moved toward the

closed position by spring force.

ATTENTION! Do not reach into the pivoting range of the damper blade and of the manual lever. There is a risk of injury.

 The fire damper must close and lock automatically (lock-

ing of the damper blade in the closed position).

3.3 Magnetic clamp release – Closing the fire damper

 De-energise magnetic clamp (pos. 8) on site, thus remov-

ing the lock of the release rocker (pos. 9).

 Hand lever has been released and is moved toward the

closed position by spring force.

ATTENTION! Do not reach into the pivoting range of the damper blade and of the manual lever. There is a risk of injury.

 The fire damper must close and lock automatically (lock-

ing of the damper blade in the closed position). Before opening the damper blade, the magnetic clamp has to be supplied with voltage.

3.4 Pulse magnet release - Closing the fire damper

 Supply pulse magnet (pos. 8) on site with power, thus re-

moving the lock of the release rocker (pos. 9).

 Hand lever has been released and is moved toward the

closed position by spring force.

ATTENTION! Do not reach into the pivoting range of the damper blade and of the manual lever. There is a risk of injury.

 The fire damper must close and lock automatically (lock-

ing of the damper blade in the closed position). De-energise pulse magnet before opening the damper blade.

3.5 Opening the fire damper

 Pull manual unlocking disc (pos. 1) at the hand lever (pos.

2) and move it toward the release rocker (pos. 9)

 Locking bolt (pos. 4) must snap into the release rocker

(pos. 9).

 The fire damper is ready for operation again (damper

blade is locked in the open position).

S = Lubricate moving parts (bearing) only if they are not running smoothly (lubricant: free of resin and acid).

When the fusible link becomes damaged, its replacement must be carried out as follows.

If, for example, the fusible link is damaged or corroded, it is must be replaced.

 Perform manual release as described in section 3.2.  Unscrew the fastening screws (2 pieces, pos. 5), pull the

release device out of the housing by turning it by 90°.

 Compress the locating pins of the fusible link holder (pos.

6) using a suitable tool (e.g. pliers) and replace the fusible link (pos. 7) with a replacement fusible link.

 Insert the release device and fasten it with screws (make

sure that the position of the coding screw with regard to the coding hole is correct).

 Finally a functional check has to be carried out.

BSK-RPR with manual release by means of magnetic clamp or pulse magnet

Fig. 83: Side view BSK-RPR (manual release and magnet)

Fig. 84: Front view BSK-RPR (manual release and magnet)

Fig. 85: Release device BSK-RPR (with magnet)

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Fire Damper Model BSK-RPR Technical documentation Service

SAMPLE OF FUNCTIONAL CHECK PROTOCOL

Sample Functional check protocol for fire dampers

Cons. No. ____________________

Fire damper no.: Declaration of performance no.:

Series: Release device:

SCHAKO Ferdinand Schad KG Steigstrasse 25-27 D-78600 Kolbingen Phone: +49- (0)7463 / 980-0 Fax: +49- (0)7463 / 980-200 E-mail: info@schako.de

Web: www.schako.de

The following functional steps have been carried out according to the documents installation, mounting and operating instructions

External check: System: _____________________ Item: _______________________ Internal check: System: _____________________ Item: _______________________ Additional check: System: _____________________ Item: _______________________

without defects Date / tester

with defects (see back) Date / tester

without defects Date / tester

Prior to commissioning

Next functional check in: _____________

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Fire Damper Model BSK-RPR Technical documentation

Service

Ferdinand Schad KG Steigstrasse 25-27 D-78600 Kolbingen Phone: +49- (0)7463 / 980-0 Fax: +49- (0)7463 / 980-200 E-mail: info@schako.de

Sample

Functional check protocol for fire dampers Cons. No. ____________________

Defects found during the test on: ________________________________________

Sluggishness due to soiling.

Any remaining mortar must be removed.

Defects found during the test on: ________________________________________

SCHAKO

Web: www.schako.de

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Page 58

Fire Damper Model BSK-RPR Technical documentation Foreign branch offices

FOREIGN BRANCH OFFICES

Belgium Denmark England France

SCHAKO S.A.R.L. Venti AS SCHAKO Ltd. SCHAKO s.a.r.l. 165, rue des Pommiers Banevænget 3 Index House 16 Boulevard de la Croix Rousse L-2343 Luxembourg 8362 Hørning St Georges Lane, Ascot F-69001 Lyon Phone: +352 / 403 157 1 Phone: +45 / 86 92 22 66 SL5 7EU Berkshire Phone: +33 / 4 / 78 34 97 34 Fax: +352 / 403 157 66 Fax: +45 / 86 92 22 26 Phone: +44 / 13 44 63 63 89 Fax: +33 / 4 / 78 34 97 31 info@schako.be info@venti.dk Fax: +44 / 13 44 87 46 58 contact@schako.fr www.schako.be www.venti.dk admin@schako.uk.com www.schako.fr www.schako.co.uk

Greece Israel Italy Croatia

EUROPERSIS Insupco Industrial Supply Ltd. SCHAKO Italia S.r.l. Intel Trade Odisea Androutsou 2 40 Hayarkon St. Via XXV Aprile, 17 Dr. Ante Mandica 10 GR-56224 Evosmos/Tessaloniki Yavne 811 00 20097 S.Donato Milanese-MI HR-51410 Opatija Phone: +30 / 310 / 68 57 79 Phone: +972 / 8 / 94 20 080 Phone: +39 / 02 / 51 64 02 01 Phone: +385 / 51 741 100 Fax: +30 / 310 / 75 76 13 Fax: +972 / 8 / 94 20 311 Fax: +39 / 02 / 51 62 09 46 Fax: +385 / 51 701 470 info@europersis.gr insupco@netvision.net.il info@schako.it ri@intel-trade.hr www.europersis.gr www.insupco.com www.schako.it www.intel-trade.hr

Luxembourg Netherlands Austria Poland

SCHAKO S.A.R.L. SCHAKO S.A.R.L. SCHAKO Vertriebs GmbH SCHAKO Polska Sp. z o.o 165, rue des Pommiers 165, rue des Pommiers Mariahilfer Straße 103/1/TOP 12 ul. Pulawska 38 L-2343 Luxembourg L-2343 Luxembourg A-1060 Wien PL-05-500 Piaseczno Phone: +352 / 403 157 1 Phone: +352 / 403 157 1 Phone: +43 / 1 / 890 24 62 Phone: +48 / 22 / 7263570 Fax: +352 / 403 157 66 Fax: +352 / 403 157 66 Fax: +43 / 1 / 890 24 62 50 Fax: +48 / 22 / 7263571 info@schako.lu Info@schako-nederland.nl info@schako.at info@schako.pl www.schako.lu www.schako-nederland.nl www.schako.at www.schako.pl

Romania Sweden Switzerland Serbia & Montenegro

SCHAKO Klima Luft SRL EXOTHERM AB SCHAKO Suisse SA TERMOMEHANIKA d.o.o. Str. Elena Caragiani nr.21 Box 60036 Rue Jean-Prouvé 28 Koste Glavinica 2 014212 Bucuresti, 21610 Limhamn 1762 Givisiez RS-11000 BEOGRAD Phone: +40 / 0 / 21 / 232 13 75 Phone: +46 / 40 / 631 61 16 Phone: +41 / 26 / 460 88 00 Phone: +381 / 11 / 369 99 93 Fax: +40 / 0 / 21 / 232 13 75 Fax: +46 / 40 / 15 60 95 Fax: +41 / 26 / 460 88 05 Fax: +381 / 11 / 369 09 93 info@schakoromania.ro info@exotherm.se schako@schako.ch termomehanika@sbb.rs www.schako.ro www.exotherm.se www.schako.ch www.termomehanika.rs

Slovakia Spain Czech Republic Turkey

SCHAKO SK s.r.o. SCHAKO IBERIA S.L. SCHAKO s.r.o. EMO-SCHAKO Klima Modrová 187 Departamento de Ventas Pred Skalkami II. 184/5 Havalandirma 91635 Modrová Pol. Ind. Río Gállego, CZ-10600 Praha 10-Zabehlice San. ve Tic. Ltd. Sti. Phone: +421 / 337 / 774 1843 Calle B, nave 3 Phone: +42 / 02 / 727 680 43 Pursaklar Sanayi Sitesi, Fax: +421 / 337 / 774 1843

schako@schako.sk Phone: +34 / 976 / 531 999 info@schako.cz 06145 Altindag - Ankara www.schako.sk Fax: +34 / 976 / 690 709 www.schako.cz Phone: +90 / 312 527 16 05 ventas@schako.es Fax: +90 / 312 527 16 08 www.schako.es emo@emo-schako.com.tr www.emo-schako.com.tr

Hungary SCHAKO Kft. Tó Park 6 H-2045 Törökbálint Phone: +36 / 23 / 445670 Fax: +36 / 23 / 445679 e-mail@schako.hu www.schako.hu

50840 San Mateo de Gállego / Zaragoza

Fax: +42 / 02 / 727 693 94 Karacaören Mah.1638.Cad.

No:98

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Fire Damper Model BSK-RPR Technical documentation List of figures/tables/diagrams

LIST OF FIGURES/TABLES/DIAGRAMS

List of figures

Abb. 1: Abmessung BSK-RPR-S – Nenngröße 100 bis ≤ 250 ... 4 Abb. 2: Abmessung BSK-RPR-S mit Anbaurahmen AR –

Nenngröße 100 bis ≤ 250 ....................................................... 4

Abb. 3: Abmessung BSK-RPR-F - Nenngröße 100 bis ≤ 250 .... 4

Abb. 4: Abmessung BSK-RPR-S – Nenngröße >250 bis 500 .... 5

Abb. 5: Abmessung BSK-RPR-S mit AR – Nenngröße > 250 bis

500 ......................................................................................... 5

Abb. 6: Abmessung BSK-RPR-F - Nenngröße > 250 bis 500 .... 5

Abb. 7: Gummilippendichtung ............................................... 6

Abb. 8: Auslöseeinrichtung BSK-RPR ...................................... 6

Abb. 9: Flanschbohrungen ..................................................... 6

Abb. 10: Klappenblattüberstände BSK-RPR-S ......................... 7

Abb. 11: Klappenblattüberstände BSK-RPR-F ......................... 7

Abb. 12: Nasseinbau, verringerter Abstand in massiven

Wänden (Aussparung rund, wie gezeichnet bzw. eckig) ........ 9

Abb. 13: Mindestspaltabmaß vollständige Ausmörtelung, massive Wände (Aussparung rund, wie gezeichnet bzw.

eckig) ...................................................................................... 9

Abb. 14: Nasseinbau in massiven Wänden ............................ 9

Abb. 15: Trockeneinbau in massiven Wänden ..................... 10

Abb. 16: Detail zur Befestigung an massiven Wänden ......... 10

Abb. 17: Trockeneinbau an massiven Wänden, BSK-RPR

Nenngröße ≤ 250 – Mindestabstand zueinander ................. 10

Abb. 18: Trockeneinbau an massiven Wänden, BSK-RPR

Nenngröße > 250 – Mindestabstand zueinander ................ 10

Abb. 19: Einbau entfernt von massiven Wänden ................. 11

Abb. 20: Nasseinbau verringerter Abstand, massive Decken

(Aussparung rund, wie gezeichnet bzw. eckig) .................... 12

Abb. 21: Mindestspaltmaß vollständige Ausmörtelung, massive Decken (Aussparung rund, wie gezeichnet bzw.

eckig) .................................................................................... 12

Abb. 22: Einbaulagen in massiven Decken – (Nasseinbau) .. 12 Abb. 23: Einbaulagen an massiven Decken – (Trockeneinbau)

............................................................................................. 13

Abb. 24: Detail zur Befestigung an massiven Decken........... 13

Abb. 25: BSK-RPR mit Betonsockel stehend auf massiven

Decken ................................................................................. 14

Abb. 26: Metallständerwerk mit erforderlichen Auswechslungen für BSK-RPR mit verringertem Abstand

(Nasseinbau) ........................................................................ 15

Abb. 27: Nasseinbau in leichte Trennwand .......................... 15

Abb. 28: Nasseinbau in leichte Trennwand – deckennah

(massive Decke) ................................................................... 16

Abb. 29: Metallständerwerk mit erforderlichen Auswechslungen für BSK-RPR mit Anbaurahmen AR -

(Trockeneinbau) ................................................................... 17

Abb. 30: Trockeneinbau mit Anbaurahmen AR an leichte

Trennwand ........................................................................... 17

Abb. 31: Trockeneinbau mit Anbaurahmen AR an leichte Trennwand – Befestigungsprofile im Zuge des Wandaufbaus

............................................................................................. 18

Abb. 32: Trockeneinbau mit Anbaurahmen AR an leichte Trennwand – Befestigungsprofile bei nachträglichem Einbau

............................................................................................. 18

Abb. 33: Trockeneinbau mit Anbaurahmen AR an leichte

Trennwand direkt unter massiver Decke ............................. 19

Abb. 34: Einbausatz GDL für Einbau in leichte Trennwände mit Metallständerwerk und beidseitiger Beplankung mit

gleitendem Deckenanschluss ............................................... 20

Abb. 35: Metallständerwerk mit erforderlichen

Auswechslungen für BSK-RPR 100- ≤ 250 (Nasseinbau) ...... 22

Abb. 36: Nasseinbau in leichte Trennwand ......................... 22

Abb. 37: Nasseinbau in leichte Trennwand direkt unter

massiver Decke (BSK-RPR 100- ≤ 250) ................................. 23

Abb. 38: Metallständerwerk mit erforderlichen Auswechslungen für BSK-RPR mit Anbaurahmen AR

(Trockeneinbau) ................................................................... 24

Abb. 39: Trockenbau mit Anbaurahmen AR an leichte

Trennwand ........................................................................... 24

Abb. 40: Trockeneinbau mit Anbaurahmen AR an leichte Trenn-wand (F30) – Befestigungsprofile im Zuge des

Wandaufbaus ....................................................................... 25

Abb. 41: Trockeneinbau mit Anbaurahmen AR an leichte Trenn-wand (F30) – Befestigungsprofile bei nachträglichem

Einbau .................................................................................. 25

Abb. 42: Trockeneinbau mit Anbaurahmen AR an leichte

Trennwand direkt unter massiver Decke ............................. 26

Abb. 43: Metallständerwerk mit erforderlichen Auswechslungen (Schachtwand) für BSK-RPR 100 - ≤

(Nasseinbau) ........................................................................ 27

Abb. 44: Wandbeplankung und Aufdoppelung (Schachtwand)

für BSK-RPR 100 - ≤ 250 (Nasseinbau) ................................. 27

Abb. 45: Nasseinbau in Schachtwand direkt unter massiver

Decke (BSK-RPR 100 - ≤ 250) ............................................... 28

Abb. 46: Metallständerwerk mit erforderlichen Auswechslungen (Schachtwand) für BSK-RPR 100 - 500

(Trockeneinbau) ................................................................... 29

Abb. 47: Trockeneinbau mit Anbaurahmen AR an

Schachtwand ....................................................................... 29

Abb. 48: Trockeneinbau mit Anbaurahmen AR an

Schachtwand direkt unter massiver Decke .......................... 30

Abb. 49: Anschlussbeispiel einer Lüftungsleitung in massiven

Schachtwänden ................................................................... 31

Abb. 50: Anschlussbeispiel einer einseitig angeordneten

Lüftungsleitung und Abschluss-Schutzgitter ........................ 31

Abb. 51: Anschlussbeispiel beidseitig mit Lüftungsleitungen

............................................................................................. 31

Abb. 52: Anschlussbeispiel beidseitig mit flexiblem Stutzen

mit Lüftungsleitungen .......................................................... 31

Abb. 53: Mindestabstände zu Wänden, Decken und BSK-RPR

zueinander ........................................................................... 32

Abb. 54: Traversenlager ....................................................... 33

Abb. 55: Einzelheit zu Traverse ............................................ 33

250

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List of figures/tables/diagrams

Abb. 56: durchgehende Befestigung bei massiven Decken .. 33

Abb. 57: Dübelbefestigung in massiven Decken .................. 33

Abbildung 58: Schaltbild Endschalter Typ ES ....................... 37

Abbildung 59: Schaltbild Endschalter Typ ES-Ex ................... 37

Abb. 60: BSK-RPR mit Elektro-Federrücklaufantrieb B10/B11

............................................................................................. 38

Abb. 61: Anschluss-Schema B10/B11 ................................... 38

Abb. 62: BSK-RPR mit Elektro-Federrücklaufantrieb S10/S11

............................................................................................. 40

Abb. 63: LED-Funktionen Federrücklaufantrieb S10/S11 ..... 40

Abb. 64: Anschluss-Schema S10 ........................................... 40

Abb. 65: Anschluss-Schema S11 ........................................... 40

Abb. 66: Anschluss-Schema B40........................................... 42

Abb. 67: Haft-/ Impulsmagnet (MH1/MH2/MI1/MI2) angebaut an BSK-RPR (Darstellung mit optionalem Zubehör)

............................................................................................. 43

Abb. 68: Verdrahtungshinweis Haftmagnete MH1/MH2 ..... 43

Abb. 69: Verdrahtungshinweis Impulsmagnete MI1/MI2 .... 43

Abb. 70: Verlängerungsteil Typ VT-RF .................................. 44

Abb. 71: Rundrohreinbauteil Typ REBT (Seitenan-, Vorderan-

und Draufsicht)..................................................................... 44

Abb. 72: Flexibler Stutzen Typ FS-RS .................................... 45

Abb. 73: Flexibler Stutzen Typ FS-RF .................................... 45

Abb. 74: Rohranschlussstutzen Typ RS ................................. 45

Abb. 75: Abschluss-Schutzgitter Typ ASG-RS ........................ 46

Abb. 76: Abschluss-Schutzgitter Typ ASG-RF ........................ 46

Abb. 77: Stellungsanzeiger Typ MSZ .................................... 46

Abb. 78: Seitenansicht BSK-RPR (Handauslösung) ............... 53

Abb. 79: Vorderansicht BSK-RPR (Handauslösung) .............. 53

Abb. 80: Auslöseeinrichtung BSK-RPR (Schmelzlot) ............. 53

Abb. 81: Seitenansicht BSK-RPR (Federrücklaufantrieb

B10/B11) .............................................................................. 54

Abb. 82: Vorderansicht BSK-RPR (Federrücklaufantrieb

B10/B11) .............................................................................. 54

Abb. 83: Seitenansicht BSK-RPR (Handauslösung und

Magnet) ................................................................................ 55

Abb. 84: Vorderansicht BSK-RPR (Handauslösung und

Magnet) ................................................................................ 55

Abb. 85: Auslöseeinrichtung BSK-RPR (mit Magnet) ............ 55

List of tables

Tabelle 1: Lieferbare Größen ................................................. 6

Tabelle 2: Flanschbohrungen ................................................. 6

Tabelle 3: Klappenblattüberstände BSK-RPR-S ...................... 7

Tabelle 4: Klappenblattüberstände BSK-RPR-F ...................... 7

Tabelle 5: Verwendbarkeit..................................................... 8

Tabelle 6: Zulässige Lasten .................................................. 33

Tabelle 7: Freier Querschnitt [m²] ....................................... 35

Tabelle 8: Gewichtstabelle [kg] BSK-RPR-S .......................... 36

Tabelle 9: Gewichtstabelle [kg] BSK-RPR-F .......................... 36

Tabelle 10: Technische Daten B10/B11 ............................... 39

Tabelle 11: Kabelbezeichnung S10/S11 ............................... 40

Tabelle 12: Technische Daten S10/S11 ................................ 41

Tabelle 13: Länge des Verlängerungsteils Typ VT-RF in

Abhängigkeit der Brandschutzklappengröße ....................... 44

Tabelle 14: Abmessungen REBT ........................................... 44

List of diagrams

Diagramm 1: Druckverlust und Strömungsrauschen ohne

Abschluss-Schutzgitter ......................................................... 34

Diagramm 2: Druckverlust und Strömungsrauschen mit

einseitigem Abschluss-Schutzgitter ..................................... 34

Diagramm 3: Druckverlust und Abstrahlgeräusch ............... 35

Construction subject to change. No return possible Version: 2017-08-09 | Page 60

Schako BSK-RPR Installation, Mounting And Operating Instructions

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Frequently Asked Questions

User Manual