Scanreco D3DRCDRBM User Manual
Operating/assembly instructions
DRC-DR D3 and DRC-BM D3 radio receivers
151014 enGB 211 267 44 719 IS 975
Manufacturer’s address:
Original operating/assembly instructions
Terex MHPS GmbH
Forststrasse 16
40597 Düsseldorf, Germany
www.demagcranes.com
mhps-info@terex.com
Further documents:
DRC-10 D3 operating/assembly instructions 211 266 44 719 IS 975
2
DRC-J D3 operating/assembly instructions 211 271 44 719 IS 975
211 267 44.indd/151014 © Terex MHPS GmbH
211 267 44.indd/151014 © Terex MHPS GmbH
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Contents
1
General
4
1.1
Information on the DRC-DR radio receiver
4
1.2
General information
4
1.3
Information on the operating/assembly instructions
4
1.4
Symbols/signal words
5
1.5
Liability and warranty
6
1.6
Copyright
6
1.7
Spare parts
6
1.8
Definitions
7
1.9
After-sales service
8
1.10
Disposal of machine parts
8
2
Safety
9
2.1
General
9
2.2
Intended use
9
2.3
Responsibility of the owner
10
2.4
Operating personnel requirements
11
2.5
Personal protection equipment
11
2.6
Regular inspections
11
2.7
Safety instructions for installation and disassembly
11
2.8
Safety instructions when first putting the unit into service after completing
installation
12
3
General description
13
3.1
Transmitter/receiver interface
13
3.2
Transmission method
13
4
Technical data
14
5
Putting the DRC-DR radio receiver into operation for the first time
15
5.1
Safety instructions
15
5.2
Installing the radio receiver card
16
5.3
Function following installation
18
5.4
Putting the receiver into operation for the first time
18
6
Using DRC radio controls
19
6.1
DRC-DR receiver operating functions in connection with a transmitter
19
6.1.1
F1 function key
19
6.1.2
F2 function key
19
6.1.3
F1/F2 function keys – additional functions
19
6.1.4
Horn key, 1st stage
19
6.1.5
Horn key, 2nd stage
19
7
International postal approval
20
P
FCC and Industry Canada Information
22
1 General
1.1 Information on the
DRC-DR radio receiver
1.2 General information
1.3 Information on the
operating/assembly
instructions
You have purchased a Demag product.
If special designs or additional options are ordered or the latest technical
modifications are incorporated, the actual scope of supply may differ from the data
and information as well as from the illustrations described here. If you have any
questions, please contact the manufacturer.
DRC-DR radio receivers may only be operated by personnel who are fully familiar
with the operating/assembly instructions.
DRC D3 (3rd generation) transmitters and receivers are successors to the D2
generation of DRC units.
D3 units are to replace D2 generation radio systems wherever D3 units are
allowed to be operated without the need for any registration or fees. In this context,
see section 7 „International postal approval“.
DRC D3 generation units are not technically compatible with units from the
previous DRC D2 generation. This means that D3 generation transmitters and
receivers cannot be combined with D2 units.
These operating/assembly instructions are designed to provide the owner with
appropriate instructions for safe and correct operation and for maintenance. These
operating/assembly instructions are an integral part of the DRC-DR radio receiver.
Every individual given the task of transporting, installing, commissioning,
operating, maintaining and repairing DRC-DR radio receivers and their additional
equipment must have read and understood the items listed in the following:
• the operating/assembly instructions
• the safety regulations
• the safety instructions in the individual chapters and sections.
The operating/assembly instructions must be available to operating personnel at
all times in order to prevent operating errors and to ensure smooth and trouble-free
operation of our products. They must be kept available in the immediate vicinity at
all times.
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211 267 44.indd/151014 © Terex MHPS GmbH
1.4 Symbols/signal words
Important safety information and instructions are marked by corresponding symbols and signal words in these operating/assembly instructions.
Safety instructions and information must be followed. Follow these instructions
with care to avoid any accidents, injuries or damage.
Any locally applicable accident prevention regulations and general safety regulations must also be followed.
The following symbols and instructions warn against possible injuries or damage
and are intended to assist you in your work.
DANGER.
This symbol indicates an immediate hazard which can result in serious injury
or death.
WARNING.
This symbol indicates a possibly hazardous situation which might result in serious injury or death.
CAUTION.
This symbol indicates a possibly hazardous situation which might result in
medium to light injury.
NOTE
i
Operating hazard for the DRC-DR radio receiver
• This symbol indicates information on the appropriate use of DRC-DR receivers.
• Failure to follow these instructions may result in malfunctions, damage or
pollution of the environment.
211 267 44.indd/151014 © Terex MHPS GmbH
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1.5 Liability and warranty
All information included in these operating/assembly instructions has been
compiled on the basis of the relevant regulations, state-of-the-art engineering
principles and our many years of experience.
NOTE
i
These operating/assembly instructions must be read carefully before starting
any work on and with the DRC-DR receiver, especially before the unit is put
into operation for the first time. The manufacturer assumes no liability for any
damage which results from the following:
• Non-compliance with the operating/assembly instructions
• Inappropriate use of the DRC-DR radio receiver
• Operation by insufficiently trained personnel
• Unauthorised conversions
• Any technical modifications
Wearing parts are not subject to liability for defects.
We reserve the right to incorporate technical modifications within the scope of
improving the operating characteristics and further development of the DRC-DR
radio receiver.
1.6 Copyright
1.7 Spare parts
These operating/assembly instructions must be treated confidentially. They
are only intended to be used by people who work with or on the DRC-DR radio
receiver.
Any and all content, texts, drawings, images and any other information are
protected within the sense of copyright law and are subject to further industrial
rights. Any misuse is an offence.
No part of this documentation, in whole or in part, may be reproduced, distributed,
shown in public or used in any other way without specific prior consent. Infringements are an offence resulting in obligatory compensatory damages. Further rights
reserved.
All industrial rights reserved.
Only genuine Terex MH spare parts may be used.
CAUTION.
Defective spare parts
Incorrect or defective spare parts may cause damage, malfunctions or
complete failure of DRC DR receivers.
Only use genuine spare parts or parts approved by Terex MH.
For safety-relevant wear parts, genuine Demag spare parts must always be
used.
Safety-relevant wear parts are, for example, brake linings, ropes, etc.
The use of unauthorised spare parts renders null and void any claims for warranty,
service, damages or liability against the manufacturer or his appointed personnel,
dealers and representatives.
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211 267 44.indd/151014 © Terex MHPS GmbH
1.8 Definitions
Owner
Owners (employer, company) are defined as persons who own a radio control system and who use it as intended or allow it to be operated by suitable and instructed
persons.
Operating personnel/operator
Operating personnel are defined as persons entrusted by the owner of a radio
control system with operation of the radio control system.
Specialist personnel
Specialist personnel are defined as persons assigned by the owner of the
radio control system to carry out special tasks such as installation, setting-up,
maintenance and fault elimination.
Qualified electrician
Qualified electricians are defined as persons who, owing to their technical training, knowledge and experience of electric equipment as well as knowledge of the
relevant standards, codes of practice and regulations, are able to assess the tasks
given to them and to identify and eliminate potential hazards.
Trained person
Trained persons are defined as persons who have been instructed and trained for
the tasks assigned to them and on the possible hazards resulting from incorrect
handling and who have been informed about the required protective devices,
protective measures, relevant regulations, codes of practice, accident prevention
regulations and operating conditions and who have proven their qualifications.
Experienced technician
Experienced technicians are defined as persons, who, owing to their technical
training and experience, have sufficient knowledge of radio control systems
and are familiar with the relevant national industrial safety regulations, codes
of practice, accident prevention regulations, directives and generally accepted
engineering standards enabling them to judge the safe operating condition of radio
control systems.
Assigned expert engineer (where the rules and regulations of the German
Social Accident Insurance (DGUV) apply in the Federal Republic of Germany,
for determining the S.W.P.)
An assigned expert engineer is defined as an experienced technician specifically
assigned by the manufacturer to determine the remaining duration of service
(service life) of rope hoists (S.W.P. = safe working period) and to carry out a
general overhaul of rope hoists.
Authorised expert engineer (where the rules and regulations of the German
Social Accident Insurance (DGUV) apply in the Federal Republic of Germany)
In addition to the expert engineers of the Technical Supervisory and Inspection
Board, an authorized expert engineer for the inspection of radio control systems
is defined as an expert engineer authorized by the Industrial Employers’ Mutual
Insurance Association.
Radio control system
Radio control systems are systems used for wirelessly controlling the lifting, lowering and travel motions of loads on cranes, crabs, machinery and installations.
211 267 44.indd/151014 © Terex MHPS GmbH
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