Scag SZC User Manual

MODEL SZC
OPERATOR’S MANUAL
THIS MANUAL CONTAINS THE OPERATING INSTRUCTIONS AND SAFETY INFORMA­TION FOR YOUR SCAG MOWER. READING THIS MANUAL CAN PROVIDE YOU WITH ASSISTANCE IN MAINTENANCE AND AD­JUSTMENT PROCEDURES TO KEEP YOUR MOWER PERFORMING TO MAXIMUM EFFI­CIENCY. THE SPECIFIC MODELS THA T THIS BOOK COVERS ARE CONTAINED ON THE INSIDE COVER. BEFORE OPERA TING YOUR MACHINE, PLEASE READ ALL THE INFOR­MATION ENCLOSED.
© 2004 SCAG POWER EQUIPMENT DIVISION OF MET ALCRAFT OF MA YVILLE, INC.
P ART NO. 03149
PRINTED 9/04
PRINTED IN USA
WARNING:
FAILURE TO FOLLOW SAFE OPERATING PRACTICES
MAY RESULT IN SERIOUS INJURY.
* Keep all shields in place, especially the grass discharge chute. * Before performing any maintenance or service, stop the machine and remove the spark plug wire and ignition key. * If a mechanism becomes clogged, stop the engine before cleaning. * Keep hands, feet and clothing away from power-driven parts. * Read this manual completely as well as other manuals that came with your mower. * Keep others off the tractor (only one person at a time)
REMEMBER - YOUR MOWER IS ONLY AS SAFE AS THE OPERATOR!
Hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment.
This manual covers the operating instructions
and illustrated parts list for:
SZC36A-17KA with a serial number of A4200001 to A4299999 SZC36A-19KA with a serial number of A9800001 to A9899999 SZC42A-19KA with a serial number of A4400001 to A4499999 SMZC-36A with a serial number of A4600001 to A4699999 SMZC-42A with a serial number of A4700001 to A4799999
Always use the entire serial number listed on the serial number tag when referring to this product.
TABLE OF CONTENTS
SUBJECT PAGE Section 1 - General Information
1.1 Introduction .............................................................................................................................1
1.2 Directional Reference .............................................................................................................1
1.3 Servicing the Engine and Drive Train Components ................................................................1
1.3 Symbols ............................................................................................................................... 2-3
Section 2 - Safety Information
2.1 Introduction .............................................................................................................................4
2.2 Signal W ords ...........................................................................................................................4
2.3 Before Operation Considerations ...........................................................................................4
2.4 Operation Considerations ........................................................................................................5
2.5 Roll Over Protection System (Optional) .................................................................................6
2.6 Maintenance Considerations ...................................................................................................8
2.7 Safety and Instructional Decals..............................................................................................9
Section 3 - Specifications ....................................................................................................10-11
Section 4 - Operating Instructions
4.1 Controls and Instrument Identification..................................................................................12
4.2 Safety Interlock System........................................................................................................13
4.3 Initial Run-In Procedures......................................................................................................14
4.4 Starting the Engine................................................................................................................14
4.5 Ground Travel and S teering ..................................................................................................14
4.6 Engaging the Deck Drive .....................................................................................................15
4.7 Hillside Operation .................................................................................................................16
4.8 Parking the Mower ...............................................................................................................16
4.9 After Operation ....................................................................................................................16
4.10 Removing Clogged Material .................................................................................................17
4.1 1 Moving Mower with Engine Stopped ...................................................................................17
4.12 Recommendations for Mowing.............................................................................................17
4.13 Adjusting Cutting Height.......................................................................................................17
Section 5 - Troubleshooting Cutting Conditions .............................................................. 19-21
I
TABLE OF CONTENTS (CONT'D)
SUBJECT PAGE
Section 6 - Adjustments
6.1 Parking Brake Adjustment ....................................................................................................22
6.2 Travel Adjustments ...............................................................................................................23
6.3 Throttle Control and Choke Adjustments..............................................................................24
6.4 Belt Adjustment ....................................................................................................................24
6.5 Belt Alignment ......................................................................................................................24
6.6 Cutter Deck Adjustments .....................................................................................................25
Section 7 - Maintenance
7.1 Maintenance Chart ...............................................................................................................28
7.2 Lubrication Fitting Points ......................................................................................................29
7.3 Hydraulic System..................................................................................................................31
7.4 Engine Oil .............................................................................................................................32
7.5 Engine Fuel System ..............................................................................................................32
7.6 Engine Air Cleaner................................................................................................................33
7.7 Battery ..................................................................................................................................33
7.8 Drive Belts ............................................................................................................................35
7.9 Cutter Blades ........................................................................................................................35
7.10 Tires ......................................................................................................................................36
7.11 Body, Deck and Upholstery ..................................................................................................36
Section 8 - Replacement Parts
Notes ..............................................................................................................................................37
SZWC36A, 42A Cutter Deck .................................................................................................. 38-39
Cutter Deck Controls................................................................................................................ 40-41
Sheet Metal Components.......................................................................................................... 42-43
SZC Roll Over Protection System............................................................................................ 44-45
Drive System Components ....................................................................................................... 46-47
Engine and Attaching Parts - Kohler....................................................................................... 48-49
Steering Components ................................................................................................................ 50-51
Brake Components ................................................................................................................... 52-53
Fuel and Hydraulic System ....................................................................................................... 54-55
Electrical System ...................................................................................................................... 56-57
Hydraulic Pump (BDP-10A) .................................................................................................... 48-59
Replacement Decals ................................................................................................................. 60-61
Electrical Schematic (Kohler & Kawasaki) ...................................................................................62
Warranty Statement............................................................................................. Inside Back Cover
II
Section 1
GENERAL INFORMATION
1.1 INTRODUCTION
Your mower was built to the highest standards in the industry. However, the prolonged life and maximum efficiency of your mower depends on you following the operating, maintenance and adjustment instructions in this manual.
If additional information or service is needed, contact your Scag Power Equipment Dealer.
We encourage you to contact your dealer for repairs. All Scag dealers are informed of the latest methods to service this equipment and provide prompt and efficient service in the field or at their service shop. They carry a full line of Scag service parts.
USE OF OTHER THAN ORIGINAL SCAG REPLACEMENT PARTS WILL VOID THE WARRANTY.
When ordering parts, always give the model and serial number of your tractor. The serial number plate is located where shown in Figure 1-1.
Scag approved attachments and accessories: GC-4D (p/n 9038) GC-4F (p/n 9040) Mulch Plate (p/n) Hurricane Mulch (p/n 9272, 9273) Blade Buddy (p/n 9212) STC Lights (p/n 9274)
WARNING:
For pictorial clarity , some illustrations and figures in this manual may show shields, guards or plates open or removed. Under no circumstances should your mower be operated without these devices in place.
All information is based upon product information available at the time of approval for printing. Scag Power Equipment reserves the right to make changes at any time without notice and without incurring any obligation.
1.2 DIRECTION REFERENCE
SERIAL NUMBER PLATE LOCATION
Figure 1-1 T ractor Serial Number Plate Location
USE ONLY SCAG APPROVED ATTACHMENTS AND ACCESSORIES.
Attachments and accessories manufactured by companies other than Scag Power Equipment are not approved for use on this machine.
The “Right” and “Left”, “Front” and “Rear” of the machine are referenced from the operator’s right and left when seated in the normal operating position and facing the forward travel direction.
1.3 SERVICING THE ENGINE AND DRIVE TRAIN COMPONENTS
The detail servicing and repair of the engine and hydraulic pumps are not covered in this manual; only routine maintenance and general service instructions are provided. For service of these components during the limited warranty period, it is important to contact your Scag dealer or find a local authorized servicing agent of the component manufacturer. components during the warranty period may void your warranty.
Any unauthorized work done on these
1
Section 1
ISO Symbols
SYMBOL DESCRIPTION
Parking Brake
CE Mark
SYMBOL DESCRIPTION
TransmissionChoke
Spinning Blade
48071S
On/Start
Off/Stop
Spring T ension on Idler
Oil
WARNING
Falling Hazard
FALLING HAZARD
USE ONLY SCAG APPROVED
RIDING ATTACHMENTS
SEE OPERATOR'S MANUAL
481109
2
Section 1
SYMBOL DESCRIPTION SYMBOL DESCRIPTION
481039S
Fast
Continuously V ariable - Linear
Pinch Point
Slow
Cutting Element - Basic symbol
Cutting Element - Engage
Hourmeter/Elapsed Operating Hours
Thown Object Hazard
Keep Bystanders Away
Cutting Element - Disengage
Read Operator's Manual
3
2.1 INTRODUCTION
Section 2
SAFETY INFORMATION
Your mower is only as safe as the operator. Carelessness or operator error may result in serious bodily injury or death. Hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance and storage of the equipment. and thoroughly familiar with all of the controls before operating the mower. The owner/user can prevent and is responsible for accidents or injuries occuring to themselves, other people or property .
READ THIS OPERATOR’S MANUAL BEFORE ATTEMPTING TO START YOUR MOWER.
A replacement manual is available from your authorized Scag Service Dealer or by contacting Scag Power Equipment, Service Department at P.O. Box 152, Mayville, WI 53050 or via the Internet at www.scag.com. The manual for your machine can be downloaded by using the model and serial number or use the contact form to make your request. Please indicate the complete model and serial number of your Scag product when requesting replacement manuals.
Make sure every operator is properly trained
2.2 SIGNAL WORDS
The signal word “DANGER” denotes that an extremely hazardous situation exists on or near the machine that could result in high probability of death or irrepairable injury if proper precautions are not taken.
WARNING:
The signal word “WARNING” denotes that a hazard exists on or near the machine that can result in injury or death if proper precautions are not taken.
CAUTION:
The signal word “CAUTION” is a reminder of safety practices on or near the machine that could result in personal injury if proper precautions are not taken.
Your safety and the safety of others depends significantly upon your knowledge and understanding of all correct operating practices and procedures of this machine.
2.3 BEFORE OPERATION CONSIDERATIONS
This symbol means “Attention! Become Alert! Your Safety is Involved!" The symbol is used with the
following signal words to attract your attention to safety messages found on the decals on the machine and throughout this manual. The message that follows the symbol contains important information about safety . T o avoid injury and possible death, carefully read the message! Be sure to fully understand the causes of possible injury or death.
Signal Word:
It is a distinctive word found on the safety decals on the machine and throughout this manual that alerts the viewer to the existence and relative degree of the hazard.
1. NEVER allow children to operate this riding mower.
Do not allow adults to operate this machine without proper instructions.
2. DO NOT mow when children and/or others are
present. Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator. Be alert and turn machine off if a child enters the area.
3. Clear the area to be mowed of objects that could be picked up and thrown by the cutter blades.
4. DO NOT carry passengers.
5. DO NOT operate the machine under the influence of alcohol or drugs.
4
Section 2
2.3 BEFORE OPERATION CONSIDERATIONS (CONT'D)
6. If the operator(s) or mechanic(s) cannot read English or Spanish, it is the owner's responsibility to explain this material to them.
7. DO NOT wear loose fitting clothing. Loose clothing, jewelry or long hair could get tangled in moving parts. Do not operate the machine wearing shorts; always wear adequate protective clothing including long pants. Wearing safety glasses, safety shoes and a helmet is advisable and is required by some local ordinances and insurance regulations.
8. Operator hearing protection is recommended, particularly for continuous operation of the mower. W ear suitable hearing protection. Prolonged exposure to loud noise can cause hearing impairment or loss.
9. Keep the machine and attachments in good operating condition. Keep all shields and safety devices in place. If a shield, safety device or decal is defective or damaged, repair or replace it before operating the machine.
12. DO NOT add fuel to a running or hot engine. Allow
the engine to cool for several minutes before adding fuel.
13. Keep flammable objects (cigarettes, matches, etc.), open flames and sparks away from the fuel tank and fuel container.
14. Equipment must comply with the latest requirements per SAE J137 and/or ANSI/ASAE S279 when driven on public roads.
-NOTE-
If the mower is driven on public roads, it must comply with state and local ordinances as well as SAE J137 and/or ANSI / ASAE S279 requirements. Contact your local authorities for regulations and equipment requirements.
15. DO NOT operate without the side discharge chute installed and in the down position or with an optional grass catcher or mulch plate completely installed.
16. Check the blade mounting bolts at frequent intervals for proper tightness.
WARNING:
This machine is equipped with an interlock system intended to protect the operator and others from injury. This is accomplished by preventing the engine from starting unless the deck drive is disengaged, the parking brake is on, the steering control levers are in the neutral position and the operator is in the seat. The system shuts off the engine if the operator leaves the seat with the deck drive engaged and/or the steering control levers are not in the neutral postion and/or the parking brake is not engaged. Never operate equipment with the interlock system disconnected or malfunctioning.
10. Be sure the interlock switches are functioning correctly.
1 1. Fuel is flammable; handle it with care. Fill the fuel
tank outdoors. Never fill it indoors. Use a funnel or spout to prevent spillage. Clean up any spillage before starting the engine.
17. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before starting the machine.
2.4 OPERATION CONSIDERATIONS
1. Know the function of all controls and how to stop quickly.
2. Reduce speed and exercise extreme caution on slopes and in sharp turns to prevent tipping or loss of control. Be especially cautious when changing directions on slopes.
WARNING:
DO NOT operate on steep slopes. T o check a slope, attempt to back up it (with the cutter deck down). If the machine can back up the slope without the wheels slipping, reduce speed and use extreme caution. ALWAYS FOLLOW OSHA APPROVED OPERATION.
5
Section 2
2.4 OPERATION CONSIDERATIONS (CONT'D)
3. To prevent tipping or loss of control, start and stop smoothly , avoid unnecessary turns and travel at reduced speed.
4. When using any attachment, never direct the discharge of material toward bystanders or allow anyone near the machine while in operation.
5. Before attempting to start the engine, with the operator in the seat, disengage power to the cutter deck, place the steering control levers in the neutral position and engage the parking brake.
6. If the mower discharge ever plugs, shut off the engine, remove the ignition key , and wait for all movement to stop before removing the obstruction.
13. T ake all possible precautions when leaving the machine unattended, such as disengaging the mower, lowering the attachments, setting the parking brake, stopping the engine, and removing the key.
14. Disengage power to the attachments when transporting or when not in use.
15. The machine and attachments should be stopped and inspected for damage after striking a foreign object, and damage should be repaired before restarting and operating the machine.
CAUTION:
DO NOT touch the engine or the muffler while the engine is running or immediately after stopping. These areas may be hot enough to cause a burn.
WARNING:
DO NOT use your hand to dislodge the clogged discharge chute. Use a stick or other device to remove clogged material.
7. Be alert for holes, rocks, roots and other hidden hazards in the terrain. Keep away from any dropoff. Beware of overhead obstructions (low limbs, etc.), underground obstacles (sprinklers, pipes, tree roots, etc.). Cautiously enter a new area. Be alert for hidden hazards.
8. Disengage power to cutter deck before backing up. Do not mow in reverse unless absolutely necessary and then only after observation of the entire area behind the mower.
9. DO NOT turn sharply. Use care when backing up.
10. Disengage power to cutter deck before crossing roads, walks or gravel drives.
11 . Mow only in daylight or good artificial light.
WARNING:
DO NOT run the engine inside a building or a confined area without proper ventilation. Exhaust fumes are hazardous and could cause death.
16. Keep hands and feet away from cutter blades and moving parts. Contact can injure.
17. Use care when loading or unloading the machine onto a trailer or truck.
18. Use care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
2.5 ROLL OVER PROTECTION SYSTEM
WARNING:
Seat belt must be securely fastened during operation. Failure to do so could cause serious injury or loss of life.
12. NEVER raise the deck with the blades engaged.
6
Section 2
This mower has been designed for good traction and stability under normal mowing conditions. However, caution must be used when traveling on slopes, especially when the grass is wet. Do not mow on wet grass. Wet grass reduces traction and steering control.
Any or all parts of the Roll Over Protection System MUST NOT be removed. Failure to adhere to this guideline could result in injury or death.
The potential exposure of this seat belt to severe enviromental conditions make it crucial to inspect the seat belt system regularly .
It is recommended that the seat belt be inspected on a daily basis for signs of damage. Any seat belt system that shows cuts, fraying, extreme or unusual wear, significant discoloration due to UV exposure, dirt or stiffness, abrasion to the seat belt webbing, or damage to the buckle, latch plate, hardware or any other obvious problem should be replaced immediately .
INSPECT BUCKLE & LATCH
INSPECT WEBBING
Figure 2-1 Seat Belt Inspection
WARNING:
Reduce speed when turning, operating on slopes, slick or wet surfaces. Allow extra distance to stop.
Stay off of slopes too steep for safe operation. To check a slope, attemp to back up it (with the cutter deck down). If the machine can not back up the slope without the wheels slipping, do not operate the machine on this slope.
WARNING:
Failure to properly inspect and maintain the seat belt can cause serious injury or loss of life.
1. Check the full length of the seat belt webbing for cuts, wear, fraying, dirt and stif fness. See Figure 2-1.
2. Check the seat belt webbing in areas exposed to ultra violet rays from the sun or extreme dust or dirt. If the original color of the webbing in these areas is extremely faded and/or is packed with dirt, the physical strength of this webbing may have deteriorated. If this condition exists, replace the seat belt system.
3. Check the buckle and latch for proper operation and determine if the latch plate is exessively worn, deformed, or of the buckle is damaged or cracked. See Figure 2-1.
ALWAYS travel up or down the slope whenever possible. Never across the slope.
DO NOT mow near drop-offs, ditches or embankments. The machine could suddenly roll over if a wheel goes over the edge or if the edge caves in.
Operate the machine smoothly, no sudden turns, starts or stops on a slope.
NEVER tow on slopes. The weight of the towed equipment may cause loss of traction and loss of control.
DO NOT permit untrained personnel to operate the machine.
7
Figure 2-1. SZC With Optional Roll Over Protection System.
Section 2
6. T o reduce fire hazard, keep the cutting units, drives muffler and engine free of grass, leaves, excessive grease, oil and dirt.
7. Park the machine on level ground and engage the parking brake.
8. NEVER allow untrained personnel to service the machine.
9. Use care when checking blades. Wrap the blade(s) or wear gloves and use caution when servicing blades. Only replace blades. NEVER straighten or weld blades.
10. Keep all parts in good working condition. Replace all worn or damaged decals.
2.6 MAINTENANCE CONSIDERATIONS & STORAGE
1. Never make adjustments to the machine with the engine running unless specifically instructed to do so. If the engine is running, keep hands, feet, and clothing away from moving parts.
2. Disengage drives, lower implement, set parking brake, stop engine and remove key or disconnect spark plug wire to prevent accidental starting of the engine when servicing or adjusting the machine. W ait for all movement to stop before adjusting, cleaning or repairing.
3. Disconnect battery or remove spark plug wire before making any repairs. Disconnect the negative terminal first and the positive last. Reconnect the positive first and the negative last.
11. Use jack stands to support components when required.
12. Carefully release pressure from components with stored energy.
WARNING:
Hydraulic fluid is under high pressure. Keep body and hands away from pinholes or nozzles that eject hydraulic fluid under high pressure. If you need service on your hydraulic system, please see your authorized Scag dealer. If hydraulic fluid is injected into the skin, it must be surgically removed within a few hours by a doctor or gangrene may result.
13. Let the engine cool before storing.
14. DO NOT store the machine near an open flame.
4. Keep all nuts, bolts and screws tight, to ensure the machine is in safe working condition. Check blade mounting bolts frequently to be sure they are tight.
5. Do not change the engine governor settings or overspeed the engine. See the engine operator's manual for information on engine settings.
15. Shut off fuel while storing or transporting.
16. DO NOT store fuel near flames or drain indoors.
17. Charge batteries in an open well ventilated area, away from spark and flames. Unplug charger before connecting or disconnecting from battery . Wear protective clothing and use insulated tools.
8
Section 2
2.7 SAFETY AND INSTRUCTIONAL DECALS
482285
481039
482100
483023
482286
482290
482834
482291
483061
2005 SZC Safety Decals
9
Section 3
SPECIFICATIONS
3.1 ENGINE
General T ype .............................................................................. Heavy Duty Industrial/Commercial Gasoline
Brand .........................................................................................Kawasaki
Horsepower................................................................................ 17HP (Spec.#) (Scag Model SZC36A-17KA)
19HP (Spec. #) (Scag Model SZC36A-19KA, SZC42A-19KA)
T ype 4 Cycle Gasoline, T win Cylinder , V ertical Shaft
Cylinders.................................................................................... 2 with Cast Iron Sleeves
Governor .................................................................................... Mechanical Type with Variable Speed Control Set At 3600 RPM
Idle Speed .................................................................................. 1550 RPM - Kawasaki
Kawasaki Fuel Pump Group ....................................................... Pulse Fuel Pump with In-Line Fuel Filter, Fixed Jet Carburetor .
Fuel ............................................................................................ Non-Leaded Gasoline with a Minimum Octane Rating of 87
Oil Pump Group .......................................................................... Positive Displacement Gerotor™ Oil Pump
Starter......................................................................................... Electric Starting with Solenoid Shift Starter
Belts: .......................................................................................... Kevlar cord. Self-adjusting, Self-tightening
Pump Drive Belt ......................................................................... Scag Part Number - 483000
3.2 ELECTRICAL
Battery ....................................................................................... 12 V ol t
Charging System........................................................................ Alternator
Charging Output ........................................................................ 12 Volt, 13 Amp - Kawasaki
System Polarity .......................................................................... Negative Ground
Starter......................................................................................... 12 V olt Electric Ring Gear T ype, Key and Solenoid Operated Interlock
Switches.....................................................................................Seat, Neutral Control, Mower Engagement (BBC), Parking Brake
Instrument Panel ........................................................................ Key Switch, Throttle Lever, Manual Choke, PT O Switch
Fuses ......................................................................................... Two (2) 20 Amp
3.3 TRACT OR
Drive System.............................................................................. Hydraulic Drive with Two Variable Displacement Pumps and T wo
Cast-iron High Torque Motors
Hydrostatic Pumps ....................................................................Two Hydro-Gear™ BDP 10A Pumps with Dump Valves for
movement without running the engine
Drive Wheel Motors .................................................................. Two Hydro-Gear™ Cast-Iron High Torque Motors
Steering/Travel Control.............................................................. Twin Lever Fingertip Steering Control with Individual Control to
Each Wheel with Gas Spring Dampers
Parking Brake ............................................................................. Lever Actuated Linkage to Brakes on Both Drive Wheel Axles
Wheels:
(2) Front Caster...................................................................... 11 X 4-5 Four-Ply w/tapered roller bearing pivots
(2) Drive - (48"-52" Deck) ...................................................... 23 X 8.50 X 12 (SZC36A) 23 X 9.50 X 12 (SZC42A)
................................................................................................... Four-Ply Pneumatic Tubeless, Radius Edge
Fuel Tanks.................................................................................. Dual 2.5-Gallon Seamless Polyethylene Tanks with large opening and
Fuel Cap Tire Pressure:
Front Caster........................................................................... 25 PSI
Drive ...................................................................................... 12 PS I
Seat ............................................................................................ Molded, Cushioned
10
Section 3
3.3 TRACT OR (CONT'D)
Travel Speed:
Forward ................................................................................. 0-7.5 MPH
Reverse..................................................................................0-5 MPH
3.4 CUTTER DECK
Type:.......................................................................................... Floating, Adjustable, Anti-scalping, Hybrid Design Combines
Out-front and Belly-mount Designs
Construction: ............................................................................. Dual-plate deck construction, top of deck consists of two steel
................................................................................................... plates 10-gauge and 7 gauge, 7-gauge (3/16") deck skirt.
True Cutting Width:...................................................................36" (91.44 cm), 42" (106.68 cm)
Cutting Height Adjustment:....................................................... Foot Operated Lever Adjustment from Operator's Seat, 1.50" to
5.5" in 1/4"increments
Cutter Blades:............................................................................. 197 Thick, Milled Edge, Wear Resistant Marbain™
Blade Engagement: ................................................................... Electric Blade Engagement Clutch with Control Panel Switch
Connected to the Cutter Deck via through a Belt.
Discharge Opening: ................................................................... Extra Wide Discharge Opening with Spring Loaded Discharge
Chute and Turbo Baffle
Spindles: .................................................................................... Heavy-duty 1-1/8" Top Dimension Spindle Shaft, Cast Housing,
Taper Roller Bearing, Low Maintenance with Top Access Grease
Fitting and Grease Overfill Relief Poppet
Spindle Pulleys:.......................................................................... Cast Iron (SZC36A), Split Steel (SZC42A) with Easily Removed
................................................................................................... Taper Hubs
Cutter Deck Belts: ...................................................................... B-section with Kevlar Cord. Self-adjusting, Self-tightening
SMZC36 ................................................................................Scag Part Numbers - 483001
SMZC42 ................................................................................Scag Part Numbers - 483002
Electric Clutch T ype ................................................................... Ogura Heavy Duty PTO Clutch Brake
-NOTE-
The machine will travel at 7.5 mph for transport purposes. For best cutting performance the forward travel speed should be adjusted depending upon the cutting conditions.
3.6 HYDRAULIC SYSTEM
Hydraulic Oil Filter ..................................................................... 10 Micron Spin-on Element T ype
Hydraulic Reservoir ................................................................... Cast Aluminum; 2 Quart Capacity
3.7 PRODUCTIVITY
The following chart will aid you in determining how many acres your Scag mower will cut per day .
The chart is an estimate based on 8 hours per day cutting time at 6 MPH with a 20% allowance for overlap and turns.
Cutting Width: 36" 42"
Acres Per Day: 14 16
11
OPERATING INSTRUCTIONS
OFF
ON
START
FAST
SLOW
CAUTION:
Do not attempt to operate this mower unless you have read this manual. Learn the location and purpose of all controls and instruments before you operate this mower .
4.1 CONTROLS AND INSTRUMENT IDENTIFICATION
Before operating the mower, familiarize yourself with all mower and engine controls. Knowing the location, function and operation of these controls is important for safe and efficient operation of the mower.
Section 4
1 . Ignition Switch (Figure 4-1). Used to start the
engine and has three positions; OFF, ON, and START.
2 . Mower Deck Switch (Figure 4-1). Used to
engage and disengage the mower drive system. Pulling up on the switch will engage the deck drive. Pushing down on the switch will disengage the deck drive.
3 . Engine Choke Control (Figure 4-1). Used to
start a cold engine.
4 . Engine Throttle Control (Figure 4-1). Used to
control the engine speed. Pushing the lever forward increases engine speed. Pulling the lever back decreases engine speed. Full backward position is the IDLE position. Full forward is the cutting position.
LEFT STEERING
ENGINE THROTTLE CONTROL
MOWER
SWITCH
IGNITION SWITCH
CONTROL
DECK
ENGINE
CHOKE
OFF
MOWER DECK
FAST
DISENGAGE
PUSH IN TO
TO ENGAGE
PULL OUT
START
POWER EQUIPMENT
ON
CHOKE
CONTROL
PARKING
BRAKE
SLOW
FUSES
HOUR METER
DECK LIFT
DUMP VALV E
CUTTING HEIGHT ADJUSTMENT
CUTTER DECK RELEASE LEVER
RIGHT STEERING CONTROL
SEAT BELT
FUEL SWITCHING
VALV E
SZC 2005 CAI
Figure 4-1 Controls and Instruments
12
Section 4
5 . Hourmeter (Figure 4-1). Indicates the number of
hours the engine has been operated. It operates whenever the ignition key switch is in the ON position. It can be used to keep track of maintenance intervals and the amount of time required to perform various tasks.
6 . Fuse Holders (Figure 4-1). Two 20-amp fuses
protect the mower’s electrical system. To replace fuses, pull fuse out of the socket and install a new fuse.
7 . Left Steering Control (Figure 4-1). Used to
control the mower's left wheel when traveling forward or reverse.
8 . Right Steering Control (Figure 4-1). Used to
control the mower's right wheel when traveling forward or reverse.
9 . Parking Brake Control (Figure 4-1). Used to
engage and disengage the parking brakes. Pull the lever back to engage the parking brakes. Push the lever forward to disengage the parking brakes.
10 . Fuel Switching Valve (Figure 4-1). Located on
the left side of the machine. Used to shut off fuel supply to the engine and change fuel supply between the fuel tanks. Rotate the valve counter clockwise to supply fuel from the tank on the left side only . Rotate the valve clockwise to supply fuel from the tank on the right side only .
11. Dump Valve Control (Figure 4-2). Located on
the hydraulic pumps, used to “free-wheel” the mower. Rotating the levers clockwise until they stop allows the unit to move under hydraulic power. The levers must be in this position and torqued to 10ft/lbs during operation of the mower. Rotating the levers counter-clockwise, 1-2 turns, allows the mower to be moved by hand (free-wheeling).
DUMP VALVE CONTROL
Figure 4-2 Dump Valve Control
14. Cutter Deck Release Lever (Figure 4-1). Used
to lock the cutter deck in the transport position. Push the foot pedal forward and lift up on the release lever to release the cutter deck for normal mowing.
15 . Seat Belt (Figure 4-1). Used to secure the
operator. Seat belt must be worn at all times during operation.
4.2 SAFETY INTERLOCK SYSTEM
The mower is equipped with a safety interlock system that prevents the engine from starting unless the deck drive is disengaged, the parking brake is engaged, the steering control levers are in the neutral position and the operator is in the seat. The interlock system shuts off the engine if the operator leaves the seat with the steering control levers not in the neutral position and/or the cutter blades engaged and/or the parking brake not engaged.
WARNING:
12. Deck Lift Foot Lever (Figure 4-1). Used to raise
and lower the cutter deck.
13 . Cutting Height Adjustment (Figure 4-1). Used
to set the cutter deck at the desired cutting height.
Never operate the mower with the interlock system disconnected or malfunctioning. Do not disengage or bypass any switch; injury to yourself and others or property damage could result.
13
Section 4
4.3 INITIAL RUN-IN PROCEDURES (First Day of Use or Approximately 10 Hours)
1. Check all belts for proper alignment and wear at 2, 4 and 8 hours.
2. Change the engine oil and oil filter after the first 8 hours of operation. (See Section 7.4.)
3. Check hydraulic oil level in reservoir. (See Section
7.3)
4. Check for loose hardware. Tighten as needed.
5. Check interlock system for proper operation. (See Section 4.2)
6. Check tire pressure. Adjust pressure if necessary. (See Section 7.10)
4.4 STARTING THE ENGINE
6. Turn the ignition key to the START position and release the key as soon as the engine starts. Do not hold the key in the ST ART position for more than 15 seconds at a time. Allow at least 60 seconds between each cranking attempt to prevent overheating of the starter motor. Prolonged cranking can damage the starter motor and shorten battery life.
7. Allow engine to warm before operating the mower.
4.5 GROUND TRAVEL AND STEERING
-IMPORTANT-
If you are not familiar with the operation of a machine with lever steering and/or hydrostatic transmissions, the steering and ground speed operations should be learned and practiced in an open area, away from buildings, fences, or obstructions. Practice until you are comfortable with the handling of the machine before attempting to mow. Learn the operation on flat ground before operating on slopes.
CAUTION:
DO NOT USE STARTING FLUIDS. Use of starting fluids in the air intake system may be potentially explosive or cause a “runaway” engine condition that could result in engine damage and/or personal injury .
1. Be sure the fuel shutoff valve, located behind the operator's seat by the left fuel tank, is completely open. (See Section 7.5)
2. Sit in the operator’s seat, fasten seat belt and place the steering control levers in the neutral position.
3. Engage the parking brake.
4. If the engine is cold, choke the engine as needed.
5. Move the engine throttle control to about half engine speed.
-IMPORTANT-
Start practicing with a slow engine speed and slow forward travel. Learn to feather the steering controls to obtain a smooth operating action.
Forward T ravel
T o travel forward with the mower, disengage the parking brake, pull levers inward out of the neutral lock position and slowly push the steering control levers forward an equal distance. The further the steering control levers are pushed forward the greater the forward speed will be. To increase the speed, push the steering control levers further forward and to decrease the speed, pull the steering control levers back.
T o stop the forward travel, pull the steering control levers back to the neutral position.
T o steer the mower left while traveling forward, pull the left steering lever back. The further the lever is pulled back, the quicker the mower will turn left.
14
Section 4
STT99CES
PULL UP TO ENGAGE
PUSH DOWN TO DISENGAGE
T o steer the mower right while traveling forward, pull the right steering control lever back. The further the lever is pulled back, the quicker the mower will turn right.
-NOTE-
Smooth operation of the steering levers will produce smooth mower operation. While learning the operation of the steering controls, keep the travel speed low.
-IMPORTANT-
Do not travel forward over a curb. The mower may hang up on the curb. Raise the deck and travel backwards over the curb at a 45 degree angle. (see section 4.1, item 12 for cutter deck raising instructions)
Reverse Travel
CAUTION:
Disengage power to the mower before backing up. Do not mow in reverse unless absolutely necessary and then only after observation of the entire area behind the mower .
CAUTION:
T o steer right while traveling in reverse, allow the right steering control lever to move forward. The further the control is allowed to move forward, the quicker the mower will turn right.
T o stop the reverse travel, allow the steering control levers to return to the neutral position. If the mower is to be parked, place the handles in the neutral lock position and engage the parking brake.
4.6 ENGAGING THE DECK DRIVE (CUTTER BLADES)
1. Set the throttle at about 3/4 speed. Do not attempt to engage the deck drive at high speed as this shortens the electric clutch life — use only moderate engine speed when engaging the deck drive.
2. Engage the deck drive by pulling out on the yellow switch, located on the instrument panel, (Figure 4-3) to the engage position.
-NOTE-
A squealing noise may be heard when engaging or disengaging the deck drive. It is caused by the electric clutch plates meshing as the mower comes up to speed. This is normal.
Before backing up, obser ve the rear for persons and obstructions. Clear the area before backing up. P ossible injury or property damage could occur.
T o travel in reverse, pull levers inward out of the neutral lock position and pull both handles back. Keep the travel speed low while traveling in reverse.
-NOTE-
The mower may not travel straight in reverse. Slight adjustments must be made using the steering controls.
T o steer left while traveling in reverse, allow the left steering control lever to move forward. The further the control is allowed to move forward, the quicker the mower will turn left.
Figure 4-3 Cutter Deck Engage Switch
15
Section 4
3. T o disengage the deck drive, push the switch in to the disengage position.
4. Always operate the engine at full throttle to properly maintain cutting speed. If the engine starts to lug down, reduce the forward speed and allow the engine to operate at maximum RPM.
4.7 HILLSIDE OPERATION
WARNING:
DO NOT operate on steep slopes. T o check a slope, attempt to back up it (with the cutter deck down). If the machine can back up the slope without the wheels slipping, reduce speed and use extreme caution. ALWAYS FOLLOW OSHA APPROVED OPERATION.
1. The mower has been designed for good traction and stability under normal mowing conditions. However, caution must be used when traveling on slopes, especially when the grass is wet. Wet grass reduces traction and steering control. The Roll Over Protection System is standard equipment for this machine. See section 2.5, page 6 of this manual for further details.
2. T o prevent tipping or loss of control, do not start or stop suddenly, avoid unnecessary turns and travel at reduced speed. If tires loose traction, disengage blades and proceed slowly off the slope.
4.8 PARKING THE MOWER
1. Park the machine on a flat, level surface only. Do not park the machine on an incline.
2. Place the steering control levers in the neutral position.
3. Disengage the cutter blades.
4. Slow the engine to idle speed.
5. Engage the parking brake.
6. Turn the ignition key to the OFF position and remove the key.
4.9 AFTER OPERATION
1. Wash the entire mower after each use. Do not use high pressure spray or direct the spray onto electrical components.
-IMPORTANT-
Do not wash a hot or running engine. Cold water will damage the engine. Use compressed air to clean the engine if it is hot.
2. Keep the entire mower clean to inhibit serious heat damage to the engine or hydraulic oil circuit.
3. Check the drive belts for proper alignment and any signs of wear. Correct and adjust if necessary.
3. A void sudden starts when mowing uphill. Sudden starts may cause the machine to tip backwards.
4. Loss of traction may occur when traveling down hill. Weight transfers to the front of the machine and may cause the drive wheels to slip causing loss of braking or steering.
5. Keep tires properly inflated.
T o avoid injury from b urns, allow the mo wer to cool before removing the fuel tank cap and refueling.
4. After the mower has cooled down, fill the fuel tanks with fresh, clean fuel at the end of every day of operation. See Engine Owner's Manual for proper octane requirements.
5. Check the tire pressure. Adjust pressure if necessary.
16
Section 4
WARNING
4.10 REMOVING CLOGGED MATERIAL
ROTATING BLADES
NEVER PUT Y OUR HANDS INT O THE DISCHARGE CHUTE FOR ANY REASON! Shut off the engine and remove the key and only then use a stick or similar object to remove material if clogging has occurred.
1. If the discharge chute becomes clogged, shut off the engine and remove the ignition key . Using a stick or similar item, dislodge the clogged material. Then resume normal mowing.
4.11 MOVING MOWER WITH ENGINE
STOPPED
To “free-wheel” or move the mower around without the engine running, place the dump valve levers in the FREE­WHEEL position (Figure 4-2, page 13). Disengage the parking brake and move the mower by hand. The dump valve levers must be returned to the DRIVE position and torqued to 7-10 ft/lbs to drive the mower.
4. Keep mower and discharge chute clean.
5. When mowing wet or tall grass, mow the grass twice. Raise the mower to the highest setting for the first pass and then make a second pass to the desired height.
6. Use a slow travel speed for trimming purposes.
7. Operate the engine at full throttle for best cutting. Mowing with a lower RPM causes the mower to tear the grass. The engine is designed to be operated at full speed.
8. Use the alternate stripe pattern for best lawn appearance. Vary the direction of the stripe each time the grass is mowed to avoid wear patterns in the grass.
4.13 ADJUSTING CUTTING HEIGHT
The mower deck can be adjusted from a height of 1-inch to 5-1/2 inches at 1/4-inch intervals. T o adjust the cutting height:
4.12 RECOMMENDATIONS FOR MO WING
1. Do not mow with dull blades. A dull blade will tear grass, resulting in poor lawn appearance and require extra power.
2. The discharge chute must not be removed and must be kept in the lowest position to deflect grass clippings and thrown objects downward. Direct the side discharge away from sidewalks or streets to minimize cleanup of clippings. When mowing close to obstacles, direct the discharge away from the obstacles to reduce the chance of property damage by thrown objects.
WARNING
DO NOT OPERATE WITHOUT DISCHARGE CHUTE, MULCHING KIT, OR ENTIRE GRASS CATCHER INSTALLED
3. Cut grass when it is dry and not too tall. Do not cut grass too short (cut off 1/3 or less of existing grass for best appearance). Mow frequently.
WARNING:
DO NOT adjust the cutting height with the mower blades rotating. Disengage the power to the cutter blades and then adjust cutting height.
1. Disengage the power to the cutter blades.
2. Push the cutting height adjustment foot pedal all the way forward using your right foot until it locks in place. (Figure 4-5, page 18)
3. Insert the lanyard pin into the cutting height index at the desired cutting height. Push forward on the deck lift foot lever, hold in place and lift up on the deck release lever, (Figure 4-4). Slowly release the foot pedal. A deck height decal is located on the cutting height index as an aid in adjusting the deck to the desired height. (Figure 4-5)
17
DECK RELEASE LEVER
Figure 4-4 Deck Release Lever
HEIGHT ADJUSTMENT PEDAL
Section 4
Figure 4-5 Adjusting Cutting Height
18
Section 5
TROUBLESHOOTING CUTTING CONDITIONS
CONDITION
CAUSE
CURE
Stringers - Occasional Low engine RPM Run engine at full RPM Blades of Uncut Grass Ground speed too fast Slow speed to adjust for conditions
Wet grass Cut grass after it has dried out
Dull blades, incorrect sharpening Sharpen blades
Deck plugged, grass accumulation Clean underside of deck
Width of Deck
SGB020
Belts slipping Adjust belt tension
Streaking - Strips of Dull, worn blades Sharpen blades Uncut Grass in Cutting Path Incorrect blade sharpening Sharpen blades
Low engine RPM Run engine at full RPM
Belt slipping Adjust belt tension
Deck plugged, grass accumulation Clean underside of deck
Ground speed too fast Slow speed to adjust for conditions
Wet grass Cut grass after it has dried out
Width of Deck
SGB018
Bent blades Replace blades
Streaking - Strips of Not enough overlapping Increase the overlap of each Uncut Grass Between between rows pass Cutting Paths
Width
of
Deck
SGB019
Width
of
Deck
19
TROUBLESHOOTING (CONT'D)
Section 5
CONDITION
CAUSE
CURE
Uneven Cut on Flat Lift worn from blade Replace blade Ground - Wavy High-Low Blade upside down Mount with cutting edge toward Appearance, ground Scalloped Cut, or Rough Contour Deck plugged, grass accumulation Clean underside of deck
Too much blade angle (deck pitch) Adjust pitch and level
Deck mounted improperly See your authorized SCAG dealer
Bent spindle area See your authorized SCAG dealer
Dull blade Sharpen blade
Width of Deck
SGB020
Uneven Cut on Uneven ground May need to reduce ground speed, Uneven Ground - raise cutting height, and/or change Wavy Appearance, direction of cut High-Low Scalloped Cut, or Rough Contour
Width of Deck
SGB021
Sloping Ridge Across Tire pressures not equal Check and adjust tire pressure Width of Cutting Path
Wheels uneven Check and adjust tire pressure
Deck mounted incorrectly See your authorized SCAG dealer
Deck not level side-to side Check for level and correct
Width of Deck
SGB023
20
Section 5 TROUBLESHOOTING (CONT'D)
CONDITION
CAUSE
CURE
Scalping - Blades Low tire pressures Check and adjust pressures Hitting Dirt or Cutting Very Close to Ground speed too fast Slow speed to adjust for conditions
the Ground
Cutting too low May need to reduce ground speed,
raise cutting height, change direction of cut, and/or change pitch and level
Rough terrain May need to reduce ground speed,
raise cutting height, and/or change direction of cut
Ground speed too fast Slow speed to adjust for conditions
Width of Deck
SGB022
Step Cut -Ridge Blades not mounted evenly Adjust pitch and level in Center of Cutting path Bent blade Replace blade
Wet grass Cut grass after it has dried out
Internal spindle failure See your authorized SCAG dealer
Mounting of spindle incorrect See your authorized SCAG dealer
Width of Deck
SGB024
Slope Cut - Sloping Bent spindle mounting area See your authorized SCAG dealer Ridges Across Width of Cutting Path Internal spindle failure See your authorized SCAG dealer
Bent deck housing See your authorized SCAG dealer
Width of Deck
SGB025
21
Section 6
ADJUSTMENTS
6.1 PARKING BRAKE ADJUSTMENT
WARNING:
DO NOT operate the mower if the parking brake is not operable. Possible se vere injury could result.
The parking brake linkage should be adjusted whenever the parking brake lever is placed in the “ENGAGE” position and the parking brake will not prevent the mower from moving. If the following procedures do not allow you to engage the parking brake properly , contact your Scag dealer for further brake adjustments.
1. Position a floor jack under the rear of the machine. Raise the machine and support it to prevent it from falling. Block the caster wheels to prevent the machine from moving. Remove the drive wheels.
-NOTE-
If this procedure does not achieve proper brake adjustment, please contact your authorized Scag dealer.
SZC 2005 BA
LOOSEN HERE
BRAKE HANDLE
Figure 6-1. Brake Adjustment
2. Loosen the nut on the top of the actuator bar until it is flush with the end of the bolt. (See Figure 6-2, top view).
3. Measure the distance between frame and the top of the actuator bar. The distance should be 1-1/4". If this measurement is not at the specified 1-1/4", adjust the brake control rod. Adjust by loosening the jam nuts at both ends of the brake control rod and turning the rod until the proper distance is achieved. Tighten the jam nuts. (See Figure 6-1).
5. When the 1-1/4" measurement has been acheived, tighten the nut on the top of the actuator bar until the measurement between the frame and actuator bar is approximately 2".
6. Check the measurement on the RH side between the frame and actuator bar. This measurement should be approximately 2". If the measurement is not at 2", tighten or loosen the nut on top of the actuator bar until the 2" measurement is acheived.
LOOSEN HERE
1-1/4"
TIGHTEN HERE
2"
SZC 2005 BRA
7. Replace the drive wheels and test the brake.
Figure 6-2. Brake Rod Adjustment
22
Section 6
6.2 TRAVEL ADJUSTMENTS
Neutral or tracking adjustments will need to be made if:
A. The steering control levers are in the neutral
position and the machine creeps forward or backward. (See Neutral Adjustment).
B. The steering control levers are in the full forward
position and the mower pulls to one side or the other when traveling in a forward direction. (Tracking Adjustment, See Page 24).
Neutral Adjustment
1. Be sure the dump valve levers are in the run position
and the steering control levers are in the neutral lock position.
2. With an operator in the seat, start the engine and
disengage the parking brake.
3. Run the engine at full operating speed and check if the machine creeps forward or backwards.
4. Adjust the RH wheel by loosening the jam nuts on the steering control rod and turning the rod until the drive wheel turns in the forward direction. Turn the rod back until the drive wheel stops moving. Turn the rod back an additional 1/2 turn. (See Figure 6-3).
5. Tighten the jam nuts and repeat for the LH wheel.
6. Actuate the steering control levers forward and reverse several times and return them to the neutral position.
7. Check that the drive wheels remained in neutral and readjust if necessary.
8. Check that the steering control levers hit the stop before the pumps reach full stroke. Adjust as needed.
LEFT STEERING CONTROL ROD LOOSEN HERE
RIGHT STEERING CONTROL ROD LOOSEN HERE
ADJUST HERE
Figure 6-3. Steering Control Rods Adjustment
23
Section 6
Tracking Adjustment
CAUTION:
Stop the engine and remove the key from the ignition before making any adjustments. W ait for all moving parts to come to a complete stop
before beginning work.
CAUTION:
The engine and drive unit can get hot during operation causing burn injuries. Allow engine and drive components to cool before making any adjustments.
-NOTE-
Before proceeding with this adjustment, be sure that the caster wheels turn freely and that the tire pressure in the drive wheels is correct. If the tire pressure is not correct, the machine will pull to the side with the lower pressure.
A. Stop the machine and place the steering control
levers in the neutral position. Loosen the lock nuts securing the ball joints at each end of the RH steering control rod. Rotate the control rod to shorten the rod and tighten the lock nuts. This will cause the control rod to stroke the RH pump less, slowing down the RH wheel. (See Figure 6-3).
-NOTE-
If after making the adjustment as outlined in step 2A, the machine creeps forward or backward, the neutral adjustment must be made as described on page 23.
6.3 THROTTLE CONTROL AND CHOKE ADJUSTMENTS
These adjustments must be performed by your Scag dealer to ensure proper and efficient running of the engine. Should either need adjustment, contact your authorized Scag service center.
6.4 BELT ADJUSTMENT
1. If at full speed the mower pulls right, it is an indication that the left wheel is turning faster than the right wheel. T o adjust this condition, proceed as follows:
A. Stop the machine and place the steering control
levers in the neutral position. Loosen the lock nuts securing the ball joints at each end of the LH steering control rod. Rotate the control rod to shorten the rod and tighten the lock nuts. This will cause the control rod to stroke the LH pump less, slowing down the LH wheel. (See Figure 6-3).
-NOTE-
If after making the adjustment as outlined in step 1A, the machine creeps forward or backward, the neutral adjustment must be made as described on page 23.
2. If at full speed the mower pulls left, it is an indication that the right wheel is turning faster than the left wheel. T o adjust this condition, proceed as follows:
WARNING:
Before removing any guards, shut the engine off and remove the ignition key.
All drive belts and cutter deck belts are spring loaded and self-tensioning. The belts should be checked periodically for proper alignment and wear.
6.5 BELT ALIGNMENT
Belt alignment is important for proper performance of your Scag mower. If you experience frequent belt wear or breakage, see your authorized Scag service center for belt adjustment.
24
Section 6
6.6 CUTTER DECK ADJUSTMENTS
Cutter deck level, pitch and height are set at the factory. However, if these adjustments should ever need to be made, the following procedures will aid in obtaining the proper cutter deck adjustment.
-NOTE-
Before proceeding with the cutter deck adjustments, be sure that all tires are properly inflated.
Cutter Deck Level
The cutter deck should be level from side-to-side for proper cutting performance. To check for level, be sure that the mower is on a flat, level surface, the tires are properly inflated and the cutter deck is set at the most common cutting height that you will use. On the RH side of the machine, check the distance from the top of the cutter deck to the floor. Next check the distance from the top of the cutter deck to the floor on the LH side of the machine. Both measurements should be the same. If the two measurements are different, the cutter deck level must be adjusted as follows:
1. On the front LH side of the cutter deck locate the
cutter deck adjusting bolt. (See Figure 6-4)
2. Loosen the elastic stop nut and move the bolt up or down in the slot to adjust the cutter deck until the distance from the top of the cutter deck to the floor is the same as the measurement on the RH side of the machine.
3. Tighten the elastic stop nut to secure the cutter deck in the proper position.
Cutter Deck Pitch
The pitch of the cutter deck should be equal between the front and rear of the cutter deck for proper cutting performance. To check for proper deck pitch, be sure that the mower is on a flat, level surface and the tires are properly inflated.
Check the distance from the top of the cutter deck to the floor at the rear RH side of the cutter deck directly behind the cutter deck hanging chains. Next check the distance from the top of the cutter deck to the floor at the front RH side of the cutter deck directly in front of the cutter deck hanging chains. The measurement at the front of the cutter deck should be the same as the rear of the deck. Make these measurements at the LH side of the cutter deck also. If the measurement at the front of the deck is not the same, the cutter deck pitch must be adjusted as follows:
LOCK NUT
LOCK NUT
CUTTER DECK ADJUSTING BOLT
Figure 6-4. Cutter Deck Adjustment
1. Loosen the lock nuts on both adjusting rods. (See Figure 6-4)
2. Using an adjustable jaw pliers, turn the adjusting rods on the non-threaded portion of the rod until the deck is equal front to back on both the RH and the LH side of the cutter deck. Tighten both lock nuts.
-NOTE-
To prevent the cutter deck from teetering, all four cutter deck hanging chains must have tension on them. If all four chains do not have tension on them and the deck teeters, you must readjust the cutter deck as outlined in the procedures above. All measurements should be taken from the top edge of the deck as the Advantage decks have an uneven bottom edge.
25
Section 6
Cutter Deck Height
The cutter deck height adjustment is made to ensure that the cutter deck is cutting at the height indicated on the cutting height index gauge. To check for proper deck height, be sure that the mower is on a flat, level surface and the tires are properly inflated.
1. Place the cutter deck in the transport position. Loosen the jam nuts on both ends of the deck height control rod. (See Figure 6-5)
LOOSEN HERE
CONTROL ROD
3. Check the cutter deck cutting height by placing the lanyard pin in the 3" position on the cutting height index. Release the deck from the transport positon and allow the deck to move to the 3" cutting height position.
4. Check the measurement from the floor to the cutter blade tip. If the measurement is not at 3", an adjustment can be made using the deck height control rod. (See Figure 6-5)
-NOTE-
If an adjustment had to be made, be sure that the cutter deck can easily be locked into the transport position.
Custom-Cut Baffle Adjustment
The Custom-Cut Baffle is designed to deliver optimum airflow and superior cutting performance in any type of grass. The Custom-Cut Baffle can be raised or lowered to precisely tailor the deck's performance for the type of grass being cut. The baffle can be set in three (3) different positions for optimum performance.
Figure 6-5. Cutter Deck Height Adjustment
2. Turn the control rod (See Figure 6-6) until there is a 1/4" space between the rear deck stop and the top of the cutter deck. (See Figure 6-6). Tighten the jam nuts on the control rod.
DECK STOP
1/4"
SZC 2005 CDS
A. 3" Position - baffle is installed using the top set of
holes on the front baffle welded inside the cutter deck. (See Figure 6.8). The Advantage cutter deck will deliver the best quality-of-cut in very tall, wiry , tough to cut grass.
B. 3-1/2" Position (factory setting) - baffle is installed
using the middle set of holes on the front baffle welded inside the cutter deck. (See Figure 6.9). For general purpose cutting, place the Custom-Cut Baffle in the 3-1/2" position. This gives the best mix of cutting performance in all types of grass.
C. 4" Position - baffle is installed using the bottom set of
holes on the front baffle welded inside the cutter deck. (See Figure 6.10). Placing the baffle in the 4" setting will enhance fall cutting (leaf pickup) and reduce cutter deck "blowout".
Figure 6-6. Cutter Deck Stop
26
Section 6
T o adjust the Custom-Cut Baffle height:
1. Place the cutter deck in the transport position.
2. Remove the hardware securing the Custom-Cut
Baffle to the cutter deck. (See Figure 6.7).
-NOTE-
Hardware location used in the illustrations are for reference only. Location of hardware may vary depending on cutter deck size.
MOUNTING HARDWARE
MOUNTING HARDWARE
Figure 6-7. Custom-Cut Baffle
2004 CCB
MIDDLE SET OF HOLES FOR 3-1/2" SETTING
FLATWASHER
CARRIAGE BOLT
2004 CCB - 3-1/2" Setting
ELASTIC STOP NUT
Figure 6-9. 3-1/2" Custom-Cut Baffle Position
BOTTOM SET OF HOLES FOR 4" SETTING
FLATWASHER
CARRIAGE BOLT
2004 CCB - 4" Setting
ELASTIC STOP NUT
Figure 6-10. 4" Custom-Cut Baffle Position
3. Move the Custom-Cut Baffle to desired position.
(See Figures 6.8 through 6.10 for position).
4. Reinstall the mounting hardware as shown. (See
Figures 6.18 though 6.10). Torque hardware to 39 ft/ lbs.
TOP SET OF HOLES FOR 3" SETTING
FLATWASHER
CARRIAGE BOLT
2004 CCB - 3" Setting
ELASTIC STOP NUT
Figure 6-8. 3" Custom-Cut Baffle Position
27
MAINTENANCE
7.1 MAINTENANCE CHART - RECOMMENDED SERVICE INTERVALS
HOURS Break-In 8 40 100 200 500 Procedure Comments (First 10)
X Check all hardware for tightness X Check hydraulic oil level See paragraph 7.3 X Check all belts for proper alignment See paragraph 7.8 X Change engine oil and filter See paragraph 7.4
(First 8)
X Check hydraulic hoses for leaks Use extreme caution when
checking the hydraulic hoses See paragraph 2.5
Section 7
X Check engine oil level See paragraph 7.4 X *Clean mower See paragraph 7.11 X Check condition of blades See paragraph 7.9 X Apply grease to fittings See paragraph 7.2 X Check tire pressure See paragraph 7.10
X Check battery electrolyte level, See paragraph 7.7
clean battery posts and cables
X Check belts for proper alignment See paragraph 7.8
X Apply grease to fittings See paragraph 7.2 X Change engine oil See paragraph 7.4 X *Clean air cleaner element See paragraph 7.6
* Perform these maintenance procedures more frequently under extreme dusty or dirty conditions.
28
Section 7
MAINTENANCE CHART - RECOMMENDED SERVICE INTERVALS (CONT'D)
HOURS Break-In 8 40 100 200 500 Procedure Comments (First 10)
X Apply grease to fittings See paragraph 7.2 X Check hardware for tightness X Change engine oil filter See paragraph 7.4 X Check hydraulic oil level See paragraph 7.3
X Replace engine fuel filter See paragraph 7.5 X Drain hydraulic system and See paragraph 7.3
replace hydraulic oil Use SAE 20W50
Motor Oil X Replace hydraulic oil filter See paragraph 7.3 X Adjust electric PTO clutch See Scag Dealer
7.2 LUBRICATION - GREASE FITTING LUBRICATION CHART (SEE FIGURE 7-1)
LUBRICATION NO. OF
LOCATION INTER VAL LUBRICANT PL ACES
1 Caster Wheel Pivot * 500 Hours/Y early Chassis Grease 2 2 Caster Wheel Bearings 100 Hours/Bi-W eekly Chassis Grease 2 3 Brake Actuator 200 Hours/Monthly Chassis Grease 2 4 Cutter Deck Bellcranks 100 Hours/Bi-W eekly Chassis Grease 4 5 Cutter Deck Pusharms 100 Hours/Bi-W eekly Chassis Grease 2 6 Control Pivot 100 Hours/Bi-W eekly Chassis Grease 2 7 Cutter Deck Spindle 40 Hours/W eekly +Lithium MP White Grease 2125 3 8 Brake Handle 200 Hours/Monthly Chassis Grease 1
* PROCEDURE: Remove grease cap, part number 481559. Remove plug, part number 482028-01, and install grease zerk. Apply grease to the fitting until new grease appears at the top of the caster extension. Remove the grease zerk and reinstall the plug. Reinstall the grease cap. Special tool, part number 47007, is recommended for use in the installation of the grease cap.
+ Compatible Greases: Mobilix #2 found at Mobil Service Stations
Ronex MP found at Exxon Service Stations Super Lube MEP #2 & Super Stay-M #2 found at Conoco Stations Shell Alvania #2 found at Shell Service Stations Lidok EP #2 found at industrial shops
29
Section 7
GREASE FITTING LUBRICATION Lubricant Interval
Lithium MP White Grease 2125 (40 Hours/Weekly)
Chassis Grease (100 Hours/Bi-monthly)
6
Chassis Grease (200 Hours/Monthly)
Chassis Grease (500 Hours/Yearly)
4
3
1
8
5
6
7
2
1
3542
Figure 7.1 Lubrication Fitting Points
30
SZC 2005 LFP
Section 7
7.3 HYDRAULIC SYSTEM
A. Checking Hydraulic Oil Level
The hydraulic oil level should be checked after the first 10 hours of operation. Thereafter, check the oil after every 200 hours of machine operation or monthly, whichever occurs first.
-IMPORTANT-
If the oil level is consistently low, check for leaks and correct immediately.
1. Wipe dirt and contaminants from around the reservoir cap. Remove the cap from the hydraulic oil reservoir.
2. Visually check the level of hydraulic oil. Hydraulic oil must be at the full tab below the filler neck. If the fluid is low, add 20W50 motor oil. DO NOT overfill; (overfilling the oil reservoir may cause oil seepage).
B. Changing Hydraulic Oil
The hydraulic oil should be changed after every 500 hours or annually, whichever occurs first. The oil should also be changed if the color of the fluid has become black or milky . A black color and/or a rancid odor usually indicates possible overheating of the oil, and a milky color usually indicates water in the hydraulic oil.
-IMPORTANT-
The hydraulic oil should be changed if you notice the presence of water or a rancid odor to the hydraulic oil.
1. Park the mower on a level surface and stop the engine.
2. Place a suitable container under the hydraulic oil filter. Tilt the seat forward. Remove the fill cap from the reservoir and the drain plug from the bottom of the reservoir. (See Figure 7-3). Allow the fluid to drain into the container and properly discard it.
3. Clean the fill cap and install it onto the reservoir.
HYDRAULIC OIL RESERVOIR
SZC 2005 HOR
Figure 7-2 Hydraulic Oil Reservoir
HYDRAULIC OIL FILTER
HYDRAULIC OIL DRAIN PLUG
SZC 2005 HODP
Figure 7-3 Hydraulic Oil Filter and Drain Plug
3. Re-install the drain plug into the tee fitting and be sure it is tight.
-NOTE-
Before refilling the hydraulic oil reservoir the hydraulic oil filter should be changed as outlined in section C -Changing Hydraulic Oil Filter Element- on the next page.
31
Section 7
4. Fill the reservoir to the full tab below the filler neck with SAE 20W50 motor oil.
5. Replace the reservoir fill cap. Start the engine and drive forward and backward for two minutes. Check the oil level in the reservoir. If necessary , add oil to the reservoir.
C. Changing Hydraulic Oil Filter Element
The hydraulic oil filter should be changed after every 500 hours of operation or annually , whichever occurs first.
1. Remove the oil filter element (Figure 7-3, Page 31) and properly discard it. Fill the new filter with clean SAE 20W50 engine oil and install the filter. Hand tighten only .
2. Run the engine at idle speed with the speed control lever in neutral for five minutes.
3. Check the oil level in the hydraulic tank. It must be 3-1/4" inches from the top of the filler neck. If necessary , add SAE 20W50 motor oil.
7.4 ENGINE OIL
ENGINE OIL FILTER
ENGINE OIL DRAIN PLUG
ENGINE OIL FILLER
SZC 2005 EOFD
Figure 7-5 Kawasaki Engine Oil Fill/Dipstick,
Filter and Drain Plug Locations
C. Changing Engine Oil Filter
After the first 5 hours of operation, replace the engine oil filter. Thereafter, replace the oil filter after every 200 hours of operation or every month, whichever occurs first. Refer to Engine Operator’s Manual for instructions.
-NOTE-
The engine oil filter for the Honda engine is supplied by Scag Power Equipment. Use only the part number listed in the illustrated parts list of this manual when replacing.
A. Checking Engine Crankcase Oil Level
The engine oil level should be checked after every 8 hours of operation or daily as instructed in the Engine Operator’s Manual furnished with this mower.
B. Changing Engine Crankcase Oil
After the first 5 hours of operation, change the engine crankcase oil and replace the oil filter. Thereafter , change the engine crankcase oil after every 100 hours of operation or bi-weekly, whichever occurs first. Refer to the Engine Operator’s Manual furnished with this mower for instructions.
7.5 ENGINE FUEL SYSTEM
T o avoid injury from burns, allow the mo wer to cool before removing the fuel tank cap and refueling.
A. Filling the Fuel Tank
Fill the fuel tank at the beginning of each operating day to within 1 inch below the filler neck. Do not overfill. Use clean, fresh unleaded gasoline with a minimum octane rating of 87.
T o avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
32
Section 7
1. Extinguish all cigarettes, cigars, pipes and other
sources of ignition.
2. Use only an approved gasoline container.
3. Never remove the gas cap or add fuel with the
engine running. Allow the engine to cool before fueling.
4. Never fuel the machine indoors or in an enclosed
trailer.
5. Never store the machine or fuel container where
there is an open flame, spark or pilot light such as on a water heater or other appliances.
6. Never fill containers inside a vehicle or on a truck or
trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.
7.6 ENGINE AIR CLEANER
A. Cleaning and/or Replacing Air Cleaner Element
For any air cleaner, the operating environment dictates the air cleaner service periods. Inspect and clean the air cleaner element after every 100 hours of operation or bi­weekly, whichever occurs first and replace the element if required.
-NOTE-
In extremely dusty conditions it may be necessary to check the element once or twice daily to prevent engine damage.
1. Release the two latches securing the air cleaner cover to the air cleaner assembly and remove the cover. Set aside.
2 Remove the air cleaner and inspect.
7. Remove the machine from the truck or trailer and fuel on the ground. If this is not possible, then refuel the machine with a portable container, rather than from a gasoline dispenser nozzle.
8. Keep the nozzle in contact with the rim of fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
9. If fuel is spilled on clothing, change clothing immediately and wash affected skin.
10. Replace gas cap and tighten securely.
FUEL FILTER
SZC 2005 EFF
Figure 7-6 Engine Fuel Filter Location
3. Clean or replace the air cleaner and foam pre­cleaner as recommended by the engine manufacturer.
7.7 BATTERY
WARNING:
Battery posts, terminals, and related acces­sories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.
WARNING:
Lead-acid batteries produce flammable and explosive gases. To av oid per sonal injury when checking, testing or charging batteries, DO NOT use smoking materials near batteries. Keep arcs, sparks and flames away from batteries. Provide proper ventilation and wear safety glasses.
33
WARNING:
Electric storage battery fluid contains sulfuric acid which is POISON and can cause SEVERE CHEMICAL BURNS. Avoid contact of fluid with eyes, skin, or clothing. Use proper protective gear when handling batteries. DO NOT tip any battery beyond 45° angle in any direction. If fluid contact does occur, follow first aid suggestions below.
Section 7
A. Charging the Battery
Refer to the battery charger’s manual for specific instructions.
Under normal conditions the engine’s alternator will have no problem keeping a charge on the battery. If the battery has been completely discharged for a long period of time, the alternator may not be able to recharge the battery, and a battery charger will be required.
BATTERY ELECTROLYTE FIRST AID
EXTERNAL CONTACT — Flush with water.
EYES — Flush with water for at least 15 minutes and get medical attention immediately.
INTERNAL — Drink large quantities of water. Follow with Milk Of Magnesia, beaten egg, or vegetable oil. Get medical attention immediately. In case of internal contact, DO NOT give fluids that would induce vomiting.
DO NOT charge a frozen battery. It may explode and cause injury. Let the battery warm before attaching a charger.
Whenever possible, remove the battery from the mower before charging and make sure the electrolyte covers the plates in all cells.
WARNING:
BATTERIES PRODUCE EXPLOSIVE GASES. Charge the battery in a well ventilated space so gases produced while charging can dissipate.
Charging rates between 3 and 50 amperes are satisfactory if excessive gassing or spewing of electrolyte does not occur or the battery does not feel excessively hot (over 125°F). If spewing or gassing occurs or the temperature exceeds 125°F, the charging rate must be reduced or temporarily stopped to permit cooling.
B. Jump Starting
1. The booster battery must be a 12 volt type. If a vehicle is used for jump starting, it must have a negative ground system.
2. When connecting the jumper cables, connect the positive cable to the positive battery post, then connect the negative cable to the negative battery post.
34
Section 7
7.8 DRIVE BELTS
All drive belts are spring loaded and self-tensioning, however after the first 2, 4, 8 and 10 hours of operation, the belts should be checked for proper alignment and wear. Thereafter, check the belts after every 40 hours of operation or weekly, whichever occurs first.
-NOTE-
If you experience frequent belt wear or breakage, see your authorized Scag Dealer for belt adjustment.
7.9 CUTTER BLADES
A. Blade Inspection
1. Remove the ignition key before servicing the blades.
2. Raise the mower deck to the highest position. Place the lanyard pin in the highest cutting height positon to prevent the cutter deck from falling.
B. Blade Sharpening
-NOTE-
If possible, use a file to sharpen the blade. Using a wheel grinder may burn the blade.
-NOTE-
DO NOT sharpen the blades beyond 1/3 of the width of the blade.
1. Sharpen the cutting edge at the same bevel as the original (See Figure 7-9). Sharpen only the top of the cutting edge to maintain sharpness.
Angle Blade Back
Do Not Cut In
X
X Must NOT Exceed
30
1/3 Blade Width
SGB033
WARNING:
Always wear proper hand and eye protection when working with cutter blades.
3. Check the cutter blades for straightness. If the cutter blades appear bent, they will need to be replaced.
WARNING:
Do not attempt to straighten a bent blade, and never weld a broken or cracked blade. Always replace it with a new blade to assure safety.
4. If a blade cutting edge is dull or nicked, it should be sharpened. Remove the blades for sharpening. See "Blade Replacement."
-NOTE-
Keep the blades sharp. Cutting with dull blades not only yields a poor mowing job, but slows the cutting speed of the mower and causes extra wear on the engine and the blade drive.
Figure 7-9 Blade Sharpening
2. Check the balance of the blade. If the blades are out of balance, vibration and premature wear can occur. See your authorized Scag dealer for blade balancing or special tools, if you choose to balance your own blades.
C. Blade Replacement
WARNING:
Always wear proper hand and eye protection when working with cutter blades.
1. Remove the ignition key before replacing the blades.
2. Raise the mower deck to the highest position. Place the lanyard pin in the highest cutting height positon to prevent the cutter deck from falling.
35
Section 7
3. Secure the cutter blades to prevent them from rotating, (Use the optional Blade Buddy tool, P/N 9212, to assist in securing the cutter blades), remove the nut from the blade attaching bolt. Remove the cutter blade, bolt and spacer from the spindle shaft. (Figure 7-10).
-NOTE-
The front of the machine will have to be raised slightly to remove the blade bolt from the cutter spindle.
4. To install the new cutter blade, put the flat washer onto the blade bolt and slide the bolt into the hole in the cutter blade.
HEX NUT-TORQUE TO 75 LB-FT
SPINDLE SHAFT
CUTTER
DECK
7.10 TIRES
Check the tire pressures after every 8 hours of operation or daily.
Caster Wheels ........................................ 25 PSI
Drive Wheels ......................................... 12 PSI
7.11 BODY, DECK, AND UPHOLSTERY
CAUTION:
Do not wash any portion of the equipment while it is hot. Do not wash the engine; use compressed air .
1. After each use, wash the mower and cutter deck. Use cold water and automotive cleaners. Do not use pressure cleaners.
2. Do not spray electrical components.
HEX HEAD
BOLT / NUT
SPINDLE ASSEMBLY
CUTTER BLADE
SPACER
CUTTER
WASHER
HEX HEAD BOLT
BLADE
390S0160
Figure 7-10 Blade Replacement
-NOTE-
Be sure that the blade is installed with the lift wing toward the top of the cutter deck.
5. Install the spacer onto the blade bolt and insert the bolt into the cutter spindle shaft.
3. Use a mild soap solution or a vinyl/rubber cleaner to clean the seat.
4. Repair damaged metal surfaces using Scag touch-up paint (P/N 48521) available from your authorized Scag dealer. Wax the mower with an automotive paint wax for maximum paint protection.
6. Install the hex nut to the blade bolt at the top of the cutter spindle. Secure the blades from rotating and torque to 75 ft-lbs. (See Figure 7-10)
36
Section 8
37
36A”& 42A" CUTTER DECKS
D
3
2
45
9
Section 8
54
50
57
55, 55A
51
52
53
51
56
24
8
7
6
6 7
21 22
21
3 2
4 5
10
20
7
3
6
7
26
25
57
23 24
12 11
19
15
16
13
17
14
18
17
18
6
2 4
5
23 24
8
24
46
31
30
29
47
49 48
32
33
28
1
34
39
43
35
36
37
38
40
41
42
37
44 45
SZC 2005 C
38
Section 8
36A”& 42A" CUTTER DECKS
Ref. Part No. No. Description 36 42
1 461833 Cutter Deck (incl. decals) x
461834 Cutter Deck (incl. decals) x
2 04015-14 Bolt, Hex Head 1/4-20 x 3/4” x
04001-172 Bolt, Hex Head 1/4-20 x 1” x 3 04020-09 Nut, 5/8-11 x x 4 48926 Tapered Hub, 1.125” Bore x x 5 483110 Pulley, 4.15 O.D. (36”) x
482646 Pulley, 4.75 O.D. (42”) x 6 04021-09 Nut, Elastic Stop 3/8-16 x 7 04043-04 Flatwasher, 3/8-.391 x .938 x .105 x x 8 482416 Pulley, 5” Idler x x 9 483001 Belt, Cutter Deck (36”) x
483002 Belt, Cutter Deck (42”) x 10 48114-04 Grease Fitting 1/4-28 Self Tapping x x 11 04020-08 Nut, 1/2-20 UNF x x 12 48542 Rod End, 1/2-20 RH Thread x x 13 04021-07 Nut, Elastic Stop 1/2-13 x x 14 04001-87 Bolt, Hex Head 1/2-13 x 4” x x 15 461769 Push Arm Assembly (incl. 10, 11, 12) x x 16 451240 Rod Weldment, Push Arm x x 17 04001-09 Bolt, Hex Head 5/16-18 x 1” x x 18 04019-03 Nut, Serrated Flange 5/16-18 x x 19 45944 Shaft Weldment, Guide Roller x x 20 48038 Roller x x 21 48224 Bearing x x 22 461632 Idler Arm Assembly (incl. item 21) x x 23 04001-136 Bolt, Hex Head 3/8-16 x 1-1/2” Gr. 8 x x 24 04019-04 Nut, Serrated Flange 3/8-16 x x 25 04001-54 Bolt, Hex Head 3/8-16 x 3” x x 26 43660 Pivot, Idler x x 27 04110-03 U-Nut, 3/8-16 x x 28 04063-20 Key, 1/4 x 1/4 x 1” x x 29 04001-176 Bolt, 5/16-18 x 1-3/4” Gr. 8 x x 30 43590 Spacer, Spindle x x 31 482959 Cutter Blade, 12.20” x
483014 Cutter Blade, 14-3/4” x 32 04043-06 Flatwasher, 5/8-.688 x .75 x .134 HD x x 33 04001-180 Bolt, Hex Head 5/8-11 x 8-1/2” x
04001-41 Bolt, Hex Head 5/8-11 x 9-1/2” x 34 461776 Spindle Assembly (36”) x
461663 Spindle Assembly x 35 43663 Shaft, Cutter Spindle (36”) x
Ref. Part No. No. Description 36 42
43589 Shaft, Cutter Spindle x 36 481024 Seal, Top x x 37 481022 Bearing Assembly x x 38 48114-04 Grease Fitting x x 39 48677 Relief Fitting, Tapered Spindle x x 40 43644 Spindle Housing x x 41 43312 Spacer, Outside x x 42 43296 Spacer, Inside x x 43 481025 Seal, Bottom x x 44 43297 Spindle Bushing, Bottom x x 45 481035 Nut, Special 1 - 1/16-18 x x 46 04001-23 Bolt, 3/8-16 x 4-1/2” x x 47 04001-77 Bolt, 3/8-16 x 3-1/2” x x 48 04030-03 Lock washer, 5/16” x x 49 04021-22 Nut, Elastic Stop 5/16-18 Gr. 8 x x 50 04001-11 Bolt, 5/16-18 x 1-1/2” x x
04001-12 Bolt, 5/16-18 x 1-3/4” x x 51 04021-10 Nut, Elastic Stop 5/16-18 x x 52 482245 Spring, Discharge Chute x x 53 04001-154 Bolt, Hex Head 5/16-18 x 4-3/4” x x 54 481625-01 Knob w/stud, 3/8-16 x 1-1/4” x x 55 424055 Belt Cover x 56 483112 Spring x x 57 482783 Pulley, 5” Idler x x 58 461295 Discharge Chute x x
39
CUTTER DECK CONTROLS
8
Section 8
9
11
7
10
16
5
4
2
1
12
14
6
3
13
15
20
26
27
28
19
29
18
17
30
2
32
36
3
36
24
34
23
34
35
31
23
22
31
33
31
CUTTER DECK
34
25
31
35
34
31
34
31
21
SZC 2005 CDC
40
Section 8
CUTTER DECK CONTROLS
Ref. Part No. No. Description
1 483136 Link, Deck Lift 2 04020-28 Nut, 1/2-20 UNF LH Thread Jam 3 04020-27 Nut, 1/2-20 UNF RH Jam 4 483134 Rod End, 1/2-20 LH Female 5 04050-10 Ring, Retaining 1/2” External “E” 6 43487 Pin, Deck Lift 7 483062 Slide, Deck Height Adjust 8 451703 Deck Latch Weldment 9 43668 Bushing, .502 O.D. 10 422346 Lock Plate, Deck Lift 11 04014-03 Screw, Cap 5/16-18 x 3” FHHS 12 43666 Spacer, Foot Pedal SZC 13 483135 Rod End, 1/2-20 RH Female 14 04001-145 Bolt, Hex Head 1/2-13 x 3-1/2” 15 04001-31 Bolt, Hex Head 3/8-16 x 2-1/2” 16 04021-09 Nut, Elastic Stop 3/8-16 17 04003-04 Bolt, Carriage 5/16-18 x 1” 18 422381 Guide, Short 19 423463 Bracket, Cutting Height Adjustment 20 04001-77 Bolt, Hex Head 3/8-16 x 3-1/2” 21 04021-09 Nut, Elastic Stop 3/8-16 22 483130 Rod End, 1/2-20 RH Female 23 48114-04 Grease Fitting, 1/4-28 Self Tap 24 43432 Spacer 25 04041-07 Flatwasher, 3/8-.391 x .938 x .105 26 04019-04 Nut, Serr. Flange 3/8-16 27 04067-09 Pin
481547 Lanyard 28 04021-09 Nut, Elastic Stop 3/8-16 29 04062-04 Hair Pin Cotter, .177 x 3-1/4” 30 422380 Guide, Long 31 04019-04 Nut, Serr. Flange 3/8-16 32 483132 Link, Lift 1/2-20 x 14.18” 33 483131 Rod End, 1/2-20 LH Female 34 04001-20 Bolt, Hex Head 3/8-16 x 1-1/2” 35 48540 Chain 36 04021-23 Nut, Center Lock 5/8-11
41
SHEET METAL COMPONENTS
1
3
2
33
A
Section 8
36
4
18 19
17
A
15
36
33
10
16
11
13
35
14
6
9
41
12
36
33
4
7
39
38
34
33
40
37
40
10
8
6
9
20
22
23
25
20
21
24
26
17
27
28
5
42
29
30
31
32
29
SZC 2005 SMC
42
Section 8
Ref. Part No. No. Description
SHEET METAL COMPONENTS
Ref. Part No. No. Description
1 483116 Seat Assembly 2 04001-51 Bolt, Hex Head 3/8-16 x 3-3/4” 3 451732 Seat Mounting Base Weldment 4 481284 Bumper, Rubber 5 ** Tire Valve, Purchase Locally 6 424200 Bracket, Fuel Tank Mounting 7 04029-01 Wing Nut, 1/4-20 8 04003-39 Bolt, Carriage 1/4-20 x 6” 9 04003-12 Bolt, Carriage 5/16-18 x 3/4” 10 04019-03 Nut, Serr. Flange 5/16-18 11 423557 Foot Plate 12 04104-01 Bolt, Torx 3/8-16 x 1” 13 451673 Mainframe Weldment 14 04001-28 Bolt, Hex Head 7/16-14 x 1-1/4” 15 04030-05 Lockwasher, 7/16” 16 04021-11 Nut, Elastic Stop 7/16-14 17 451728 Caster Support Weldment - 36”
451729 Caster Support Weldment - 42” 18 481559 Cap, Grease 19 04021-20 Nut, Elastic Stop 1”-14 Jam 20 48668 Bearing w/Race 21 482028-01 Plug, 1/4-28 Self Tap 22 481025 Seal, 2” O.D. x 1.625 I.D. 23 04021-07 Nut, Elastic Stop 1/2-13 24 451727 Caster Yoke Weldment 25 43511 Sleeve, Caster Wheel 26 04001-80 Bolt, Hex Head 1/2-13 x 6-1/2” 27 481843 Caster Wheel Assy. (incl. 28, 29, 30, 31, 32) 28 481845 Tire, 11” x 4”-5 29 481770 Retainer, .625 x 1.375 30 481846 Roller Bearing, .625 x 1”
31 481844 Wheel, 5” x 3.25” 32 48114-05 Grease Fitting, 1/4-28 Straight 33 04019-02 Nut, Serr. Flange 1/4-20 34 04021-10 Nut, Elastic Stop 5/16-18 35 04021-09 Nut, Elastic Stop 3/8-16 36 04019-03 Nut, Serr. Flange 5/16-18 37 48566 Cable, Seat Stop 38 424058 Battery Box 39 04019-04 Nut, Serr. Flange 3/8-16 40 04001-59 Bolt, Hex Head 1/4-20 x 1-1/4” 41 04001-19 Bolt, Hex Head 3/8-16 x 1” 42 481769 Roller Bearing, .625 x 3-1/4”
43
SZC ROLL OVER PROTECTION SYSTEM
1
5
2
4
Section 8
3
3
2
3
3
5
4
5
44
2005 SZC ROPS
Section 8
SZC ROLL OVER PROTECTION SYSTEM
Ref. Part No. No. Description
1 483140 SZC ROPS 2 483150 Seat Belt, ROPS 3 04001-145 Bolt, Hex Head 1/2-13 x 3-1/2” 4 04040-13 Flatwasher, 1/2-.562 x 1.375 x .109 5 04021-19 Nut, Center Lock 1/2-13
45
DRIVE SYSTEM COMPONENTS
C
Section 8
5
3 2
27
26
23
24
25
21
18
22
1
10
15
6
15
1
14
22
12 16
4
20
19
7 11
12 16
9
8 9
10
17
SZC 2005 DS
7
11
10 13
46
Section 8
DRIVE SYSTEM COMPONENTS
Ref. Part No. No. Description
1 04021-09 Nut, Elastic Stop 3/8-16 2 483088 Spring, SZC Pump Drive 3 43212 Sleeve 4 43674 Spacer, Pump Idler 5 04021-05 Nut, Center Lock 3/8-16 6 49922 Idler Arm Assembly, Pump Drive 7 04063-14 Key, 5 x 5 x 25mm 8 483164 Belt, Pump Drive SZC 9 481048 Pulley, Idler 3” Dia. 10 04043-04 Flatwasher, 3/8-.391 x .938 x .105 HD 11 482649 Pulley, 5.45 O.D. Tapered Bore 12 482085 Hub, Tapered, 15mm Bore 13 04001-45 Bolt, Hex Head 3/8-16 x 2” 14 43503 Pivot, Idler Short 15 48224 Bearing 16 04001-172 Bolt, Hex Head 1/4-20 x 1” Grade 8 Black 17 04001-62 Bolt, Hex Head 3/8-16 x 3-1/4” 18 04001-20 Bolt, Hex Head 3/8-16 x 1-1/2” 19 482968 Pulley, 5.45” Dia. 1” Bore 20 04001-31 Bolt, Hex Head 3/8-16 x 2-1/2” 21 04001-136 Bolt, Hex Head 3/8-16 x 1-1/4 Grade 8 Black 22 04019-04 Nut, Serr. Flange 3/8-16 23 04021-12 Nut, Center Lock 5/16-24 24 483123 Retainer, Pump Lever 25 424061 Control Lever, Pump 26 04043-04 Flatwasher, 3/8-.391 x .938 x .105 27 04021-09 Nut, Elastic Stop 3/8-16
47
Section 8
A
ENGINE AND ATTACHING PARTS
2
1
6
12
13
13
14
9
8
11
3
4
5
7
48
10
SZC 2005 EAPK
Section 8
ENGINE AND ATTACHING PARTS
Ref. Part No. No. Description
1 482931 Engine, Kawasaki 17hp (FH541V-AS36)
483024 Engine, Kawasaki 19hp (FH580V-AS33) 2 482349 Extension, Oil Drain 4” 3 04104-01 Bolt, Torx 3/8-16 x 1” 4 424014 Bumper, Rear 5 04001-19 Bolt, Hex Head 3/8-16 x 1” 6 483102 Muffler, SZC Kawasaki 7 04019-04 Nut, Serr. Flange 3/8-16 8 04011-12 Bolt, 5/16-18 x 3/4” Self Tap 9 424133 Mounting Bracket, Muffler 10 04104-01 Bolt, Torx 3/8-16 x 1” 11 424072 Skidplate 12 04003-12 Bolt, Carriage 5/16-18 x 3/4” 13 04019-04 Nut, Elastic Stop 3/8-16 14 04019-03 Nut, Elastic Stop 5/16-18 15 04003-12 Bolt, Carriage 5/16-18 x 3/4”
42
49
Section 8
STEERING COMPONENTS
1
2
3
4
5
28
31
27
6
7
11
29
8
12
26
33
27
32
9
10
28
30
13
14
24
25
15
23
35
36
16
33
17
21
22
20
18
18
20
19
37
38
To Pump
42
41
40
39
34
SZC 2005 SSC
50
Section 8
STEERING COMPONENTS
Ref. Part No. No. Description
1 482340 Grip, Control Lever 2 461386 Handle Bar (Includes item 1) 3 04001-32 Bolt, Hex Head 3/8-16 x 1-1/4” 4 04030-04 Lock Washer, 3/8” 5 04041-07 Flatwasher, 3/8-.391 x .938 x .105 6 423057 Bracket, Switch Actuator 7 04017-16 Bolt, Hex Serr. Flange 5/16-18 x 3/4” 8 04001-17 Bolt, Hex Head 5/16-18 x 2” 9 422372 Bar, Control Lever 10 43559 Spacer, Control 11 423599 Plate, Control Lever 12 43477 Pin Retainer 13 481389 Spring 14 04003-02 Bolt, Carr. 1/4-20 x 3/4” 15 45918 Bracket, Control Return 16 04060-01 Roll Pin, Spring 5/32 x 3/4” 17 461770 Control Bracket with Decal, L.H.
461771 Control Bracket with Decal, R.H. 18 43602 Spacer, Pump Dampener 19 482452 Gas Damper 20 04001-12 Bolt, Hex Head 5/16-18 x 1-3/4” 21 04019-03 Nut, Serr., Flange, 5/16-18 22 04021-08 Nut, Elastic Stop 1/4-20 23 04001-18 Bolt, Hex Head 3/8-16 x 3/4” 24 04030-04 Lock Washer, 3/8” 25 04041-07 Flatwasher, 3/8-.391 x .938 x .105 26 04050-02 Retaining Ring, 3/4” Ext. 27 48100-06 Bushing, .753 ID 28 04021-10 Nut, Elastic Stop 5/16-18 29 48114-04 Grease Fitting, 1/4-28 Self Tap 30 04001-20 Bolt, Hex Head 3/8-16 x 1-1/2” 31 49921 Linkage Bellcrank Assembly R.H.(Incl. Items 27, 29)
49920 Linkage Bellcrank Assembly L.H.(Incl. Items 27, 29) 32 43616 Shaft, Steering Control 33 04021-10 Nut, Elastic Stop 5/16-18 34 482330 Rod End, 3/8-24 RH Female 35 482099 Block, Clamping 36 04001-19 Bolt, Hex Head 3/8-16 x 1” 37 04041-07 Flatwasher, 3/8-.391 x .938 x .105 38 04021-09 Nut, Elastic Stop 3/8-16 39 04020-14 Nut, 3/8-24 RH Thread 40 483133 Link, Pump 3/8-24 x 10.89” 41 04020-17 Nut, 3/8-24 UNF-2B LH Thread 42 482331 Rod End, 3/8-24 LH Thread
51
38 29
39
BRAKE COMPONENTS
1
2
13
14
35
Section 8
3, 3A
4
5
6
7
8
34
37
33
36
31
28
30
29
28
34
32
40
34
31
16
29
15
28
33
17
13
27
25
18
19
26
24
41
10
4
11
12
9
20
21
23
22
52
SZC 2005 BSC
Section 8
BRAKE COMPONENTS
Ref. Part No. No. Description
1 04001-163 Bolt, Hex Head 1/2-13 x 3-3/4” 2 04001-52 Bolt, Hex Head 1/2-13 x 2-1/2” 3 483107 Wheel Motor, L.H. - Hydro-Gear 3A 483108 Wheel Motor, R.H. - Hydro-Gear 4 04021-19 Nut, 1/2-13 Center Lock 5 04063-25 Key, Woodruff 5/16 x 1” 6 461438 Wheel Hub Assembly 7 04008-01 Bolt, Serr. Flange 1/2-20 x 1.563” 8 481601 Brake Band Assembly 9 04001-31 Bolt, Hex Head 3/8-16 x 2-1/2” 10 451730 Brake Linkage Weldment, L.H. SZC
451731 Brake Linkage Weldment, R.H. SZC 11 04069-01 Pin, Rue Cotter 3/8 Dia. 12 04064-16 Clevis Pin, 3/8 x 1.93” 13 48114-04 Grease Fitting, 1/4-28 14 04001-08 Bolt, Hex Head 5/16-18 x 3/4” 15 04050-01 Retaining Ring, .625 Ext. 16 04043-06 Flatwasher, 5/8-.688 x 1.75 x .134 17 483124 Spring, Brake 18 04043-04 Flatwasher, 3/8-.391 x .938 x .105 HD 19 04001-77 Bolt, Hex Head 3/8-16 x 3-1/2” 20 48680 Nut, Hex Castle 1.0-20 UNEF 21 04061-06 Cotter Pin, 9/64 x 1-1/2” 22 04028-02 Lug Nut, 1/2-20 23 482185 Wheel Assembly, 23 x 8.5-12 4 Ply (36”)
482186 Rim w/Valve Stem (36”)
481833 Tire, 23 x 8.5-12 4 Ply (36”)
482413 Wheel Assembly, 23 x 9.5-12 4 Ply (42”)
482414 Rim w/Valve Stem (42”)
482194 Tire, 23 x 9.5-12 4 Ply (42”) 24 04021-09 Nut, Elastic Stop 3/8-16 25 483128 Rod End, 3/8-24 R.H. Female 26 04020-25 Nut, 3/8-24 UNF Jam 27 483129 Link, Brake 3/8-24 x 8-5/8” 28 04021-09 Nut, Elastic Stop 3/8-16 29 04043-04 Flatwasher 3/8-.391 x .938 x .105 HD 30 483111 Spring, Flat Brake 31 482061 Bushing, Self Align 32 451733 Brake Shaft Weldment, SZC 33 43063 Spacer 34 04001-21 Bolt, Hex Head 3/8-16 x 1-3/4” 35 423279 Plate Weldment, Motor Backing 36 04020-26 Nut, 3/8-24 UNF L.H. Jam 37 483127 Rod End, 3/8-24 L.H. Female 38 461509 Brake Lever (includes item 39) 39 482102 Grip, Brake Lever 40 04021-10 Nut, Elastic Stop 5/16-18 41 04019-04 Nut, Serr. Flange 3/8-16
53
FUEL AND HYDRAULIC SYSTEM
Section 8
33
32
A
B
4
3
3
3
33
4
5
7
A
B
3
5
6
7
8
2
F
K
C
D
6
12
13
D
C
14
3
9
11
3
10
3
7
G
6
5
1
5
6
7
8
E
31
30
1
9
11
10
11
27
28
M
25
26
25
25
26
26
24
29
28
22
M
29
23
34
L
23
22
28
27
FRAME
21
TO
ENGINE
L
27
FRAME
TAB
18
17
16
19
18
17
15
20
11
5
SZC 2005 FHS
8
E
K
8
G
33
33
F
7
6
54
Section 8
FUEL AND HYDRAULIC SYSTEM
Ref. Part No. No. Description
1 483106 Pump, R.H. BDP-10A (PG-1GCC-D11X-XXXX) 2 483105 Pump, L.H. BDP-10A (PG-1JCC-D11X-XXXX) 3 482994 Hose Assembly, Wheel Motor SZC 4 48572-04 Fitting, 1/2” JIC x 1/2” O-Ring 5 48603-06 O-Ring 6 482266-01 Elbow, 90 Degree O-Ring 9/16-18 x 3/8 Hose 7 48136-13 Clamp, Hose .69 Max Dia. 8 48811 Hose, 3/8” Pushlock (order by inch) 9 481761-01 Elbow, 90 Degree JIC to O-Ring 10 48350-02 Elbow, 90 Degree 1/2 x 1/2” JIC to O-Ring 11 48938-02 O-Ring Bushing, 5/8” 12 424061 Control Lever, Pump 13 483123 Retainer, Pump Lever 14 04021-12 Nut, Center Lock 5/16-24 15 483094 Cap, Oil Reservoir 16 461752 Oil Reservoir (incl. items 6, 15, 20) 17 04001-09 Bolt, Hex Head 5/16-18 x 1”
** Available through the individual engine manufacturer.
Ref. Part No. No. Description
18 04030-03 Lockwasher, 5/16” Spring 19 04040-15 Flatwasher, 5/16-.375 x .875 x .083 20 48462-01 Filter, Spin On 21 461828 Fuel Tank, L.H. SZC 22 48309 Tank Bushing 23 48939 Elbow, 90 Degree 24 ** Fuel Filter 25 48058 Fuel Hose, 1/4 ID 26 482212 Valve, Fuel Shutoff 27 04001-08 Bolt, Hex Head 5/16-18 x 3/4” 28 04030-03 Lockwasher, 5/16 29 04040-15 Flatwasher, 5/16-.375 x .875 x .083 30 461829 Fuel Tank, R.H. SZC 31 482547 Cap, Fuel Tank (incl. item #32) 32 482774 Gasket, Gas Tank Cap 33 483146 Hose, 3/8” Pushlock Gray (order by inch) 34 48059-01 Clamp, Fuel Hose 1/4 Hose ID
55
TO STARTER
32
33
FRAME TAB
ELECTRICAL SYSTEM
1
35
34
A
36
37
38
40
39
19
11
13
12
Section 8
3
4
5
10
2
12
6
7
8
30
17
29
RIGHT HANDLE
28
29
30
31
ENGINE MOUNT
SEAT
27
20
21
24
A
22
23
25
26
LEFT HANDLE
24
17
15
18
9
16
15
BRAKE
14
9
16
17
56
SZC 2005 ESKA
Section 8
Ref. Part
No. No. Description
1 482931 Engine, Kawasaki 17hp (FH541V-AS36)
483024 Engine, Kawasaki 19hp (FH580V-AS33) 2 483103 Wire Harness Adapter, SZC KA 3 04001-08 Bolt, Hex Head 5/16-18 x 3/4” 4 04030-03 Lockwasher, 5/16 5 04040-15 Flatwasher, 5/16-.375 x .875 x .083 6 48017-02 Key, Ignition 7 48017-04 Nut, Hex 5/8-32 8 48017-03 Lockwasher, 5/8” Internal 9 04031-01 Lock Washer, #10 External Tooth 10 483162 Switch, PTO 11 482968 Pulley, 5.45” Dia. 1” Bore 12 04010-12 Screw, #10-32 x 3/4” 13 461836 Instrument Panel 14 48798 Switch, Ignition 15 483168 Control Cable 16 04020-01 Nut, Hex #10-32 17 481637 Switch, N/O 18 483013 Relay 19 04063-23 Key, 1/4 x 1/4 x 3-1/4” 20 461772 Clutch Assembly, GT2.5 - 1” Bore (incl. items 33, 34, 35, 36, 37, 38, 39, 40) 21 04041-28 Flatwasher, 7/16-.469 x 1.75 x .25 22 04030-05 Lockwasher, 7/16 Spring 23 04102-04 Bolt, Hex Head 7/16-20 x 2-1/2” w/Patch 24 48298 Fuse, 20 amp 25 483072 Hourmeter 26 483020 Wire Harness, SZC 27 481638 Switch, Seat 28 483029 Electric Module 29 04001-44 Bolt, Hex Head 1/4-20 x .5” 30 04020-02 Nut, Hex 1/4-20 31 48029-15 Battery Cable, Negative Black 32 48029-12 Battery Cable, Positive Red 33 04021-10 Nut, Elastic Stop 5/16-18 34 421370 Plate, Clutch Anti-Rotation 35 04003-04 Bolt, Carriage 5/16-18 x 1” 36 422533 Retainer, Clutch 37 481716 Rubber Pad, Clutch Stop 38 422534 Plate, Backing 39 48030-09 Clamp, Cable 1/2” ID 40 04021-10 Nut, Elastic Stop 5/16-18
ELECTRICAL SYSTEM
57
HYDRAULIC PUMP ASSEMBLY
29
Overhaul Seal Kit
17
18
Section 8
20
21
23
22
15
14
13
16
30
PORT "A" SIDE
6
9
24
4
7
8
25
19
27
2
10
24
28
3
5
PORT "B" SIDE
1
26
30
11
12
58
Section 8
Ref. Part No. No. Description
1 HG 70516 Housing Kit 2 HG 70573 End Cap Kit 3 HG 50641 Straight Headless Pin 4 HG 50969 Hex Flange Bolt, M8-1.25 x 60mm 5 HG 51232 Housing O-Ring 6 HG 2513027 Charge Pump Kit 7 HG 50273 Gerotor Assembly
8 HG 9004101-1340 O-Ring
9 HG 50095 Socket Head Screw, M6 x 1.0-20mm 10 HG 2513030 Bypass Valve Kit 11 HG 70521 Pumpshaft Kit 12 HG 50315 Ball Bearing, 17 x 40 x 12 13 HG 51161 Lip Seal 14 HG 50329 Retaining Ring 15 HG 50951 Spacer 16 HG 70331 Cylinder Block Kit 17 HG 2003014 Block Spring 18 HG 2003017 Block Thrust Washer 19 HG 51444 Valve Plate 20 HG 2003087 Swash Plate 21 HG 50551 Ball Thrust Bearing 22 HG 50807 Trunnion Arm 23 HG 2000015 Slot Guide 24 HG 2510062 Check Valve Kit (.024” Orfice) port “A” on Left Hand Pump, port “B” on Right Hand Pump 25 HG 70403 Charge Relief Kit 26 HG 2513043 Trunnion Seal with Retainer 27 HG 9005110-4400 Straight Thread Plug 28 HG 9005110-3100 Straight Thread Plug 29 HG 70525 Overhaul Seal Kit 30 HG 70589 System Check Relief Kit, port “B” on Left Hand Pump, port “A” on Right Hand Pump
HYDRAULIC PUMP ASSEMBLY
59
REPLACEMENT DECALS AND INFORMATION PLATES
12
FORWARD
R
F
REVERSE
482100
6
5
Section 8
48404
8
Hea
vy-
Duty
Co mmerc
11
ial
481971
13
7
WARNING
INSTALL BELT COVER BEFORE
OPERATING MACHINE
READ OPERATOR'S MANUAL
10
481039
9
60
12
18
4
SZC 2005 RDP1
Section 8
REPLACEMENT DECALS AND INFORMATION PLATES
Ref. Part No. No. Description
1 482285 Decal, Danger-Spinning Blades 2 482286 Decal, Warning-Rotating Blades 3 483059 Decal, 36 Advantage
483060 Decal, 42 Advantage
4 483023 Decal, Fuel Tank Start/Drive 5 483044 Decal, Patents 6 482100 Decal, Traction Control 7 481971 Decal, Heavy Duty Commercial 8 48404 Decal, Metalcraft - Made in USA 9 481039 Decal, Belt Cover 10 483163 Decal, Instrument Panel 11 483051 Decal, Fuel Shutoff 12 482566 Decal, Cutting Height Bottom Row of Holes 13 483026 Decal, Front SZC 14 483061 Decal, Seat Support 15 483027 Decal, Rear SZC 16 482166 Decal, Front Footplate 17 482165 Decal, Discharge Chute 18 482549 Decal, Cutting Height Top Row of Holes
14
61
R
482166
SZC 2005 RDP2
15
3
16
17
ELECTRICAL SCHEMATIC - KAWASAKI
KAWASAKI ADAPTER HARNESS
WHITE
RED W/YEL STRIPE
YELLOW
GRN W/WHT STRIPE
RED
Section 8
BROWN
WHITE
ORANGE
RED W/WHITE STRIPE
RED
RED
RED
RED
BROWN
ORANGE
RED
RED
PINK
GRN W/WHT STRIPE
GRN W/WHT STRIPE
GREEN
RED W/YEL STRIPE
WHITE
YELLOW
GRN W/WHT STRIPE
GRN W/WHT STRIPE
WHITE
RED
YELLOW
RED
RED
RED
RED
RED
BLUE
BLACK
BLACK
BLACK
LIGHT BLUE
RED
BLUE
RED
RED
LIGHT BLUE
BLACK
BLACK
BLACK
BLACK
BROWN
RED
PINK
RED
ORANGE
62
RED
SZC Electrical Schematic
LIMITED WARRANTY - COMMERCIAL EQUIPMENT
Any part of the Scag commercial mower manufactured by Scag Power Equipment and found, in the reasonable judgment of Scag, to be defective in materials or workmanship, will be repaired or replaced by an Authorized Scag Service Dealer without charge for parts and labor . This warranty is limited to the original purchaser and is not transferable. Proof of purchase will be required by the dealer to substantiate any warranty claims. All warranty work must be performed by an Authorized Scag Service Dealer.
This warranty is limited to the following specified periods from the date of the original retail purchase for defects in materials or workmanship:
* Wear items including drive belts, blades, hydraulic hoses and tires are warranted for ninety (90) days. * Batteries are covered for ninety (90) days. * Frame and structural components including oil reservoir, fittings, and oil coolers are warranted for 2 years (Parts and labor 1st year; Parts only 2nd year). * Cutter decks are warranted against cracking for a period of three (3) years. (Parts and labor 1st year; Parts only 2nd and 3rd year) The repair or replacement of the cutter deck will be at the option of Scag Power Equipment. We reserve the right to request components for evaluation. This warranty does not cover any mower that has been subject to misuse, neglect, negligence, or accident, or that has been operated in any way contrary to the operating instructions as specified in the Operator’s Manual. * Engines and electric starters are covered by the engine manufacturer’s warranty period. * Major drive system components are warranted for two (2) years by Scag Power Equipment. (Parts and labor 1st year; Parts only 2nd year) (T wo year warranty exclude fittings, hoses, drive belts). The repair or replacement of the hydraulic pump or hydraulic motor will be at the option of Scag Power Equipment. This warranty does not cover any mower that has been subject to misuse, neglect, negligence, or accident, or that has been operated in any way contrary to the operating instructions as specified in the Operator’s Manual. * Electric clutches have a Limited Warranty for 2 year (Parts and labor 1st year; Parts only 2nd year). * Cutter Spindle Assemblies 46631 have a Limited Warranty for three years (Parts and labor 1st year; Parts only 2nd and 3rd year). * Any Scag product used for rental purposes is covered by a 90 day warranty.
The Scag mower, including any defective part must be returned to an Authorized Scag Service Dealer within the warranty period. The expense of delivering the mower to the dealer for warranty work and the expense of returning it to the owner after repair will be paid for by the owner. Scag’ s responsibility is limited to making the required repairs and no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Scag mower.
This warranty does not cover any mower that has been subject to misuse, neglect, negligence, or accident, or that has been operated in any way contrary to the operating instructions as specified in the Operator’s Manual. The warranty
does not apply to any damage to the mower that is the result of improper maintenance, or to any mower or parts that have not been assembled or installed as specified in the Operator’s Manual and Assembly Manual. The warranty does not cover any mower that has been altered or modified, changing performance or durability. In addition, the warranty does not extend to repairs made necessary by normal wear, or by the use of parts or accessories which, in the reasonable judgment of Scag, are either incompatible with the Scag mower or adversely affect its operation, performance or durability .
Scag Power Equipment reserves the right to change or improve the design of any mower without assuming any obliga­tion to modify any mower previously manufactured. All other implied warranties are limited in duration to the two (2) year
warranty period or ninety (90) days for mowers used for rental purpose. Accordingly, any such implied warranties including merchantability, fitness for a particular purpose, or otherwise, are disclaimed in their entirety after the expiration of the appropriate two year or ninety day warranty period. Scag’s obligation under this warranty is strictly and exclusively limited to the repair or replacement of defective parts and Scag does not assume or authorize anyone to assume for them any other obligation. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.
Scag assumes no responsibility for incidental, consequential or other damages including, but not limited to, expense for gasoline, expense of delivering the mower to an Authorized Scag Service Dealer and expense of returning it to the owner , mechanic’s travel time, telephone or telegram char ges, rental of a like product during the time warranty repairs are being performed, travel, loss or damage to personal property, loss of revenue, loss of use of the mower, loss of time or inconve­nience. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limita­tion or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
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