Scag SWZ User Manual

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OPERATOR'S MANUAL

MODEL SWZ

FROM SERIAL NUMBER 60001 TO 69999

WARNING

FAILURE TO FOLLOW SAFE OPERATING PRACTICES

MAY RESULT IN SERIOUS INJURY.

* Keep all shields in place, especially the grass discharge chute. * Before performing any maintenance or service, stop the machine and

remove the spark plug wire and ignition key. * If a mechanism becomes clogged, stop the engine before cleaning. * Keep hands, feet and clothing away from power-driven parts. * Read this manual completely as well as other manuals that came

with your mower. * Keep others off the tractor (only one person at a time).

REMEMBER - YOUR MOWER IS ONLY AS SAFE AS THE OPERATOR!

Hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment.

This manual covers the operating instructions

and illustrated parts list for:

All SWZ Machines

with a serial number of xxx60001- xxx69999

Always use the entire serial number listed on the serial number tag when referring to this product.

Your mower was built to the highest standards in the industry. However, your mower is only as safe as the operator. Carelessness or operator error may result in serious bodily injury or death. Hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment. Make sure every operator is prop-

erly trained and thoroughly familiar with all of the controls before operating the equipment.

- Scag Power Equipment -

GENERAL SAFETY INSTRUCTIONS

•

READ THIS OPERATOR'S MANUAL and instructions furnishedwithattachments.

• A replacement manual is available from your

authorized Scag Service Dealer or by contacting Scag Power Equipment, Service Department at P.O. Box 152, Mayville, WI 53050. Please indicate the complete model number and serial number of your Scag product.

• Perform only those maintenance instructions de-

scribed in this manual. If major repairs are ever needed or assistance is desired, contact an authorized Scag dealer. To ensure optimum performance and safety, always purchase genuine Scag replacement parts and accessories. NEVER use “WILL FIT” replacement parts and accessories made by another manufacturer. THE USE OF

UNAPPROVED REPLACEMENT PARTS OR ACCESSORIES COULD VOID THE WARRANTY.

EQUIPMENT SAFETY

Know the controls and how to stop quickly.

•

• Clear the work area of objects (wires, rocks, etc.)

that might be picked up and thrown.

• Disengage power to attachments when transport-

ing or not in use.

• DO NOT change the engine governor settings or

overspeed the engine.

• Take all possible precautions when leaving the

machine unattended, such as disengaging the mower PTO engagement switch, stopping the engine, and removing the key.

• Keep the machine and attachments in good oper-

ating condition, and keep safety devices and shields in place and in working condition.

• Keep all nuts, bolts, and screws tight to be sure

the equipment is in safe working condition.

• NEVER store the equipment with gasoline in

the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

• The machine and attachments should be stopped

and inspected for damage after striking a foreign object, and the damage should be repaired before restarting and operating the equipment.

• The discharge chute must be installed and in the

down position on the side discharge mower except when optional grass catcher is completely installed. If the mower discharge ever plugs, shut the engine off and wait for all movement to stop before removing obstruction.

• Clean grass, leaves, and lubricant spills from

surfaces after use to prevent spontaneous combustion.

OPERATOR SAFETY

NEVER operate the machine without approved

•

ventilation. Exhaust fumes are dangerous. DO NOT run the engine indoors.

• Watch out for traffic when crossing roads or oper-

ating near roadways.

• Handle gasoline with care - it is highly flammable

• DO NOT allow children to operate the machine.

Do not allow adults to operate the machine without proper instruction.

• DO NOT mow when children and others are

around. When using any attachments, never direct the discharge of material toward bystanders nor allow anyone near the machine while in operation.

• Before attempting to start the engine, follow all

starting instructions.

• BEFORE leaving the operator’s position, disen-

gage power to attachments.

• Before making any repairs or adjustments, dis-

engage power to attachments. STOP THE ENGINE AND REMOVE KEY.

• Use an approved gasoline container. Never remove

the fuel cap or add gasoline to a running or hot engine or an engine that has not been allowed to cool for several minutes after running. Never fill the tank indoors and always clean up spilled gasoline.

•

When using the mower, proceed as follows:

1. Mow only in daylight or in good artificial light.

2. Never make a cutting height adjustment while the engine is running.

3. Shut the engine off and remove key when removing the grass catcher or unclogging chute.

4. Check the blade mounting bolts for proper tightness at frequent intervals.

• DO NOT operate the machine while wearing san-

dals, tennis shoes, sneakers or shorts. Always wear long pants and substantial shoes. NEVER wear loose fitting clothing which could get caught in moving parts. Wearing safety glasses and safety shoes is advisable and required by some local ordinances and insurance regulations.

• Do not stop or start suddenly. WHEN OPERAT-

ING ON A SLOPE, TRAVEL ACROSS THE GRADE, WHENEVER POSSIBLE, NEVER UP OR DOWN.

• Reduce speed and exercise extreme caution on

slopes and in sharp turns to prevent tipping or loss of control. Be especially cautious when changing direction on slopes.

• Stay alert for holes, rocks, and roots in the terrain

and other hidden hazards. Keep away from dropoffs.

• Do not touch engine or muffler while engine is

running or soon after it is stopped. These areas could be hot enough to cause a burn.

• Only use Scag approved riding attachments.

Scag Approved Attachments:

RS-ZT

Using unapproved attachments, (especially "stand-up" riding attachments) may be hazardous.

WARNING

FALLING HAZARD

USE ONLY SCAG APPROVED

RIDING ATTACHMENTS

SEE OPERATOR'S MANUAL

WARNING: DO NOT operate on steep slopes. Reduce speed and use extreme caution. ALWAYS FOLLOW OSHA-APPROVED OPERATION.

481109

HYDRAULIC SAFETY

INITIAL RUN-IN

First Day of Use or approximately 10 hours.

• Keep body and hands away from pin holes or nozzles

that eject hydraulic fluid under high pressure. Use paper or cardboard and not hands to search for leaks.

• Hydraulic fluid escaping under high pressure may

have sufficient force to penetrate skin and cause serious injury. Ifforeign fluid is injected into the skin, it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result.

• Make sure all hydraulic fluid connections are tight and

all hydraulic hoses and lines are in good condition before starting the machine.

• Hydraulic fluid is under high pressure. If you need

service on your hydraulic system, please see your authorized Scag dealer.

3 Check for proper operation of the safety interlocks. 3 Check belts for proper tension at 2, 4 and 8

hours; adjust as needed.

3 Check speed control neutral adjustment. Adjust if

necessary, (see Adjustments, page 9) so that engine will not start unless speed control lever is in neutral and blade clutch is disengaged.

3 Check steering control neutral and adjust, if

needed, as indicated in the Adjustments Section.

3 Check tires for proper pressure (see Adjustments,

page 9).

3 Check for loose hardware. Tighten as needed.

3 Grease machine fittings:

• 2 caster wheel bearings

• 2 caster wheel pivots

• 2 or 3 spindles (bearings)

• 1 or 2 deck idler pivot arms

• 1 engine idler arm pivot

• 2 speed control shafts

• 2 neutral cam weldments

• 2 pivot weldments, pump control

BEFORE STARTING

TO START ENGINE

3 Check belts for:

• Proper tension

• Fraying and wear

• Twisting

• Cracking

3 Check initial tension of the cutter blade drive belts.

If belts are notproperly tensioned, see Adjustments, page 6&7.

3 Check oil levels in the engine and hydraulic

reservoir.

3 Fill the fuel tank with clean,fresh lead-free gasoline.

-NOTE-

For best engine performance, SCAG recommends using gasoline with an octane rating no less than 87.

-NOTE-

Read and understand the instructions on safety before attempting to operate the mower.

1. Open the fuel valve.

SGB108

Fuel Valve

(Open position is Down)

2. Pull speed control lever to NEUTRAL position.

SGB108

3. Pull the mower PTO engagement switch down to STOP

position.

-NOTE-

Neutral latches must be in NEUTRAL LOCK position for startup.

4. Turn key switch on.

-NOTE-

Some engines are recoil start models, others are electric; manual choke locations will vary.

Speed Control In Neutral

NEUTRAL

SLOW

FAST

Neutral Latch Position (both handles)

OFF

Key Switch On

Starting Engine

SLOW

STOP START

FAST

CHOKE

Blade Clutch In

Throttle

Adjustment

Stop Position

SGB104

TO START ENGINE - cont'd

5. Start engine and choke as required. Adjust throttle to desired engine speed.

Choke

Kohler And Briggs & Stratton

SGB114

6. Pull out and push up the mower PTO engagement switch to engage the cutter deck.

1. With steering control lever in neutral, move the speed control lever into the first notch from the neutral position for initial operation.

2. While squeezingsteering control levers with both hands, release both neutral latches. When steering control levers are released into drive position, mower will travel straight.

-NOTE-

The zero turn feature is shown by squeezing up full on one steering control lever while releasing the other. The wheel on the side the lever is squeezed, will turn in reverse.

3. To make a right turn, squeeze up on the RH lever; to turn left, squeeze up on the LH lever.

4. Shift speed control lever for desired mowing speed.

-NOTE-

Top speed is suggested only for transport!

MOWER OPERATION

-NOTEIf you are not familiar with the operation of the hydrostatic drive and zero turn feature, practice turning and maneuvering with the hand controls before engaging the blades.

Neutral Position

Steering

Steering Control Rod

Drive

Position

Neutral LatchShift Lever

Control

Lever

5. TO STOP wheel drive, squeeze both steering levers to the neutral position and lock with the neutral latch. Then move speed control lever to neutral position.

-NOTE-

Be sure area is clear before backing up.

6. To move the machine in reverse, squeeze up on

both steering control levers.

7. When operating on a slope, travel across the grade,

never up and down.

8. Before turning the engine off, be certain the blade

clutch switch is in the OFF position, neutral latches are in NEUTRAL position, and speed control lever

is in NEUTRAL.

AFTER OPERATION

ADJUSTMENTS

1. Shut off engine.

2. Recheck cutter drive belts for proper tension, alignment, and any signs of rubbing. Correct and adjust as necessary.

To "freewheel" or move the mower around without the engine running, rotate both dump valve levers located at the back of the pumps to "freewheel" positions, approximately 1/2 a turn (see figure below). Levers must be returned to original position to operate the mower.

CAUTION: Stop engine and remove key from ignition before making any adjustments. Wait for all moving parts to come to a complete stop before beginning work.

BELT TENSION

-NOTE-

The Hydro Drive Belt is spring-loaded and does not require adjustment.

To adjust the cutter deck drive and blade belts:

1. Remove the belt cover.

RH Belt Tension Adjustment Idler

Engaugement Idler

Dump Valve Levers

(normal position)

-NOTE-

Bolts will not always be in this position. To close the dump valve, rotate until bolt stops.

SGB112

Tension Check

Point

2. To adjust the cutter deck drive belt: Adjust the nut so that

the belt moves 1/2" with 10 pounds of pressure. (See figure below).

Washer

Idler - L.H.

"J" Bolt

Belt

sgb004

End Of L-Shaped Bracket

Nut

Cutter Deck Drive Belt Tension Alignment-

ADJUSTMENTS (cont'd)

3. To adjust the blade drive belt: Using a belt tension gauge, check the belt tension so that the belt moves 1/2" with 10 pounds of pressure.

Blade Drive Belt Tension Check

Adjust the tension by tightening or loosening the J-bolt.

Nut

Washer

CUTTER DECK ADJUSTMENTS

Due to the many conditions that exist, it is difficult to suggest a setting that will work for every lawn. There are, however, two adjustments that should be made on the cutter deck: pitch and height.

PITCH is the angle of the blades (comparing front to rear). A 1/4" downward pitch (front of deck down) is recommended for better cutting performance.

HEIGHT is the nominal distance that the blade is off the ground. This measurement is made with the blades pointed side to side and distance is measured between cutting tip and ground.

Adjusting the blade height can be done by moving any number of the five smaller spacers on the blade mounting bolts to the top of the spindle shaft or below the spindle shaft. All blades should be positioned equally (see Spindle Illustration, p. 8).

Deck

"J" Bolt

Belt

Belt Tension Adjustment - Idler, R.H.

4. Replace the belt covers.

BELT ALIGNMENT

Belt alignment is important for proper performance of your Scag mower. If you experience frequent belt wear or breakage, see your authorized Scag service dealer for belt adjustment.

ADJUSTMENTS (cont'd)

TAPERED BEARING SPINDLE ASSEMBLY

The cutter deck is shipped with one spacer on top of spindle and four underneath (see figure below).

Hex Nut-Torque to 75 Lb-Ft

Cutter Blade

Spacer 1/4"

For cutting in the lowest position, mount the cutter deck in the top hole (A). For cutting in the highest position, mount the deck in the lowest hole (C). Setting the cutter deck height will be determined by the type of cutting conditions.

Spindle Shaft

Spindle Assembly

Washer

Hex Head Bolt

-NOTE-

For best results, keep the cutter deck high in relation to the engine deck and the blades low in the cutter deck; ie. 3 or 4 spacers below the spindle shaft.

Additional range to the cutting height can be

Hex Head

Cutter Blade

Spacers1/4"

Cutter Blade

achieved by repositioning the cutter deck in relationship to the engine deck. This adjustment also effects the pitch of the deck. There are three positions for mounting the cutter deck (see figure following column).

Cutter

Deck

Bolt / Nut

Repositioning The Cutter Deck

Caster spacers also can be repositioned to change cutting heights and to change the pitch of the deck (see figure below).

To adjust caster spacers, raise the deck and remove pin and caster wheel. Reposition caster spacers as needed then replace caster, top spacers and pin. Make the same adjustments on the other caster wheel.

Spacers

Repositioning Caster Spacers

ADJUSTMENTS (cont'd)

BLADE HEIGHT ADJUSTMENT

-Note-

For best cut and discharge a minimum of three spacers should be between the blade and spindle. (see page 8)

TIRE PRESSURES

Caster Wheels 25 PSI Drive Wheels 15 PSI

NEUTRAL ADJUSTMENT

-NOTE-

This is the only adjustment to properly set neutral.

1. Move the mower to a secure area away from

bystanders and preferably, facing a wall. Raise the drive wheels off the ground. Block caster wheels.

CAUTION

Do not try to adjust neutral with the speed

control rods or the speed adjustment cam.

2. Remove the speed control spring and the steering

control rod from the machine by removing the hairpin at the swivel and at the handle. (See figure below).

Neutral Latch

Neutral Position

Steering

Control

Lever

Steering Control Rod

Bolts

Spring

Handle

Bellcrank

SC160G

NEUTRAL ADJUSTMENT

5. Observe the drive wheels. If they rotate, loosen the bolts on the neutral adjustment handle and move the handle up or down until the wheels are in neutral (up for reverse and down for forward). (See figure above).

6. Tighten the bolts on the neutral adjustment handle.

When tightening the bolts, hold the bellcrank to prevent it from rotating and throwing off the neutral adjustment.

7. Turn off engine.

STEERING CONTROL ROD ADJUSTMENT

-NOTE-

This adjustment is made to allow the steering control lever to be moved out of the neutral latch without engaging reverse.

Steering Control Rod

Drive

Position

3. Start engine and let it warm up for a few minu tes.

4. Loosen the wing nut and let the speed adjustment

bearing lever fall away from the cam.

1. Connect BOTH steering control rods into the steering

control lever up on the handles. Do not install the hair pin through the rod at this time.

2. Put the steering control lever control rod into the

neutral latch. (See figure on page 10).

ADJUSTMENTS (cont'd)

Neutral Latch

Neutral Position

Steering

Control

Lever

-NOTE-

Make sure that the adjustments on page 9 have been completed, the neutral latch is engaged and that the speed shift lever is in neutral.

1. Place the speed adjustment bearing lever where the bearing just contacts the speed adjustment cam. (See

figure below).

Steering Control Rod

Drive

Position

3. Turn the swivel joint on the steering control rod until the swivel joint lines up in the center of the slot in the bellcrank. This will allow the control rod to be moved back when shifting out of neutral and not move the bellcrank.

4. Remove the steering control rod from the mower. Install the speed control spring onto the swivel joint and then connect the control rod back to the machine.

-NOTE-

Make sure that the swivel joint does not turn on the control rod while you are doing this.

5. Install the hair pins into the control rod up at the handle and into the swivel joint.

Steering Control Rod

Swivel Joint

Speed Control Spring

Speed Adjustment

Cam

Bearing

Speed Adjustment Bearing Lever

Bellcrank

SC161G

4. Tighten the wing nut securing the speed adjustment bearing lever and repeat on other side.

5. Put the machine on a flat level surface (preferably on grass) and start engine.

6. Place speed adjustment hand lever into the forward speed used most often and see if machine tracks straight.

TRACKING STRAIGHT ADJUSTMENT

-NOTE-

Before making this adjustment be sure that the tire pressure has been checked and that it is correct. (See page 9)

-NOTE-

This adjustment will allow the machine to travel in a straight line at the normal operating speed.

7. If machine pulls to one side, put the speed adjustment hand lever back into neutral and shut off engine.

WARNING: Never move the bearing forward beyond just touching the cam, or reverse will be engaged unintentionally.

8. If the machine pulls to the left, on the left side of the

bell crank, loosen the wing nut and move the adjustment bearing lever 1/16" away from the cam and retighten the bolts. Restart engine and check tracking.

ADJUSTMENTS (cont'd)

9. The farther the adjustment bearing lever is moved away from the cam, the faster that side will drive. Continue adjusting the bearing lever until the mower tracks in a straight line.

10. Conversely, if the machine turns to the right, adjust the right bearing lever away from the cam.

11. Contact your Scag servicing dealer if you cannot adjust the tracking properly.

CUTTER BLADES

Do Not Cut In

Angle Blade Back

X Must NOT Exceed 1/3 Blade Width

Do not sharpen beyond 1/3 of the width of the blade.

Suggestion: Dress the blade with a file. Using a wheel

grinder may burn the blade. Check the balance of the blade. If blades are out of balance, vibration and premature wear can occur. See your authorized Scag dealer for blade balance tools.

Break-In (1st 10 Hours)

8 Hours (Daily)

40 Hours (Weekly)

100 Hours (Biweekly)

LUBRICATION & MAINTENANCE

200 Hours (Monthly)

PROCEDURE X X X X

X X X X X X

X X

X X X X X

Check all hardware for proper tightness Change engine oil and filter at 5 hours Check hydrostatic oil filter at 20 hours Check belts for proper adjustment

Check engine oil Clean blower screen Remove debris from under belt cover Sharpen cutter blades Grease spindle bearings * Clean air filter

Check battery acid level Check tire pressure

Grease caster wheel bearings Grease caster wheel pivots Grease idler arm pivots Change engine oil and filter Replace air filter

Check all hardware for proper tightness

Clean and adjust spark plugs

Drain Hydraulic System and replace fluid

Change hydrostatic oil filter

Add oil as needed - SAE 10W30 Check after 2,4,8 hours of running

Do not over fill MORE OFTEN IF NEEDED MORE OFTEN IF NEEDED MORE OFTEN IF NEEDED + US Lithium MP White Grease 2125 MORE OFTEN IF NEEDED

Distilled water only Add or adjust as needed

Chassis grease Chassis grease Chassis grease See engine manufacturer information MORE OFTEN IF NEEDED

See engine mfg. information Use SAE 10W30 motor oil Clean area before removing filter

COMMENTS

* Depending on climate and environment, lubrication may be required every 8 to 40 hours.

Grease spindle until grease comes out the grease relief valve.

+ Compatible Greases: US Lithium MP White Grease 2125

Mobilux #2 found at Mobil Service Stations Ronex MP found at Exxon Service Stations Super Lube MEP #2 & Super Stay-M #2 found at Conoco Service Stations Shell Alvania #2 found at Shell Service Stations Lidok EP #2 found at industrial shops

TROUBLESHOOTING CUTTING CONDITIONS

CONDITION

CAUSE

CURE

Stringers - Occasional Low engine RPM Run engine at full 3600 RPM Blades of Uncut Grass Ground speed too fast Slow speed to adjust for conditions

Wet grass Cut grass after it has dried out

Dull blades, incorrect sharpening Sharpen blades

Deck plugged, grass accumulation Clean underside of deck

Width of Deck

SGB020

Belts slipping Adjust belt tensions

Streaking - Strips of Dull, worn blades Sharpen blades Uncut Grass in Cutting Path Incorrect blade sharpening Sharpen blades

Low engine RPM Run engine at full 3600 RPM

Belt slipping Adjust belt tension

Deck plugged, grass accumulation Clean underside of deck

Ground speed too fast Slow speed to adjust for conditions

Wet grass Cut grass after it has dried out

Width of Deck

SGB018

Bent blades Replace blades

Streaking - Strips of Not enough overlapping Increase the overlap of each Uncut Grass Between between rows pass Cutting Paths

Width

Deck

SGB019

Width

Deck

TROUBLESHOOTING

CONDITION

CAUSE

CURE

Uneven Cut on Flat Lift worn off of blade Replace blade Ground - Wavy High-Low Blade upside down Mount with cutting edge toward Appearance, ground Scalloped Cut, or Rough Contour Deck plugged,grass accumulation Clean underside of deck

Too much blade angle (deck pitch) Adjust pitch and level Deck mounted improperly See your authorized SCAG dealer Bent spindle area See your authorized SCAG dealer Dull blade Sharpen blade

Width of Deck

SGB020

Uneven Cut on Uneven ground May need to reduce ground speed, Uneven Ground - raise cutting height, and/or change Wavy Appearance, direction of cut High-Low Scalloped Cut, or Rough Contour

Width of Deck

SGB021

Sloping Ridge Across Tire pressures not equal Check and adjust tire pressure Width of Cutting Path

Wheels uneven Check and adjust tire pressure Deck mounted incorrectly See your authorized SCAG dealer

Width of Deck

SGB023

TROUBLESHOOTING

CONDITION

CAUSE

CURE

Scalping - Blades Low tire pressures Check and adjust pressures Hitting Dirt or Cutting Very Close to Ground speed too fast Slow speed to adjust for conditions the Ground

Cutting too low May need to reduce ground speed,

raise cutting height, change direction

of cut, and/or change pitch and level

Rough terrain May need to reduce ground speed,

raise cutting height, and/or change direction of cut

Ground speed too fast Slow speed to adjust for conditions

Width of Deck

SGB022

Wet grass Cut grass after it has dried out

Step Cut Blades not mounted evenly Adjust pitch and level Ridge in Center of Cutting Path Bent blade Replace blade

Internal spindle failure See your authorized SCAG dealer Mounting of spindle incorrect See your authorized SCAG dealer

Width of Deck

SGB024

Slope Cut - Sloping Bent spindle mounting area See your authorized SCAG dealer Ridges Across Width of Cutting Path Internal spindle failure See your authorized SCAG dealer

Bent deck housing See your authorized SCAG dealer

Width of Deck

SGB025

TECHNICAL SPECIFICATIONS

ENGINES

General Type: Heavy duty industrial/commercial Brand: Kohler, Kawasaki, Briggs & Stratton Models: Kohler CV14T, CVE 20;Kaw. FC420V;B&S 303776, 350777 Horsepower: Kohler 14HP& 20HP; Kaw. 14HP; B&S 16HP & 18HP Type: 4 cycle gas, vertical shaft engines Displacement: Kohler: 14HP = 398cc, 20 HP= 624 cc

Kawasaki: 14HP = 423cc

B & S 16HP = 480 cc, 18HP = 570cc Cylinders: Varied - see manufacturer's specifications Governor: Mechanical type governor with variable speed control set

at 3600 rpm (+75 rpm), idle set at 1200 rpm (+75 rpm) Exhaust Group: Single exhaust canister muffler Fuel Pump Group: Varied - See manufacturer's specifications Oil Pump Group: Varied - See manufacturer's specifications Valve Group: Varied - See manufacturer's specifications Starter/Electrical: Electronic Ignition with recoil starter or 12 volt battery with

alternator, solid state ignition with key start Charging System: 15 amp

ENGINE DECK

Thickness: 7 gauge steel Fuel Tank: 5 gallon (19.0 litres) seamless polyethylene Drive Wheels/Tires: 16x6.50-8 four-ply pneumatic tubeless, radius edge Brakes: Dynamic breaking through hydro drive system Axles: 1" tapered Handle Bars: 1-1/4" diameter

DRIVE SYSTEM

Type: Hydro drive with two variable displacement pumps and two

cast-iron high torque motors Hydro Pumps: Two Hydro-Gear Model BDP 10L pumps with dump valves for

movement without running the engine Drive Wheel Motors: Two 12 cu. inch cast-iron high torque motors Hydro Fluid Cooling Group: Heavy-duty cooling radiator, 7 qt. capacity cooling

reservoir, uses, SAE 10W30 fluid and 10 micron filter Steering / Travel Control:: Independent handle controls for each wheel, squeeze to move

from forward to neutral to reverse, neutral lock lever, speed

range controlled with single lever (patented design), in-field

tracking adjustment with no tools necessary Dump Valves: Allows for movement without engine running Axles: 1" tapered motor shafts Wire Harness: 14 gauge wire Safety Group: Handle actuated operator presence system (patented design),

blade / clutch and transmission interlock to engine kill Forward Speed Range: 0 to 7.4 mph

Reverse Speed Range: 0 to 3.0 mph

Date of Issue: July 27, 1995 Specifications Subject to Change Without Notice

TECHNICAL SPECIFICATIONS (CON'T)

CUTTER DECKS SWM 36, SWM 48, SWM 52, SWM 61, SWM 72

Type: Out-front design with anti-scalp rollers Construction: SWM36,48: 7-gauge steel with 7-gauge (3/16") steel skirt

SWM52,61,72:10-gauge steel with 7-gauge (3/16") steel skirt

Cutting Width: 35.5" (90.2 cm), 48.0 (122.0 cm), 52.0 " (132.0 cm),

61.0 " (155.0 cm), 71.5" (181.6 cm) Cutting Height Adjustment: Adjustable from 1-3/4" to 4-1/4" in 1/4" increments Cutter Blades: .204 thick, milled edge, 5150 alloy steel

SWM 36: Two (2) 18" SWM 48: Three (3) 16.5" SWM 52: Three (3) 18"SWM 61: Three (3) 21"

SM72: Three (3) 24" blades Blade Engagement: Electric blade brake clutch with instrument panel switch Discharge Opening: Extra wide 11.5", 13.75 " discharge opening with hinged

chute Caster Wheels: 9.4 x 3.5 smooth tread flotation, inner tubes, split rims, roller

bearings, with quick pin removal Spindles: Cast housing, taper roller bearing, low maintenance with

top access grease fitting and grease overfill relief poppet Spindle Pulleys: Cast-iron with easily removed taper hubs Idler Pulley: 5" diameter pulley, welded and riveted construction,

1-3/8" O.D. Bearing Idler Arm: Heavy duty idler arm of 1/4" channel steel Cutter Deck Belts: B-section with Kevlar cord

ADDITIONAL SPECIFICATIONS

OPTIONAL ITEMS/ATTACHMENTS

Fabric Grass Catcher: GC-F4 Grass Catcher with 4 cubic ft. capacity Metal Grass Catcher: GC-4D Grass Catcher with 4 cubic ft. capacity and rope pull

dump or pick-up and dump Steerable Sulky: RS-ZT Steerable Sulky withpadded seat and full articulation

for zero-radius turning Mulching Plate: Steel plate fits over discharge opening. No blade change or

or removal required. Installs and removes in the field.

APPROXIMATE DIMENSIONS SWM36 SWM48 SWM52 SWM61 SWM72

Length: 74.0" 74.0" 74.0" 76.0" 76.0" Length with Grass Catcher: 74.0" 74.0" 74.0" 76.0" 76.0" Tracking Width: 37.0" 42.0" 42.0" 42.0" 42.0" Width: 54.5" 60.0" 60.0" 70.0" 81.0" Width (with discharge chute up): 37.5" 53.0" 53.0" 63.0" 74.0" With with grass catcher: 55.0" 69.0" 69.0" 80.0" 91.0" Height: 40.5" 40.5" 40.5" 40.5" 40.5" Height with grass catcher: 40.5" 40.5" 40.5" 40.5" 40.5" Weight 510 lbs. 550 lbs. 590 lbs. 625 lbs. 695lbs. Weight with grass catcher: 550 lbs. 590 lbs. 630 lbs. 665lbs. 730 lbs. Turning Radius: Zero Zero Zero Zero Zero

Date of Issue: July 27, 1995 Specifications Subject To Change Without Notice

32" & 36" CUTTER DECKS

19 20

21 22

21 20

24 27

39 39A

37 35

11 43

46 46A

59 58

53 60

54 55

1 1A

12 11

15 15A

SC409G

36" CUTTER DECK

Ref. Part No. No. Description

1 46850 Cutter Deck (Includes decals) 2 46631 CutterSpindle Assembly 3 43296 Spacer, Inside 4 48307-08 Tapered Nut, 5/16-24 5 481022 Tapered Bearing (two) 6 43294 Spindle Housing, Tapered Bearing 7 48114-04 Grease Fitting Str. 5/16 8 43298 Spindle Shaft 9 04001-77 Hex Head Bolt, 3/8-16 x 3-1/2" 10 04063-08 Key, 1/4 x 2" 11 43278 Spacer, Cutter Blade 12 04001-10 Hex Head Bolt, 5/16-18 x 1-1/4" 13 43077 Spacer 14 04019-03 Nut, 5/16-18 Serrated Flange 15 48108 Cutter Blade, 18" 15A 48185 Cutter Blade, 18" High Lift 16 04040-10 Flat Washer, 5/8" W 17 04001-41 Hex Hd. Bolt, 5/8-11 x 9-1/2" 18 46079 Caster Assembly (includes 19-28) 19 04066-01 Quick Pin 20 43037-01 Spacer, Caster Yoke, 1/2" thick 21 48100-01 Bronze Bearing 22 481050 Spring, Chute Return 23 46082 Support Assy. (incl. 21-23) 24 45006 Caster Yoke 25 43022 Sleeve, Caster Wheel Bearing 26 04001-37 Hex Hd. Bolt, 1/2-13 x 5-1/2" 27 04021-07 Hex Locknut, 1/2-13 28 48307 Wheel Assy. (incl. 4,29-34) 29 48307-02 Tire only, Caster Wheel NS 48006-03 Inner Tube Only (not shown) 30 48307-04 Rim Pair, Caster Wheel 31 48006-07 Retainer, Bearing, Caster Wheel 32 48006-06 Roller Bearing, Caster Wheel 33 48114-03 Grease Fitting 45 deg., 1/4-28 34 48006-05 Hub Assy. (incl. bolts) 35 04017-16 Capscrew, 5/16-18 x 3/4" Serr. Flange Hex Head 36 46725 Discharge Chute 37 04021-10 Hex Nut, 5/16-18 Elastic Stop 38 04001-09 Hex Head Bolt, 5/16-18 x 1" 39 46797 Belt Cover Assembly

Ref. Part No. No. Description

40 04041-07 Flat Washer, 3/8" (.391 x .938 x .105) 41 04029-03 Wing Nut, 3/8-16 42 48924 Pulley 43 48926 Tapered Hub, 1.125 Bore 44 04001-01 Hex Head Bolt, 1/4-20 x 3/4" 45 04020-09 Hex Nut, 5/8-11 46 48204 Belt, Blade Drive 47 48269 Pulley, Belt Guide 48 04021-05 Nut, Center Locknut - 3/8-16 49 04019-04 Nut, 3/8-16 Serrated Flange 50 04004-02 Support, Belt Cover 51 04017-42 Capscrew, 7/16-14 x 1" Serr. Flange 52 04019-05 Hex Nut, 7/16-14 Serrated Flange 53 43277 Spacer, J-Hook 54 04041-07 Flat Washer 55 04021-09 Nut, 3/8-16 Elastic Stop 56 45423 Idler Pivot 57 46748 Idler Arm Assy. (incl. 22 & 58) 58 48100-02 Bushing, 1-1/8 x 1.0 Flanged 59 04050-05 Retaining Ring, 1-1/8" Ext. "E" 60 44078 J-Hook 61 481025 Seal, Cutter Spindle 62 481024 Seal, Cutter Spindle 63 43297 Spindle Bushing 64 43312 Spacer, Outside 65 48677 Relief Fitting, Cutter Spindle 66 481035 Nut, 67 04041-12 Flat Washer 68 04001-108 Hex Head Bolt, 5/16-18 x 1-1/4" 69 48098 Shield, Spindle

* Common hardware which should be purchased locally. All bolts Grade 5 plated, all other fasteners zinc plated.

48", 52", 61", & 72" CUTTER DECKS

19 20 21 22

21 20 24

46 46A 46B

62, 62A

61 14

59 56

22 51

74 40

63 67

57 68

51 40

58 60

63 64 65

12 11

15 15A

SC151G

48", 52", 61", & 72" CUTTER DECKS

Ref. Part No. No. Description 48 52 61 72

1 46851 Cutter Deck (Includes decals) x 1 46751 Cutter Deck (Includes decals) x 1 46752 Cutter Deck (Includes decals) x 1 46608 Cutter Deck (Includes decals) x 2 46631 Spindle Assembly x x x x 3 43296 Sleeve, Cutter Spindle x x x x 4 48924 Pulley x x x x 5 481022 Tapered Bearing (two) x x x x 6 43294 Spindle Housing x x x x 7 48114-04 Grease Fitting Str. 1/4-28 x x x x 8 43298 Spindle Shaft x x x x

9 45037 Idler Pivot x x x x

10 04063-08 Key, 1/4 x 1/4 x 2" x x x x 11 43278 Spacer, Cutter Blade x x x x 12 04001-10 Hex Head Bolt, 5/16-18 x 1-1/4" x x x x 13 481050 Spring, Chute Return x x x x 14 04019-03 Nut, 5/16-18 Serr. Flange x x x x 15 48110 Cutter Blade 16-1/2" x 15 48108 Cutter Blade 18" x 15 48111 Cutter Blade 21" x 15 48112 Cutter Blade 24" x 15A 48184 Cutter Blade 16-1/2" High Lift x 15A 48185 Cutter Blade 18" High Lift x 15A 48304 Cutter Blade 24" High Lift x 16 04040-10 Flat Washer, (.688 x 1.75 x .134) x x x x 17 04040-41 Hex Head Bolt, 5/8-11 x 9-1/2" x x x x 18 46079 Caster Assy. (incl. 19-28) x x x x 19 04066-01 Quick Pin x x x x 20 43037-01 Spacer, Caster Yoke, 1/2" Thick x x x x 21 48100-01 Bushing, 5/8 x 1", Flanged x x x x 22 48677 Relief Fitting, Cutter Spindle x x x x 23 46082 Support Assy., (incl. 21-23) x x x x 24 45006 Caster Yoke x x x x 25 43022 Sleeve, Caster Wheel Bearing x x x x 26 04001-37 Hex Head Bolt, 1/2-13 x 5-1/2" x x x x 27 04021-07 Nut, 1/2-13 Elastic Stop x x x x 28 48307 Wheel Assy. , (incl. 29-34,81) x x x x 29 48307-02 Tire Only, Caster Wheel x x x x NS 48006-03 Inner Tube Only, Caster Wheel x x x x 30 48307-04 Rim Pair, Caster Wheel x x x x 31 48006-07 Bearing Retainer, Caster Wheel x x x x 32 48006-06 Roller Bearing, Caster Wheel x x x x 33 48114-03 Grease Fitting 45 Deg., 1/4-28 x x x x 34 48006-05 Hub Assy., (incl. Bolts) x x x x 35 04017-16 Capscrew, 5/16-18 x 3/4" x x x x 36 46726 Discharge Chute x x 36A 46725 Discharge Chute x x 37 04021-10 Nut, 5/16-18 Elastic Stop x x x x 38 04001-09 Hex Head Bolt, 5/16-18 x 1" x x x x 39 46798 Belt Cover, (incl. Decals) x 39 46804 Belt Cover, (incl. Decals) x 39 46805 Belt Cover, (incl. Decals) x 39 46848 Belt Cover, (incl. Decals) x 40 04041-07 Flat Washer, (.391 x .938 x .105) x x x x 41 04029-03 Wing Nut, 3/8-16 x x x x 42 48924 Pulley x x 42A 48753 Pulley x 42B 48967 Pulley x 43 48926 Tapered Hub x x x x 44 04001-01 Hex Head Bolt, 1/4-20 x 3/4". x x x x 45 04020-09 Nut, 5/8-11 Hex Head x x x x 46 48923 Pulley, Double x x

Ref. Part No. No. Description 4852 61 72

46a 48940 Pulley, Double x 46B 48966 Pulley, Double x 47 48087 Belt,RH Blade Drive x 47 48285 Belt,RH Blade Drive x 47 48265 Belt,RH Blade Drive x 47 48295 Belt,RH Blade Drive x 48 48089 Belt, Blade Drive x 48 48286 Belt, Blade Drive x 48 48088 Belt, Blade Drive x 48 48296 Belt, Blade Drive x 49 04021-05 Nut, 3/8-16 Centerlock x x x x 50 04019-04 Nut, 3/8-16 Serr. Flange x x x x 51 04021-09 Nut, 3/8-16 Elastic Stop x x x x 52 04004-02 Support, Belt Cover x x x x 53 04001-08 Hex Head Bolt, 5/16-18 x 3/4" x x x x 54 04017-42 Capscrew, 7/16-14 x 1" Serr. x x x x 55 04019-05 Nut, 7/16-14 Serr. Flange x x x x 56 04041-08 Flat Washer, 3/4 Special x x x x 57 44078 J-Hook x x x x 58 48181 Idler Pulley, "V" Groove x x x x 59 04050-02 Retaining Ring, 3/4" Ext. "E" x x x x 60 46081 Idler Arm Assy. (incl. 22 & 61) x x x x 61 48100-05 Bushing, 3/4 x 1/2 x x x x 62 43028 J-Hook, Idler Pulley x x x 62A 44078 J-Hook, Idler Pulley x 63 43077 Spacer, Pulley x x x x 64 04041-12 Flat Washer, 3/8 x 1-1/2 x 16 Ga. x x x x 65 04001-46 Hex Head Bolt, 3/8-16 x 2-1/4" x x x x 66 481024 Seal, Cutter Spindle x x x x 67 46748 Idler Arm Assy., (incl. 22 & 77) x x x x 68 43277 Spacer, J-Hook x x x x 69 481035 Nut, Cutter Spindle x x x x 70 43312 Spacer, Outside x x x x 71 43297 Spindle Bushing x x x x 72 04030-03 Lock Washer, 5/16" x x x x 73 04001-108 Hex Head Bolt, 5/16-18 x 4-1/4" x x x x 74 04001-77 Hex Head Bolt, 3/8-16 x 3-1/2" x x x x 75 45329 Idler Pivot x x x x 76 48269 Idler Pulley, Clutch Belt x x x x 77 48100-02 Bushing, 1-1/8 x 1.0 Flanged x x x x 78 04050-05 Retaining Ring,1-1/8 Ext. "E" x x x x 79 48038 Guide, Roller x x x 80 45046 Roller Shaft x x x 81 04040-15 Flatwshr., 5/16 (.375 x .875 x .083) x x x x 82 48307-08 Nut, 5/16-24 Tapered x x x x 83 48098 Shield, Spindle x x x x 84 481025 Seal, Cutter Spindle x x x x

* Common hardware which should be purchased locally. All bolts Grade 5 plated, all other fasteners zinc plated.

-BV Only

ENGINE DECK

76, 76A

102

61 60

46 46A

103

54 55

52 52A

36 36A

KA ONLY

44A

11A

ELECTRIC

START ONLY

BLK

SC152G

RED

12 12A

ENGINE DECK

Ref. Part 14KAE 16BVE

14KA 14KH 16BV 20CVE

No. No. Description 18BV

1 48842 Engine 14KA Kawasaki x 1 481052 Engine 14KAE Kawaski x 1 48844 Engine 14KH Kohler x 1 481065 Engine 16BV Briggs Vanguard x 1 48766 Engine 16BVE Briggs Vanguard x 1 481066 Engine 18BV Briggs Vanguard x 1 48971 Engine 20CVE Kohler Command x 1A 481067 Exaust System, BV Engine x 1B 481068 Debris Guard, 18HP BV x 2 04050-10 Retaining Ring, 1/2" Ext. "E" x x x x 3 04020-02 Hex Nut, 1/4-20 x x x x 4 04010-10 Screw, 1/4-20 x 2" Rnd. Hd. Phil. x x x x 5 421239 Strap, Fuel Tank x x x x 6 48311 Cap, Fuel Tank x x x x 7 48292 Pad, Rubber-Fuel Tank - Upper x x x x 8 46846 Fuel Tank Assy. (incl. 9, 10) x x x x 9 48309 Bushing x x x x 10 48308 Valve, Fuel Shut-off x x x x 11 48059-01 Clamp, Fuel Hose x x x 11A 48059-02 Clamp, Fuel Hose, (KA Only) x 12 48058 Fuel Hose, 1/4 ID x 20" KA, BV x x 12A 48058 Fuel Hose, 1/4 ID x 23" x 13 48028-05 Cable Tie x x x x 14 48057-02 Fuel Filter x 15 48179 Fuel Hose, 7/32 ID x 3-1/2" x 16 04015-06 Capscrew, #10-32 x 1 Soc. Hd. x x x 17 46323 Lever Assy., Pump Control -LH x x x x 18 46324 Lever Assy., Pump Control -RH x x x x 19 46439 Battery Box Kit x x x 20 48015 Battery x x x 21 04001-44 Bolt, 1/4-20 x .50" x x x 22 04020-02 Nut, 1/4-20 x x x 23 48099 Pad x x x 24 42392 Battery Cover x x x 25 04029-01 Wing Nut, 1/4-20 x x x 26 45685 Battery Support x x x 27 48661 Pad, Rubber x x x 28 04003-01 Bolt, 1/4-20 x 6" Carriage x x x 29 48468-05 Hub, Wheel (incl. 34) x x x x 30 4810-81 Wheel Assy., (incl. 29,31,32,34) x x x x 31 481081-02 Tire, 16 x 6.50, 4 ply x x x x 32 48004-04 Rim Assy x x x x 33 48679 Hex Castle Nut, 3/4-28 UNEF x x x x 34 48004-06 Nut, Lug x x x x 35 48205 Pad, Rubber-Fuel Tank, Lower x x x x 36 46767 Engine Deck, 16" Wide, W/Decls. x x 36A 46768 Engine Deck, 20" Wide, W/Decls. x x x x 37 04063-15 Key, 3/16 x 3/16 x .75 x x x x 38 04019-03 Nut, 5/16-18 Serr. Flange x x x x 39 04001-11 Bolt,5/16-18 x 1-1/2" Hex Head x x x x 40 04019-02 Nut, 1/4-20 Serrated Flange x x x x 41 04019-04 Nut, 3/8-16 Serr. Flange x x x x 42 04017-18 Capscr., 5/16-18 x 1.25 Sr. Flg. x x x x 43 04001-22 Bolt, 3/8-16 x 2-3/4" Hex Head x x x x 44 04030-04 Lockwasher, 3/8 x x x x 44A 04001-19 Bolt, 3/8-16 x 1" Hex Head x x x x 45 04001-46 Bolt, 3/8-16 x 2-1/4" x x x x 46 04063-01 Key, 1/4 x 1/4 x 1.25" x x 46A 04063-20 Key, 1/4 x 1/4 x 1.0" x x 47 04012-04 Setscrew, 5/16-18 x 3/8" x x x x 48 48437 Wheel Motor x x x x 49 48988 Pulley, Pump Drive Engine x x x x

Ref. Part 14KAE 16BVE

14KA 14KH 16BV 20CVE

No. No. Description 18BV

50 04063-14 Key, 5.0 x 5.0 x 25mm xxxx 51 48586 Pulley, Pump Shaft xxxx 52 48553 Belt, Pump Drive x x 52A 48587 Belt, Pump Drive xxxx 53 48786 Electric Clutch xxxx 54 04041-18 Flat Washer,7/16 xxxx 55 04030-05 Lock Washer, 7/16 xxxx 56 04001-93 Hex Head Bolt, 7/16-20 x 3" x 57 04001-13 Hex Head Bolt, 5/16-18 x 2.75" xxxx 58 421564 Backing Plate, Clutch Stop xxxx 59 48814 Rubber Pad, Clutch Stop xxxx 60 04040-15 Flat Washer, 5/16 xxxx 61 04001-10 Hex Head Bolt, 5/16-18 x 1-1/4" xxxx 62 04041-07 Flat Washer, 3/8 xxxx 63 48473 Pulley, Idler Pump Drive xxxx 64 04021-05 Nut, 3/8-16 Center Lock xxxx 65 04001-08 Hex Head Bolt, 5/16-18 x .75" xxxx 66 48051 Spring, Pump Belt Idler xxxx 67 04040-14 Flat Washer, 1/4 xxxx 68 04050-02 Retaining Ring, 3/4 Ext. "E" xxxx 69 48114-04 Grease Fitting, Str. 1/4-28 xxxx 70 45212 Pivot, Idler Arm xxxx 71 46467 Idler Arm, (incl. 69 & 84) xxxx 72 04021-10 Nut, 5/16-18 Elastic Stop xxxx 73 48030-09 Clamp xxxx 74 04003-04 Carrage Bolt, 5/16-18 x 1" xxxx 75 421370 Clutch Bracket xxxx 76 04017-19 Capscr, 5/16-18 x 1.50" Sr. Flg. x x 76A 04002-01 Metric HH Bolt, M8-1.25 x M30 x x 77 04003-08 Carrage Bolt, 5/16-18 x .75" xxxx 78 04031-09 Lock Washer, 5/16 Int. Tooth xxxx 79 04030-03 Lock Washer, 5/16 x x 80 48257 Pipe Cap x x 81 48402-04 Pipe,4.75" Nipple x 81A 48402-03 Pipe, 5.25 Nipple x 82 04003-09 Carrage Bolt, 1/4-20 x 1-1/4" x 83 48029-06 Starter Cable, 18" Red x 84 48100-05 Bushing, 3/4 Sintered xxxx 85 48016 Solenoid x 86 45283 Shaft Weldment, RH Pump Cntl. xxxx 87 421390 Bracket, Capacitor x 88 ** Condenser (order from Kaw. ) x 89 04003-02 Carrage Bolt, 1/4-20 x 3/4" x 90 04061-03 Cotter Pin, 3/32 x 1.25" xxxx 91 48029-02 Battery Cable, 31.5" Red x x x 92 48029-15 Battery Cable, 36" Black x 92A 48029-14 Battery Cable, 31.5 Black x 92B 48029-11 Battery Cable, 27" Black x 93 421703 Battery Box x x x 94 48126 Rubber Boot x x x 95 04003-12 Carrage Bolt, 5/16-18 x .75 x x x 96 48030-10 Cable Clamp, .75 ID xxxx 97 04002-07 Metric H H Bolt, 8-1.25 x 10 x x 98 45418 Pulley Guard, 16" Frame x x 98 45419 Pulley Guard, 20" Frame xxxx 99 481077 Wire Hrns. Adapter, Man. Start x 99 481054 Wire Hrns. Adapter, Elec. Start x 100 04021-08 Nut, 1/4-20 Elastic Stop xxxx 101 04019-03 Nut, 5/16-18 Serrated Flange x x x 102 04041-08 Washer, 3/4-.766 x 1.2 x .06 xxxx 102 04041-08S Washer, 3/4-.766 x 1.2 x .035 xxxx 103 **** Regulator, (order from Kaw.) x

** Kawasaki condenser part number is 21013-2064. Order from your Kawasaki dealer or distributor.

**** Kawasaki voltage regulator part number 21066-2071. Order from your Kawasaki dealer or distributor.

HANDLE ASSEMBLY

11 15

16A

19 19A

18 18A

16A

19 19A

63 63A

39 39A

SC153G

64 64A

HANDLE ASSEMBLY

Ref. Part 14KAE 16BVE

14KA 14KH 16BV 20CVE

No. No. Description 18BV

1 46802 Upper Handle Wlmt. W/Decals x x 1 46857 Upper Handle Wlmt. W/Decals x x x x 2 42675 Quadrant, Speed Control x x x x 3 04062-02 Hairpin, .094 x 1.19 x x x x 4 45282 Lever, Speed Adjustment x x x x 5 43086 Bushing, Speed Adjustment Lever x x x x 6 04001-20Hex Head Bolt, 3/8-16 x 1-1/2" x x x x 7 48493-01 Ball Plunger x x x x 8 48092 Knob, Speed Adjustment x x x x 9 04014-01 Capscrew, 1/4-20 x 3/4" FHHS x x x x 10 04021-08 Nut, 1/4-20 Elastic Stop x x x x 11 04021-10 Nut, 5/16-18 Elastic Stop x x x x 12 04010-01 Screw, #10-32 x 1/2" PW HD x x x x 13 481071 Throttle Control x x x 13A 48946 Throttle Control x 14 04019-01 Nut, #10-32 Serr. Flange x x x x 15 48312 Bushing x x x x 16 45572 Handle, Operator Presents-RH x x x x 16A 45571 Handle, Operator Presents-LH (20") x x x x 16A 45573 Handle, Operator Presents-LH (16") x x 17 48787 Switch,Elec.Clutch Eng. (incl.Nut) x x x x 18 481076 Wire Harness, Manual Start x x x 18A 481055 Wire Harness, Electric Start x x x 19 48609 Key Switch, Manual Srt. (incl. Hwd) x x x 19A 48798 Key Switch, Elec. Start (incl. Hwd.) x x x 20 42257-01 Neutral Latch-RH x x x x 20A 42257-02 Neutral Latch-LH x x x x 21 48717 Switch, Neutral Interlock x x x x 22 48159 Grip x x x x 23 04032-01 Washer, Curved Spring x x x x 24 04040-15 Flat Washer x x x x 25 04031-08 Lock Washer,1/4" Int. Tooth x x x x 26 04001-17 Hex Head Bolt, 5/16-18 x 2" x x x x 27 04001-53 Hex Hd. Bolt, 5/16-18 x 2-1/2" x x x x 28 46744 Lever, Steering Control (incl. 29) x x x x 29 48492 Grip, Steering Control x x x x 30 44050 Rod, Steering Control x x x x 31 48951 Spring, Handle Return x x x x 32 04017-27 Capscr., 3/8-16 x 1" Ser. Flange x x x x 33 04030-02 Lock Washer, !/4" x x x x 34 04019-04 Nut, 3/8-16 Serr. Flange x x x x 35 44051 Rod Steering Control x x x x 36 45279 Bellcrank, Speed Control x x x x 37 04012-02 Setscrew, 1/4-28 x 1/4" x x x x 38 46335 Cam, Speed Control (incl. SS) x x x x 39 43166 Jackshaft, Speed Control x x 39A 43155 Jackshaft, Speed Control x x x x 40 04063-13 Key, 1/8 x 1/2" Woodruff x x x x 41 04021-10 Nut, 3/8-16 Elastic Stop x x x x 42 46336 Pivot, Pump Ctrl. (incl.Bshg & Zrk) x x x x 43 48100-04 Bushing, 1/2" ID x x x x 44 04017-17 Capscrew, 5/16-18 x 1" Serr. Flg. x x x x 45 04019-03 Nut, 5/16-18 Serrated Flange x x x x 46 42730 Bar, Speed Control x x x x 47 43161 Spacer, Speed Ctrl. Bearing x x x x 48 48409 Bearing, Speed Ctrl. Bellcrank x x x x

Ref. Part 14KAE 16BVE

14KA 14KH 16BV 20CVE

No. No. Description 18BV

49 04001-69 Hex Head Bolt, 5/16-18 x 1-3/4" xxxx 50 48494-02 Spring, Return xxxx 51 481092-01 Knob, Plastic xxxx 52 43308 Bushing xxxx 53 45292 Handle, Neutral Adj xxxx 54 04065-05 Drive Pin, 5/32 x 7/8 Type U xxxx 55 04001-08 HH Bolt,5/16-18 x 3/4" xxxx 56 04030-03 Lock Washer, 5/16 xxxx 57 04019-03 Nut, 5/16-18 Serr. Flange xxxx 58 48224 Bearing, Ball Neutral Return xxxx 59 46747 Cam, Neutral (incl. grease ftng.) xxxx 60 48114-05 Grease Fitting, 1/4-28 UNF xxxx 61 04050-01 Retaining Ring, 5/8 Ext. "E" xxxx 62 04001-09 Hex Head Bolt, 5/16-18 x 1" xxxx 63 45295 Shaft, Pump Control-LH xxxx 63A 45283 Shaft, Pump Control-RH xxxx 64 45642 Bellcrank, Pump Control-LH xxxx 64A 45643 Bellcrank, Pump Control-RH xxxx 65 04050-10 Retaining Ring, 1/2 Ext. "E" xxxx 66 48026 Switch, Neutral Start xxxx 67 By Ref. Deck, Engine xxxx 68 04001-10 Hex Head Bolt, 5/16-18 x 1-1/4" xxxx 69 481278 Choke Control x 69A 481072 Choke Control x 70 481057 Spring, Return xxxx 71 42413 Fuse Holder xxxx 72 43306 Swivel Joint, Steering Rod xxxx 73 04040-04 Flat Washer (.344 x .688 x .065) xxxx 74 48298 Blade Fuse, 20A x x x 75 04021-01 Nut, #10-32 Elastic Stop x x x 76 04010-03 Screw, #10-32 x 1-1/2" Phillips x x x 77 43305 Pin, Neutral Lock xxxx 78 43032 Swivel Joint xxxx

* Common hardware which should be purchased locally. All bolts Grade 5 plated, all other fasteners zinc plated.

HYDRAULIC ASSEMBLY

4 6

18 18A

SC154G

HYDRAULIC ASSEMBLY

Ref. Part No. Number Description 14KA 14KAE 14KH 16BV 16BVE 18BV

1 48535 Cap, Oil Reservoir x x x x x x x 2 46618 Oil Reservoir x x x 2 46619 Oil Reservior x x x x x x 3 48484-01 Elbow, 90 deg. Female 1/4 NPT to 1/4 JIC Male x x x x x x x 4 43853-02 Coupling, 7/16-20 SAE Flare Swivel to 1/4" Hose Push On x x x x x x x 5 48482 Hose, 1/4" ID - 12" Long (Order By The Inch) x x x x x x x 6 48350-04 Elbow, 90 deg. 7/16-20 JIC to 9/16-18 "O" Ring x x x x x x x 7 48603-06 O-Ring x x x x x x x 8 48551 Pump, Sunstrand BDP-10L117 x x x x x x x 9 04003-11 Bolt, Carriage, 3/8-16 x 1-1/4 x x x x x x x 10 481265 Hose, Pump to Motor x x x x x x x 11 48603-02 O-Ring x x x x x x x 12 48350-03 Elbow, 90 deg., 7/16-20 JIC x 7/16-20 O-Ring x x x x x x x 13 48482 Hose, 1/4" ID - 10" Long (Order By The Inch) x x x x x x x 14 48471-02 Oil Filter Base x x x x x x x 15 48489-02 Elbow, 90 deg. Male 3/4-16 JIC to 1/2" Male NPT x x x x x x x 16 43096 Spacer, Oil Filter Base (20" Frame) x x x x x x 17 48353-01 Coupling, 3/4-16 SAE Flare Swivel to 1/2" Hose Push On x x x x x x x 18 04017-16 Capscrew, 5/16-18 x .75" (For 16") Serr. Flange x x x 18A 04017-22 Capscrew, 5/16-18 x 2.25" (For 20") Serr. Flange x x x x x x 19 48603-04 O-Ring x x x x x x x 20 48486-01 Elbow, 90 deg. Male 1/4 NPT to 1/4 Hose Push On x x x x x x x 21 04019-03 Nut, 5/16-18 Serr. Flange x x x x x x x 22 48351 Hose, 1/2" ID, 12" Long (Order By The Inch) x x x x x x x 23 48352-02 Coupling, 1/4 straight Male NPT to 1/4 Hose Push On x x x x x x x 24 04003-12 Bolt, 5/16-18 x 3/4" Carriage x x x x x x x 25 46767 Engine Deck (16" Wide) W/Decals x x x 25 46768 Engine Deck (20" Wide) W/ Decals x x x x x x 26 04019-04 Nut, 3/8-16 Serr Flange x x x x x x x 27 48462-01 Oil Filter x x x x x x x 28 48485-01 Elbow, 45 Deg.-3/4-16 JIC Male x Male 3/4-16 O-Ring x x x x x x x 29 48603-03 O-Ring x x x x x x x 30 48352-03 Coupling, 3/8 Straight Male NPT to 1/2 Push-on x x x x x x x 31 48491 T-Fitting, 3/8 NPT x x x x x x x 32 48731-01 Plug, 3/8-18 NPTF Magnetic x x x x x x x 33 04010-10 Screw, 1/4-20 x 2.0" Round Head Philips x x x x x x x 34 04021-08 Nut, 1/4-20 Elastic Stop x x x x x x x

20CVE

* Common hardware which should be purchased locally. All bolts Grade 5 plated, all other fasteners zinc plated.

HYDRAULIC PUMP ASSEMBLY

Overhaul Seal Kit

20 21

22 1

SC165G

HYDRAULIC PUMP ASSEMBLY

Ref. Part No. Number Description

1 HG 2513017 Housing Kit (Incl. Housing, Journal Bearing) 2 HG 2513016 End Cap 3 HG 9004800-2506 Straight. Headless Pin 4 HG 9007314-0810 Socket Head Screw 5 HG 2003067 End Cap Gasket 6 HG 2513027 Charge Pump Kit (Incl. Charge Cover, Gerotor Assy., O-Ring) 7 HG 50273 Gerotor Assembly 8 HG 9004101-1340 O-Ring 9 HG 2510011 Charge Relief Valve Kit 10 HG 50095 Socket Head Screw 11 HG 2510027 Check Valve Kit (Incl. Check Plug, Spring, O-Ring, Orfice Check Valve) 12 HG 2513030 Bypass Valve Kit (Incl. Bypass Valve, O-Ring, Back-up Ring) 13 HG 9006110-0120 Backup Ring 14 HG 70079 Cylinder Block Kit 15 HG 2003014 Block Spring 16 HG 2003017 Block Thrust Washer 17 HG 2003044 Roller Thrust Bearing 18 HG 2003087 Swash Plate 19 HG 2003005 Trunnion Arm 20 HG 2000015 Guide Slot 21 HG 2003023 Cradle Bearing 22 HG 9008000-0126 Lip Seal 23 HG 2003020 Pump Shaft 24 HG 2003043 Ball Bearing 25 HG 2003016 Retaining Ring 26 HG 9008000-0128 Lip Seal 27 HG 2003052 Retaining Ring 28 HG 2003018 Spacer 29 HG 2513038 Shaft Kit (Incl. Pump Shaft, Ball Bearing, Retaining Ring) 30 HG 2513018 Overhaul Seal Kit (Incl. Gasket, Trunnion Seal, Input Shaft Seal, Charge Pump O-Ring)

* Common hardware which should be purchased locally. All bolts Grade 5 plated, all other fasteners zinc plated.

EA FB GC HD

INSTRUMENT

PANEL HARNESS

RED

BLACK

BLUE WHITE WHITE

YELLOW

NEUTRAL

INTERLOCK

RED

REGULATORENGINE

RED

BLACK

Wire Harness Eng. Deck - KA

481074

BLADE

CLUTCH

Wire Harness, Engine Deck - KAE

481051

GROUND

SC155G

Wire Harness Eng. Deck - KH/BV

481073

NEUTRAL

INTERLOCK

BLADE

CLUTCH

GROUND

PANEL HARNESS

EA FB GC HD

TO INSTRUMENT

PANEL CONNECTOR

EA FB GC HD

INSTRUMENT

RED RED

GREEN BLACK

BLUE WHITE WHITE

YELLOW

RED

BLACK

BLUE WHITE WHITE

YELLOW

TRANSMISSION

ENGINE

GROUND

TO ENGINE

BLACK

ELECTRIC

CLUTCH

SC156G

ENGINE

STARTER

SOLENOID

Wire Harness Engine Deck-20CVE

481075

SC158G

Wire Harness Eng. Deck - 16BVE

481014

FUSES

RELAY

TO OPERAT OR PRESENCE

SWITCH

BLACK

RED

NEG

HOURMETER

KEY SWITCH

KEY

SWITCH

MOUNTING

BLACK

WHITE

YELLOW

POS

HOURMETER

MOWER

ENGAGE

SWITCH

BLACKBLACK

KEYED

TERMINAL

WHITE

BLACK

GREEN

MOWER ENGAGE

SWITCH MOUNTING

YELLOW

Handle Wire Harness - Electric Start

481267

RED

GREEN

BLACK

BLUE

WHITE

YELLOW

RED RED

SC159G

AE BF CG DH

TO ENGINE DECK WIRE

HARNESS

KEY

SWITCH

Handle Wire Harness - Manual Start

481266

MOWER

ENGAGE

SWITCH

KEYED

TERMINAL

TO OPERATOR PRESENCE

SWITCH

BLACK

RED

NEG

HOURMETER

KEY SWITCH

MOUNTING

BLACK

WHITE

YELLOW

POS

HOURMETER

RED

BLACK

BLUE

WHITE

YELLOW

BLACKBLACK

SC157G

MOWER ENGAGE

SWITCH MOUNTING

B CG

TO ENGINE DECK WIRE

HARNESS

WIRE HARNESS WITH RELAY

PART NO. 481275

RELAY

BLACK

BLUE

RED

SC481275

GREEN

To Engine

Ground

To Starter

To Blue Wire From Engine

To Starter Red Battery Cable Post

REPLACEMENT DECALS & INFORMATION

SLOW

FAST

CHOKE

481122

48072

48071

MANUFACTURED UNDER ONE OR MORE

OF THE FOLLOWING PATENTS:

4,487,006 4,885,903 4,920,733 4,967,543

4,991,382 4,998,948 4,118,617

PATENTS PENDING

48656

36" - 48316 48" - 48318 52" - 48319

4832048320

61" -

48320

4832048320

72" - 4832772" - 48327

72" - 48327

72" - 4832772" - 48327

48314

WARNING

ROTATING BLADES AND BELTS

KEEP HANDS, FEET & CLOTHING CLEAR KEEP ALL GUARDS IN PLACE SHUT OFF ENGINE & DISENGAGE BLADE CLUTCH BEFORE SERVICING CLEAR AREA OF DEBRIS BEFORE MOWING USE CAUTION IN DIRECTING DISCHARGE KEEP BYSTANDERS, CHILDREN & PETS AWAY READ INSTRUCTION MANUAL BEFORE OPERATING

DO NOT OPERATE WITHOUT DISCHARGE CHUTE, MULCHING

KIT, OR ENTIRE GRASS CATCHER INSTALLED

481040

481122

481040

CAUTION

BEFORE OPERATING

READ OPERATINGS

MANUAL AND SAFETY

INSTRUCTIONS

OFF

CAUTION

KEEP BYSTANDERS AWAY

481121

MOWER DECK ON

PULL UP AND

PUSH FORWARD

TO ENGAGE

MOWER DECK OFF

PULL BACK

TO DISENGAGE

✩

481121

MOUNT RIDING

ATTACHMENT

HERE

WARNING

FALLING HAZARD

USE ONLY SCAG APPROVED

RIDING ATTACHMENTS

SEE OPERATOR'S MANUAL

481109

WARNING

INSTALL BELT COVER BEFORE

OPERATING MACHINE

READ OPERATOR'S MANUAL

481039

PROUDLY

MADE IN

USA

48873

✩

481039

REPLACEMENT DECALS & INFORMATION

481270

CHOKE

FAST

START

STOP

SLOW

FAST

START

STOP

TRACKING ADJUSTMENT CONTROL ROD

ADJUSTMENT

NEUTRAL ADJUSTMENT

REVERSE

FORWARD

SEE OPERATOR'S MANUAL

481080

481271

TRANSMISSION

OIL

481125

SLOW

FAST

SPEED

CONTROL

SLOW

NEUTRAL

481124

48514 - 20" 48555 - 16"

481124

WARNING:

If incorrectly used, this machine can cause severe injury. Those who use and maintain the

machine should be trained in its proper use, warned of its dangers, and should read the entire

manual before attempting to set up, operate, adjust or service the machine.

LIMITED WARRANTY-COMMERCIAL EQUIPMENT

Any part of the Scag commercial mower manufactured by Scag Power Equipment and found, in the reasonable judgment of Scag, to be defective in materials or workmanship, will be repaired or replaced by an Authorized Scag Service Dealer without charge for parts and labor. This warranty is limited to the original purchaser and is not transferable. Proof of purchase will be required by the dealer to substantiate any warranty claims. All warranty work must be performed by an Authorized Scag Service Dealer.

This warranty is limited to the following specified periods from the date of the original retail purchase for defects in materials or workmanship:

* Wear items including drive belts, blades, hoses and tires are warranted for 90 days. * Batteries are covered for 90 days. * Frame, deck, and structural components including oil reservoir, fittings, and oil cooler are

warranted for 1 year. * Engines and electric starters are covered by the manufacturer’s warranty period. * Drive system components are warranted for 1 year by the component manufacturer, in

conjunction with Scag Power Equipment. (Excluding fittings, hoses, cooling system, oil

reservoir, drive belts). * Electric clutch components are warranted for 1 year.

Any Scag product used for rental purposes is covered by a 90 day warranty.

The Scag mower, including any defectivepart must be returned to anAuthorized Scag Service Dealer within the warranty period. The expense of delivering the mower to the dealer for warranty work and the expense of returning it to the owner after repair will be paid for by the owner. Scag’s responsibility is limited to making the required repairs and no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Scag mower.

This warranty does not cover any mower that has been subject to misuse, neglect, negligence, or accident, or that has been operated in any way contrary to the operating instructions as specified in the Operator’s Manual. The warranty does not apply to any damage to the mower that is the result of improper maintenance, or to any mower or parts that have not been assembled or installed as specified in the Operator’s Manual and Assembly Manual. The warranty does not cover any mower that has been altered or modified, changing performance or durability. In addition, the warranty does not extend to repairs made necessary by normal wear, or by the use of parts or accessories which, in the reasonable judgment of Scag, are either incompatible with the Scag mower or adversely affect its operation, performance or durability.

Scag Power Equipment reserves the right to change or improve the design of any mower without assuming any obligation to modify any mower previously manufactured.

All other implied warranties are limited in duration to the one (1) year warranty period or ninety (90) days for mowers used for rental purpose. Accordingly, any such implied warranties including merchantability, fitness for a particular purpose, or otherwise, are disclaimed in their entirety after the expiration of the appropriate one year or ninety day warranty period. Scag’s obligation under this warranty is strictly and exclusively limited to the repair or replacement of defective parts and Scag does not assume or authorize anyone to assume for them any other obligation. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.

Scag assumes no responsibility for incidental, consequential or other damages including, but not limited to, expense for gasoline, expense of delivering the mower to an Authorized Scag Service Dealer and expense of returning it to the owner, mechanic’s travel time, telephone or telegram charges, rental of a like product during the time warranty repairs are being performed, travel, loss or damage to personal property, loss of revenue, loss of use of the mower, loss of time or inconvenience. Some states do not allow the exclusion or limitation of incidental or consequential damages,so the above limitation or exclusion may not apply to you.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

PART NO. 03024

PRINTED 8/95

PRINTED IN USA

Scag SWZ User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual