Scag SWZ User Manual 2

MODEL SWZ

OPERATOR’S MANUAL

THIS MANUAL CONT AINS THE OPERA TING INSTRUCTIONS AND SAFETY INFORMATION FOR YOUR SCAG MOWER. READING THIS MANUAL CAN PROVIDE YOU WITH ASSISTANCE IN MAINTENANCE AND ADJUSTMENT PROCEDURES TO KEEP YOUR MOWER PERFORMING TO MAXIMUM EFFICIENCY. THE SPECIFIC MODELS THAT THIS BOOK COVERS ARE CONTAINED ON THE INSIDE COVER. BEFORE OPERATING YOUR MACHINE, PLEASE READ ALL THE INFORMATION ENCLOSED.

PART NUMBER 03056

WARNING:

F AILURE TO FOLLOW SAFE OPERATING PRACTICES

MAY RESULT IN SERIOUS INJURY.

* Keep all shields in place, especially the grass discharge chute. * Before performing any maintenance or service, stop the machine and remove the spark plug wire and ignition key. * If a mechanism becomes clogged, stop the engine before cleaning. * Keep hands, feet and clothing away from power-driven parts. * Read this manual completely as well as other manuals that came with your mower. * Keep others off the tractor (only one person at a time)

REMEMBER - YOUR MOWER IS ONLY AS SAFE AS THE OPERATOR!

Hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment.

This manual covers the operating instructions

and illustrated parts list for:

SWZ36-14KA with a serial number of 4040001-4049999 SWZ36-15KH with a serial number of 4050001-4059999 SWZ48-14KA with a serial number of 4060001-4069999 SWZ48-15KH with a serial number of 4070001-4079999 SWZ48-17KA with a serial number of 4080001-4089999 SWZ-17KA with a serial number of 4100001-4109999 SWM-52E with a serial number of 4110001-4119999 SWM-61E with a serial number of 4120001-4129999 SWM-72E with a serial number of 4130001-4139999

Always use the entire serial number listed on the serial number tag when referring to this product.

TABLE OF CONTENTS

SUBJECT PAGE

Introduction.................................................................................................. 1

General Safety Instructions.......................................................................... 1

Signal Words ............................................................................................... 1

Before Operating ......................................................................................... 2

While Operating........................................................................................... 2

Maintenance and Storage ........................................................................... 3

Initial Run-In Procedures ............................................................................. 4

Mower Operation ......................................................................................... 4

Cutter Deck Belt Adjustments...................................................................... 5

Cutter Deck Adjustments ............................................................................. 6

Blade Height Adjustments ........................................................................... 6

Cutter Blades............................................................................................... 7

Neutral Adjustment ...................................................................................... 7

Steering Control Rod Adjustment ................................................................ 8

Tracking Adjustment .................................................................................... 8

Par king Brake .............................................................................................. 8

Lubrication and Maintenance Char t ............................................................ 9

Troubleshooting Cutting Conditions ............................................................ 10-12

Technical Specifications .............................................................................. 13-14

Notes .........................................................................................................................15

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Equipment & Engine Training Council

WE SUPPORT OPE

TECHNICIAN

CERTIFICATION

TABLE OF CONTENTS

(CONTINUED)

SUBJECT PAGE

Illustrated Parts List

SWM-36"Cutter Deck........................................................................ 16-17

SWM-48", 52", 61", 72" Cutter Decks...................................................... 18-19

Engine Deck................................................................................................ 20-21

Drive And Brake Components.................................................................. 22-23

Handle Assembly........................................................................................ 24-25

Hydraulic Assembly.......................................................................... 26-27

Hydraulic Pump Assembly................................................................ 28-29

Engine Deck Wire Harness-Kohler (Single Cyl.) & 17KA................... 30

Engine Deck Wire Har ness- Kohler Command V-Twin......................30

Handle Wire Harness-Electric Start......................................................... 31

Wire Harness W/Rela y ............................................................................... 31

Engine Deck Wire Harness-14 Kawasaki...............................................32

Handle Wire Harness-Manual Start......................................................... 32

Replacement Decals.................................................................................. 33-35

Warranty Statement...............................................................Inside Bac k Cover

INTRODUCTION

Your mower was built to the highest standards in the industry. However, the prolonged life and maximum efficiency of your mower depends on you following the operating, maintenance and adjustment instructions in this manual.

We encourage you to contact your dealer for repairs. All Scag dealers are informed of the latest methods to service this equipment and provide prompt and efficient service in the field or at their service shop. They carry a full line of Scag service parts.

A replacement Operator's Manual is available from your Scag Servicing Dealer or by contacting Scag Power Equipment, Service Department, at P.O. Box 152, Mayville, WI 53050. Please indicate the complete model and serial number of your Scag

product.

USE OF OTHER THAN ORIGINAL SCAGUSE OF OTHER THAN ORIGINAL SCAG

USE OF OTHER THAN ORIGINAL SCAG

USE OF OTHER THAN ORIGINAL SCAGUSE OF OTHER THAN ORIGINAL SCAG REPLACEMENT PARTS WILL VOID THEREPLACEMENT PARTS WILL VOID THE

REPLACEMENT PARTS WILL VOID THE

REPLACEMENT PARTS WILL VOID THEREPLACEMENT PARTS WILL VOID THE WARRANTY.WARRANTY.

WARRANTY.

WARRANTY.WARRANTY.

SIGNAL WORDS

This symbol means

Your Safety is Involved!" Your Safety is Involved!"

Your Safety is Involved!" The symbol is used

Your Safety is Involved!" Your Safety is Involved!"

with the following signal words to attract your attention to safety messages found on the decals and throughout this manual. The message that follows the symbol contains important information about safety. To avoid injury and possible death, carefully read the message! Be sure to fully understand the causes of possible injury or death.

Signal Word:Signal Word:

Signal Word:

Signal Word:Signal Word:

It is a distinctive word on safety decals and throughout this manual that alerts the viewer to the existence and relative degree of the hazard.

“Attention! Become Alert!“Attention! Become Alert!

“Attention! Become Alert!

“Attention! Become Alert!“Attention! Become Alert!

The “Right” and “Left”, “Front” and “Rear” of the machine are referenced from the operator’s perspective when in the normal operating position and facing the forward travel direction.

GENERAL SAFETY INSTRUCTIONS

READ THIS OPERATOR'S MANUAL and instructions furnished with attachments.

Perform only those maintenance procedures described in this manual. If major repairs are ever needed or assistance is desired, contact an Authorized Scag Dealer. To ensure optimum performance and safety, always purchase genuine SCAG replacement parts and accessories.

Your safety and the safety of others depends significantly upon your knowledge and understanding of all correct operating practices and procedures of this machine.

The signal word “DANGER” denotes that an extremely hazardous situation exists on or near the machine that could result in high probability of death or irreparable injury if proper precautions are not taken.

WARNING:

The signal word “WARNING” denotes that a hazard exists on or near the machine that can result in injury or death if proper precautions are not taken.

CAUTION:

The signal word “CAUTION” is a reminder of safety practices on or near the machine that could result in personal injury if proper precautions are not taken.

BEFORE OPERATING

WHILE OPERAWHILE OPERA

WHILE OPERA

WHILE OPERAWHILE OPERA

TINGTING

TING

TINGTING

1. Know the controls and how to stop quickly.

2. Do not allow children to operate the machine. Do not allow adults to operate the machine without proper instruction.

3. Remove all debris or other objects that might be picked up and thrown by the cutter blades. Keep all bystanders away from the mowing area.

4. Keep all shields, safety devices, and decals in place. If a shield, safety device or decal is defective or damaged, repair or replace it before operating. Also, check all nuts, bolts and screws for proper tightness, to assure the machine is in safe operating condition.

5. Do not operate the machine while wearing sandals, tennis shoes, sneakers or shorts. Also, do not wear loose fitting clothing which could get caught in moving parts. Always wear long pants and substantial shoes. Wearing safety glasses and safety shoes is advisable and required by some local ordinances and insurance regulations.

6. Fill the fuel tank with clean, fresh gasoline, with a minimum octane rating of 87. Avoid spilling gasoline. Gasoline is highly flammable, handle it carefully. A. Use an approved gasoline container. B. Do not fill the tank while the engine is hot or

running. C. Do not smoke while handling gasoline. D. Fill the fuel tank outdoors and up to approxi-

mately 1" (25 mm) below the bottom of the

filler neck. E. Wipe up any spilled gasoline.

7. Before attempting to start the engine, move the speed adjustment lever into the neutral position, move the blade engagement switch to the OFF position, apply the parking brake, and move the neutral latches to neutral.

1. Start the engine when the neutral latches are in the neutral lock position, the cutter blades are disengaged, the parking brake is on and the speed adjustment lever is in the neutral position.

2. Do not run the engine in a confined area without adequate ventilation. Exhaust fumes are hazardous and could possibly be deadly.

3. Using the machine demands attention. To prevent loss of control: A. Mow only in daylight or when there is good

artificial light. B. Watch for holes or other hidden hazards. C. Do not drive close to a drop-off, ditch, creek

bank, or other hazard. D. Reduce speed when making sharp turns and

when turning on hillsides. E. Always be sure of your footing. Keep a firm

hold on the handles and walk---never run. F. Do not operate where conditions are slippery.

4. The discharge chute must always be installed and in the down position on the side discharge cutter deck except when the Scag optional grass catcher or mulching plate are properly installed. If the discharge area should plug, shut the engine off and wait for all movement to stop before removing the obstruction.

5. Disengage the blades and wait for them to stop before crossing gravel drives, walks or roads.

6. Shut the engine off and wait until the blades come to a complete stop before removing the grass catcher container.

7. Never raise the cutter deck while the blades are rotating.

8. Always park the mower and/or start the engine on a level surface. Apply the parking brake to prevent the mower from moving when you are not in the operator’s position.

14. Use only Scag approved riding attachments.

9. If the cutting blades should strike a solid object or the equipment should start to vibrate abnormally, stop the engine, disconnect the spark plug wire, and check immediately for the cause. Vibration is generally a warning of trouble. Check the machine for damaged or defective parts. Repair any damage before starting the engine or operating the cutter deck. Be sure the blades are in good condition and the blade bolts are tight.

10. Reduce speed and exercise extreme caution on slopes and in sharp turns to prevent tipping or

loss of control. Be especially cautious when changing directions on slopes.

WARNING:

DO NOT operate on steep slopes. To check a slope, attempt to back up it (with the cutter deck down). If the machine can back up the slope without the wheels slipping, reduce speed and use extreme caution. ALWAYS FOLLOW OSHA APPROVED OPERATION.

11. Do not touch the engine or muffler while the engine is running or soon after it is stopped. These areas could be hot enough to cause a burn.

12. Before leaving the operator’s position or leaving the mower unattended, move the speed adjustment lever into the neutral position, place the neutral latches in the neutral lock position, apply the parking brake, and move the blade engagement switch to OFF. Shut the engine OFF and remove the key.

Scag Approved Riding Attachments: RS-ZT Using unapproved attachments, (especially "stand-up" riding attachments) may be hazardous.

MAINTENANCE AND STORAGE

1. Disconnect the spark plug wire from the spark plug to prevent accidental starting of the engine when servicing, adjusting or storing the machine.

2. If the mower must be tipped to perform maintenance or adjustment, remove the battery, drain the gasoline from the fuel tank and the oil from the crankcase.

3. To reduce potential fire hazard, keep the engine free of excessive grease, grass, leaves and accumulations of dirt.

4. Be sure the machine is in safe operating condition by keeping nuts, bolts, and screws tight. Check the blade mounting bolts and nuts frequently to be sure they are tightened.

5. If the engine must be running to perform a maintenance adjustment, keep hands, feet, clothing and other parts of the body away from the cutter deck blades and other moving parts.

6. Do not overspeed the engine by changing governor settings. To be sure of safety and accuracy, have an authorized dealer check maximum engine speed with a tachometer.

13. Do not pass or stand on the grass discharge side of any mower with the engine running. Stop operation when another person approaches.

WARNING

FALLING HAZARD

USE ONLY SCAG APPROVED

RIDING ATTACHMENTS

SEE OPERATOR'S MANUAL

481109

7. The engine must be shut off before checking the oil or adding oil to the crankcase.

8. Allow the engine to cool before storing the mower in any enclosure such as a garage or storage shed. Make sure the fuel tank is empty if the machine is to be stored in excess of 30 days. Do not store the mower near any open flame or where gasoline fumes may be ignited by a spark.

9. Always store gasoline in a safety-approved, red container.

10. Be careful when servicing the battery as it contains acid, which is corrosive and could cause burns to skin and clothing.

MOWER OPERATION

1. Read and understand the safety instructions before attempting to operate this machine.

2. Before starting the engine:

11. Batteries release explosive gases when being charged or discharged. Keep batteries away from any source of sparks and/or flame.

12. Make sure all hydraulic connections are tight and all hydraulic hoses and lines are in good condition before starting the machine.

13. Hydraulic fluid is under high pressure. If you need service on your hydraulic system, please see your authorized Scag dealer.

INITIAL RUN-IN PROCEDURES (FIRST DAY OF USE OR APPROXIMATELY 10 HOURS)

1. Check the belts for proper tension at 2, 4 and 8 hours. Adjust as needed.

2. Check the steering control rods and the speed control for neutral adjustment. (See Adjust ments, page 6-8)

3. Check the tires for proper pressure.

Caster Wheels 25 psi. Drive Wheels 15 psi.

* Check the oil level in the engine and the

hydraulic reservoir.

* Fill the fuel tank with clean, fresh, lead-

free gasoline.

* Open the fuel valve on the bottom of the

fuel tank.

-NOTE-

Use gasoline with an octane rating no less than

87.

* The speed adjustment lever must be in

NEUTRAL.

* The blade clutch switch must be in the OFF

position.

* The neutral latches must be in the neutral

lock position. * The key switch must be on. * The parking brake must be on.

3. Start the engine:

* Choke as required. If the engine is cold, pull

the choke knob out. When the engine starts,

slowly push the choke in. If the engine

stalls, repeat the above operation. When the

engine is warm, choking may not be neces-

sary.

4. Check for loose hardware. Tighten as needed.

5. Check the safety switches for proper adjustment:

* The engine should crank and start if the

machine is in neutral, the PTO engagement switch is OFF and the parking brake is ON.

6. Apply lubricant to all the grease fittings. Lubricant was applied at the factory. This is just a precautionary check to make sure that all the fittings have been lubricated.

4. Engage the cutter blades by pulling the blade clutch switch into the ON position. Push the switch to the OFF position to disengage the cutter blades.

PULL UP TO ENGAGE

PUSH DOWN TO DISENGAGE

390S0138

-NOTE-

When PTO is engaged or (possibly) disengaged, a squealing sound from the underside of the machine is normal. It is caused by the electric clutch plates meshing as the mower comes up to speed. For best equipment life, engage the clutch with the engine at 1/2 throttle, not under full load.

WARNING:

If you are not familiar with the operation of the hydrostatic drive and zero turn feature, practice turning and maneuvering with the hand controls before engaging the blades.

5. Release the parking brake. Move the speed adjustment lever to the desired mowing speed.

-NOTE-

Top speed is suggested only for transport!

6. While squeezing the steering brake levers with both hands, release both neutral latches.

7. When the steering brake levers are released, the machine will travel straight. To make a right turn, squeeze the RH lever. To turn left, squeeze the LH lever.

8. TO STOP, squeeze both levers, lock the neutral latches, and move the speed adjustment lever to neutral.

Dump Valve Levers

(normal position)

SGB112

Figure 1. Dump Valves

CUTTER DECK BELCUTTER DECK BEL

CUTTER DECK BEL

CUTTER DECK BELCUTTER DECK BEL

T ADJUSTMENTST ADJUSTMENTS

T ADJUSTMENTS

T ADJUSTMENTST ADJUSTMENTS

-NOTE-

The hydro drive belt is spring loaded and does not require adjustment.

1. Remove the belt cover.

2. Adjust the cutter deck drive belt using a belt tension gauge. Adjust the belt so that the belt moves 1/2" with 10 pounds of pressure. Adjust the tension by tightening or loosening the J-bolt nut. (See figure 2)

END OF L-SHAPED

NUT

BRACKET

"J" BOLT

BELT

9. To move the machine in reverse, squeeze up on both steering control levers.

10. To "freewheel" or move the machine around without the engine running, turn the dump valve levers located at the back of the pumps to the "freewheel" positions (see Figure 1). To operate the machine, the dump valve levers must be returned to the closed positions.

ire pressure can be adjusted forire pressure can be adjusted for

ire pressure can be adjusted for

ire pressure can be adjusted forire pressure can be adjusted for

WASHER

CUTTER DECK DRIVE BELT TENSION

ALIGNMENT IDLER - L.H.

Figure 2. Deck Drive Belt Adjustment

SC400G

-NOTE-

Due to initial belt stretch and to prevent the belt from slipping, check this adjustment after the first 2 hours, 4 hours and 8 hours of operation.

3. Adjust the RH blade drive belt using a belt tension gauge. Adjust the belt so that the belt moves 1/2" with 10 pounds of pressure. Adjust the tension by tightening or loosening the J-bolt nut (See figure 3).

4. Replace the belt cover.

LOW CUT (1 3/4"- 3")

MID RANGE

(2 1/2"- 3 3/4")

HIGH CUT (3 1/4"- 4 1/2")

Nut

Washer

Deck

"J" Bolt

Belt

Figure 3. Cutter Deck Belt Adjustment R.H.

CUTTER DECK ADJUSTMENTS

Due to the many cutting conditions that exist, it is difficult to suggest a cutter deck setting that will work for every lawn. There are two adjustments that can be made on these decks, pitch and height.

CUTTER DECK HEIGHT ADJUSTMENT

SC405G

Figure 4. Cutting Height Adjustment

Caster spacers also can be repositioned to change cutting heights and to change the pitch of the deck. (See figure 5)

SPACERS

REPOSITIONING SPACERS

SC406G99

Figure 5. Caster Wheel Spacers

PITCH is the angle of the blades (comparing front to rear). A 1/4" downward pitch (front of deck down) is recommended for best cutting performance.

HEIGHT is the nominal distance the blade is off of the ground. This measurement is made with the blades pointed side to side and distance is measured between cutting tip and ground. (Also see Blade

Height Adjustment)

Changes to the cutting height can be achieved by repositioning the cutter deck. (This adjustment will also effect the pitch of the deck). There are three available positions (see figure 4).

BLADE HEIGHT ADJUSTMENTBLADE HEIGHT ADJUSTMENT

BLADE HEIGHT ADJUSTMENT

BLADE HEIGHT ADJUSTMENTBLADE HEIGHT ADJUSTMENT

Adjusting the blade height can be done by moving any number of the five smaller 1/4" spacers on the blade mounting bolts to the top of the spindle shaft or below the spindle shaft.

-NOTE-

All blades should be positioned equally.

For best cut and discharge, a minimum of three spacers should be installed between the blade and the spindle (See figure 6).

ANGLE BLADE BACK

DO NOT CUT IN

X MUST NOT EXCEED

1/3 BLADE WIDTH

SC4O8G

Figure 7. Blade Sharpening

NEUTRAL ADJUSTMENT

1. Raise the drive wheels off the ground and block the caster wheels.

2. Remove the speed control spring and the steering control rod from the machine. (See figure 8)

Steering Control Rod

SC407G

Figure 6. Blade Spacers

CUTTER BLADES

Do not sharpen beyond 1/3 of the width of the blade. (See figure 7)

-NOTE-

Dress the blade with a file. Using a wheel grinder may burn the blade. Check the balance of the blade. If blades are out of balance, vibration and premature wear of spindle assembly can occur. See your authorized Scag dealer for blade balancing or special tools, if you choose to balance your own blades.

Bolts

Spring

Handle

Bellcrank

SC160G

Figure 8. Neutral Adjustment

3. Loosen the wing nut and let the speed adjustment bearing lever fall away from the cam.

4. Start the engine and observe the drive wheels. If the drive wheels are rotating, loosen the bolts on the neutral adjustment handle and move the handle up or down until the wheels are in neutral. (See figure

5. Tighten the bolts on the neutral adjustment handle. When tightening the bolts, hold the bellcrank to prevent it from moving and throwing off the neutral adjustment.

6. Turn the engine off.

STEERING CONTROL ROD ADJUSTMENT

3. Tighten the bearing securing the speed adjustment bearing lever and repeat on the opposite side.

-NOTE-

This adjustment is made to allow the steering control levers to be moved out of the neutral latch without engaging reverse.

1. Connect the steering control rods into the steering control levers on the handle. Do not install the hair pin at this time.

2. Turn the swivel joint on the steering control rods until the swivel joint is centered in the slot in the bellcrank.

3. Remove the steering control rods from the machine. Install the speed control spring onto the swivel joint. Reinstall the steering control rods onto the machine and secure using the hair pins.

TRACKING ADJUSTMENT

-NOTE-

Before proceeding with this adjustment, be sure that the tire pressures are correct. (see page 4) and that the neutral adjustment and the steering control rod adjustment have been completed.

1. Engage the neutral latch on both steering control levers and move the speed adjustment lever into the neutral position.

4. With the machine on a flat level surface, start the engine and place the speed adjustment lever into the speed that will most often be used.

5. Squeeze the steering control levers and release the neutral latch. Slowly release the steering control levers, allowing the machine to move forward.

6. If the machine pulls to one side, put the speed adjustment lever back into the neutral position and turn the engine off.

7. On the side that the machine pulled toward, loosen the wing nut securing the speed adjustment bearing lever and move the bearing 1/16" away from the cam. Start the engine and recheck the tracking. Adjust as needed.

8. If tracking cannot be achieved, contact your Scag servicing dealer.

PARKING BRAKE

1. Adjust the parking brake so that when the brake hand lever is against the stop on the handle bar, the brake levers on the brake shaft weldment are against the stops on the engine deck.

2. Position the speed adjustment lever so that the bearing just contacts the speed adjustment cam. (See below)

Steering Control Rod

Swivel Joint

Speed Control Spring

Speed Adjustment

Cam

Bearing

Speed Adjustment Bearing Lever

Bellcrank

SC161G

CAUTION:

Adjust the brake only enough to hold the machine. Excessive force may cause damage to the machine or brake components.

2. Adjust the brake actuator rod on either side of the machine to obtain proper brake adjustment.

BREAK-INBREAK-IN

BREAK-IN

BREAK-INBREAK-IN

LUBRICALUBRICA

LUBRICA

LUBRICALUBRICA

TION & MAINTENANCETION & MAINTENANCE

TION & MAINTENANCE

TION & MAINTENANCETION & MAINTENANCE

+ Grease spindle until grease comes out the relief valve

8 HOURS (DAILY)8 HOURS (DAILY)

8 HOURS (DAILY)

8 HOURS (DAILY)8 HOURS (DAILY)

Compatible Greases: Lidok EP #2 (found at industrial shops)

Ronex MP (Exxon service stations)

40 HOURS (WEEKLY)40 HOURS (WEEKLY)

40 HOURS (WEEKLY)

40 HOURS (WEEKLY)40 HOURS (WEEKLY)

100 HOURS (BIWEEKLY)100 HOURS (BIWEEKLY)

100 HOURS (BIWEEKLY)

100 HOURS (BIWEEKLY)100 HOURS (BIWEEKLY)

Shell Alvania (Shell service stations) Mobilux #2 (Mobil service stations) Super Lub M EP #2 (Conoco service stations)

500 HRS OR ANNUALLY 500 HRS OR ANNUALLY

500 HRS OR ANNUALLY

500 HRS OR ANNUALLY 500 HRS OR ANNUALLY

COMMENTSCOMMENTS

COMMENTS

PROCEDUREPROCEDURE

PROCEDURE

PROCEDUREPROCEDURE

X X

X Check engine oil Do not over fill X Remove debris from under belt cover More often if needed X Sharpen cutter blades More often if needed X Grease spindle bearings + US Lithium MP White Grease 2125 X Clean air filter More often if needed

X Check belt tension Adjust as needed

X Check tire pressure Add or adjust as required

X Check battery level Adjust as needed

X Replace air filter More often if needed X Grease caster wheel bearings Chassis grease X Grease caster wheel pivot shafts Chassis grease X Grease idler pulley bracket on cutter deck Chassis grease X Change hydrostatic oil filter Clean area before removing the filter X Change engine oil and filter See engine manufacturer information X Grease idler arm pivots Chassis grease X Grease brake hand lever Chassis grease X Grease brake actuator levers Chassis grease

Check all hardware for proper tightness Change engine oil and filter at 5 hours

X Check all hardware for proper tightness X Adjust air gap on electric clutch Contact your Scag dealer for information about X Drain hydraulic system and replace oil making this adjustment.

COMMENTSCOMMENTS

TROUBLESHOOTING CUTTING CONDITIONS

CONDITION

CAUSE

CURE

Stringers - Occasional Low engine RPM Run engine at full 3600 RPM Blades of Uncut Grass Ground speed too fast Slow speed to adjust for conditions

Wet grass Cut grass after it has dried out Dull blades, incorrect sharpening Sharpen blades Deck plugged, grass accumulation Clean underside of deck

Width of Deck

SGB020

Belts slipping Adjust belt tensions

Streaking - Strips of Dull, worn blades Sharpen blades Uncut Grass in Cutting Path Incorrect blade sharpening Sharpen blades

Low engine RPM Run engine at full 3600 RPM Belt slipping Adjust belt tension Deck plugged, grass accumulation Clean underside of deck Ground speed too fast Slow speed to adjust for conditions Wet grass Cut grass after it has dried out

Width of Deck

SGB018

Bent blades Replace blades

Streaking - Strips of Not enough overlapping Increase the overlap of each Uncut Grass Between between rows pass Cutting Paths

Width

Deck

SGB019

Width

Deck

TROUBLESHOOTING

CONDITION

CAUSE

CURE

Uneven Cut on Flat Lift worn off of blade Replace blade Ground - Wavy High-Low Blade upside down Mount with cutting edge toward Appearance, ground Scalloped Cut, or Rough Contour Deck plugged,grass accumulation Clean underside of deck

Too much blade angle (deck pitch) Adjust pitch and level Deck mounted improperly See your authorized SCAG dealer Bent spindle area See your authorized SCAG dealer Dull blade Sharpen blade

Width of Deck

SGB020

Uneven Cut on Uneven ground May need to reduce ground speed, Uneven Ground - raise cutting height, and/or change Wavy Appearance, direction of cut High-Low Scalloped Cut, or Rough Contour

Width of Deck

SGB021

Sloping Ridge Across Tire pressures not equal Check and adjust tire pressure Width of Cutting Path

Wheels uneven Check and adjust tire pressure Deck mounted incorrectly See your authorized SCAG dealer

Width of Deck

SGB023

TROUBLESHOOTING

CONDITION

CAUSE

CURE

Scalping - Blades Low tire pressures Check and adjust pressures Hitting Dirt or Cutting Very Close to Ground speed too fast Slow speed to adjust for conditions the Ground

Cutting too low May need to reduce ground speed,

raise cutting height, change direction of cut, and/or change pitch and level

Rough terrain May need to reduce ground speed,

raise cutting height, and/or change direction of cut

Ground speed too fast Slow speed to adjust for conditions

Width of Deck

SGB022

Wet grass Cut grass after it has dried out

Step Cut Blades not mounted evenly Adjust pitch and level Ridge in Center of Cutting Path Bent blade Replace blade

Internal spindle failure See your authorized SCAG dealer Mounting of spindle incorrect See your authorized SCAG dealer

Width of Deck

SGB024

Slope Cut - Sloping Bent spindle mounting area See your authorized SCAG dealer Ridges Across Width of Cutting Path Internal spindle failure See your authorized SCAG dealer

Bent deck housing See your authorized SCAG dealer

Width of Deck

SGB025

TECHNICAL SPECIFICATIONS

ENGINES

General Type: Heavy duty industrial/commercial Brand: Kohler, Kawasaki, Models: Kohler CV15T, CVE 20;Kaw. FC420V; Horsepower: Kohler 15HP& 20HP; Kaw. 14HP; Kaw. 17HP Type: 4 cycle gas, vertical shaft engines Displacement: Kohler: 15HP = 426cc, 20 HP= 624cc

Kawasaki: 14HP = 423cc, 17HP = 494cc Cylinders: Varied - see manufacturer's specifications Governor: Mechanical type governor with variable speed control set

at 3600 rpm (+75 rpm), idle set at 1200 rpm (+75 rpm) Exhaust Group: Single exhaust canister muffler Fuel Pump Group: Varied - See manufacturer's specifications Oil Pump Group: Varied - See manufacturer's specifications Valve Group: Varied - See manufacturer's specifications Starter/Electrical: Electronic Ignition with recoil starter or 12 volt battery with

alternator, solid state ignition with key start Charging System: 15 amp

ENGINE DECK

Thickness: 7 gauge steel Fuel Tank: 5 gallon (19.0 litres) seamless polyethylene Drive Wheels/Tires: 16x6.50-8 four-ply pneumatic tubeless, radius edge Brakes: Dynamic braking through hydro drive system Axles: 1" tapered Handle Bars: 1-1/4" diameter

DRIVE SYSTEM

Type: Hydro drive with two variable displacement pumps and two

cast-iron high torque motors Hydro Pumps: Two Hydro-Gear Model BDP 10L pumps with dump valves for

movement without running the engine Drive Wheel Motors: Two 12 cu. inch cast-iron high torque motors Hydro Fluid Cooling Group: Heavy-duty cooling radiator, 7 qt. capacity cooling

reservoir, uses, SAE 10W30 fluid and 10 micron filter Steering / Travel Control:: Independent handle controls for each wheel, squeeze to move

from forward to neutral to reverse, neutral lock lever, speed

range controlled with single lever (patented design), in-field

tracking adjustment with no tools necessary Parking Brakes: 7.5" drum, band brake, one on each wheel Dump Valves: Allows for movement without engine running Axles: 1" tapered motor shafts Wire Harness: 14 gauge wire Safety Group: Handle actuated operator presence system (patented design),

blade / clutch and transmission interlock to engine kill Forward Speed Range: 0 to 7.4 mph

Reverse Speed Range: 0 to 3.0 mph

Date of Issue: May, 1998 Specifications Subject to Change Without Notice

TECHNICAL SPECIFICATIONS (CON'T)

CUTTER DECKS SWM 36, SWM 48, SWM 52, SWM 61, SWM 72

Type: Out-front design with anti-scalp rollers Construction: SWM36,48: 7-gauge steel with 7-gauge (3/16") steel skirt

SWM52,61,72:10-gauge steel with 7-gauge (3/16") steel skirt

Cutting Width: 35.5" (90.2 cm), 48.0 (122.0 cm), 52.0 " (132.0 cm),

61.0 " (155.0 cm), 71.5" (181.6 cm) Cutting Height Adjustment: Adjustable from 1-3/4" to 4-1/4" in 1/4" increments Cutter Blades: .204 thick, milled edge, 5150 alloy steel

SWM 36: Two (2) 18" SWM 48: Three (3) 16.5" SWM 52: Three (3) 18" SWM 61: Three (3) 21"

SM72: Three (3) 24" blades Blade Engagement: Electric blade brake clutch with instrument panel switch Discharge Opening: Extra wide 11.5", 13.75 " discharge opening with hinged

chute Caster Wheels: 9.4 x 3.5 smooth tread flotation, inner tubes, split rims, roller

bearings, with quick pin removal Spindles: Cast housing, taper roller bearing, low maintenance with

top access grease fitting and grease overfill relief poppet Spindle Pulleys: Cast-iron with easily removed taper hubs Idler Pulley: 5" diameter pulley, welded and riveted construction,

1-3/8" O.D. Bearing Idler Arm: Heavy duty idler arm of 1/4" channel steel Cutter Deck Belts: B-section with Kevlar cord

ADDITIONAL SPECIFICATIONS

OPTIONAL ITEMS/ATTACHMENTS

Fabric Grass Catcher: GC-F4 Grass Catcher with 4 cubic ft. capacity Metal Grass Catcher: GC-4D Grass Catcher with 4 cubic ft. capacity and rope pull

dump or pick-up and dump Steerable Sulky: RS-ZT Steerable Sulky with padded seat and full articulation

for zero-radius turning Mulching Plate: Steel plate fits over discharge opening. No blade change or

or removal required. Installs and removes in the field.

APPROXIMATE DIMENSIONS SWM36 SWM48 SWM52 SWM61 SWM72

Length: 74.0" 74.0" 74.0" 76.0" 76.0" Length with Grass Catcher: 74.0" 74.0" 74.0" 76.0" 76.0" Tracking Width: 37.0" 42.0" 42.0" 42.0" 42.0" Width: 54.5" 60.0" 60.0" 70.0" 81.0" Width (with discharge chute up): 37.5" 53.0" 53.0" 63.0" 74.0" With with grass catcher: 55.0" 69.0" 69.0" 80.0" 91.0" Height: 40.5" 40.5" 40.5" 40.5" 40.5" Height with grass catcher: 40.5" 40.5" 40.5" 40.5" 40.5" Weight 510 lbs. 550 lbs. 590 lbs. 625 lbs. 695lbs. Weight with grass catcher: 550 lbs. 590 lbs. 630 lbs. 665lbs. 730 lbs. Turning Radius: Zero Zero Zero Zero Zero

Date of Issue: May, 1998 Specifications Subject To Change Without Notice

NOTES

32" & 36" CUTTER DECKS

19 20

21 22

21 20

24 27

41 69

39 39A

37 35

41 69

11 43

46 46A

59 58

53 60

54 55

1 1A

12 11

15 15A

SW-SWZ99CD36

36" CUTTER DECKS

Ref. Part No. Number Description

1 461131 Cutter Deck (Includes Decals) 2 46631 Cutter Spindle Assy. 3 43312 Spacer, Outside 4 48307-08 Tapered Nut, 5/16-24 5 481022 Tapered Bearing (Two) 6 43294 Spindle Housing 7 04001-108 Bolt, 5/16-18 x 4-1/4" Hex Head 8 43298 Spindle Shaft 9 04001-77 Bolt, 3/8-16 x 3-1/2" Hex Head 10 04063-08 Key, 1/4 x 1/4 x 2" 11 43278 Spacer, Cutter Blade - Small 12 04001-10 Bolt,5/16-18 x 1-1/4" Hex Head 13 481050 Spring, Chutte Return 14 04019-03 Nut 5/16-18 Serrated Flange 15 48108 Cutter Blade, 18" 15A 48185 Cutter Blade, 18 Hi Lift 16 04040-10 Flatwasher, 5/8 W 17 04001-41 Hex Hd. Bolt, 5/8-11 x 9-1/2" 18 46079 Caster Assembly (Inc.19-28) 19 04066-01 Quick Pin 20 43037-01 Spacer, Caster Yoke, 1/2" long 21 48100-01 Bronze Bearing 22 48114-04 Grease Fitting 23 46082 Support Assembly (Inc. 21-23) 24 45006 Caster Yoke 25 43022 Sleeve, Caster Wheel Bearing 26 04001-37 Hex Hd. Bolt, 1/2-13 x 5-1/2" 27 04021-07 Elastic Stop Nut, 1/2-13 28 48307 Wheel Assy. (Inc.4, 29-34) 29 48307-02 Tire only, Caster Wheel NS 48006-03 Inner Tube only 30 48307-04 Rim Pair, Caster Wheel 31 48006-07 Retainer, Bearing, Caster Wheel 32 48006-06 Roller Bearing, Caster Wheel 33 48114-03 Grease Fitting, 45 degree 1/4-28 34 48006-05 Hub Assembly 35 04017-16 Cpscrw,5/16-18 x 3/4" Ser.Flg. Hex Head 36 461054 Discharge Chute 37 04021-10 Hex Nut, 5/16-18 Elastic Stop 38 04001-09 Hex Hd Bolt, 5/16-18 x 1" 39 46797 Belt Cover Assy (Includes Decal) 40 04041-07 Flat Washer, 3/8" Special 41 04029-03 Wing Nut, 3/8-16 42 48924 Pulley 43 48926 Tapered Hub 44 04001-01 Hex Hd. Bolt, 1/4-20 x 3/4"

Ref. Part No. Number Description

45 04020-09 Hex Nut, 5/8-11 46 48204 Belt, Blade Drive 47 43077 Spacer 48 04021-05 Hex Nut, 3/8-16 Center Locknut 49 04019-04 Nut, 3/8-16 Serrated Flange 50 04004-02 Support, Belt Cover 51 04017-42 Cpscrw, 7/16-14 x 1"Ser.Flg. HH 52 04019-05 Nut, 7/16-14 Serrated Flange 53 43277 Spacer, J-Hook 54 04041-12 Washer, 3/8 x 1-1/2 x 16 GA 55 04021-09 Elastic Stop Nut, 3/8-16 56 45423 Idler Pivot 57 46748 Idler Arm Assy. (Inc. 22 & 58) 58 48100-02 Bronze Bearing 59 04050-05 Retaining Ring, 1-1/8" Ext. ”E” 60 44078 J-Hook 61 48269 Idler Pulley, Belt Clutch 62 481024 Seal, Cutter Spindle 63 43297 Spindle Bushing 64 43296 Spacer, Inside 65 481035 Nut, 66 48677 Relief Fitting, Cutter Spindle 67 481025 Seal, Cutter Spindle 68 48098 Spindle Shield 69 04029-04 Wing Nut, 3/8-16 (Small) Top Side 69 04029-04 Wing Nut, 3/8-16 (Small) RH Side

* Common hardware which should be purchased locally. All bolts are Grade 5 plated, all other fasteners zinc

plated.

48", 52", 61", & 72" CUTTER DECKS

19 20

21 7

21 20

24 27

36 36A

41 73

46 46A 46B

42 42A 42B

62, 62A

61 14

59 56, 56A 61

7 51

74 40

63 76

57 68

63 64 65

51 40

58 60

78 77

77 14

12 11

15 15A

SW-SWZ99CD48"

48, 52, 61, & 72" CUTTER DECKS

Ref. Part No. No. Description 48 52 61 72

1 461132 Cutter Deck (Includes decals) x 1 461134 Cutter Deck (Includes decals) x

1 461138 Cutter Deck (Includes decals) x 1 46608 Cutter Deck (Includes decals) x 2 46631 Spindle Assembly x x x x 3 43296 Spacer, Inside x x x x 4 48924 Pulley x x x x 5 481022 Tapered Bearing (Two) x x x x 6 43294 Spindle Housing x x x x 7 48114-04 Grease Fitting Str. 5/16 x x x x 8 43298 Spindle Shaft, Tapered Brng x x x x 9 45037 Idler Pivot x x x x 10 04063-08 Key, 1/4 x 1/4 x 2" x x x x 11 43278 Spacer, Cutter Blade - Small x x x x 12 04001-10 Bolt, 5/16-18 x 1-1/4" Hex Head x x x x 13 04001-108 Bolt, 5/16-18 x 4-1/4" Hex Head x x x x 14 04019-03 Serrated Flange Nut, 5/16-18 x x x x 15 48110 Cutter Blade 16-1/2" x 15 48108 Cutter Blade 18" x 15 48111 Cutter Blade 21" x 15 48112 Cutter Blade 24" x 15A 48184 Cutter Blade 16-1/2 Hi Lift x 15A 48185 Cutter Blade 18 Hi Lift x 15A 48304 Cutter Blade 21 Hi Lift x 16 04040-10 Flatwasher,5/8" (.688 x 1.75 x .134) x x x x 17 04001-41 Hex Head Bolt, 5/8-11 x 9-1/2" x x x x 18 46079 Caster Assembly, (incl.19-28 & 7) x x x x 19 04066-01 Quick Pin x x x x 20 43037-01 Spacer, Caster Yoke, 1/2" thick x x x x 21 48100-01 Bronze Bearing x x x x 22 48098 Spindle Shield x x x x 23 46082 Support Assembly, (incl. 21-23) x x x x 24 45006 Caster Yoke x x x x 25 43022 Sleeve, Caster Wheel Bearing x x x x 26 04001-37 Hex Hd Bolt, 1/2-13 x 5-1/2" x x x x 27 04021-07 Elastic Stop Nut, 1/2-13 x x x x 28 48307 Wheel Assy. (incl. 29-34,81) x x x x 29 48307-02 Tire only, Caster Wheel x x x x NS 48006-03 Inner Tube only, Caster Wheel x x x x 30 48307-04 Rim Pair, Caster Wheel x x x x 31 48006-07 Bearing Retainer, Caster Wheel x x x x 32 48006-06 Roller Bearing, Caster Wheel x x x x 33 48114-03 Grease Fitting 45 deg., 1/4-28 x x x x 34 48006-05 Hub Assembly, (incl. bolts) x x x x 35 04017-16 Capscrew, 5/16-18 x 3/4" x x x x 36 461055 Discharge Chute x x 36A 461054 Discharge Chute x x 37 04021-04 Nut, 5/16-18 Elastic Elastic Stop x x x x 38 04001-09 Bolt, 5/16-18 x 1" Hex Head x x x x 39 46798 Belt Cover (Includes decals) x 39 461095 Belt Cover (Includes decals) 17KA x 39 46804 Belt Cover (Includes decals) x 39 46805 Belt Cover (Includes decals) x 39 46848 Belt Cover (Includes decals) x 40 04041-07 Flat Washer, 3/8" Special x x x x 41 04029-03 Wing Nut, 3/8-16 (Large) x x x x 42 48924 Pulley x x 42A 48753 Pulley x 42B 48967 Pulley x 43 48926 Tapered Hub x x x x

Ref. Part No. No. Description 48 52 61 72

44 04001-01 Bolt, 1/4-20 x 3/4" Hex Head x x x x 45 04020-09 Nut, 5/8-11 Hex x x x x 46 48923 Pulley, Double x x 46A 48940 Pulley, Double x 46B 48966 Pulley, Double x 47 48087 Belt, RH Blade Drive x 47 48285 Belt, RH Blade Drive x 47 48265 Belt, RH Blade Drive x 47 48295 Belt, RH Blade Drive x 48 48089 Belt, Blade Drive x 48 48286 Belt, Blade Drive x 48 48088 Belt, Blade Drive x 48 48296 Belt, Blade Drive x 49 04021-05 Nut, 3/8-16, Nut Centerlock x x x x 50 04019-04 Nut, 3/8-16, Serrated Flange x x x x 51 04021-09 Nut, 3/8-16 Elastic Stop x x x x 52 04004-02 Support, Belt Cover x x x x 53 04001-08 Bolt, 5/16-18 x 1/2" Hex Head x x x x 54 04017-42 Cpscrw,7/16-14 x 1"Ser Flng H Hd x x x x 55 04019-05 Nut, 7/16-14 Serrated Flange x x x x 56 04041-08 Flat Washer 3/4" Special x x x x 56A 04041-08S Flat Washer 3/4" Special x x x x 57 44078 J-Hook x x x x 58 48181 Idler Pulley, “V” Groove x x x x 59 04050-02 Retaining Ring, 3/4" Ext.”E” x x x x

60 46081 Idler Arm Assy. (Incl. 7 & 61) x x x x 61 48100-05 Bronze Bearing x x x x 62 43028 J-Rod, Idler Pulley x x x 62A 44078 J-Rod, Idler Pulley x 63 43077 Spacer, J-Rod x x x x 64 04041-12 Washer, 3/8 x 1-1/2 x 16 ga. x x x x 65 04001-46 Bolt, 3/8-16 x 2-1/4" Hex Head x x x x 66 481024 Seal, Cutter Spindle x x x x 67 46748 Idler Arm Assy (Includes 22&77) x x x x 68 43277 Spacer, J-Rod x x x x 69 48677 Reiief Fitting, Cutter Spindle x x x x 70 43312 Spacer, Outside, Cutter Spindle x x x x 71 43297 Spindle Bushing x x x x 72 481035 Nut, Cutter Spindle x x x x

73 04029-04 Wing Nut, 3/8-16 (Small) Top Side x x x x 74 04001-77 Bolt, 3/8-16 x 3-1/2" Hex Head x x x x 75 45329 Idler Pivot x x x x 76 48269 Idler Pulley, Belt Clutch x x x x 77 48100-02 Bronze Bearing x x x x 78 04050-05 Retaining Ring x x x x 79 48038 Guide Roller x x x x 80 45944 Roller Shaft x x x x 81 481025 Seal, Cutter Spindle x x x x 82 481050 Spring, Chute Return x x x x 83 48307-08 Nut, 3/8-24 Tapered x x x x

ENGINE DECK

49 47

47A

58 48

18 16

34 34A

11A

RED

START ONLY

12A

BLK

ELECTRIC

030441698

ENGINE DECK

Ref. Part No. No. Description 14KA 15KH 17KA 20CVE

1 48842 Engine 14KA Kawasaki x 1 48844 Engine 15KH Kohler x 1 481066 Engine 17KA Kawasaki x 1 48971 Engine 20CVE Kohler Command x 2 04050-10 Retaining Ring, 1/2" Ext. "E" x x x x 3 04020-02 Hex Nut, 1/4-20 x x x x 4 04010-10 Screw, 1/4-20 x 2" Rnd. Hd. Phil. x x x x 5 421239 Strap, Fuel Tank x x x x 6 481603 Cap, Fuel Tank x x x x 7 48292 Pad, Rubber-Fuel Tank - Upper x x x x 8 46846 Fuel Tank Assy. (incl. 9, 10) x x x x 9 48309 Bushing x x x x 10 48308 Valve, Fuel Shut-off x x x x 11 48059-01 Clamp, Fuel Hose x x x 11A 48059-02 Clamp, Fuel Hose, (KA Only) x 12 48058 Fuel Hose, 1/4 ID x 20" KA x 12A 48058 Fuel Hose, 1/4 ID x 23" x 13 48028-05 Cable Tie x x x x 14 48057-02 Fuel Filter x 15 48179 Fuel Hose, 7/32 ID x 3-1/2" x 16 04015-06 Capscrew, #10-32 x 1 Soc. Hd. x x x 17 46323 Lever Assy., Pump Control -LH x x x x 18 46324 Lever Assy., Pump Control -RH x x x x 19 48015 Battery x 20 04001-44 Bolt, 1/4-20 x .50" x 21 04020-02 Nut, 1/4-20 x 22 48099 Pad x 23 42392 Battery Cover x 24 04029-01 Wing Nut, 1/4-20 x 25 45685 Battery Support x 26 48661 Pad, Rubber x 27 04003-01 Bolt, 1/4-20 x 6" Carriage x 28 04003-28 Carriage Bolt, 5/16-18 x 2" x x 29 04003-04 Carriage Bolt, 5/16-18 x 1" x x 30 422553 Stiffener x x 31 422552 Plate, Backing x x 32 04021-08 Nut, 1/4-20 Elastic Stop x x x x 33 48205 Pad, Rubber-Fuel Tank, Lower x x x x 34 46946 Engine Deck, 16" Wide, W/Decls. x x x 34A 46947 Engine Deck, 20" Wide, W/Decls. x x x 35 04003-09 Bolt,1/4-20 x 1-1/4" Hex Head x x x x 36 04019-02 Nut, 1/4-20 Serrated Flange x x 37 04017-18 Capscr., 5/16-18 x 1.25 Sr. Flg. x x x x 38 04019-03 Nut, 5/16-18 Serr. Flange x x x x 39 04019-04 Nut, 3/8-16 Serr. Flange x x x x 40 04001-22 Bolt, 3/8-16 x 2-3/4" Hex Head x x x x

Ref. Part No. No. Description 14KA 15KH 17KA 20CVE

41 04001-08 Hex Head Bolt, 5/16-18 x .75" xxxx 42 04040-14 Flat Washer 1/4" xxxx 43 04021-10 Nut, 5/16-18 Elastic Stop xxxx 44 04003-04 Carrage Bolt, 5/16-18 x 1" xxxx 45 48030-09 Clamp xxxx 46 421370 Clutch Bracket xxxx 47 04017-19 Capscr, 5/16-18 x 1.50" Sr. Flg. x 47A 04002-01 Metric HH Bolt, M8-1.25 x M30 x x x 48 04031-09 Lock Washer, 5/16 Int. Tooth xxxx 49 04030-03 Lock Washer, 5/16 x x 50 48257 Pipe Cap x 51 48402-04 Pipe, 4.75" Nipple x 52 04003-09 Carrage Bolt, 1/4-20 x 1-1/4" x 53 481717 Wire Hrns. Adapter, 17KA x 54 45418 Pulley Guard, 16" Frame x x 54 45419 Pulley Guard, 20" Frame x x 55 45283 Shaft Weldment, RH Pump Cntl. xxxx 56 421390 Bracket, Capacitor x 57 21013-2064 Condenser (order from Kaw. ) x 58 04002-07 Metric H H Bolt, 8-1.25 x 10 x x 59 21066-2071 Regulator, (order from Kaw.)M x 60 48029-02 Battery Cable, 31.5" Red x 61 48029-14 Battery Cable, 31.5 Black x 62 421703 Battery Box x 63 48126 Rubber Boot x 64 04003-12 Carrage Bolt, 5/16-18 x .75 x 65 48030-10 Cable Clamp, .75 ID x x

DRIVE AND BRAKE COMPONENTS

3, 3A

51 42

10, 10A

26 27 28A

28B 28C

24 24A

43 44

2021

SWZ99D&BC

DRIVE AND BRAKE COMPONENTS

Ref. Part No. No. Description 14KA 14KH 17KA 20CVE

1 04050-02 Retaining Ring, 3/4 Ext. "E" xxxx 2 04001-19 Bolt, 3/8-16 x 1" Hex Head xxxx 3 45842 Brake Shaft Assy. Wlmt.Small x x x 3A 45854 Brake Shaft Assy. Wlmt.Large x x 4 04062-01 Hair Pin Cotter, .094 x 1.62 xxxx 5 04003-12 Carrage Bolt, 5/16-18 x .75" xxxx 6 44126 Rod, Brake Lower xxxx 7 04019-04 Nut, 3/8-16 Serr. Flange xxxx 8 43415 Bushing, Brake xxxx 9 48114-05 Grease Fitting xxxx 10 45860 Brake Actuator Wlmt., LH xxxx 10A 45861 Brake Actuator Wlmt., RH xxxx 11 04001-46 Bolt, 3/8-16 x 2-1/4" xxxx 12 481618 Tire, 16 x 6.50, 4 ply xxxx 13 48004-04 Rim Assy xxxx 14 422214 Lock Washer, Wheel Motor xxxx 15 48679 Hex Castle Nut, 3/4-28 UNEF xxxx 16 04028-01 Nut, Lug xxxx 17 481502 Wheel Assy., (incl. 31,32) xxxx 18 422215 Brake Drum xxxx 19 04008-01 1/2-20 Serrated Bolt xxxx 20 46928 Hub, Wheel xxxx 21 481470 Brake Band, 7.5" xxxx 22 04063-07 Key, 3/16 X .75 Woodruff xxxx 23 481416 Wheel Motor xxxx 24 48553 Belt, Pump Drive (Sm Frame) x x 24A 48587 Belt, Pump Drive (Lg Frame) x x 25 461073 Electric Clutch xxxx 26 04041-28 Flat Washer .469 x 1.75 x .25 xxxx 27 04030-05 Lock Washer, 7/16 xxxx

Ref. Part No. No. Description 14KA 14KH 17KA 20CVE

28A 04002-05 Hex Head Bolt, M10-1.5 x 65 x x 28B 04001-149 Hex Head Bolt, 7/16-20 x 2.00" x x 29 422534 Plate, Backing xxxx 30 48030-09 Clamp xxxx 31 04021-10 Nut, 5/16-18 Elastic Stop xxxx 32 481716 Rubber Pad, Clutch Stop xxxx 33 422533 Retainer, Clutch Stop xxxx 34 04001-12 Hex Head Bolt, 5/16-18 x 1.75" xxxx 35 481665 Pulley, Pump Drive Engine xxxx 36 04001-13 Hex Head Bolt, 5/16-18 x 2.75" xxxx 37 04021-05 Nut, 3/8-16 Center Lock xxxx 38 04041-08 Washer, 3/4-.766 x 1.2 x .06 xxxx 38 04041-08S Washer, 3/4-.766 x 1.2 x .035 xxxx 39 48100-05 Bushing, 3/4 Sintered xxxx 40 48114-04 Grease Fitting, Str. 1/4-28 xxxx 41 48051 Spring, Pump Belt Idler xxxx 42 04019-03 Nut, 5/16-18 Serr. Flange xxxx 43 04063-24 Key, 1/4x1/4x2.75" Clutch Mtg. xxxx 44 04063-01 Key, 1/4x1/4x1.25" Pulley Mtg. xxxx 45 04041-07 Flat Washer, 3/8 xxxx 46 48473 Pulley, Idler Pump Drive xxxx 47 48586 Pulley, Pump Shaft xxxx 48 04012-04 Setscrew, 5/16-18 x 3/8" xxxx 49 04030-04 Lockwasher, 3/8 xxxx 50 04063-14 Key, 5.0 x 5.0 x 25mm xxxx 51 45212 Pivot, Idler Arm xxxx 52 43032 Swivel Joint xxxx 53 46940 Arm, Idler xxxx

HANDLE ASSEMBLY

19 19A

18 18A

87 60

8092

16A

69 69A

16A

REF.

63 63A

39 39A

64 64A

54 56

SWZ99HA

HANDLE ASSEMBLY

Ref. Part No. No. Description 14KA 15KH 17KA 20CVE

1 461128 Upper Handle Wlmt. W/Decals x x 1 461129 Upper Handle Wlmt. W/Decals x x 2 42675 Quadrant, Speed Control x x x x 3 04062-02 Hairpin, .094 x 1.19 x x x x 4 45282 Lever, Speed Adjustment x x x x 5 43086 Bushing, Speed Adjustment Lever x x x x 6 04001-20 Hex Head Bolt, 3/8-16 x 1-1/2" x x x x 7 48493-01 Ball Plunger x x x x 8 48092 Knob, Speed Adjustment x x x x 9 04014-01 Capscrew, 1/4-20 x 3/4" FHHS x x x x 10 04021-08 Nut, 1/4-20 Elastic Stop x x x x 11 04021-10 Nut, 5/16-18 Elastic Stop x x x x 12 04010-01 Screw, #10-32 x 1/2" PW HD x x x x 13 481071 Throttle Control x x 13A 48946 Throttle Control x x 14 04019-01 Nut, #10-32 Serr. Flange x x x x 15 48312 Bushing x x x x 16 45572 Handle, Oper. Presence-RH x x x x 16A 45571 Handle, Oper. Presence-LH (20") x x x x 16A 45573 Handle, Oper. Presence-LH (16") x x 17 481687 Switch,Elec.Clutch Eng. (incl.Nut) x x x x 18 481680 Wire Harness, Manual Start x x x 18A 481681 Wire Harness, Electric Start x 19 48609 Key Switch, Manual Srt. (incl. Hdw) x x x 19A 48798 Key Switch, Elec. Start (incl. Hdw.) x 20 46942 Neutral Latch-RH x x x x 20A 46941 Neutral Latch-LH x x x x 21 48717 Switch, Neutral Interlock x x x x 22 48159 Grip x x x x 23 04032-01 Washer, Curved Spring x x x x 24 04040-15 Flat Washer x x x x 25 04031-08 Lock Washer,1/4" Int. Tooth x x x x 26 04001-17 Hex Head Bolt, 5/16-18 x 2" x x x x 27 04001-53 Hex Hd. Bolt, 5/16-18 x 2-1/2" x x x x 28 46744 Lever, Steering Control (incl. 29) x x x x 29 48492 Grip, Steering Control x x x x 30 44050 Rod, Steering Control x x x x 31 48951 Spring, Handle Return x x x x 32 04017-27 Capscr., 3/8-16 x 1" Ser. Flange x x x x 33 04030-02 Lock Washer, !/4" x x x x 34 04019-04 Nut, 3/8-16 Serr. Flange x x x x 35 44051 Rod Speed Control x x x x 36 45279 Bellcrank, Speed Control x x x x 37 04012-02 Setscrew, 1/4-28 x 1/4" x x x x 38 46335 Cam, Speed Control (incl. SS) x x x x 39 43166 Jackshaft, Speed Control x x 39A 43155 Jackshaft, Speed Control x x x x 40 04063-13 Key, 1/8 x 1/2" Woodruff x x x x 41 04021-10 Nut, 3/8-16 Elastic Stop x x x x 42 46336 Pivot, Pump Ctrl. (incl.Bshg & Zrk) x x x x 43 48100-04 Bushing, 1/2" ID x x x x 44 04017-17 Capscrew, 5/16-18 x 1" Serr. Flg. x x x x 45 04019-03 Nut, 5/16-18 Serrated Flange x x x x 46 42730 Bar, Speed Control x x x x 47 43161 Spacer, Speed Ctrl. Bearing x x x x 48 48409 Bearing, Speed Ctrl. Bellcrank x x x x

Ref. Part No. No. Description 14KA 15KH 17KA 20CVE

49 04001-69 Hex Head Bolt, 5/16-18 x 1-3/4" xxxx 50 48494-02 Spring, Return xxxx 51 481517-02 Knob, 5/16-18 xxxx 52 43308 Bushing xxxx 53 45292 Handle, Neutral Adj xxxx 54 04065-05 Drive Pin, 5/32 x 7/8 Type U xxxx 55 04001-08 HH Bolt,5/16-18 x 3/4" xxxx 56 04030-03 Lock Washer, 5/16 xxxx 57 04019-03 Nut, 5/16-18 Serr. Flange xxxx 58 48224 Bearing, Ball Neutral Return xxxx 59 46747 Cam, Neutral (incl. grease ftng.) xxxx 60 48114-05 Grease Fitting, 1/4-28 UNF xxxx 61 04050-01 Retaining Ring, 5/8 Ext. "E" xxxx 62 04001-09 Hex Head Bolt, 5/16-18 x 1" xxxx 63 45295 Shaft, Pump Control-LH xxxx 63A 45283 Shaft, Pump Control-RH xxxx 64 45642 Bellcrank, Pump Control-LH xxxx 64A 45643 Bellcrank, Pump Control-RH xxxx 65 04050-10 Retaining Ring, 1/2 Ext. "E" xxxx 66 04041-07 Flat Washer, 15/16x25/64x12 ga xxxx 67 By Ref. Deck, Engine xxxx 68 04001-10 Hex Head Bolt, 5/16-18 x 1-1/4" xxxx 69 481278 Choke Control x 69A 481072 Choke Control x 70 481057 Spring, Return xxxx 71 42413 Fuse Holder xxxx 72 43306 Swivel Joint, Steering Rod xxxx 73 04040-04 Flat Washer (.344 x .688 x .065) xxxx 74 48298 Blade Fuse, 20A x x x 75 04021-01 Nut, #10-32 Elastic Stop x x x 76 04010-03 Screw, #10-32 x 1-1/2" Phillips x x x 77 43305 Pin, Neutral Lock xxxx 78 43032 Swivel Joint xxxx 79 44125 Rod, Brake Lever xxxx 80 04001-21 Hex Hd. Bolt, 3/8-16 x 1 3/4 xxxx 81 04015-13 Soc. Hd. Capscrew, #8-32 x 1/2 xxxx 82 04021-09 Nut, 3/8-16 Elastic Stop xxxx 83 04041-23 Washer #8-.170 x .375 x .032 xxxx 84 04050-01 Retaining Ring, 5/8 Ext, "E" xxxx 85 43212 Spacer xxxx 86 46954 Parking Brake Lever with Grip xxxx 87 481476 Switch, Parking Brake xxxx 88 04020-14 Nut, 3/8-24 xxxx 89 481411 Bushing, bearing Retainer xxxx 90 481420 Bearing, Neutral Lock xxxx 91 48342 Grip, Parking Brake xxxx 92 48464 Ball Joint, RH Thread xxxx 93 04062-01 Hairpin, .094 x 1.62 xxxx 94 481622 Bracket, Choke Mtg. (16" Only) x

* Common hardware which should be purchased locally. All bolts Grade 5 plated, all other fasteners zinc plated.

HYDRAULIC ASSEMBLY

4 6

18 18A

030441798

HYDRAULIC ASSEMBLY

Ref. Part No. Number Description 14KA 15KH 17KA

1 48535 Cap, Oil Reservoir xx xx 2 46618 Oil Reservoir (small Frame) x x x 2 46619 Oil Reservior (Large Frame) xx 3 48484-01 Elbow, 90 deg. Female 1/4 NPT to 1/4 JIC Male x x x x 4 48353-02 Coupling, 7/16-20 SAE Flare Swivel to 1/4" Hose Push On x x x x 5 48482 Hose, 1/4" ID - 12" Long (Order By The Inch) x x x x 6 48350-04 Elbow, 90 deg. 7/16-20 JIC to 9/16-18 "O" Ring x x x x 7 48603-06 O-Ring xxx 8 48551 Pump, Hydro-Gear BDP-10L117 x x x x 9 04003-11 Bolt, Carriage, 3/8-16 x 1-1/4" x x x x 10 481265 Hose, Pump to Motor x x x x 11 48603-02 O-Ring xx xx 12 48350-03 Elbow, 90 deg., 7/16-20 JIC x 7/16-20 O-Ring x x x x 13 48482 Hose, 1/4" ID - 10" Long (Order By The Inch) x x x x 14 48471-02 Oil Filter Base xx xx 15 48489-02 Elbow, 90 deg. Male 3/4-16 JIC to 1/2" Male NPT x x x x 16 43096 Spacer, Oil Filter Base (20" Frame) xx 17 48936-03 Coupling, 3/4-16 SAE to 1/2" Hose Push On x x x x 18 04017-16 Capscrew, 5/16-18 x .75" (For 16") Serr. Flange x x x x 18A 04017-22 Capscrew, 5/16-18 x 2.25" (For 20") Serr. Flange x x x 19 48603-04 O-Ring xx 20 48486-01 Elbow, 90 deg. Male 1/4 NPT to 1/4 Hose Push On x x x x 21 04019-03 Nut, 5/16-18 Serr. Flange x x x x 22 481562 Hose, Formed 1/2" ID x x x x 23 48352-02 Coupling, 1/4 straight Male NPT to 1/4 Hose Push On x x x x 24 04003-12 Bolt, 5/16-18 x 3/4" Carriage x x x x 25 46946 Engine Deck (16" Wide) W/Decals x x x x 25 46947 Engine Deck (20" Wide) W/Decals x x x 26 04019-04 Nut, 3/8-16 Serr Flange xx 27 48462-01 Oil Filter xx xx 28 48485-01 Elbow, 45 Deg.-3/4-16 JIC Male x Male 3/4-16 O-Ring x x x x 29 48603-03 O-Ring xxx 30 481537-02 Coupling, 3/8 Pipe to 1/2 Push-on x x x x 31 48491 T-Fitting, 3/8 NPT xx xx 32 48731-01 Plug, 3/8-18 NPTF Magnetic x x x x 33 04010-10 Screw, 1/4-20 x 2.0" Round Head Phillips x x x x 34 04021-08 Nut, 1/4-20 Elastic Stop x x x x 35 48136-05 Clamp, .87 max dia. x x x

20CVE

* Common hardware which should be purchased locally. All bolts Grade 5 plated, all other fasteners zinc plated.

HYDRAULIC PUMP ASSEMBLY

Overhaul Seal Kit

20 21

22 1

SC165G

HYDRAULIC PUMP ASSEMBLY

Ref. Part No. Number Description

1 HG 2513017 Housing Kit (Incl. Housing, Journal Bearing) 2 HG 2513016 End Cap 3 HG 9004800-2506 Straight Headless Pin 4 HG 9007314-0810 Socket Head Screw 5 HG 2003067 End Cap Gasket 6 HG 2513027 Charge Pump Kit (Incl. Charge Cover, Gerotor Assy., O-Ring) 7 HG 50273 Gerotor Assembly 8 HG 9004101-1340 O-Ring 9 HG 2510064 Charge Relief Valve Kit 10 HG 50095 Socket Head Screw 11 HG 2510027 Check Valve Kit (Incl. Check Plug, Spring, O-Ring, Orifice Check Valve) 12 HG 2513030 Bypass Valve Kit (Incl. Bypass Valve, O-Ring, Back-up Ring) 13 HG 9006110-0120 Backup Ring 14 HG 70079 Cylinder Block Kit 15 HG 2003014 Block Spring 16 HG 2003017 Block Thrust Washer 17 HG 2003044 Roller Thrust Bearing 18 HG 2003087 Swash Plate 19 HG 2003005 Trunnion Arm 20 HG 2000015 Guide Slot 21 HG 2003023 Cradle Bearing 22 HG 9008000-0126 Lip Seal 23 HG 2003020 Pump Shaft 24 HG 2003043 Ball Bearing 25 HG 2003016 Retaining Ring 26 HG 9008000-0128 Lip Seal 27 HG 2003052 Retaining Ring 28 HG 2003018 Spacer 29 HG 2513038 Shaft Kit (Incl. Pump Shaft, Ball Bearing, Retaining Ring) 30 HG 2513018 Overhaul Seal Kit (Incl. Gasket, Trunnion Seal, Input Shaft Seal, Charge Pump O-Ring)

* Common hardware which should be purchased locally. All bolts Grade 5 plated, all other fasteners zinc plated.

FB GC HD

INSTRUMENT

PANEL HARNESS

BLACK

BLUE WHITE WHITE

YELLOW

NEUTRAL

INTERLOCK

BLACK W/RED STRIPE

BLADE

CLUTCH

BLACK

GROUND

ENGINE DECK

WIRE HARNESS -

KOHLER,

(SINGLE CYLINDER)

& 17 HP Kawasaki

PART NO. 481073

WIRE HARNESS

ADAPTER - ENGINE

SWZ99SC421G

ENGINE DECK

WIRE HARNESS -

KOHLER COMMAND

V-TWIN

PART NO. 481075

BLACK W/RED STRIPE

EA FB

TO INSTRUMENT

PANEL CONNECTOR

RED

GREEN

BLACK

BLUE WHITE WHITE

YELLOW

TRANSMISSION

ENGINE

GROUND

TO ENGINE

BLACK

ELECTRIC

CLUTCH

STARTER

SOLENOID

SC422G

TO OPERAT OR PRESENCE

SWITCH

HANDLE WIRE HARNESS - ELECTRIC START

PART NO. 481681

MOWER

WHITE

RED

ENGAGE

SWITCH

GREEN

BRAKE

SWITCH

WHITE

BLACK W/RED STRIPE

BLACK

BLACK W/RED STRIPE

KEY

SWITCH

BLACK

RED

FUSES

YELLOW W/RED STRIPE

YELLOW

RED

GREEN

BLACK

BLUE

WHITE

BLACK W/RED STRIPE

RED W/ YEL STRIPE

YELLOW

AE BF CG DH

TO ENGINE DECK WIRE

HARNESS

NEG

HOURMETER

POS

HOURMETER

WIRE HARNESS WITH RELAY

PART NO. 481275

RELAY

BLACK

BLUE

RED

SC481275

GREEN

SWZ99-481681

To Engine

Ground

To Starter

To Blue Wire From Engine

To Starter Red Battery Cable Post

NEUTRAL

INTERLOCK

ENGINE DECK WIRE HARNESS -

KAWASAKI

PART NO. 481074

REGULATORENGINE

BLACK W/RED STRIPE

EA FB GC HD

INSTRUMENT

PANEL HARNESS

BLACK

WHITE WHITE

YELLOW

BRAKE

SWITCH

BLUE

KEY

SWITCH

RED

GROUND

MOWER

ENGAGE

SWITCH

BLACK

BLADE

CLUTCH

SWZ99SC417G

HANDLE WIRE HARNESS -

MANUAL START

PART NO. 481680

BLACK W/RED STRIPE

OPERAT OR

PRESENCE

SWITCH

WHITE

BLACK

NEG

HOURMETER

WHITE

BLACK W/RED STRIPE

BLACK

YELLOW

POS

HOURMETER

BLACK W/RED STRIPE

BLACK

BLUE

WHITE

YELLOW

AE BF CG

TO ENGINE DECK WIRE

HARNESS

SWZ99-481680

REPLACEMENT DECALS & INFORMATION

CHOKE

FAST

SLOW

PARKING

BRAKE

OFF

HEAVY DUTY

COMMERCIAL

48072

DANGER

SPINNING BLADE

KEEP CLEAR

CONTACT CAN INJURE

48071

36" - 48316 48" - 48318 52" - 48319 61" 72" - 4832772" - 48327

72" - 48327

72" - 4832772" - 48327

4832048320

48320

4832048320

48314

WARNING

ROTATING BLADES AND BELTS

KEEP HANDS, FEET & CLOTHING CLEAR KEEP ALL GUARDS IN PLACE SHUT OFF ENGINE & DISENGAGE BLADE CLUTCH BEFORE SERVICING CLEAR AREA OF DEBRIS BEFORE MOWING USE CAUTION IN DIRECTING DISCHARGE KEEP BYSTANDERS, CHILDREN & PETS AWAY READ INSTRUCTION MANUAL BEFORE OPERATING

DO NOT OPERATE WITHOUT DISCHARGE CHUTE, MULCHING

KIT, OR ENTIRE GRASS CATCHER INSTALLED

481040

MOUNT RIDING

ATTACHMENT

HERE

MANUFACTURED UNDER ONE OR MORE

OF THE FOLLOWING PATENTS:

4,487,006 4,885,903 4,920,733 4,967,543

PATENTS PENDING

4,991,382 4,998,948 4,118,617

48656

CAUTION

BEFORE OPERATING

READ OPERATORS

MANUAL AND SAFETY

INSTRUCTIONS

OFF

WARNING

FALLING HAZARD

USE ONLY SCAG APPROVED

RIDING ATTACHMENTS

SEE OPERATOR'S MANUAL

CAUTION

KEEP BYSTANDERS AWAY

48481684

481684

481109

MOWER DECK ON

PULL OUT TO ENGAGE

PUSH IN TO DISENGAGE

INSTALL BELT COVER BEFORE

481414

48404

WARNING

OPERATING MACHINE

READ OPERATOR'S MANUAL

48404

481039

481109

481039

REPLACEMENT DECALS & INFORMATION

PARKING

BRAKE

OFF

PARKING

BRAKE

OFF

CHOKE

FAST

SLOW

481415

FAST

SLOW

PARKING

BRAKE

OFF

481423

FAST

SLOW

481438

TRACKING ADJUSTMENT CONTROL ROD

ADJUSTMENT

REVERSE

NEUTRAL ADJUSTMENT

FORWARD

SEE OPERATOR'S MANUAL

481080

48514 - 20" 48555 - 16"

SEE

OPERATOR'S

MANUAL

481425

OIL

481425

FAST

SPEED

CONTROL

SLOW

NEUTRAL

481124

LIMITED WARRANTY-COMMERCIAL EQUIPMENT

Any part of the Scag commercial mower manufactured by Scag Power Equipment and found, in the reasonable judgment of Scag, to be defective in materials or workmanship, will be repaired or replaced by an Authorized Scag Service Dealer without charge for parts and labor. This warranty is limited to the original purchaser and is not transferable. Proof of purchase will be required by the dealer to substantiate any warranty claims. All warranty work must be performed by an Authorized Scag Service Dealer. This warranty is limited to the following specified periods from the date of the original retail purchase for defects in materials or workmanship:

* Wear items including drive belts, blades, hoses and tires are warranted for 90 days. * Batteries are covered for 90 days. * Frame, deck, and structural components including oil reservoir, fittings, and oil cooler

are warranted for 1 year. * Engines and electric starters are covered by the manufacturer’s warranty period. * Drive system components are warranted for 1 year by the component manufacturer, in

conjunction with Scag Power Equipment. (Excluding fittings, hoses, cooling system,

oil reservoir, drive belts). * Electric clutches have a Limited Warranty for 2 years. (Parts and labor 1st year; Parts Only

2nd year) * Cutter Spindle Assemblies 46631 have a Limited Warranty for three years (Parts and

labor 1st year; Parts only 2nd and 3rd year).

Any Scag product used for rental purposes is covered by a 90 day warranty.

The Scag mower, including any defective part must be returned to an Authorized Scag Service Dealer within the warranty period. The expense of delivering the mower to the dealer for warranty work and the expense of returning it to the owner after repair will be paid for by the owner. Scag’s responsibility is limited to making the required repairs and no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Scag mower.

This warranty does not cover any mower that has been subject to misuse, neglect, negligence, or accident, or that has been operated in any way contrary to the operating instructions as specified in the Operator’s Manual. The warranty does not apply to any damage to the mower that is the result of improper maintenance, or to any mower or parts that have not been assembled or installed as specified in the Operator’s Manual and Assembly Manual. The warranty does not cover any mower that has been altered or modified, changing performance or durability. In addition, the warranty does not extend to repairs made necessary by normal wear, or by the use of parts or accessories which, in the reasonable judgment of Scag, are either incompatible with the Scag mower or adversely affect its operation, performance or durability.

Scag Power Equipment reserves the right to change or improve the design of any mower without assuming any obligation to modify any mower previously manufactured.

All other implied warranties are limited in duration to the one (1) year warranty period or ninety (90) days for mowers used for rental purpose. Accordingly, any such implied warranties including merchantability, fitness for a particular purpose, or otherwise, are disclaimed in their entirety after the expiration of the appropriate one year or ninety day warranty period. Scag’s obligation under this warranty is strictly and exclusively limited to the repair or replacement of defective parts and Scag does not assume or authorize anyone to assume for them any other obligation. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.

Scag assumes no responsibility for incidental, consequential or other damages including, but not limited to, expense for gasoline, expense of delivering the mower to an Authorized Scag Service Dealer and expense of returning it to the owner, mechanic’s travel time, telephone or telegram charges, rental of a like product during the time warranty repairs are being performed, travel, loss or damage to personal property, loss of revenue, loss of use of the mower, loss of time or inconvenience. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

PART NO. 03056

PRINTED1/99

PRINTED IN USA

Scag SWZ User Manual 2

Specifications and Main Features

Frequently Asked Questions

User Manual