Scag SWU User Manual

Page 1

MODEL SWU

OPERATOR’S MANUAL

THIS MANUAL CONTAINS THE OPERATING INSTRUCTIONS AND SAFETY INFORMATION FOR YOUR SCAG MOWER. READING THIS MANUAL CAN PROVIDE YOU WITH ASSISTANCE IN MAINTENANCE AND ADJUSTMENT PROCEDURES TO KEEP YOUR MOWER PERFORMING TO MAXIMUM EFFICIENCY. THE SPECIFIC MODELS THAT THIS BOOK COVERS ARE CONTAINED ON THE INSIDE COVER. BEFORE OPERATING YOUR MACHINE, PLEASE READ ALL THE INFORMATION ENCLOSED.

PART NUMBER 03085

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WARNING:

FAILURE TO FOLLOW SAFE OPERATING PRACTICES

MAY RESULT IN SERIOUS INJURY.

* Keep all shields in place, especially the grass discharge chute. * Before performing any maintenance or service, stop the machine and remove the spark plug wire and ignition key. * If a mechanism becomes clogged, stop the engine before cleaning. * Keep hands, feet and clothing away from power-driven parts. * Read this manual completely as well as other manuals that came with your mower. * Keep others off the tractor (only one person at a time)

REMEMBER - YOUR MOWER IS ONLY AS SAFE AS THE OPERATOR!

Hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment.

This manual covers the operating instructions

and illustrated parts list for:

SWU36A-15KA with a serial number of 6190001 to 6199999 SWU48A-17KA with a serial number of 6200001 to 6209999 SWU52A-17KA with a serial number of 6210001 to 6219999

Always use the entire serial number listed on the serial number tag when referring to this product.

Page 3

TABLE OF CONTENTS

SUBJECT PAGE

Introduction.................................................................................................. 1

General Safety Instructions ......................................................................... 1

Signal Words ............................................................................................... 1

Symbols....................................................................................................... 2-3

Before Operating ......................................................................................... 4

While Operating........................................................................................... 4-5

Maintenance and Storage ........................................................................... 5-6

Initial Run-In Procedures ............................................................................. 6

Mower Operation ......................................................................................... 6-7

Cutter Deck Belt Adjustments...................................................................... 7

Transmission Drive Belt............................................................................... 7

Drive Control Adjustments........................................................................... 7

"Adjust-A-Grip" Settings .............................................................................. 7-8

Adjusting Cutting Height.............................................................................. 8

Cutter Blades............................................................................................... 8

Lubrication and Maintenance Chart ............................................................ 9

Troubleshooting Cutting Conditions ............................................................ 10-12

Technical Specifications .............................................................................. 13-14

Limited Warranty Statement......................................................Inside Back Cover

MEMBER

Equipment & Engine Training Council

WE SUPPORT OPE

TECHNICIAN

CERTIFICATION

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TABLE OF CONTENTS

(CONTINUED)

SUBJECT PAGE

Illustrated Parts List

Notes ................................................................................................ 15

SWMU - 36" Cutter Deck .................................................................. 16-17

SWMU - 48" & 52" Cutter Deck ........................................................ 18-19

Deck Frame - 36" .............................................................................. 20-21

Deck Frame - 48" & 52"..................................................................... 22-23

Engine Deck ..................................................................................... 24-25

Handle Assembly ............................................................................. 26-27

Instrument Panel ............................................................................... 28

Peerless Transmission...................................................................... 29

Wire Harness - Handle ..................................................................... 30

Wire Harness - Engine Deck ............................................................ 31

Wire Harness Adapter - Kawasaki.................................................... 31

Replacement Decals ........................................................................ 32-34

Limited Warranty Statement............................................Inside Back Cover

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INTRODUCTION

Your mower was built to the highest standards in the industry. However, the prolonged life and maximum efficiency of your mower depends on you following the operating, maintenance and adjustment instructions in this manual.

We encourage you to contact your dealer for repairs. All Scag dealers are informed of the latest methods to service this equipment and provide prompt and efficient service in the field or at their service shop. They carry a full line of Scag service parts.

A replacement Operator's Manual is available from your Scag Servicing Dealer or by contacting Scag Power Equipment, Service Department at P.O. Box 152, Mayville, WI 53050. Please indicate the complete model and serial number of your Scag

product.

USE OF OTHER THAN ORIGINAL SCAG REPLACEMENT PARTS WILL VOID THE WARRANTY.

SIGNAL WORDS

This symbol means Attention! Become Alert! Your Safety is Involved!". The symbol is used

with the following signal words to attract your attention to safety messages found on the decals and throughout this manual. The message that follows the symbol contains important information about safety. To avoid injury and possible death, carefully read the message! Be sure to fully understand the causes of possible injury or death.

Signal Word:

It is a distinctive word on safety decals and throughout this manual that alerts the viewer to the existence and relative degree of the hazard.

The Right and Left, Front and Rear of the machine are referenced from the operators perspective when in the normal operating position and facing the forward travel direction.

GENERAL SAFETY INSTRUCTIONS

READ THIS OPERATOR'S MANUAL and instructions furnished with attachments.

Perform only those maintenance procedures described in this manual. If major repairs are ever needed or assistance is desired, contact an Authorized Scag Dealer. To ensure optimum performance and safety, always purchase genuine SCAG replacement parts and accessories.

Your safety and the safety of others depends significantly upon your knowledge and understanding of all correct operating practices and procedures of this machine.

The signal word DANGER denotes that an extremely hazardous situation exists on or near the machine that could result in high probability of death or irrepairable injury if proper precautions are not taken.

WARNING:

The signal word WARNING denotes that a hazard exists on or near the machine that can result in injury or death if proper precautions are not taken.

CAUTION:

The signal word CAUTION is a reminder of safety practices on or near the machine that could result in personal injury if proper precautions are not taken.

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ISO Symbols

CE Mark

SYMBOL DESCRIPTION

Parking Brake

On/Start

SYMBOL DESCRIPTION

TransmissionChoke

Spinning Blade

48071S

Spring Tension on Idler

Off/Stop

Oil

WARNING

Falling Hazard

FALLING HAZARD

USE ONLY SCAG APPROVED

RIDING ATTACHMENTS

SEE OPERATOR'S MANUAL

481109

Page 7

SYMBOL DESCRIPTION SYMBOL DESCRIPTION

SlowFast

481039S

Continuously variable - Linear

Pinch Point

Hourmeter/elapsed operating hours

Cutting element - Basic symbol

Cutting element - Engage

Cutting element - Disengage

Keep bystanders away

Read operator's manual

Page 8

BEFORE OPERATING

WHILE OPERATING

1. Know the controls and how to stop quickly.

2. Do not allow children to operate the machine. Do not allow adults to operate the machine without proper instruction.

3. Remove all debris or other objects that might be picked up and thrown by the cutter blades. Keep all bystanders away from the mowing area.

4. Keep all shields, safety devices, and decals in place. If a shield, safety device or decal is defective or damaged, repair or replace it before operating. Also, check all nuts, bolts and screws for proper tightness, to assure the machine is in safe operating condition.

5. Do not operate the machine while wearing sandals, tennis shoes, sneakers or shorts. Also, do not wear loose fitting clothing which could get caught in moving parts. Always wear long pants and substantial shoes. Wearing safety glasses and safety shoes is advisable and required by some local ordinances and insurance regulations.

6. Fill the fuel tank with clean, fresh gasoline, with a minimum octane rating of 87. Avoid spilling gasoline. Gasoline is highly flammable, handle it carefully. A. Use an approved gasoline container. B. Do not fill the tank while the engine is hot or

running. C. Do not smoke while handling gasoline. D. Fill the fuel tank outdoors and up to approxi-

mately 1" (25 mm) below the bottom of the

filler neck. E. Wipe up any spilled gasoline.

7. Before attempting to start the engine, shift the transmission into neutral, move the blade engagement switch to the OFF position, and move the neutral latches to neutral.

1. Start the engine when the neutral latches are in the neutral lock position, the cutter blades are disengaged, and the transmission is in neutral.

2. Do not run the engine in a confined area without adequate ventilation. Exhaust fumes are hazardous and could possibly be deadly.

3. Using the machine demands attention. To prevent loss of control: A. Mow only in daylight or when there is good

artificial light. B. Watch for holes or other hidden hazards. C. Do not drive close to a drop-off, ditch, creek

bank, or other hazard. D. Reduce speed when making sharp turns and

when turning on hillsides. E. Always be sure of your footing. Keep a firm

hold on the handles and walk---never run. F. Do not operate where conditions are slippery.

4. The discharge chute must always be installed and in the down position on the side discharge cutter deck except when the Scag optional grass catcher or mulching plate are properly installed. If the discharge area should plug, shut the engine off and wait for all movement to stop before removing the obstruction.

5. Disengage the blades and wait for them to stop before crossing gravel drives, walks or roads.

6. Shut the engine off and wait until the blades come to a complete stop before removing the grass catcher container.

7. Never raise the cutter deck while the blades are rotating.

8. Always park the mower and/or start the engine on a level surface.

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9. If the cutting blades should strike a solid object or the equipment should start to vibrate abnormally, stop the engine, disconnect the spark plug wire, and check immediately for the cause. Vibration is generally a warning of trouble. Check the machine for damaged or defective parts. Repair any damage before starting the engine or operating the cutter deck. Be sure the blades are in good condition and the blade bolts are tight.

10. Reduce speed and exercise extreme caution on slopes and in sharp turns to prevent tipping or loss of control. Be especially cautious when changing directions on slopes.

WARNING:

DO NOT operate on steep slopes. To check a slope, attempt to back up it (with the cutter deck down). If the machine can back up the slope without the wheels slipping, reduce speed and use extreme caution. ALWAYS FOLLOW OSHA APPROVED OPERATION.

11. Do not touch the engine or muffler while the engine is running or soon after it is stopped. These areas could be hot enough to cause a burn.

12. Before leaving the operators position or leaving the mower unattended, shift the transmission into neutral, place the neutral latches in the neutral lock position, and move the blade engagement switch to OFF. Shut the engine OFF and remove the key.

13. Do not pass or stand on the grass discharge side of any mower with the engine running. Stop operation when another person approaches.

14. Use only Scag approved riding attachments.

Scag Approved Riding Attachments: RS-2 RS-ZT Using unapproved attachments, (especially "standup" riding attachments) may be hazardous.

MAINTENANCE AND STORAGE

1. Disconnect the spark plug wire from the spark plug to prevent accidental starting of the engine when servicing, adjusting or storing the machine.

2. If the mower must be tipped to perform maintenance or adjustment, remove the battery if it has one, drain the gasoline from the fuel tank and the oil from the crankcase.

3. To reduce potential fire hazard, keep the engine free of excessive grease, grass, leaves and accumulations of dirt.

4. Be sure the machine is in safe operating condition by keeping nuts, bolts, and screws tight. Check the blade mounting bolts and nuts frequently to be sure they are tightened.

5. If the engine must be running to perform a maintenance adjustment, keep hands, feet, clothing and other parts of the body away from the cutter deck blades and other moving parts.

6. Do not overspeed the engine by changing governor settings. To be sure of safety and accuracy, have an authorized dealer check maximum engine speed with a tachometer.

7. The engine must be shut off before checking the oil or adding oil to the crankcase.

WARNING

FALLING HAZARD

USE ONLY SCAG APPROVED

RIDING ATTACHMENTS

SEE OPERATOR'S MANUAL

481109

8. Allow the engine to cool before storing the mower in any enclosure such as a garage or storage shed. Make sure the fuel tank is empty if the machine is to be stored in excess of 30 days. Do not store the mower near any open flame or where gasoline fumes may be ignited by a spark.

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9. Always store gasoline in a safety-approved, red container.

10. Be careful when servicing the battery as it contains acid, which is corrosive and could cause burns to skin and clothing.

MOWER OPERATION

1. Read and understand the safety instructions before attempting to operate this machine.

2. Before starting the engine:

11. Batteries release explosive gases when being charged or discharged. Keep batteries away from any source of sparks and/or flame.

INITIAL RUN-IN PROCEDURES (FIRST DA Y OF USE OR APPROXIMA TEL Y 10 HOURS)

1. Check the belts for proper tension at 2, 4 and 8 hours. Check for abnormal wear and adjust as needed.

2. Check the steering control rods for neutral adjustment. (See Adjustments, page 7)

3. Check the tires for proper pressure.

Caster Wheels 25 psi. Drive Wheels 15 psi.

4. Check for loose hardware. Tighten as needed.

5. Check the safety switches for proper adjustment:

* The engine will crank, but not start if the

machine is not in neutral.

* On electric start machines, the engine will

not crank if the PTO switch is on.

* The engine should crank and start if the

machine is in neutral and the PTO engagement switch is OFF.

6. Apply lubricant to all the grease fittings. Lubricant was applied at the factory. This is just a precautionary check to make sure that all the fittings have been lubricated properly.

* Check the oil level in the engine. * Fill the fuel tank with clean, fresh, lead-free

gasoline.

* Open the fuel valve on the bottom of the fuel

tank.

-NOTE-

Use gasoline with an octane rating no less than

87.

* The transmission must be in NEUTRAL. * The blade clutch switch must be in the OFF

position.

* The operator's presence levers must be

released.

* The neutral latches must be in the neutral lock

position.

* The key switch must be on.

3. Start the engine:

* Choke as required. If the engine is cold, pull

the choke knob out. When the engine starts, slowly push the choke in. If the engine stalls, repeat the above operation. When the engine is warm, choking may not be necessary.

4. Engage the cutter blades by pulling the blade clutch switch into the ON position. Push the switch to the OFF position to disengage the cutter blades.

PULL UP TO ENGAGE

PUSH DOWN TO DISENGAGE

390S0138

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-NOTE-

When the PTO is engaged or (possibly) disengaged, a squealing sound from the underside of the machine is normal. It is caused by the electric clutch plates meshing as the cutter blades come up to speed. For best equipment life, engage the clutch with the engine at 1/2 throttle, not under full load.

TRANSMISSION DRIVE BELT

The transmission drive belt on the SWU belt drive machine has a spring-loaded idler system and needs no adjustment. If you find that the transmission slips, see your local Scag Servicing Dealer for service.

DRIVE CONTROL ADJUSTMENTS

WARNING:

To avoid serious bodily injury and damage to the transmission, the machine must be at a full stop before shifting between gears or shifting between forward and reverse.

5. Shift the transmission into gear for the desired mowing speed.

-NOTE-

Top speed is suggested only for transport!

6. While squeezing the steering brake levers with both hands, release both neutral latches.

7. When the steering brake levers are released, the machine will travel straight. To make a right turn, squeeze the RH lever. To turn left, squeeze the LH lever.

8. TO STOP, squeeze both levers, lock the neutral latches, and shift the transmission into neutral.

1. Adjust the steering control rods so that there is approximately 3/4" clearance from the bottom of the rod to the bottom of the neutral latch slot when in the drive position. (See Figure 1)

NEUTRAL LATCH

NEUTRAL LOCK

POSITION

DRIVE POSITION

3/4"

STEERING BRAKE LEVER

SC404GB

Figure 1. Steering Control Rod Adjustment

2. Adjust the steering brake rods so that the brakes do not apply until the steering levers are pulled tight to the handles. When the steering levers are locked in

the neutral position the machine should move freely.

CUTTER DECK BEL T ADJUSTMENTS

Due to a spring-loaded idler system, there is no adjustment necessary for the cutter deck belts. The 36" cutter deck has one spring-loaded idler. The 48" cutter deck has two spring loaded idlers.

"ADJUST-A-GRIP SETTINGS"

"Adjust-A-Grip," with three settings, allows hand force adjustment in the field, with no tools required. To operate the "Adjust-A-Grip", pull back on the handle and move the lever up or down depending on the amount of belt force needed (See Figure 2, page 8).

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SWU99AG

Figure 2. "Adjust-A-Grip"

Cutting conditions will determine what setting is needed for the Adjust-A-Grip" and your machine. If the drive belts slip due to high moisture conditions, the tension may need to be increased. On the other hand, if the day is dry and you are cutting on flat terrain the tension may be decreased. To change the settings:

3. Using the deck handles, lift or lower the deck to the desired cutting height and reinstall the hairpins. A deck height decal is located on the deck mounting frame as an aid in adjusting the deck to the desired height.

4. Repeat the above process on the other side of the cutter deck.

Lift deck with handles only

1. Pull back and move the lever up to reduce tension on the drive belt.

2. Pull back and move the lever down to increase tension on the drive belt.

ADJUSTING CUTTING HEIGHT

The mower deck can be adjusted from a height of 1-inch to 4-1/2 inches at 1/2-inch intervals. To adjust the cutting height:

WARNING:

Do not adjust the cutting height with the mower blades rotating. Shut off the engine and remove the ignition key. Bodily injury could occur from the rotating blades. Lift cutter deck by the handles only . Do not reach under the cutter deck to lift it.

1. Shut off the engine and remove the ignition key.

Remove Hair Pins

2K SWU DHA

Figure 3. Cutting Height Adjustment

CUTTER BLADES

Do not sharpen beyond 1/3 of the width of the blade. (See Figure 3)

-NOTE-

Dress the blade with a file. Using a wheel grinder may burn the blade. Check the balance of the blade. If blades are out of balance, vibration and premature wear of spindle assembly can occur. See your authorized Scag dealer for blade balancing or special tools if you choose to balance your own blades.

ANGLE BLADE BACK

DO NOT CUT IN

2. Remove the two hairpins from the adjusting pins on one side of the cutter deck (Figure 3).

X MUST NOT EXCEED

1/3 BLADE WIDTH

SC4O8G

Figure 4. Blade Sharpening

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LUBRICATION & MAINTENANCE

BREAK-IN

8 HOURS (DAILY)

40 HOURS (WEEKLY)

+ Grease spindle until grease comes out the relief valve.

Compatible Greases: Lidok EP #2 (found at industrial shops)

Ronex MP (Exxon service stations) Shell Alvania (Shell service stations)

100 HOURS (BIWEEKLY)

PROCEDURE

X X

X Check engine oil Do not over fill X Remove debris from under belt cover More often if needed X Sharpen cutter blades More often if needed X Grease spindle bearings + US Lithium MP White Grease 2125 X Clean air filter More often if needed X Check belt wear X Check tire pressure Add or adjust as required

X Change engine oil See engine mfg. information

X Replace air filter More often if needed X Grease caster wheel bearings Chassis grease X Grease caster wheel pivot shafts Chassis grease X Grease drive wheel bearings Chassis grease X Grease transmission couplers Chassis grease X Grease idler bracket LH & RH Chassis grease X Check all hardware for proper tightness More often if needed

Check all hardware for proper tightness Change engine oil and filter at 5 hours

Mobilux #2 (Mobil service stations)

COMMENTS

X Adjust air gap on electric clutch Contact your Scag dealer for information about

making this adjustment.

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TROUBLESHOOTING CUTTING CONDITIONS

CONDITION

CAUSE

CURE

Stringers - Occasional Low engine RPM Run engine at full 3600 RPM Blades of Uncut Grass Ground speed too fast Slow speed to adjust for conditions

Wet grass Cut grass after it has dried out Dull blades, incorrect sharpening Sharpen blades Deck plugged, grass accumulation Clean underside of deck

Width of Deck

SGB020

Belts slipping Adjust belt tensions

Streaking - Strips of Dull, worn blades Sharpen blades Uncut Grass in Cutting Path Incorrect blade sharpening Sharpen blades

Low engine RPM Run engine at full 3600 RPM Belt slipping Adjust belt tension Deck plugged, grass accumulation Clean underside of deck Ground speed too fast Slow speed to adjust for conditions Wet grass Cut grass after it has dried out

Width of Deck

SGB018

Bent blades Replace blades

Streaking - Strips of Not enough overlapping Increase the overlap of each Uncut Grass Between between rows pass Cutting Paths

Width

Deck

SGB019

Width

Deck

Page 15

TROUBLESHOOTING CUTTING CONDITIONS

CONDITION

CAUSE

CURE

Uneven Cut on Flat Lift worn off of blade Replace blade Ground - Wavy High-Low Blade upside down Mount with cutting edge toward Appearance, ground Scalloped Cut, or Rough Contour Deck plugged, grass accumulation Clean underside of deck

Too much blade angle (deck pitch) Adjust pitch and level Deck mounted improperly See your authorized SCAG dealer Bent spindle area See your authorized SCAG dealer Dull blade Sharpen blade

Width of Deck

SGB020

Uneven Cut on Uneven ground May need to reduce ground speed, Uneven Ground - raise cutting height, and/or change Wavy Appearance, direction of cut High-Low Scalloped Cut, or Rough Contour

Width of Deck

SGB021

Sloping Ridge Across Tire pressures not equal Check and adjust tire pressure Width of Cutting Path

Wheels uneven Check and adjust tire pressure Deck mounted incorrectly See your authorized SCAG dealer

Width of Deck

SGB023

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TROUBLESHOOTING CUTTING CONDITIONS

CONDITION

CAUSE

CURE

Scalping - Blades Low tire pressures Check and adjust pressures Hitting Dirt or Cutting Very Close to Ground speed too fast Slow speed to adjust for conditions the Ground

Cutting too low May need to reduce ground speed,

raise cutting height, change direction of cut, and/or change pitch and level

Rough terrain May need to reduce ground speed,

raise cutting height, and/or change direction of cut

Ground speed too fast Slow speed to adjust for conditions

Width of Deck

SGB022

Wet grass Cut grass after it has dried out

Step Cut Blades not mounted evenly Adjust pitch and level Ridge in Center of Cutting Path Bent blade Replace blade

Internal spindle failure See your authorized SCAG dealer Mounting of spindle incorrect See your authorized SCAG dealer

Width of Deck

SGB024

Slope Cut - Sloping Bent spindle mounting area See your authorized SCAG dealer Ridges Across Width of Cutting Path Internal spindle failure See your authorized SCAG dealer

Bent deck housing See your authorized SCAG dealer

Width of Deck

SGB025

Page 17

TECHNICAL SPECIFICATIONS

MODELS SWU36A-15KA, SWU48A-17KA, SWU52A-17KA ENGINE

General Type: Heavy duty industrial/commercial Brand / Model: Kawasaki FH451V, Kawasaki FH500V Horsepower: Kawasaki FH451V = 15HP maximum @ 3600 RPM

Kawasaki FH500V = 17HP maximum @ 3600RPM

Type: Kawasaki = 15HP 4 cycle gas, air cooled, V twin cylinder, vertical shaft engine

Kawasaki = 17HP 4 cycle gas, air cooled, V twin cylinder, vertical shaft engine Displacement: Kawasaki FH451V = 426 cc; Kawasaki FH500V = 494 cc Cylinder: Kawasaki FH451V & FH500V = 2 cast-iron sleeves Gove rn or: Mechanical type governor with variable speed control. Settings:

Kawasaki = 3600 rpm(+/- 75rpm), idle set at 1550 rpm (+/- 75 rpm) Air Cleaner: Kawasaki = Semi-cyclone type with dual element

Exhaust: Single canister side mount muffler. Fuel Pump Group: Kawasaki = Pulse-type fuel pump with in-line fuel filter

Oil Pump Group: Kawasaki = Full pressure lubrication with oil filter Starter/Electrical: Electronic ignition with recoil starter

ENGINE DECK

Thickness: 7 gauge steel. Fuel Tank: 5 gallon (19.0 liters) seamless polyethylene. Drive Wheels/Tires: 15.0 x 6.0-6 two-ply pneumatic tubeless. Handle Bars: 1-1/4" diameter.

DRIVE SYSTEM

Type: Belt drive with twin power belts for increased friction to pulley surface and

"Adjust-A-Grip" traction control lever with three settings Transmissions: Peerless 5-speed transmission, Model #700-070A with 9 spline coupler shaft Steering/Travel Control: Clutch/brake fingertip steering, key lock switch. ("Adjust-A-Grip"

design allows minimum hand force to operate controls) Brakes: 6" drum, band brake, one on each wheel. Axles: 1" Wire Harness: 14 gauge wire. Safety Group: Hand actuated operator presence system with blade clutch and

transmission interlock to engine kill Forward Speed Range: 1.5 to 7.0 mph Reverse Speed Range: 3.0 mph

Date of Issue: October, 2000 Specifications Subject to Change Without Notice

Page 18

TECHNICAL SPECIFICA TIONS (CON'T)

CUTTER DECK

Type: Out-front floating design with anti-scalp rollers. Construction: 10-gauge steel reinforced with 7-gauge (3/16") Support plate.

7-gauge (3/16") deck skirt with easy clean-out design. True Cutting Width: 36.0 inches (90.2cm), 48.0 inches (122.0cm) Blade Engagement: Electric blade engagement clutch with control panel switch Cutting Height Adjustment: Manual adjustment 1" to 4-1/2" in 1/2" increments Cutter Blades: .197 Thick Marbane

36" = Two (2) 18" blades

48" = Three (3) 16.5" blades

52" = Three (3) 18" blades Discharge Opening: 36", 48" & 52" = Extra wide 11.5" Caster Wheels: 11 x 4.5-5 smooth-tread flotation, roller bearings with quick pin removal Spindles: Cast housing, taper roller bearing, low maintenance with top access

grease fitting and grease overfill relief poppet. Spindle Pulleys: Cast-iron with easily removed taper hubs Idler Arm: Spring-loaded self adjusting with permanent lubrication Cutter Deck Belts: B-section with Kevlar® cord.

ADDITIONAL SPECIFICATIONS OPTIONAL ITEMS/ATTACHMENTS

Fabric Grass Catcher: GC-F4 Grass Catcher with 4 cubic ft. capacity Metal Grass Catcher: GC-4D Grass Catcher with 4 cubic ft. capacity and rope pull dump or

pickup and dump. Sulky: RS-2 Two-Wheel Sulky with padded seat.

RS-ZT Two-Wheel Zero-Turn Sulky with padded seat. Mulch Master Provides individually baffled chambers with specially designed

deflectors to redistibute grass clippings within the chambers for improved

mulching. Includes serrated "Eliminator" cutter blades featuring

"Double-Cut" edge for high velocity shredding of grass clippings.

APPROXIMATE DIMENSIONS SWU36A SWU48A SWU52A

Length: 79.5" 74.0" 75" Length with grass catcher: 79.5" 74.0 " 75" Tracking Width: 34.75" 34.75" 34.75" Width: 48.0" 59.0" 64" Width (with discharge chute up): 38.0" 49. 0" 53" Width with grass catcher: 56.0" 6 8.0" 72" Height: 41.25" 41.25" 41.25" Height with grass catcher: 41.25" 41.25" 41.25" Weight: 513 lbs. 578 lbs. 643 lbs. Weight with grass catcher: 553 lbs. 618 lbs. 686 lbs.

Date of Issue: October, 2000 Specifications Subject To Change Without Notice

Page 19

NOTES

Page 20

36" CUTTER DECK

To"A"

"A"

19A

2001-SWU-CD36

Page 21

36" CUTTER DECK

Ref. Part No. Number Description

1 461363 Cutter Deck (Includes Decals) 2 04017-27 Capscrew, 3/8-16 x 1.0"Serrated Flange Hex Hd 3 422478 Bracket, Anti-Scalp Wheel 4 04021-05 Lock Nut, 3/8-16 Center Lock 5 48100-15 Bushing, 376 ID Oilite 6 481632 Wheel, Anti-Scalp (Incl. Item 5) 7 04003-26 Bolt, Carriage 3/8-16 x 4.0" 8 481838 Pin Assy., Deck Adj. (Incl. Items 10 & 11) 9 43512 Spacer, Deck Adjustment Pin 10 481539 Rod End, Male 3/8-24 RH Thread 11 04020-25 Nut, 3/8-24 Jam 12 46631 Spindle Assembly 13 04021-10 Nut, 5/16-18 Elastic Stop 14 04063-08 Key,1/4 x 1/4 x 2.0" 15 04001-10 Bolt, Hex Head 5/16-18 x 1.50" 16 43309 Spacer, Spindle 17 04040-10 Flatwasher, 5/8 W 18 04001-41 Bolt, Hex Head 5/8-11 x 9.50" 19 481707 Cutter Blade, 18" 19A 48185 Cutter Blade, 18" Hi Lift 20 43299 Spindle Shaft 21 481024 Seal, Cutter Spindle Top 22 481022 Tapered Bearing Set (Two Bearings W/Race) 23 48114-04 Grease Fitting 24 48677 Relief Fitting, Cutter Spindle 25 43294 Spindle Housing 26 43312 Spacer, Outside 27 43296 Spacer, Inside 28 481025 Seal, Cutter Spindle Bottom 29 43297 Spindle Bushing 30 481035 Nut, Spindle 31 422762 Belt Cover, LH 32 481625-01 Wing Nut, 3/8-16

Ref. Part No. Number Description

33 04021-09 Nut, 3/8-16 Elastic Stop 34 04110-03 U-Nut, 3/8-16 35 04001-31 Bolt, Hex Head 3/8-16 x 2.50" 36 43515 Pin, Deck Adj. Rear 37 04060-08 Pin, Sloted Spring 3/16 x 1.50" 38 48038 Guide, Roller 39 04001-12 Bolt, Hex Head 5/16-18 x 1.75" Front 39 04001-11 Bolt, Hex Head 5/16-18 x 1.50" Rear 40 451118 Roller Shaft 41 48926 Tapered Hub 42 48924 Pulley 43 481880 Belt, Cutter Deck 44 04015-14 Capscrew, Socket Head. 1/4-20 x 1.375" 45 04020-09 Hex Nut, 5/8-11 46 482245 Spring, Chute Return 47 04021-10 Hex Nut, 5/16-18 Elastic Stop 48 04021-09 Hex Nut, 3/8-16 Elastic Stop 49 04043-04 Flatwasher, 3/8 (.938 x .391 x .105) Grade 8 50 04019-04 Nut, 3/8-16 Serrated Flange 51 461291 Discharge Chute, Nylon 52 04001-51 Capscrew, Hex Head 3/8-16 x 3.75" 53 04001-136 Capscrew, Hex Head 3/8-16 x 1.50" Grage 8 54 43510 Pivot, Idler - Long 55 04001-62 Capscrew, Hex Head 38/16 x 3.25" 56 422713 Base, Idler Pivot 57 04003-04 Bolt, Carriage 5/16-18 x 1.0" 58 461174 Idler Arm Weldment 59 48224 Ball Bearing 60 04001-154 Bolt, Hex Head 5/16-18 x 4.75" 61 422763 Belt Cover, RH 62 481597 Spring, Deck Idler 63 481962 Pulley, Idler 64 04030-03 Lockwasher, 5/16 (.317 x .586 x .078)

* Common hardware which should be purchased locally. All bolts are Grade 5 plated, all other fasteners zinc plated.

Page 22

48" & 52" CUTTER DECKS

18 17

"D"

To"B"

To "C"

"A"

"B"

To "D"

To"A"

"C"

20 65

21 24

2001-SWU-CD48, 52

28 28A

Page 23

48" & 52" CUTTER DECKS

Ref. Part No. No. Description

1 461368 Cutter Deck With Decals 48"

461373 Cutter Deck With Decals 52" 2 04017-27 Capscrew, 3/8-16 x 1.0" Serrated Flange 3 04021-05 Lock Nut, 3/8-16 Center Lock 4 48100-15 Bushing, 376 ID Oilite 5 481632 Wheel, Anti-Scalp 6 422478 Bracket, Anti-Scalp Wheel 7 04003-26 Bolt, Carriage 3/8-16 x 4.0" 8 04021-09 Hex Nut, 3/8-16 Elastic Stop 9 04043-04 Flatwasher, 3/8 (.938 x .391 x .105) Grade 8 10 48224 Ball Bearings 11 461175 Idler Arm RH 12 43503 Pivot, Idle - Short 13 04003-04 Bolt, Carriage 5/16-18 x 1.0" 14 422713 Base, Idler Pivot 15 04001-31 Capscrew, Hex Head 3/8-16 x 2.50" 16 04001-45 Capscrew, Hex Head 3/8-16 x 2.0" 17 0 4001-136 Capscrew, Hex Head 3/8-16 x 1.50" Grade 8 18 04019-04 Nut, 3/8-16 Serrated Flange 19 48181 Pulley, Idler 20 481838 Pin Assembly (Incl. 21 & 23) 21 04020-25 Nut, 3/8-24 Jam 22 43512 Spacer, Deck Adjustment Pin 23 481539 Rod End, Male 3/8-24 24 46631 Spindle Assembly 25 43309 Spacer, Spindle 26 04001-41 Bolt,Hex Head 5/8-11 x 9.50" 27 04040-10 Flatwasher, 5/8 W 28 481706 Cutter Blade 16-1/2" 48" 28 481707 Cutter Blade 18" 52" 28A 481710 Cutter Blade 16-1/2" Hi Lift 48" 28A 481711 Cutter Blade 18" Hi Lift 52" 29 04001-10 Bolt, Hex Head 5/16-18 x 1.50" 30 43298 Spindle Shaft 31 481024 Seal, Cutter Spindle - Top 32 481022 Tapered Bearings (Two) 33 48114-04 Grease Fitting 34 4 329 4 Spindle Housing

Ref. Part No. No. Description

35 4 8 6 7 7 Relief Fitting, Cutter Spindle 36 43312 Spacer Outside 37 43296 Spacer, Inside 38 481025 Seal, Cutter Spindle - Bottom 39 43297 Spindle Bushing 40 481035 Nut, Spindle 41 481625-01 Wing Nut, 3/8-16 42 451118 Roller Shaft 43 04001-12 Bolt, Hex Head 5/16-18 x 1.0" Front 43 04001-11 Bolt, Hex Head 5/16-18 x 1.50" Rear 44 04060-08 Pin, Slotted Spring 3/16 x 1.50" 45 43515 Pin, Deck Adjustment Rear 46 48926 Tapered Hub 47 48038 Guide, Roller 48 48924 Pulley 49 4 8923 Pulley, 5.75 Double Groove 50 481922 Belt, Deck Drive 51 04015-14 Capscrew, Socket Head 1/4-20 x 1.375" 52 04020-09 Hex Nut, 5/8-11 53 4 8087 Belt, RH Blade Drive 48" 53 4 8285 Belt, RH Blade Drive 52" 54 422745 Belt Cover, RH 55 04001-62 Capscrew, Hex Head 3/8-16 x 3.25" 56 461174 Idler Arm Weldment 57 04001-51 Capscrew, Hex Head 3/8-16 x 3.75" 58 461291 Discharge Chute, Nylon 59 04019-03 Nut, 5/16-18 Serrated Flange 60 481597 Spring, Deck Idler 61 04001-154 Bolt, Hex Head 5/16-18 x 4.75" 62 482245 Spring, Chute Return 63 04021-09 Nut, 3/8-16 Elastic Stop 64 04021-10 Nut, 5/16-18 Elastic Stop 65 04001-31 Bolt, Hex Head 3/8-16 x 2.50" 66 04063-08 Key, 1/4 x 1/4 x 2.0" 67 481962 Pulley, Idler 68 43510 Pivot, Idler - Long 69 422744 Belt Cover LH 70 04110-03 U-Nut, 3/8-16 71 04030-03 Lockwasher, 5/16 (.317 x .586 x .078)

* Common hardware which should be purchased locally. All bolts are Grade 5 plated, all other fasteners zinc plated.

Page 24

36" DECK FRAME

36" Deck Frame

20 21

SWU99DF36

Page 25

36" DECK FRAME

Ref. Part No. No. Description

1 461170 Belt Cover With Decal 2 481625-01 Knob With Stud 3 04029-03 Knob, Deck Cover Mounting 4 48100-08 Bushing, Caster 5 451097 Frame Weldment, Deck Mounting - 36" 6 04062-04 Hair Pin Cotter, .177 x 3.25"

7 48114-04 Grease Fitting Str. 1/4-28 Self Tap 8 04066-01 Quick Pin .438 Dia 9 04024-02 Nut, Push-On - 3/8 Thd. 10 04041-07 Flatwasher, 3/8 - (.391 x .938 x .105) 11 04019-04 Nut, 3/8-16 Serrated Flange Hex Head 12 45325 Yoke, Caster Wheel 13 04001-80 Capscrew, Hex Head 1/2-13 x 6.50" 14 04021-07 Locknut, 1/2-13 Elastic Stop 15 481843 Wheel Assembly, Caster 16 481845 Tire, 11 x 4.00-5 17 481770 Retainer 18 481846 Roller Bearing 19 481844 Rim, 5.0 x 2.75 With Zerk & Valve 20 48114-05 Grease Fitting Str.1/4-28 21 481769 Roller Bearing .625 x 3.25" 22 04001-46 Capscrew, Hex Head 3/8-16 x 2.25" 23 ** Tire Valve, Purchase Locally 24 04050-16 Retaining Ring 1.50 Ext. 25 43530 Bushing, Deck Adjustment Pin 26 04017-42 Capscrew, Hex Head 7/16-14 x 1.0" 27 04019-05 Nut, 7/16-14 Serrated Flange Hex 28 04110-03 U-Nut, 3/8-16 29 4 3511 Sleeve, Caster Wheel 30 04040-10 Flatwasher, 5/8 - (.688 x 1.75 x .134)

* Common hardware which should be purchased locally. All bolts are Grade 5 plated, all other fasteners zinc plated.

** Purchase Locally.

Page 26

48" Deck Frame

48" & 52" DECK FRAME

SWU99DF48

Page 27

48" & 52" DECK FRAME

Ref. Part No. No. Description

1 461171 Belt Cover With Decal - 48" 1 461279 Belt Cover With Decal - 52"

2 481625-01 Knob With Stud 3 04029-03 Knob, Deck Cover Mounting 4 48100-08 Bushing, Caster 5 451098 Frame Weldment, Deck Mounting - 48" 5 451155 Frame Weldment, Deck Mounting - 52" 6 48114-04 Grease Fitting Str. 1/4-28 Self Tap 7 04066-01 Quick Pin,.438 Dia 8 04024-02 Nut, Push-On - 3/8 Thd. 9 04041-07 Flatwasher, 3/8 (.391 x .938 x .105) 10 04019-04 Nut, 3/8-16 Serrated Flange Hex Head 11 45325 Yoke, Caster Wheel 12 04001-80 Capscrew, Hex Head 1/2-13 x 6.50" 13 04021-07 Locknut, 1/2-13 Elastic Stop 14 481843 Wheel Assembly, Caster 15 481845 Tire, 11 x 4.00-5 16 481770 Retainer 17 481846 Roller Bearing 18 481844 Rim, 5.0 x 2.75 With Zerk & Valve 19 48114-05 Grease Fitting Str.1/4-28 20 481769 Roler Bearing .625 x 3.25" 21 * Tire Valve, Purchase Locally 22 04062-04 Hair Pin Cotter, .177 x 3.25" 23 04050-16 Retaining Ring 1.50 Ext. 24 43530 Bushing, Deck Adjustment Pin 25 04017-42 Capscrew, Hex Head 7/16-14 x 1.0" 26 04019-05 Nut, 7/16-14 Serrated Flange Hex 27 04110-03 U-Nut, 3/8-16 28 04001-46 Capscrew, Hex Head 3/8-16 x 2.25" 29 435 11 Sleeve, Caster Wheel 30 04040-10 Flatwasher, 5/8 - (.688 x 1.75 x .134)

* Common hardware which should be purchased locally. All bolts are Grade 5 plated, all other fasteners zinc plated.

Page 28

15, 17 KA

ONLY

ENGINE DECK

40, 40A

38 38A 38B

To "B"

To "A"

"B"

Pulley

"X"

"A"

Pulley

"X"

51 61

32 32A

2K SWU ED

Page 29

ENGINE DECK

Ref. Part No. No. Description

1 482144 Engine,15HP Kawasaki (FH451V - AS02) 1 481563 Engine, 17HP Kawasaki (FH500V)

2 48030-09 Cable Clamp 3 481580 Transmission, 5-speed (Peerless 700-070, 9 spline) 4 48231 Neutral Safety Switch 5 48122-01 Fibre Washer, thin 5A 48122-02 Fibre Washer, thick 6 481581 Coupler, Jackshaft 7 48114-05 Grease Fitting, straight 1/4-28 8 481582 Jackshaft (fits SW32,36 & 48) 9 04063-09 Key, Hi-Pro #9 10 422737 Heat Shield, 36" & 48" 10 422883 Heat Shield, 52" 11 43085 Wheel Axle (SW36,48) ** 12 481717 Wire Harness Adaptor, 17KA 13 04017-16 Bolt, 5/16-18 X .75" Serrated Flange Hex Head 14 04040-14 Flat Washer 1/4" (.312 X .75 X .065) 15 04030-03 Lock Wshr. 5/16" 16 04019-04 Nut, 3/8-16 Serrated Flange 17 46765 Engine Deck 18 04021-08 Nut, 1/4-20 Elastic Stop 19 48114-04 Grease Fitting, 1/4-28 Self Tap 20 04001-51 Bolt, 3/8-16 x 3-3/4" Hex Head 21 461073 Electric Clutch (Ogura) 22 04041-07 Washer, 3/8" (.391 x .938 x .105) 23 48197 Pulley, Transmission Input 24 04063-07 Key, Woodruff #9 25 04050-09 Retaining Ring, 5/8" Ext, Basic 26 48203 Belt, Transmission Drive 27 481048 Idler Pulley, Transmission 28 481666 Pulley, Traction Drive 29 04063-19 Key, 1/4 x 1/4 x 3/4" 30 04041-28 Flat Washer, 7/16" Special 31 04030-05 Lock Washer,7/16" 32 04001-101 Bolt, 7/16-20 x 2-1/2" Hex Head (Kohler Only) 32A 04002-15 Cpsrw, M10-1.5 x 55 Metric Hex Hd (Kawasaki) 33 04001-12 Bolt, 5/16-18 x 1-3/4" Hex Head 34 04002-07 Bolt, M8-1.25 x 1.0 35 04021-09 Nut, 3/8-16 Elastic Stop 36 * Valve Stem, Purchase Locally 37 04018-01 Bolt, M8-1.25 x M25 Metric Hex Hd 38 481841 Wheel Assembly (incl. 38A-38B) 38A 481842 Tire, 15 x 6.0-6, Turf Saver 38B 481859 Rim & Bearing Assembly (incl. 39) 39 481858 Wheel Brng. NWC (OD 1.984 - 1.980) 40 04042-05 Washer, 1-1/16 x 1-3/4 x 12 ga 40A 04041-14 Washer, 1-1/16 x 1-1/2 x 18 ga

Ref. Part No. No. Description

41 04050-08 Retaining Ring, 1" Ext.- "E" 42 48200 Pulley, Wheel Drive 43 43088 Spacer, Wheel Pulley 44 48209 Brake Drum 45 04017-19 Bolt, 5/16-18 x 1-1/2" Serrated Flange 46 04001-22 Capscrew, Hex Head 3/8-16 x 2.75" 47 04021-10 Nut, 5/16-18 Elastic Stop 48 04019-03 Nut, 5/16-18 Serrated Flange Hex Head 49 04041-07 Flatwasher, 3/8 (.391 x .938 x .105) 50 04001-08 Bolt, 5/16-18 x .75" Hex Head 51 481716 Rubber Pad, Clutch Stop 52 04003-02 Bolt, 1/4-20 x .75" Carriage 53 461169 Idler Arm, Trans. Drive 54 422533 Backing Plate 55 48224 Ball Bearing 56 43504 Hub Idler Pivot 57 04031-09 Lock Washer Internal Tooth 58 421370 Anti Rotation Bracket 59 04003-04 Bolt, 5/16-18 x 1" Carriage 60 04043-04 Flatwasher, 3/8 (.391 x .938 x .105 HD) Grade 8 61 422534 Plate, Backing 62 04021-05 Nut, 3/8-16 Elastic Stop 63 481835 Spring, Return Drive Idler 64 04001-02 Bolt, Hex Head 3/8-16 x 2.75" 65 04017-16 Capscrew, 5/16-18 x .75 Serrated Flange Hex Head 66 12-068-64 Muffler, Kohler (Purchase from Kohler Only) 66 49070-7002 17KA Muffler (Purchase from Kawasaki Only)

* = Purchase Locally ** = Requires welding onto chassis.

Page 30

HANDLE ASSEMBLY

30 30A

45 45A

32 35

19 40

15 15A

2K SWU HA

Page 31

HANDLE ASSEMBLY

Ref. Part No. No. Description 15KA 17KA

1 49403 Handle Assembly 16" Frame x x 2 421360 Belt Guard x x 3 04017-27 Capscrw, 3/8-16 x 1" Ser. Flange x x 4 04041-07 Flatwasher, 3/8 (.391 x .938 x .105) x x

5 04021-09 Nut, 3/8-16 Elastic Stop x x 6 481834 Spring, Idler x x 7 04001-10 Bolt, 5/16-18 x 1-1/4" Hex Head x x 8 04021-10 Nut, 5/16-18 Elastic Stop x x 9 04017-05 Capscrew, 1/4-20 x 3/4" Hex Head x x 10 44004 Control Rod, Steering x x 11 04062-02 Hair Pin, Small x x 12 481839 Grip, Shift Lever 13 43032 Swivel Joint x x 14 04062-01Hair Pin, Large .094 Diameter x x 15 45847 Idler Bracket, RH x x 15A 45846 Idler Bracket, LH x x 16 43092 Idler Sleeve x x 17 04001-62 Bolt, 3/8-16 x 3/4" Hex Head x x 18 04004-17 Support Belt Guard x x 19 04019-04 Nut, 3/8-16 Serrated Flange x x 20 04019-03 Nut, 5/16-18 Serrated Flange x x 21 04017-16 Cpscrw, 5/16-18 x .75" Ser. Flng. x 22 43286 Spacer x x 23 48309 Bushing, Fuel Tank x x 24 48292 Rubber Pad, (Upper) x x 25 46089 Steering Lever x x 26 04017-17 Capscrew, 5/16-18 x 1" Ser. Flng. x x 27 48312 Bushing, Operator Presence x x 28 04040-15 Washer, 5/16 (.375 x .875 x .083) x x 29 48951 Spring, Operator Presence x x 30 45573 Operator Presence Lever, x x

LH (Small Frame) 31 45572 Operator Presence Lever, RH x x 32 44005 Brake Rod x x 33 45092 Brake Lever x x 34 45093 Brake Link x x 35 42254 Brake Link Plate x x 36 04024-01Nut, 3/8 Push-on x x 37 48114-05 Greese Fitting, Straight 1/4-28 x x 38 04050-01 Retaining Ring, 5/8 Ext. "E" x x 39 48210 Brake Band x x 40 04001-45 Bolt, 3/8-16 x 2" Hex Head x x 41 04031-08 1/4" Internal Tooth Lockwasher x x 42 04032-01 Curved Spring Washer x x 43 04001-32 Bolt, Hex Head 3/8-16 x 1.25" x x

Ref. Part No. No. Description 15KA 17KA

44 04020-02 Nut, 1/4-20 Hex x x 45 461242 Neutral Latch, RH x x 45A 461241 Neutral Latch, LH x x 46 48205 Rubber Pad (Lower) x x

47 48202A Belt, Wheel Drive x x

48 48198 Idler Pulley, Wheel Drive x x 49 48199 Pulley, Jackshaft (Inc. 50) x x 50 04012-04 Setscrew, Hex Socket Knurl x x

Cup Pt. 5/16-18 (nylock) 51 43098 Spacer, Jackshaft Pulley x x 52 48223 Flange, Jackshaft Bearing x x 53 48224 Bearing, Jackshaft x x 54 04050-09 Retaining Ring, 5/8 Ext. Basic x x 55 04017-06 Capscrew, 1/4-20 x 1" Ser. Flange x x 56 04001-62 Bolt, 3/8-16 x 3.25" x x 57 48030-09 Clamp x x 58 04001-17 Bolt, 5/16-18 x 2" Hex Head x x 59 482314 Choke Control x x 60 04040-15 Flatwasher, 5/16 (.375 x .875 x .083) x x 61 04021-02 Nut, 1/4-20 Elastic Stop x x 62 43212 Spacer x x 63 04001-32 Bolt, Hex Head 3/8-16 x 1.25" x x 64 422756 Ba r x x 65 48058 Fuel Hose,1/4"ID, 20" (KA ) x 66 48059-01 Clamp, Fuel Hose x x 67 421622 Bracket, Choke Mounting x 68 48159 Grip, Handle x x 69 48308 Valve, Fuel Shut Off x x 70 46846 Fuel Tank Assy.(Incl. Bush. & Val.) x x 71 481603 Fuel Tank Cap x x 72 421239 Strap, Fuel Tank x x 73 04010-10 Screw, 1/4-20 x 2" Rnd Hd Slotted x x 74 422279 Shift Lever x x 75 461163 Shift Lever (Incl. Item 12) x x 76 48144 Grip, Steering Lever x x 77 04041-07 Washer, 3/8 (.391x .938 x .105) x x 78 04020-14 Nut, 3/8-24 UNF x x 79 48028-05 Cable Tie x x 80 04001-53 Bolt, 5/16-18 x 2-1/2" x x 81 461304 Lever, Traction Adjustment W/Grip x x 82 481847 Grip, Traction Adjustment Lever x x

* Common hardware should be purchased locally. All bolts are Grade 5 plated, all other fasteners zinc plated.

Page 32

INSTRUMENT PANEL

2A 2B

INSTRUMENT PANEL

SW99IP

Ref. Part No. No . Description 15KA 17KA

1 48717 Switch, Neutral Interlock xx 2 48946 Throttle Control xx 3 481687 Engagement Switch, Electric Clutch x x 4 48609 Key Switch (Includes hardware) xx 5 48023 Hour Meter (Dealer installed) xx 6 * Screw, #10-32 x .50 Phillips Washer Head x x 7 04019-01 Nut, #10-32 Serrated Flange Hex Head x x 8 481678 Handle Wire Harness, Manual Start x x NS 48030-09 Clamp, Wire Harness xx

* Common hardware which should be purchased locally. All bolts grade 5 plated, all other fasteners zinc plated.

Page 33

PEERLESS 700-070

FOR REFERENCE

ONLY

ORDER PARTS FROM

PEERLESS / TECUMSEH

REF. PART NO. NO. DESCRIPTION

1 772083A Case, Transmisson 2 780086A Needle Bearing Grease Spec 2A 780142 Needle Bearing 3 770061A Case, Transmission 8 792089A Shift Key 9 784266 Shift Collar 10 784376 Shift Rod & Fork 11 778154 Bevel Gear (42 teeth) 12 778176 Bevel Pinion (14 teeth-steel) 20 792077 Steel Ball, 5/16" dia. 21 792078 Set Screw, 3/8-16 x 3/8" 22 792079 Spring 24 780071 Thrust Bearing 25 792073 Screw, 1/4-20 x 1-1/4" (6) 27 792035 Retaining Ring 28 788040 Retaining Ring 29 780072 Washer (6) 30 780108 Washer (5) 32 792001 "O" Ring 34 780105A Flanged Bushing 49 778146A Spur Gear (37 teeth)

REF. PART NO. NO. DESCRIPTION

50 778125 Spur Rear (35 teeth) 51 778239A Spur Gear (32 teeth-steel) 52 778124A Spur Gear (30 teeth) 53 778123A Spur Gear (25 teeth) 56 778145 Spur Gear (12 teeth-steel) 57 778151 Spur Gear (15 teeth) 58 778240 Spur Gear (18 teeth-steel) 59 778126A Spur Gear (20 teeth) 60 778127A Spur Gear (25 teeth) 65 780139 Washer 66 776135 Input Shaft (3-11/16" long) 67 776402 Shifter & Brake Shaft 71 788069 Square Cut Ring 72 792074 Threaded Plug (Shipping only, not used) 81 786081 Roller Chain (No. 41 chain, 24 links) 82 786082 Sprocket (9 teeth) 83 786083 Sprocket (18 teeth) 90 788067B Grease (32 oz. bottle Bentonite grease) 150 510334 Gasket Eliminator (Loctite #515) 178 481581 Coupler, Jackshaft (Purchase From Scag) 179 481582 Jackshaft (Purchase From Scag)

Page 34

MOWER

ENGAGE

SWITCH

BLACK

BLK W/RED STRIPE

BLUE

WHITE

YELLOW

HARNESS

TO ENGINE

DECK WIRE

SW99WH481678

WHITE

KEY

SWITCH

BLACK

MANUAL START

PART NO. 481678

BLK W/RED STRIPE

OPERATOR

BLACK

YELLOW

SWITCH

PRESENCE

NEG

HOURMETER

POS

HOURMETER

HANDLE WIRE HARNESS -

Page 35

NEUTRAL

INTERLOCK

BLADE

CLUTCH

GROUND

ENGINE DECK

WIRE HARNESS 15 HP KAWASAKI 17 HP KAWASAKI

PART NO. 481073

EA FB GC HD

INSTRUMENT

PANEL HARNESS

RED

BLACK W/RED STRIPE

BLACK

BLUE WHITE WHITE

YELLOW

WIRE HARNESS ADAPTER / KAWASAKI

BLACK

WIRE HARNESS

ADAPTER - ENGINE

2K SWU WH481073

PART NO. 481717

Page 36

CAUTION

BEFORE OPERATING

READ OPERATORS

MANUAL AND SAFETY

INSTRUCTIONS

MOWER DECK

PULL OUT TO ENGAGE

CAUTION

481863

OFF

KEEP BYSTANDERS AWAY

481684

48314

PUSH IN TO DISENGAGE

481905

Page 37

FAST

SLOW

PARKING

BRAKE

OFF

481483

48404

Hea

vy-

Duty

Co mmerc

481971

482285

WARNING

INSTALL BELT COVER BEFORE

OPERATING MACHINE

READ OPERATOR'S MANUAL

481039

MANUFACTURED UNDER ONE OR MORE OF THE FOLLOWING PATENTS:

4, 487, 006 4, 991, 382 5, 832, 708 4, 885, 903 4, 998, 948 5, 865, 018

ial

481971

4, 920, 733 5, 118, 617 4, 967, 543 5, 826, 416

PATENTS PENDING

48656

48404

481039

Page 38

WARNING

FALLING HAZARD

USE ONLY SCAG APPROVED

RIDING ATTACHMENTS

SEE OPERATOR'S MANUAL

481109

482286

36" - 482297 48" - 481953

52"- 481954

481109

RN 1 2 3 4 5

48332

WARNING

DO NOT OPERATE WITHOUT DISCHARGE CHUTE, MULCHING

KIT, OR ENTIRE GRASS CATCHER INSTALLED

482165

Page 39

LIMITED WARRANTY - COMMERCIAL EQUIPMENT

Any part of the Scag commercial mower manufactured by Scag Power Equipment and found, in the reasonable judgment of Scag, to be defective in materials or workmanship, will be repaired or replaced by an Authorized Scag Service Dealer without charge for parts and labor. This warranty is limited to the original purchaser and is not transferable. Proof of purchase will be required by the dealer to substantiate any warranty claims. All warranty work must be performed by an Authorized Scag Service Dealer.

This warranty is limited to the following specified periods from the date of the original retail purchase for defects in materials or workmanship:

* Wear items including drive belts, blades, hydraulic hoses and tires are warranted for ninety (90) days. * Batteries are covered for ninety (90) days. * Frame and structural components including oil reservoir, fittings, and oil coolers are warranted for 1 year. * Cutter decks are warranted against cracking for a period of three (3) years. (Parts and labor 1st year; Parts only 2nd and 3rd year.) The repair or replacement of the cutter deck will be at the option of Scag Power Equipment. We reserve the right to request components for evaluation. This warranty does not cover any mower that has been subject to misuse, neglect, negligence, or accident, or that has been operated in any way contrary to the operating instructions as specified in the Operators Manual. * Engines and electric starters are covered by the engine manufacturers warranty period. * Major drive system components (hydraulic pumps and hydraulic motors only) are warranted for two (2) years by Scag Power Equipment. (Parts and labor 1st year; Parts only 2nd year.) (Two year warranty excludes fittings, hoses, cooling system, oil reservoir, drive belts, transaxles). The repair or replacement of the hydraulic pump or hydraulic motor will be at the option of Scag Power Equipment. This warranty does not cover any mower that has been subject to misuse, neglect, negligence, or accident, or that has been operated in any way contrary to the operating instructions as specified in the Operators Manual. * Electric clutches have a Limited Warranty for 2 year (Parts and labor 1st year; Parts only 2nd year). * Cutter Spindle Assemblies 46631 have a Limited Warranty for three years (Parts and labor 1st year; Parts only 2nd and 3rd year). * Any Scag product used for rental purposes is covered by a 90 day warranty.

The Scag mower, including any defective part must be returned to an Authorized Scag Service Dealer within the warranty period. The expense of delivering the mower to the dealer for warranty work and the expense of returning it to the owner after repair will be paid for by the owner. Scags responsibility is limited to making the required repairs and no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Scag mower.

This warranty does not cover any mower that has been subject to misuse, neglect, negligence, or accident, or that has been operated in any way contrary to the operating instructions as specified in the Operators Manual. The warranty

does not apply to any damage to the mower that is the result of improper maintenance, or to any mower or parts that have not been assembled or installed as specified in the Operators Manual and Assembly Manual. The warranty does not cover any mower that has been altered or modified, changing performance or durability. In addition, the warranty does not extend to repairs made necessary by normal wear, or by the use of parts or accessories which, in the reasonable judgment of Scag, are either incompatible with the Scag mower or adversely affect its operation, performance or durability.

Scag Power Equipment reserves the right to change or improve the design of any mower without assuming any obligation to modify any mower previously manufactured. All other implied warranties are limited in duration to the one (1) year

warranty period or ninety (90) days for mowers used for rental purpose. Accordingly, any such implied warranties including merchantability, fitness for a particular purpose, or otherwise, are disclaimed in their entirety after the expiration of the appropriate one year or ninety day warranty period. Scags obligation under this warranty is strictly and exclusively limited to the repair or replacement of defective parts and Scag does not assume or authorize anyone to assume for them any other obligation. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.

Scag assumes no responsibility for incidental, consequential or other damages including, but not limited to, expense for gasoline, expense of delivering the mower to an Authorized Scag Service Dealer and expense of returning it to the owner, mechanics travel time, telephone or telegram charges, rental of a like product during the time warranty repairs are being performed, travel, loss or damage to personal property, loss of revenue, loss of use of the mower, loss of time or inconvenience. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

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