Scag Power Equipment SW, SW32-13KA, SW36-13KA, SW36-13KH, SW48-14KA Operator's Manual

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MODEL SW

OPERATOR’S MANUAL

OPERATOR’S MANUALOPERATOR’S MANUAL

THIS MANUAL CONT AINS THE OPERA TING INSTRUCTIONS AND SAFETY INFORMATION FOR YOUR SCAG MOWER. READING THIS MANUAL CAN PROVIDE YOU WITH ASSISTANCE IN MAINTENANCE AND ADJUSTMENT PROCEDURES TO KEEP YOUR MOWER PERFORMING TO MAXIMUM EFFICIENCY. THE SPECIFIC MODELS THAT THIS BOOK COVERS ARE CONTAINED ON THE INSIDE COVER. BEFORE OPERATING YOUR MACHINE, PLEASE READ ALL THE INFORMATION ENCLOSED.

PART NUMBER 03055

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WARNING:

FAILURE TO FOLLOW SAFE OPERATING PRACTICES

MAY RESULT IN SERIOUS INJURY.

* Keep all shields in place, especially the grass discharge chute. * Before performing any maintenance or service, stop the machine and remove the spark plug wire and ignition key. * If a mechanism becomes clogged, stop the engine before cleaning. * Keep hands, feet and clothing away from power-driven parts. * Read this manual completely as well as other manuals that came with your mower. * Keep others off the tractor (only one person at a time)

REMEMBER - YOUR MOWER IS ONLY AS SAFE AS THE OPERATOR!

Hazard contr ol and accident prevention are dependent upon the a wareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment.

This manual covers the operating instructions

and illustrated parts list for:

SW32-13KA with a serial number of 3970001 to 3979999 SW36-13KA with a serial number of 3980001 to 3989999 SW36-13KH with a serial number of 3990001 to 3999999 SW48-14KA with a serial number of 4000001 to 4009999 SW48-15KH with a serial number of 4010001 to 4019999 SW48-17KA with a serial number of 4020001 to 4029999 SW-17KA with a serial number of 4690001 to 4699999 SWM-52/E with a serial number of 4110001 to 4119999 SWM-61/E with a serial number of 4120001 to 4129999 SWM-72/E with a serial number of 4130001 to 4139999

Always use the entire serial number listed on the serial number tag when referring to this product.

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TABLE OF CONTENTS

SUBJECT PAGE

Introduction.................................................................................................. 1

General Safety Instructions.......................................................................... 1

Signal Words ............................................................................................... 1

Before Operating ......................................................................................... 2

While Operating........................................................................................... 2

Maintenance and Storage ........................................................................... 3

Initial Run-In Procedures ............................................................................. 4

Mower Operation ......................................................................................... 4

Cutter Deck Belt Adjustments...................................................................... 5

Transmission Drive Belt............................................................................... 5

Drive Control Adjustments........................................................................... 6

Cutter Deck Adjustments ............................................................................. 6

Blade Height Adjustments ........................................................................... 7

Cutter Blades............................................................................................... 7

Lubrication and Maintenance Char t ............................................................ 8

Troubleshooting Cutting Conditions ............................................................ 9 - 11

Technical Specifications .............................................................................. 12 -13

MEMBER

Equipment & Engine Training Council

WE SUPPORT OPE

TECHNICIAN

CERTIFICATION

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TABLE OF CONTENTS

(CONTINUED)

SUBJECT PAGE

Illustrated Parts List

SWM-32", 36"Cutter Decks....................................................................... 14-15

SWM-48", 52", 61", 72" Cutter Decks...................................................... 16-17

Engine Deck................................................................................................ 18-19

Handle Assembly........................................................................................ 20-21

Instrument Panel......................................................................................... 22

Peerless T ransmission............................................................................... 23

Engine Deck Wire Harness - 14 Kawasaki............................................ 24

Wire Harness W/Rela y ............................................................................... 24

Handle Wire Harness-Manual Start......................................................... 25

Engine Deck Wire Harness-Kohler (Single Cyl.) & 17 KA................... 26

Replacement Decals.................................................................................. 27-29

Warranty Statement...............................................................Inside Bac k Cover

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INTRODUCTION

Your mower was built to the highest standards in the industry. However, the prolonged life and maximum efficiency of your mower depends on you following the operating, maintenance and adjustment instructions in this manual.

We encourage you to contact your dealer for repairs. All Scag dealers are informed of the latest methods to service this equipment and provide prompt and efficient service in the field or at their service shop. They carry a full line of Scag service parts.

A replacement Operator's Manual is available from your Scag Servicing Dealer or by contacting Scag Power Equipment, Service Department at P.O. Box 152, Mayville, WI 53050. Please indicate the complete

model and serial number of your Scag product.

USE OF OTHER THAN ORIGINAL SCAG REPLACEMENT PARTS WILL VOID THE WARRANTY.

SIGNAL WORDS

This symbol means “Attention! Become Alert! Your Safety is Involved!". The symbol is used with the

following signal words to attract your attention to safety messages found on the decals and throughout this manual. The message that follows the symbol contains important information about safety. To avoid injury and possible death, carefully read the message! Be sure to fully understand the causes of possible injury or death.

Signal Word:

It is a distinctive word on safety decals and throughout this manual that alerts the viewer to the existence and relative degree of the hazard.

The “Right” and “Left”, “Front” and “Rear” of the machine are referenced from the operator’s perspective when in the normal operating position and facing the forward travel direction.

GENERAL SAFETY INSTRUCTIONS

READ THIS OPERATOR'S MANUAL and instructions furnished with attachments.

Perform only those maintenance procedures described in this manual. If major repairs are ever needed or assistance is desired, contact an Authorized Scag Dealer. To ensure optimum performance and safety, always purchase genuine SCAG replacement parts and accessories.

Your safety and the safety of others depends significantly upon your knowledge and understanding of all correct operating practices and procedures of this machine.

The signal word “DANGER” denotes that an extremely hazardous situation exists on or near the machine that could result in high probability of death or irrepairable injury if proper precautions are not taken.

WARNING:

The signal word “WARNING” denotes that a hazard exists on or near the machine that can result in injury or death if proper precautions are not taken.

CAUTION:

The signal word “CAUTION” is a reminder of safety practices on or near the machine that could result in personal injury if proper precautions are not taken.

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BEFORE OPERATING

WHILE OPERATING

1. Know the controls and how to stop quickly.

2. Do not allow children to operate the machine. Do not allow adults to operate the machine without proper instruction.

3. Remove all debris or other objects that might be picked up and thrown by the cutter blades. Keep all bystanders away from the mowing area.

4. Keep all shields, safety devices, and decals in place. If a shield, safety device or decal is defective or damaged, repair or replace it before operating. Also, check all nuts, bolts and screws for proper tightness, to assure the machine is in safe operating condition.

5. Do not operate the machine while wearing sandals, tennis shoes, sneakers or shorts. Also, do not wear loose fitting clothing which could get caught in moving parts. Always wear long pants and substantial shoes. Wearing safety glasses and safety shoes is advisable and required by some local ordinances and insurance regulations.

6. Fill the fuel tank with clean, fresh gasoline, with a minimum octane rating of 87. Avoid spilling gasoline. Gasoline is highly flammable, handle it carefully. A. Use an approved gasoline container. B. Do not fill the tank while the engine is hot or

running. C. Do not smoke while handling gasoline. D. Fill the fuel tank outdoors and up to approxi-

mately 1" (25 mm) below the bottom of the filler

neck. E. Wipe up any spilled gasoline.

7. Before attempting to start the engine, shift the transmission into neutral, move the blade engagement switch to the OFF position, and move the neutral latches to neutral.

1. Start the engine when the neutral latches are in the neutral lock position, the cutter blades are disengaged, and the transmission is in neutral.

2. Do not run the engine in a confined area without adequate ventilation. Exhaust fumes are hazardous and could possibly be deadly.

3. Using the machine demands attention. To prevent loss of control: A. Mow only in daylight or when there is good

artificial light. B. Watch for holes or other hidden hazards. C. Do not drive close to a drop-off, ditch, creek

bank, or other hazard. D. Reduce speed when making sharp turns and

when turning on hillsides. E. Always be sure of your footing. Keep a firm

hold on the handles and walk---never run. F. Do not operate where conditions are slippery.

4. The discharge chute must always be installed and in the down position on the side discharge cutter deck except when the Scag optional grass catcher or mulching plate are properly installed. If the discharge area should plug, shut the engine off and wait for all movement to stop before removing the obstruction.

5. Disengage the blades and wait for them to stop before crossing gravel drives, walks or roads.

6. Shut the engine off and wait until the blades come to a complete stop before removing the grass catcher container.

7. Never raise the cutter deck while the blades are rotating.

8. Always park the mower and/or start the engine on a level surface.

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9. If the cutting blades should strike a solid object or the equipment should start to vibrate abnormally, stop the engine, disconnect the spark plug wire, and check immediately for the cause. Vibration is generally a warning of trouble. Check the machine for damaged or defective parts. Repair any damage before starting the engine or operating the cutter deck. Be sure the blades are in good condition and the blade bolts are tight.

14. Use only Scag approved riding attachments.

Scag Approved Riding Attachments: RS-2 RS-ZT Using unapproved attachments, (especially "standup" riding attachments) may be hazardous.

MAINTENANCE AND STORAGE

10. Reduce speed and exercise extreme caution on slopes and in sharp turns to prevent tipping or loss of control. Be especially cautious when changing directions on slopes.

WARNING:

DO NOT operate on steep slopes. To check a slope, attempt to back up it (with the cutter deck down). If the machine can back up the slope without the wheels slipping, reduce speed and use extreme caution. ALWAYS FOLLOW OSHA APPROVED OPERATION.

11. Do not touch the engine or muffler while the engine is running or soon after it is stopped. These areas could be hot enough to cause a burn.

12. Before leaving the operator’s position or leaving the mower unattended, shift the transmission into neutral, place the neutral latches in the neutral lock position, and move the blade engagement switch to OFF. Shut the engine OFF and remove the key.

13. Do not pass or stand on the grass discharge side of any mower with the engine running. Stop operation when another person approaches.

1. Disconnect the spark plug wire from the spark plug to prevent accidental starting of the engine when servicing, adjusting or storing the machine.

2. If the mower must be tipped to perform maintenance or adjustment, remove the battery, drain the gasoline from the fuel tank and the oil from the crankcase.

3. To reduce potential fire hazard, keep the engine free of excessive grease, grass, leaves and accumulations of dirt.

4. Be sure the machine is in safe operating condition by keeping nuts, bolts, and screws tight. Check the blade mounting bolts and nuts frequently to be sure they are tightened.

5. If the engine must be running to perform a maintenance adjustment, keep hands, feet, clothing and other parts of the body away from the cutter deck blades and other moving parts.

6. Do not overspeed the engine by changing governor settings. To be sure of safety and accuracy, have an authorized dealer check maximum engine speed with a tachometer.

7. The engine must be shut off before checking the oil or adding oil to the crankcase.

WARNING

FALLING HAZARD

USE ONLY SCAG APPROVED

RIDING ATTACHMENTS

SEE OPERATOR'S MANUAL

481109

8. Allow the engine to cool before storing the mower in any enclosure such as a garage or storage shed. Make sure the fuel tank is empty if the machine is to be stored in excess of 30 days. Do not store the mower near any open flame or where gasoline fumes may be ignited by a spark.

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9. Always store gasoline in a safety-approved, red container.

10. Be careful when servicing the battery as it contains acid, which is corrosive and could cause burns to skin and clothing.

MOWER OPERATION

1. Read and understand the safety instructions before attempting to operate this machine.

2. Before starting the engine:

11. Batteries release explosive gases when being charged or discharged. Keep batteries away from any source of sparks and/or flame.

INITIAL RUN-IN PROCEDURES (FIRST DAY OF USE OR APPROXIMATELY 10 HOURS)

1. Check the belts for proper tension at 2, 4 and 8 hours. Adjust as needed.

2. Check the steering control rods for neutral adjustment. (See Adjustments, page 6)

3. Check the tires for proper pressure.

Caster Wheels 25 psi. Drive Wheels 15 psi.

4. Check for loose hardware. Tighten as needed.

* Check the oil level in the engine. * Fill the fuel tank with clean, fresh, lead-free

gasoline.

* Open the fuel valve on the bottom of the

fuel tank.

-NOTE-

Use gasoline with an octane rating no less than

87.

* The transmission must be in NEUTRAL. * The blade clutch switch must be in the OFF

position.

* The operator's presence levers must be

released.

* The neutral latches must be in the neutral

lock position.

* The key switch must be on.

3. Start the engine:

5. Check the safety switches for proper adjustment:

* The engine will crank, but not start if the

machine is not in neutral.

* On electric start machines, the engine will not

crank if the PTO switch is on.

* The engine should crank and start if the

machine is in neutral and the PTO engagement switch is OFF.

6. Apply lubricant to all the grease fittings. Lubricant was applied at the factory. This is just a precautionary check to make sure that all the fittings have been lubricated.

* Choke as required. If the engine is cold, pull

the choke knob out. When the engine starts, slowly push the choke in. If the engine stalls, repeat the above operation. When the engine is warm, choking may not be necessary.

4. Engage the cutter blades by pulling the blade clutch switch into the ON position. Push the switch to the OFF position to disengage the cutter blades.

PULL UP TO ENGAGE

PUSH DOWN TO DISENGAGE

390S0138

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-NOTE-

BEL T TENSION ADJUSTMENT IDLER

CUTTER DECK ADJUSTMENT IDLER

CHECK BLADE DRIVE BEL T TENSION HERE

SC402G

DISCHARGE AREA

When PTO is engaged or (possibly) disengaged, a squealing sound from the underside of the machine is normal. It is caused by the electric clutch plates meshing as the cutter blades come up to speed. For best equipment life, engage the clutch with the engine at 1/2 throttle, not under full load.

END OF L-SHAPED

BRACKET

NUT

WASHER

"J" BOLT

BELT

WARNING:

To avoid serious bodily injury and damage to the transmission, the machine must be at a full stop before shifting between gears or shifting between forward and reverse.

5. Shift the transmission into gear for the desired mowing speed.

-NOTE-

Top speed is suggested only for transport!

6. While squeezing the steering brake levers with both hands, release both neutral latches.

7. When the steering brake levers are released, the machine will travel straight. To make a right turn, squeeze the RH lever. To turn left, squeeze the LH lever.

8. TO STOP, squeeze both levers, lock the neutral latches, and shift the transmission into neutral.

CUTTER DECK DRIVE BELT TENSION

ALIGNMENT IDLER - L.H.

SC400G

Figure 1

3. Adjust the RH blade drive belt using a belt tension

gauge. Adjust the belt so that the belt moves 1/2" with 10 pounds of pressure. Adjust the tension by tightening or loosening the J-bolt nut. (See figure 2 & 3)

BELT

WASHER

NUT

Figure 2. RH Blade Belt Adjustment

SC401G

CUTTER DECK BELT ADJUSTMENTS

1. Remove the belt cover.

2. Adjust the cutter deck drive belt using a belt tension

gauge. Adjust the belt so that the belt moves 1/2" with 10 pounds of pressure. Adjust the tension by tightening or loosening the J-bolt nut. (See figure 1)

Due to initial belt stretch and to prevent the belt from slipping, check this adjustment after the first 2 hours, 4 hours and 8 hours of operation.

-NOTE-

ire pressure can be adjusted forire pressure can be adjusted for

ire pressure can be adjusted for

ire pressure can be adjusted forire pressure can be adjusted for

Figure 3. Cutter Deck Belts

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TRANSMISSION DRIVE BELT

CUTTER DECK ADJUSTMENTS

Adjust the transmission drive belt so that there is about a 3/16" deflection with 10 lbs. of pressure. Adjust by loosening idler pulley mounting bolt and sliding the idler left or right to change belt tension.

DRIVE CONTROL ADJUSTMENTS

1. Adjust the steering control rods so that there is approximately 3/4" clearance from the bottom of the rod to the bottom of the neutral latch slot when in the drive position. (See figure 4)

NEUTRAL LATCH

NEUTRAL LOCK

POSITION

DRIVE POSITION

Due to the many cutting conditions that exist, it is difficult to suggest a cutter deck setting that will work for every lawn. There are two adjustments that can be made on these decks, pitch and height.

PITCH is the angle of the blades (comparing front to rear). A 1/4" downward pitch (front of deck down) is recommended for best cutting performance.

HEIGHT is the nominal distance the blade is off of the ground. This measurement is made with the blades pointed side to side and distance is measured between cutting tip and ground. (Also see Blade Height Adjust-

ment, next page)

Changes to the cutting height can be achieved by repositioning the cutter deck (This adjustment will also effect the pitch of the deck). There are three available positions (see figure 5).

LOW CUT (1 3/4" to 3")

3/4"

STEERING BRAKE LEVER

SC404GB

Figure 4. Steering Control Rod Adjustment

2. Adjust the steering brake rods so that the brakes do not apply until the steering levers are pulled tight to the handles. When the steering levers are locked in the neutral position the machine should

move freely.

MID RANGE

(2 1/2" to 3 3/4")

HIGH CUT (3 1/4" to 4 1/2")

CUTTER DECK HEIGHT ADJUSTMENT

Figure 5. Cutting Height Adjustment

SC405G

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Caster spacers also can be repositioned to change

SC407G

cutting heights and to change the pitch of the deck. (See figure 6)

SPACERS

REPOSITIONING SPACERS

SC406G99

Figure 6. Caster Wheel Spacers

BLADE HEIGHT ADJUSTMENT

Adjusting the blade height can be done by moving any number of the five smaller 1/4" spacers on the blade mounting bolts to the top of the spindle shaft or below the spindle shaft.

-NOTE-

All blades should be positioned equally.

For best cut and discharge, a minimum of three spacers should be installed between the blade and the spindle. (See figure 7)

CUTTER BLADES

Do not sharpen beyond 1/3 of the width of the blade. (See figure 8)

-NOTE-

Dress the blade with a file. Using a wheel grinder may burn the blade. Check the balance of the blade. If blades are out of balance, vibration and premature wear of spindle assembly can occur. See your authorized Scag dealer for blade balancing or special tools if you choose to balance your own blades.

DO NOT CUT IN

Figure 8. Blade Sharpening

Figure 7. Blade Spacers

ANGLE BLADE BACK

X MUST NOT EXCEED

1/3 BLADE WIDTH

SC4O8G

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LUBRICALUBRICA

LUBRICA

LUBRICALUBRICA

TION & MAINTENANCETION & MAINTENANCE

TION & MAINTENANCE

TION & MAINTENANCETION & MAINTENANCE

BREAK-IN

8 HOURS (DAILY)

40 HOURS (WEEKLY)

+ Grease spindle until grease comes out the relief valve.

Compatible Greases: Lidok EP #2 (found at industrial shops)

Ronex MP (Exxon service stations) Shell Alvania (Shell service stations)

100 HOURS (BIWEEKLY)

Mobilux #2 (Mobil service stations) Super Lub M EP #2 (Conoco service stations)

500 HRS OR ANNUALLY

PROCEDURE

X X

X Check engine oil Do not over fill X Remove debris from under belt cover More often if needed X Sharpen cutter blades More often if needed X Grease spindle bearings + US Lithium MP White Grease 2125 X Clean air filter More often if needed X Check belt tension X Check tire pressure Add or adjust as required

X Change engine oil See engine mfg. information

X Replace air filter More often if needed X Grease caster wheel bearings Chassis grease X Grease caster wheel pivot shafts Chassis grease X Grease idler pulley bracket on cutter deck Chassis grease X Grease drive wheel bearings Chassis grease X Grease transmission couplers Chassis grease X Grease idler bracket LH & RH Chassis grease X Check all hardware for proper tightness More often if needed

Check all hardware for proper tightness Change engine oil and filter at 5 hours

X Adjust air gap on electric clutch Contact your Scag dealer for information about

making this adjustment

COMMENTS

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TROUBLESHOOTING CUTTING CONDITIONS

CONDITION

CAUSE

CURE

Stringers - Occasional Low engine RPM Run engine at full 3600 RPM Blades of Uncut Grass Ground speed too fast Slow speed to adjust for conditions

Wet grass Cut grass after it has dried out Dull blades, incorrect sharpening Sharpen blades Deck plugged, grass accumulation Clean underside of deck

Width of Deck

SGB020

Belts slipping Adjust belt tensions

Streaking - Strips of Dull, worn blades Sharpen blades Uncut Grass in Cutting Path Incorrect blade sharpening Sharpen blades

Low engine RPM Run engine at full 3600 RPM Belt slipping Adjust belt tension Deck plugged, grass accumulation Clean underside of deck Ground speed too fast Slow speed to adjust for conditions Wet grass Cut grass after it has dried out

Width of Deck

SGB018

Bent blades Replace blades

Streaking - Strips of Not enough overlapping Increase the overlap of each Uncut Grass Between between rows pass Cutting Paths

Width

Deck

SGB019

Width

Deck

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TROUBLESHOOTING

CONDITION

CAUSE

CURE

Uneven Cut on Flat Lift worn off of blade Replace blade Ground - Wavy High-Low Blade upside down Mount with cutting edge toward Appearance, ground Scalloped Cut, or Rough Contour Deck plugged, grass accumulation Clean underside of deck

Too much blade angle (deck pitch) Adjust pitch and level Deck mounted improperly See your authorized SCAG dealer Bent spindle area See your authorized SCAG dealer Dull blade Sharpen blade

Width of Deck

SGB020

Uneven Cut on Uneven ground May need to reduce ground speed, Uneven Ground - raise cutting height, and/or change Wavy Appearance, direction of cut High-Low Scalloped Cut, or Rough Contour

Width of Deck

SGB021

Sloping Ridge Across Tire pressures not equal Check and adjust tire pressure Width of Cutting Path

Wheels uneven Check and adjust tire pressure Deck mounted incorrectly See your authorized SCAG dealer

Width of Deck

SGB023

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TROUBLESHOOTING

CONDITION

CAUSE

CURE

Scalping - Blades Low tire pressures Check and adjust pressures Hitting Dirt or Cutting Very Close to Ground speed too fast Slow speed to adjust for conditions the Ground

Cutting too low May need to reduce ground speed,

raise cutting height, change direction of cut, and/or change pitch and level

Rough terrain May need to reduce ground speed,

raise cutting height, and/or change direction of cut

Ground speed too fast Slow speed to adjust for conditions

Width of Deck

SGB022

Wet grass Cut grass after it has dried out

Step Cut Blades not mounted evenly Adjust pitch and level Ridge in Center of Cutting Path Bent blade Replace blade

Internal spindle failure See your authorized SCAG dealer Mounting of spindle incorrect See your authorized SCAG dealer

Width of Deck

SGB024

Slope Cut - Sloping Bent spindle mounting area See your authorized SCAG dealer Ridges Across Width of Cutting Path Internal spindle failure See your authorized SCAG dealer

Bent deck housing See your authorized SCAG dealer

Width of Deck

SGB025

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TECHNICAL SPECIFICATIONS

MODELS SW32-13KA, SW36-13KA, SW36-13KH, SW48-14KA, SW48-15KH,

SW48-17KA, SW-17KA

ENGINE

General Type: Heavy duty industrial/commercial Brand / Model: Kawasaki FB460V, FC420V, & FH500V:

Kohler CV13, CV15T

Horsepower: Kawasaki FB460V=13 HP, FC420V=14HP, FH500V=17HP

Kohler CV13T=13HP, CV15T=15 HP

Type: Kawasaki 13 HP, 14 HP, 4 cycle gasoline engine, air cooled,

single cylinder, vertical shaft engine. 17HP 4 cycle, air cooled, V twin cylinder, verticl shaft engine. Kohler 13 HP & 15 HP = 4 cycle gasoline engine, air cooled, single cylinder, vertical shaft engine.

Displacement: Kaw. 13 HP=460cc, 14 HP=423cc: 17HP=494cc

Kohler 13 HP=398cc, 15 HP=426cc:

Governor: Mechanical type governor with variable speed control. Settings:

Kawasaki 13 HP= 3350 rpm (+/- 75 rpm), 14 HP=3600 rpm (+/75rpm), idle set at 1200 rpm (+/- 75 rpm), 17HP=3600 rpm, idle set at1550 rpm (+/- 75 rpm) Kohler 13 HP & 15 HP=3600 rpm (+/- 50 rpm), idle set at 1200 rpm (+/ - 75 rpm)

Air Cleaner: Large capacity duel element with cyclonic-type air filter. Exhaust: Single & dual exhaust canister muffler. Starter/Electrical: Electronic ignition with recoil starter. Fuel Pump Group: Varied - See manufacturer's specification. Oil Pump Group: Varied - See manufacturer's specification. Valve Group: Varied - See manufacturer's specification.

ENGINE DECK

Thickness: 7 gauge steel. Fuel Tank: 5 gallon (19.0 liters) seamless polyethylene. Drive Wheels/Tires: 13.0 x 6.50-6 two-ply pneumatic tubeless. Handle Bars: 1-1/4" diameter.

DRIVE SYSTEM

Type: Belt drive with twin power belts for increased friction to pulley surface. Transmissions: Peerless 5-speed transmission, Model #700-070A. Steering/Travel Control: Clutch/brake fingertip steering, key lock switch. (EZ Grip

design allows minimum hand force to operate controls.) Brakes: 6" drum, band brake, one on each wheel. Axles: 1" Wire Harness: 14 gauge wire. Safety Group: Hand actuated operator presence system with blade clutch and

transmission interlock to engine kill. Forward Speed Range: 0 to 6.0 mph Reverse Speed Range: 0 to 2.0 mph

Date of Issue: June, 1998 Specifications Subject to Change Without Notice

Page 17

TECHNICAL SPECIFICATIONS (CON'T)

CUTTER DECK SWM 32, SWM 36, SWM 48, SWM 52, SWM 61, SWM 72

Type: Out-front design with anti-scalp rollers. Construction: SWM32-48: 7-gauge steel with 7-gauge (3/16") steel skirt

SWM52, 61, 72:10-gauge steel with 7-gauge (3/16") steel skirt

True Cutting Width: SWM32=32.0" (81.3cm), SWM36=36.0" (90.2cm), SWM48=48.0"

(122.0cm), SWM52=52.0" (132.0cm), SWM61=61.0" (155.0cm),

SWM72=71.5" (181.6cm) Blade Engagement: Electric blade engagement clutch with control panel switch Cutting Height Adjustment: Manual adjustment 1-3/4" to 4-1/2" in 1/4" increments. Cutter Blades: .204" thick, milled edge, 5150 alloy steel

SWM32 = Two (2) 16.5" blades, SWM36 = Two (2) 18" blades,

SWM48 = Three (3) 16.5" blades, SWM52 = Three (3) 18" blades

SWM61 = Three (3) 21" blades, SWM72 = Three (3) 24 1/2" blades. Discharge Opening: SWM32, 36, 52 Extra wide 11.5", SWM48 Extra wide 13.5",

SWM61, 72 Extra wide 13.75" discharge opening with hinged chute. Caster Wheels: 9.4 x 3.5 smooth-tread flotation, inner tubes, split rims, roller bearings,

with quick pin removal. Spindles: Cast housing, taper roller bearing, low maintenance with top access

grease fitting and grease overfill relief poppet. Spindle Pulleys: Cast-iron with easily removed taper hubs Cutter Deck Belts: B-section with Kevlar® cord.

ADDITIONAL SPECIFICATIONS OPTIONAL ITEMS/ATTACHMENTS

Fabric Grass Catcher: GC-F4 Grass Catcher with 4 cubic ft. capacity Metal Grass Catcher: GC-4D Grass Catcher with 4 cubic ft. capacity and rope pull dump or

pick-up and dump. Sulky: RS-2 Two-Wheel Sulky with padded seat.

RS-ZT Two-Wheel Zero Turn Sulky with padded seat. Mulching Plate: Steel plate fits over discharge opening. No blade change or removal

required. Installs and removes in the field. EZ-GRIP-SW Provides reduced hand force at operator steering controls.

APPROXIMATE DIMENSIONS SWM32 SWM36 SWM48 SWM52 SWM61 SWM72

Length: 70.0" 72.0" 76.0" 76.0" 77.0" 78.0" Length with grass catcher: 70.0" 72.0" 76.0" 76.0" 77.0" 78.0" Tracking Width: 32.0" 37.0" 37.0" 37.0" 42.0" 42.0" Width: 43.0" 48.0" 60.0" 60.0" 70.0" 81.0" Width (with discharge chute up): 33.0" 38.0" 50.0" 53.0" 63.0" 74.0" Width with grass catcher: 51.0" 56.0" 68.0" 71.0" 80.0" 91.0" Height: 40.5" 40.5" 40.5" 40.5" 40.5" 40.5" Height with grass catcher: 40.5" 40.5" 40.5" 40.5" 40.5" 40.5" Weight: 440 lbs. 465 lbs. 515 lbs. 525 lbs. 555 lbs. 610 lbs. Weight with GC-F4 grass catcher: 480 lbs. 505 lbs. 555 lbs. 565 lbs. 595 lbs. 650 lbs. Weight with GC-4D grass catcher: 490 lbs. 515 lbs. 565 lbs. 575 lbs. 605 lbs. 660 lbs.

Date of Issue: June, 1998 Specifications Subject To Change Without Notice

Page 18

32" & 36" CUTTER DECKS

19 20

21 22

21 20

24 27

41 69

39 39A

37 35

41 69

11 43

46 46A

59 58

53 60

54 55

1 1A

12 11

15 15A

SW-SWZ99CD36

Page 19

32" & 36" CUTTER DECKS

Ref. Part No. Number Description 32 36

1 461130 Cutter Deck (Includes Decals) x 1A 461131 Cutter Deck (Includes Decals) x 2 46631 Cutter Spindle Assy. x x 3 43312 Spacer, Outside x x 4 48307-08 Tapered Nut, 5/16-24 x x 5 481022 Tapered Bearing (Two) x x 6 43294 Spindle Housing x x 7 04001-108 Bolt, 5/16-18 x 4-1/4" Hex Head x x 8 43298 Spindle Shaft x x 9 04001-77 Bolt, 3/8-16 x 3-1/2" Hex Head x x 10 04063-08 Key, 1/4 x 1/4 x 2" x x 11 43278 Spacer, Cutter Blade - Small x x 12 04001-10 Bolt,5/16-18 x 1-1/4" Hex Head x x 13 481050 Spring, Chutte Return x x 14 04019-03 Nut 5/16-18 Serrated Flange x x 15 48110 Cutter Blade 16-1/2" x 15 48108 Cutter Blade, 18" x 15A 48184 Cutter Blade 16-1/2 Hi Lift x 15A 48185 Cutter Blade, 18 Hi Lift x 16 04040-10 Flatwasher, 5/8 W x x 17 04001-41 Hex Hd. Bolt, 5/8-11 x 9-1/2" x x 18 46079 Caster Assembly (Inc.19-28) x x 19 04066-01 Quick Pin x x 20 43037-01 Spacer, Caster Yoke, 1/2" long x x 21 48100-01 Bronze Bearing x x 22 48114-04 Grease Fitting x x 23 46082 Support Assembly (Inc. 21-23) x x 24 45006 Caster Yoke x x 25 43022 Sleeve, Caster Wheel Bearing x x 26 04001-37 Hex Hd. Bolt, 1/2-13 x 5-1/2" x x 27 04021-07 Elastic Stop Nut, 1/2-13 x x 28 48307 Wheel Assy. (Inc.4, 29-34) x x 29 48307-02 Tire only, Caster Wheel x x NS 48006-03 Inner Tube only x x 30 48307-04 Rim Pair, Caster Wheel x x 31 48006-07 Retainer, Bearing, Caster Wheel x x 32 48006-06 Roller Bearing, Caster Wheel x x 33 48114-03 Grease Fitting, 45 degree 1/4-28 x x 34 48006-05 Hub Assembly x x 35 04017-16 Cpscrw,5/16-18 x 3/4" Ser.Flg. Hex Head x x 36 461054 Discharge Chute x x 37 04021-10 Hex Nut, 5/16-18 Elastic Stop x x 38 04001-09 Hex Hd Bolt, 5/16-18 x 1" x x 39 46853 Belt Cover Assy (Includes Decal) x 39A 46797 Belt Cover Assy (Includes Decal) x 40 04041-07 Flat Washer, 3/8" Special x x 41 04029-03 Wing Nut, 3/8-16 x x

Ref. Part No. Number Description 32 36

42 48924 Pulley x x 43 48926 Tapered Hub x x 44 04001-01 Hex Hd. Bolt, 1/4-20 x 3/4" x x 45 04020-09 Hex Nut, 5/8-11 x x 46 48278 Belt, Blade Drive x 46A 48204 Belt, Blade Drive x 47 43077 Spacer x x 48 04021-05 Hex Nut, 3/8-16 Center Locknut x x 49 04019-04 Nut, 3/8-16 Serrated Flange x x 50 04004-02 Support, Belt Cover x x 51 04017-42 Cpscrw, 7/16-14 x 1"Ser.Flg. HH x x 52 04019-05 Nut, 7/16-14 Serrated Flange x x 53 43277 Spacer, J-Hook x x 54 04041-12 Washer, 3/8 x 1-1/2 x 16 GA x x 55 04021-09 Elastic Stop Nut, 3/8-16 x x 56 45423 Idler Pivot x x 57 46748 Idler Arm Assy. (Inc. 22 & 58) x x 58 48100-02 Bronze Bearing x x 59 04050-05 Retaining Ring, 1-1/8" Ext. ”E” x x 60 44078 J-Hook x x 61 48269 Idler Pulley, Belt Clutch x x 62 481024 Seal, Cutter Spindle x x 63 43297 Spindle Bushing x x 64 43296 Spacer, Inside x x 65 481035 Nut, x x 66 48677 Relief Fitting, Cutter Spindle x x 67 481025 Seal, Cutter Spindle x x 68 48098 Spindle Shield x x 69 04029-04 Wing Nut, 3/8-16 (Small) RH side x 69 04029-04 Wing Nut, 3/8-16 (Small) Top side x

* Common hardware which should be purchased locally. All bolts are Grade 5 plated, all other fasteners zinc plated.

Page 20

48", 52", 61", & 72" CUTTER DECKS

19 20

21 7

21 20

24 27

36 36A

41 73

46 46A 46B

42 42A 42B

62, 62A

61 14

59 56, 56A 61

7 51

74 40

63 76

51 40

58 60

63 64 65

78 77

77 14

12 11

15 15A

SW-SWZ99CD48"

Page 21

48, 52, 61, & 72" CUTTER DECKS

Ref. Part No. No. Description 4852 61 72

1 461132 Cutter Deck (Includes decals) x 1 461134 Cutter Deck (Includes decals) x 1 461138 Cutter Deck (Includes decals) x 1 46608 Cutter Deck (Includes decals) x 2 46631 Spindle Assembly x x x x 3 43296 Spacer, Inside x x x x 4 48924 Pulley x x x x 5 481022 Tapered Bearing (Two) x x x x 6 43294 Spindle Housing x x x x 7 48114-04 Grease Fitting Str. 5/16 x x x x 8 43298 Spindle Shaft, Tapered Brng x x x x 9 45037 Idler Pivot x x x x 10 04063-08 Key, 1/4 x 1/4 x 2" x x x x 11 43278 Spacer, Cutter Blade - Small x x x x 12 04001-10 Bolt, 5/16-18 x 1-1/4" Hex Head x x x x 13 04001-108 Bolt, 5/16-18 x 4-1/4" Hex Head x x x x 14 04019-03 Serrated Flange Nut, 5/16-18 x x x x 15 48110 Cutter Blade 16-1/2" x 15 48108 Cutter Blade 18" x 15 48111 Cutter Blade 21" x 15 48112 Cutter Blade 24" x 15A 48184 Cutter Blade 16-1/2 Hi Lift x 15A 48185 Cutter Blade 18 Hi Lift x 15A 48304 Cutter Blade 21 Hi Lift x 16 04040-10 Flatwasher,5/8" (.688 x 1.75 x .134) x x x x 17 04001-41 Hex Head Bolt, 5/8-11 x 9-1/2" x x x x 18 46079 Caster Assembly, (incl.19-28 & 7) x x x x 19 04066-01 Quick Pin x x x x 20 43037-01 Spacer, Caster Yoke, 1/2" thick x x x x 21 48100-01 Bronze Bearing x x x x 22 48098 Spindle Shield x x x x 23 46082 Support Assembly, (incl. 21-23) x x x x 24 45006 Caster Yoke x x x x 25 43022 Sleeve, Caster Wheel Bearing x x x x 26 04001-37 Hex Hd Bolt, 1/2-13 x 5-1/2" x x x x 27 04021-07 Elastic Stop Nut, 1/2-13 x x x x 28 48307 Wheel Assy. (incl. 29-34,81) x x x x 29 48307-02 Tire only, Caster Wheel x x x x NS 48006-03 Inner Tube only, Caster Wheel x x x x 30 48307-04 Rim Pair, Caster Wheel x x x x 31 48006-07 Bearing Retainer, Caster Wheel x x x x 32 48006-06 Roller Bearing, Caster Wheel x x x x 33 48114-03 Grease Fitting 45 deg., 1/4-28 x x x x 34 48006-05 Hub Assembly, (incl. bolts) x x x x 35 04017-16 Capscrew, 5/16-18 x 3/4" x x x x 36 461055 Discharge Chute x x 36A 461054 Discharge Chute x x 37 04021-04 Nut, 5/16-18 Elastic Elastic Stop x x x x 38 04001-09 Bolt, 5/16-18 x 1" Hex Head x x x x 39 46798 Belt Cover (Includes decals) x 39 461095 Belt Cover (Includes decals) 17KA x 39 46804 Belt Cover (Includes decals) x 39 46805 Belt Cover (Includes decals) x 39 46848 Belt Cover (Includes decals) x 40 04041-07 Flat Washer, 3/8" Special x x x x 41 04029-03 Wing Nut, 3/8-16 (Large) x x x x 42 48924 Pulley x x 42A 48753 Pulley x 42B 48967 Pulley x 43 48926 Tapered Hub x x x x

Ref. Part No. No. Description 4852 61 72

44 04001-01 Bolt, 1/4-20 x 3/4" Hex Head x x x x 45 04020-09 Nut, 5/8-11 Hex x x x x 46 48923 Pulley, Double x x 46A 48940 Pulley, Double x 46B 48966 Pulley, Double x 47 48087 Belt, RH Blade Drive x 47 48285 Belt, RH Blade Drive x 47 48265 Belt, RH Blade Drive x 47 48295 Belt, RH Blade Drive x 48 48089 Belt, Blade Drive x 48 48286 Belt, Blade Drive x 48 48088 Belt, Blade Drive x 48 48296 Belt, Blade Drive x 49 04021-05 Nut, 3/8-16, Nut Centerlock x x x x 50 04019-04 Nut, 3/8-16, Serrated Flange x x x x 51 04021-09 Nut, 3/8-16 Elastic Stop x x x x 52 04004-02 Support, Belt Cover x x x x 53 04001-08 Bolt, 5/16-18 x 1/2" Hex Head x x x x 54 04017-42 Cpscrw,7/16-14 x 1"Ser Flng H Hd x x x x 55 04019-05 Nut, 7/16-14 Serrated Flange x x x x 56 04041-08 Flat Washer 3/4" Special x x x x 56A 04041-08S Flat Washer 3/4" Special x x x x 57 44078 J-Hook x x x x 58 48181 Idler Pulley, “V” Groove x x x x 59 04050-02 Retaining Ring, 3/4" Ext.”E” x x x x 60 46081 Idler Arm Assy. (Incl. 7 & 61) x x x x 61 48100-05 Bronze Bearing x x x x 62 43028 J-Rod, Idler Pulley x x x 62A 44078 J-Rod, Idler Pulley x 63 43077 Spacer, J-Rod x x x x 64 04041-12 Washer, 3/8 x 1-1/2 x 16 ga. x x x x 65 04001-46 Bolt, 3/8-16 x 2-1/4" Hex Head x x x x 66 481024 Seal, Cutter Spindle x x x x 67 46748 Idler Arm Assy (Includes 22&77) x x x x 68 43277 Spacer, J-Rod x x x x 69 48677 Reiief Fitting, Cutter Spindle x x x x 70 43312 Spacer, Outside, Cutter Spindle x x x x 71 43297 Spindle Bushing x x x x 72 481035 Nut, Cutter Spindle x x x x 73 04029-04 Wing Nut, 3/8-16 (Small) Top Side x x x x 74 04001-77 Bolt, 3/8-16 x 3-1/2" Hex Head x x x x 75 45329 Idler Pivot x x x x 76 48269 Idler Pulley, Belt Clutch x x x x 77 48100-02 Bronze Bearing x x x x 78 04050-05 Retaining Ring x x x x 79 48038 Guide Roller x x x x 80 45944 Roller Shaft x x x x 81 481025 Seal, Cutter Spindle x x x x 82 481050 Spring, Chute Return x x x x 83 48307-08 Nut, 3/8-24 Tapered x x x x

Page 22

17 KA ONLY

13 KA 14 KA ONLY

34 57

ENGINE DECK

KA Only

10 (3)

4 5 5A

40, 40A

(1 loc.)

55 14

KA Only

38 38A 38B 38C 38D

26 22

30 31 32A

32B

SW99ED

Page 23

ENGINE DECKENGINE DECK

ENGINE DECK

ENGINE DECKENGINE DECK

Ref. Part 13KH 13KA No. No. Description 15KH14KA 17KA

1A 481775 Engine,13HP Kohler x

(CV13T, SpecPS-2190)

1A 481757 Engine,15HP Kohler x

(CV 15T, Spec PS-41581)

1B 48841 Engine 12.5HP Kawasaki x

(Spec FB460-ES05) 1B 48842 Engine, 14HP Kawasaki (FC420V) x 1C 481563 Engine, 17HP Kawasaki (FH500V) x 2 48030-09 Cable Clamp x x x 3 481580 Transmission, 5-speed x x x

(Peerless 700-070, 9 tooth spline) 4 48231 Neutral Safety Switch x x x 5 48122-01 Fibre Washer, thin x x x 5A 48122-02 Fibre Washer, thick x x x 6 481581 Coupler, Jackshaft x x x 7 48114-05 Grease Fitting, straight 1/4-28 x x x 8 481582 Jackshaft (fits SW32,36 & 48) x x 8A 481583 Jackshaft (fits SW52,61 & 72) x 9 04063-09 Key, Hi-Pro #9 x x x 10 04003-12 Bolt, 5/16-18 X 3/4" Carriage x x x 11A 43100 Wheel Axle (SW 52,61,72) * x x 11B 43085 Wheel Axle (SW36,48) * x x x 11C 43104 Wheel Axle (SW 32) * x 12 49070-7002 17KA Muffler (Purchase from Kawasaki) x 13 04001-08 Bolt, 5/16-18 X 3/4" Hex Head x x x 14 04040-14 Flat Washer 1/4" (.312 X .75 X .065) x x x 15 04030-03 Lock Wshr. 5/16" x x x 16 04019-04 Nut, 3/8-16 Serrated Flange x x x 17 46764 Engine Deck (fits SW32) x 17A 46765 Engine Deck (fits SW36 &48) x x 17B 46766 Engine Deck (fits SW52,61 & 72) x 18 04021-08 Nut, 1/4-20 Elastic Stop x x x 19 04019-03 Nut, 5/16-18 Serrated Flange x x 20 04001-51 Bolt, 3/8-16 x 3-3/4" Hex Head x x x 21 461073 Electric Clutch (Ogura) x x x 22 04041-07 Washer, 3/8" (.391 x .938 x .105) x x x 23 48197 Pulley, Transmission Input x x x 24 04063-07 Key, Woodruff #9 x x x 25 04050-09 Retaining Ring, 5/8" Ext, Basic x x x 26 48203 Belt, Transmission Drive x x x 27 481048 Idler Pulley, Transmission x x x 28 481666 Pulley, Traction Drive x x x 29 04063-19 Key, 1/4 x 1/4 x 3/4" x x x 30 04041-28 Flat Washer, 7/16" Special x x x

Ref. Part 13KH13KA No. No. Description 15KH 14KA 17KA

31 04030-05 Lock Washer,7/16" x x x 32A 04001-101 Bolt, 7/16-20 x2-1/2" Hex Head x 32B 04002-15 Cpsrw, M10-1.5 x55 Metric Hex Hd x x 33 04001-12 Bolt, 5/16-18 x 1-3/4" Hex Head x x x 34 04002-07 Bolt, M8-1.25 x 1.0 x 35 04021-09 Nut, 3/8-16 Elastic Stop x x x 36 04040-15 Flat Washer, 5/16" x x x 37 04018-01 Bolt, M8-1.25 x M25 Metric Hex Hd x x 38 48192 Wheel Assembly (incl. 38A-38B) x x x

(fits SW36,48,52,61,72)

38 48253 Wheel Assembly x x

(incl. 38C-38D) (SW32)

38A 48192-02 Tire, 13 x 6.50-6, 2-ply x x x

(fits SW36,48,52,61 & 72)

38B 48193-03 Rim & Bearing Assembly (incl. 39) x x x

(fits SW36,48,52,61 & 72) 38C 48253-02 Tire, 13 x 5.00-6 2-ply (SW32 only) x 38D 48253-03 Rim Assembly (incl. 39) (SW32 only) x 39 48193-02 Wheel Brng. NWC (OD 1.984-1.980) x x 40 04042-05 Washer, 1-1/16 x 1-3/4 x 12 ga x x x 40A 04041-14 Washer, 1-1/16 x 1-1/2 x 18 ga x x x 41 04050-08 Retaining Ring, 1" Ext.- "E" x x x 42 48200 Pulley, Wheel Drive x x x 43 43088 Spacer, Wheel Pulley x x x 44 48209 Brake Drum x x x 45 04017-19 Bolt, 5/16-18 x 1-1/2" Serrated flange x x x 46 04003-03 Bolt, 3/8-16 x 2" Carriage x x x 47 04021-10 Nut, 5/16-18 Elastic Stop x x x 48 21013-2064 Condenser (order from Kawasaki) x 49 421390 Bracket, Capacitor x 50 04001-09 Bolt, 5/16-18 x 1" Hex Head x x x 51 481716 Rubber Pad, Clutch Stop x x x 52 04003-02 Bolt, 1/4-20 x 3/4" Carriage x x x 53 21066-2071 Rectifier (order from Kawasaki) x 54 422533 Backing Plate x x x 55 04001-59 Bolt, 1/4-20 x 1-1/4" x x 56 481717 Wire Harness Adapter, 17KA x 57 04031-09 Lock Washer Internal Tooth x x x 58 421370 Anti Rotation Bracket x x x 59 04003-04 Bolt, 5/16-18 x 1" Carriage x x x 60 04021-08 Nut, 1/4-20 Elastic Stop x x x 61 422534 Plate, Backing x x x

* = Requires welding onto chassis.

Page 24

HANDLE ASSEMBLY

45,45A

REF.

50 49

27 29

30 30A

43 77

65 65A 65B

58 45

45A

55 52 54

TRACTION PLUS ACCESSORIES

(OPTIONAL)

(RVS-SM) (RVS-LG)

E EA

57 61

35 19

13 32

C 15

15A

37 41 16

2248

SW99HA

Page 25

HANDLE ASSEMBLHANDLE ASSEMBL

HANDLE ASSEMBL

HANDLE ASSEMBLHANDLE ASSEMBL

Ref. Part 13KH13KA No. No. Description 15KH 14KA 17KA

1 461126 Handle Assembly (Fits SW 36,48) x x 1 46856 Handle Assembly (Fits SW52,61,72) x x x 2 421360 Belt Guard x x x 3 04017-27 Capscrw, 3/8-16 x 1" Ser. Flange x x x 4 04041-07 Washer, 3/8" (.391 x .938 x .105) x x x 5 04021-09 Nut, 3/8-16 Elastic Stop x x x 6 48755 Spring, Idler x x x 7 04001-10 Bolt, 5/16-18 x 1-1/4" Hex Head x x x 8 04021-10 Nut, 5/16-18 Elastic Stop x x x 9 04017-05 Capscrew, 1/4-20 x 3/4" Hex Head x x x 10 44004 Control Rod, Steering x x x 11 04062-02 Hair Pin, Small x x x 12 04001-23 Bolt, 3/8-16 x 4-1/2" Hex Head x x x 13 43032 Swivel Joint x x x 14 04062-01 Hair Pin, Large .094 Diameter x x x 15 45847 Idler Bracket, RH x x x 15A 45846 Idler Bracket, LH x x x 16 43092 Idler Sleeve x x x 17 04001-62 Bolt, 3/8-16 x 3/4" Hex Head x x x 18 04004-17 Support Belt Guard x x x 19 04019-04 Nut, 3/8-16 Serrated Flange x x x 20 04019-03 Nut, 5/16-18 Serrated Flange x x x 21 04017-28 Cpscrw, 3/16-18 x 1-1/4" Ser. Flng. x x x 22 43286 Spacer x x x 23 48309 Bushing x x x 24 48292 Rubber Pad, (Upper) x x x 25 46089 Steering Lever x x x 26 04017-17 Capscrew, 5/16-18 x 1" Ser. Flng. x x x 27 48312 Bushing x x x 28 04040-15 Washer, 5/16 (.375 x .875 x .083) x x x 29 48951 Spring, Operator Presence x x x 30 45573 Operator Presence Lever, x x

LH (Small Frame)

30A 45571 Operator Presence Lever, x x x

LH (Large Frame) 31 45572 Operator Presence Lever, RH x x x 32 44005 Brake Rod x x x 33 45092 Brake Lever x x x 34 45093 Brake Link x x x 35 42254 Brake Link Plate x x x 36 04024-01 Nut, 3/8 Push-on x x x 37 48114-05 Greese Fitting, Straight 1/4-28 x x x 38 04050-01 Retaining Ring, 5/8 Ext. "E" x x x 39 48210 Brake Band x x x 40 04001-45 Bolt, 3/8-16 x 2" Hex Head x x x 41 04031-08 1/4" Internal Tooth Lockwasher x x x 42 04032-01 Curved Spring Washer x x x 43 04015-13 Socket Head Capscrew #8-32 x 1/2" x x x 44 04020-02 Nut, 1/4-20 Hex x x x 45 46942 Neutral Latch, RH x x x 45A 46941 Neutral Latch, LH x x x 46 48205 Rubber Pad (Lower) x x x

47 48202A Belt, Wheel Drive x x x

48 48198 Idler Pulley, Wheel Drive x x x 49 48199 Pulley, Jackshaft (Inc. 50) x x x 50 04012-04 Setscrew, Hex Socket Knurl x x x

Cup Pt. 5/16-18 (nylock) 51 43098 Spacer, Jackshaft Pulley x x x 52 48223 Flange, Jackshaft Bearing x x x 53 48224 Bearing, Jackshaft x x x

Ref. Part 13KH13KA No. No. Description 15KH14KA 17KA

54 04050-09 Retaining Ring, 5/8 Ext. Basic x x x 55 04017-06 Capscrew, 1/4-20 x 1" Ser. Flange x x x 56 04003-01 Bolt, 1/4-20 x 6" Carriage x 57 48030-09 Clamp x x x x 58 04001-17 Bolt, 5/16-18 x 2" Hex Head x x x x 59 04019-02 Nut, 1/4-20 Serrated Flange x x x x 60 04040-15 Flatwasher, 5/16 (.375 x .875 x .083)x x x x 61 04021-02 Nut, 1/4-20 Elastic Stop x x x x 62 48179 Fuel Hose (Kawasaki Only) x 63 48059-02 Fuel Hose Clamp (Kaw. Only) x 64 48057-02 Fuel Filter (Kawasaki Only) x 65 48058 Fuel Hose,1/4"ID, 10" (KH Only) x 65A 48058 Fuel Hose,1/4"ID, 20" (KA & Briggs) x x 65B 48058 Fuel Hose,1/4"ID, 23" (KH 18CVE) x 66 48059-01 Clamp, Fuel Hose x x x x 67 481072 Choke Control x 67 48780 Choke Control x 68 48159 Grip, Handle x x x x 69 48308 Valve, Fuel Shut Off x x x x 70 46174 Fuel Tank Assy.(Incl. Bush. & Val.) x x x x 71 481603 Fuel Tank Cap x x x x 72 421239 Strap, Fuel Tank x x x x 73 04010-10 Screw, 1/4-20 x 2" Rnd Hd Slotted x x x x 74 422279 Shift Lever x x x x 75 421241 Shift Lever Extention x x x x 76 48144 Grip, Steering Lever x x x x 77 04041-07 Washer, 3/8 (.391x .938 x .105) x x x x 78 04020-14 Nut, 3/8-24 UNF x x x x 79 48028-05 Cable Tie x x x x 80 04001-53 Bolt, 5/16-18 x 2-1/2" x x x x 81 481411 Bushing, Bearing Retainer x x x x 82 481420 Bearing x x x x 83 04041-23 Washer, #8-.170 x .375 x .032 x x x x

Traction Plus Accessories (Optional), RVS-SM & RVS-LG

A 04017-27 Capscrew, 3/8-16 x 1" Ser. Flng x x x x B 44098 Rod, Traction Control x x x x C 43032 Swivel Joint x x x x D 04062-01 Hair Pin, Large .094 Dia. x x x x E 421372 Mounting Brkt. LH Traction Cont. x x x x EA 421373 Mounting Brkt. RH Traction Cont. x x x x F 04019-04 Nut, 3/8-16 Serrated Flange x x x x G 04017-16 Capscrew, 5/16-18 x 3/4" Ser. Flg. x x x x H 04019-03 Nut, 5/16-18 Serrated Flange x x x x I 421428 Traction Lever, LH x x x x IA 421429 Traction Lever, RH x x x x J 45554 Traction Lever Wldmnt. (Small Fm.) x x JA 45555 Traction Lever Wldmnt. (Large Fm.) x x x x

Page 26

INSTRUMENT PANEL

2A 2B

SW99IP

REF. PART 13KH 13KA NO. NO. DESCRIPTION 15KH 14KA 17KA

1 48717 Switch, Neutral Interlock x x x 2A 481071 Throttle Control x x 2B 48946 Throttle Control (17KA) x 3 481687 Engagement Switch, Electric Clutch x x x 4 48609 Key Switch (Includes hardware) x x x 5 48023 Hour Meter (dealer installed) x x x 6 * Screw, #10-32 x .50 Phillips Washer Head x x x 7 04019-01 Nut, #10-32 Serrated Flange Hex Head x x x 8 481678 Handle Wire Harness, Manual Start x x x NS 48030-09 Clamp, Wire Harness x x x

* Common hardware which should be purchased locally. All bolts grade 5 plated, all other fasteners zinc plated.

Page 27

PEERLESS 700-070PEERLESS 700-070

PEERLESS 700-070

PEERLESS 700-070PEERLESS 700-070

FOR REFERENCEFOR REFERENCE

FOR REFERENCE

FOR REFERENCEFOR REFERENCE

ONLONL

ONL

ONLONL

ORDER PORDER P

ORDER P

ORDER PORDER P

PEERLESS / PEERLESS /

PEERLESS /

PEERLESS / PEERLESS /

ARAR

TS FRTS FR

TS FR

ARAR

TS FRTS FR

TECUMSEHTECUMSEH

TECUMSEH

TECUMSEHTECUMSEH

OMOM

REF. PART NO. NO. DESCRIPTION

1 772083A Case, Transmisson 2 780086A Needle Bearing Grease Spec 2A 780142 Needle Bearing 3 770061A Case, Transmission 8 792089A Shift Key 9 784266 Shift Collar 10 784376 Shift Rod & Fork 11 778154 Bevel Gear (42 teeth) 12 778176 Bevel Pinion (14 teeth-steel) 20 792077 Steel Ball, 5/16" dia. 21 792078 Set Screw, 3/8-16 x 3/8" 22 792079 Spring 24 780071 Thrust Bearing 25 792073 Screw, 1/4-20 x 1-1/4" (6) 27 792035 Retaining Ring 28 788040 Retaining Ring 29 780072 Washer (6) 30 780108 Washer (5) 32 792001 "O" Ring 34 780105A Flanged Bushing 49 778146A Spur Gear (37 teeth)

REF. PART NO. NO. DESCRIPTION

50 778125 Spur Rear (35 teeth) 51 778239A Spur Gear (32 teeth-steel) 52 778124A Spur Gear (30 teeth) 53 778123A Spur Gear (25 teeth) 56 778145 Spur Gear (12 teeth-steel) 57 778151 Spur Gear (15 teeth) 58 778240 Spur Gear (18 teeth-steel) 59 778126A Spur Gear (20 teeth) 60 778127A Spur Gear (25 teeth) 65 780139 Washer 66 776135 Input Shaft (3-11/16" long) 67 776402 Shifter & Brake Shaft 71 788069 Square Cut Ring 72 792074 Threaded Plug (Shipping only, not used) 81 786081 Roller Chain (No. 41 chain, 24 links) 82 786082 Sprocket (9 teeth) 83 786083 Sprocket (18 teeth) 90 788067B Grease (32 oz. bottle Bentonite grease) 150 510334 Gasket Eliminator (Loctite #515) 178 786176 Coupling (Not used on Scag) 179 776401 Connector Shaft (Not used on Scag)

Page 28

NEUTRAL

INTERLOCK

ENGINE DECK WIRE HARNESS -

14 HP KAWASAKI

PART NO. 481074

REGULATORENGINE

BLACK W/RED STRIPE

EA FB GC HD

INSTRUMENT

PANEL HARNESS

BLACK

BLUE WHITE WHITE

YELLOW

RED

GROUND

BLACK

SW99WH481074

BLADE

CLUTCH

WIRE HARNESS WITH RELAY

PART NO. 481275

RELAY

SC481275

BLACK

RED

BLUE

GREEN

To Engine

Ground

To Starter

To Blue Wire From Engine

To Starter Red Battery Cable Post

Page 29

AE BF CG

TO ENGINE DECK WIRE

HARNESS

MOWER ENGAGE SWITCH

BLACK

BLUE

WHITE

YELLOW

WHITE

BLK W/RED STRIPE

BLACK

YELLOW

TO OPERAT OR PRESENCE

SWITCH

NEG

HOURMETER

POS

HOURMETER

KEY

SWITCH

SW99WH481678

HANDLE WIRE HARNESS -

MANUAL START

PART NO. 481678

BLK W/RED STRIPE

Page 30

BLADE

CLUTCH

ENGINE DECK

WIRE HARNESS -

FB GC HD

INSTRUMENT

PANEL HARNESS

RED

BLACK

BLUE WHITE WHITE

YELLOW

NEUTRAL

INTERLOCK

BLACK

GROUND

KOHLER

(SINGLE CYLINDER)

17 HP KAWASAKI

PART NO. 481073

WIRE HARNESS

ADAPTER - ENGINE

SW99WH481073

Page 31

CAUTION

BEFORE OPERATING

READ OPERATORS

MANUAL AND SAFETY

INSTRUCTIONS

MOWER DECK

PULL OUT TO ENGAGE

CAUTION

OFF

KEEP BYSTANDERS AWAY

481684

481122

PUSH IN TO DISENGAGE

CHOKE

FAST

SLOW

CHOKE

FAST

SLOW

481270

FAST

SLOW

481271

Page 32

PARKING

48404

BRAKE

OFF

FAST

481483

DANGER

SPINNING BLADE

KEEP CLEAR

CONTACT CAN INJURE

48071

SLOW

48071

48404

INSTALL BELT COVER BEFORE

HEAVY DUTY

COMMERCIAL

48072

WARNING

OPERATING MACHINE

READ OPERATOR'S MANUAL

481039

MANUFACTURED UNDER ONE OR MORE

OF THE FOLLOWING PATENTS:

4,487,006 4,885,903 4,920,733 4,967,543

PATENTS PENDING

481039

4,991,382 4,998,948 4,118,617

Page 33

ROTATING BLADES AND BELTS

DO NOT OPERATE WITHOUT DISCHARGE CHUTE, MULCHING

32" - 48315

36" - 48316

48" - 48318

52" - 48319

61" - 48320

72" - 48327

WARNING

KEEP HANDS, FEET & CLOTHING CLEAR KEEP ALL GUARDS IN PLACE SHUT OFF ENGINE & DISENGAGE BLADE CLUTCH BEFORE SERVICING CLEAR AREA OF DEBRIS BEFORE MOWING USE CAUTION IN DIRECTING DISCHARGE KEEP BYSTANDERS, CHILDREN & PETS AWAY READ INSTRUCTION MANUAL BEFORE OPERATING

KIT, OR ENTIRE GRASS CATCHER INSTALLED

481040

WARNING

FALLING HAZARD

USE ONLY SCAG APPROVED

RIDING ATTACHMENTS

SEE OPERATOR'S MANUAL

481109

481040

481109

RN 1 2 3 4 5

48332

Page 34

LIMITED WARRANTY-COMMERCIAL EQUIPMENT

Any part of the Scag commercial mower manufactured by Scag Power Equipment and found, in the reasonable judgment of Scag, to be defective in materials or workmanship, will be repaired or replaced by an Authorized Scag Service Dealer without charge for parts and labor. This warranty is limited to the original purchaser and is not transferable. Proof of purchase will be required by the dealer to substantiate any warranty claims. All warranty work must be performed by an Authorized Scag Service Dealer. This warranty is limited to the following specified periods from the date of the original retail purchase for defects in materials or workmanship:

* Wear items including drive belts, blades, hoses and tires are warranted for 90 days. * Batteries are covered for 90 days. * Frame, deck, and structural components including oil reservoir, fittings, and oil cooler

are warranted for 1 year. * Engines and electric starters are covered by the manufacturer’s warranty period. * Drive system components are warranted for 1 year by the component manufacturer, in

conjunction with Scag Power Equipment. (Excluding fittings, hoses, cooling system,

oil reservoir, drive belts). * Electric clutches have a Limited Warranty for 1 year. * Cutter Spindle Assemblies 46631 have a Limited Warranty for three years (Parts and

labor 1st year; Parts only 2nd and 3rd year).

Any Scag product used for rental purposes is covered by a 90 day warranty.

The Scag mower, including any defective part must be returned to an Authorized Scag Service Dealer within the warranty period. The expense of delivering the mower to the dealer for warranty work and the expense of returning it to the owner after repair will be paid for by the owner. Scag’s responsibility is limited to making the required repairs and no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Scag mower.

This warranty does not cover any mower that has been subject to misuse, neglect, negligence, or accident, or that has been operated in any way contrary to the operating instructions as specified in the Operator’s Manual. The warranty does not apply to any damage to the mower that is the result of improper maintenance, or to any mower or parts that have not been assembled or installed as specified in the Operator’s Manual and Assembly Manual. The warranty does not cover any mower that has been altered or modified, changing performance or durability. In addition, the warranty does not extend to repairs made necessary by normal wear, or by the use of parts or accessories which, in the reasonable judgment of Scag, are either incompatible with the Scag mower or adversely affect its operation, performance or durability.

Scag Power Equipment reserves the right to change or improve the design of any mower without assuming any obligation to modify any mower previously manufactured.

All other implied warranties are limited in duration to the one (1) year warranty period or ninety (90) days for mowers used for rental purpose. Accordingly, any such implied warranties including merchantability, fitness for a particular purpose, or otherwise, are disclaimed in their entirety after the expiration of the appropriate one year or ninety day warranty period. Scag’s obligation under this warranty is strictly and exclusively limited to the repair or replacement of defective parts and Scag does not assume or authorize anyone to assume for them any other obligation. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.

Scag assumes no responsibility for incidental, consequential or other damages including, but not limited to, expense for gasoline, expense of delivering the mower to an Authorized Scag Service Dealer and expense of returning it to the owner, mechanic’s travel time, telephone or telegram charges, rental of a like product during the time warranty repairs are being performed, travel, loss or damage to personal property, loss of revenue, loss of use of the mower, loss of time or inconvenience. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

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PRINTED IN USA