Scag SFZ36-20BS, SFZ61-28BS, SFZ36-17KA User Manual

OPERATOR’S MANUAL

Freedom Z

Models: SFZ36-17KA SFZ36-20BS SFZ48-19KA SFZ48-26BS SFZ52-19KA SFZ52-26BS

Congratulations on owning a Scag mower! This manual contains the operating instructions and safety information for your Scag mower. Reading this manual can provide you with assistance in maintenance and adjustment procedures to

keep your mower performing to maximum efciency. The specic models that

this book covers are listed on the inside cover. Before operating your machine, please read all the information enclosed.

SFZ61-28BS

PART NO. 03243 Rev.2

PRINTED 10/2009

PRINTED IN USA

WARNING

FAILURE TO FOLLOW SAFE OPERATING PRACTICES MAY RESULT

IN SERIOUS INJURY OR DEATH.

Read this manual completely as well as other manuals that came with your mower.• DO NOT operate on steep slopes. To check a slope, attempt to back up it (with the •

cutter deck down). If the machine can back up the slope without the wheels slipping, reduce speed and use extreme caution.

Under no circumstances should the machine be operated on slopes greater than 15 • degrees. ALWAYS FOLLOW OSHA APPROVED OPERATION.

DO NOT mow on wet grass. Wet grass reduces traction and steering control.• Keep all shields in place, especially the grass discharge chute.• Before performing any maintenance or service, stop the machine and remove the •

spark plug wire and ignition key. If a mechanism becomes clogged, stop the engine before cleaning.• Keep hands, feet and clothing away from power-driven parts.• Keep others off the mow• er (only one person at a time)

REMEMBER - YOUR MOWER IS ONLY AS SAFE AS THE OPERATOR!

HAzARD CONTROL AND ACCIDENT PREvENTION ARE DEPENDENT UPON THE AWARENESS, CONCERN, PRUDENCE, AND PROPER TRAINING OF THE PERSONNEL INvOLvED IN THE OPERATION, TRANSPORT, MAINTENANCE, AND STORAGE OF THE EqUIPMENT.

This manual covers the operating instructions and illustrated parts list for:

SFz36-17KA with a serial number of E2800001 to E2899999 SFz36-20BS with a serial number of E3000001 to E3099999 SFz48-19KA with a serial number of D8600001 to D8699999 SFz48-26BS with a serial number of D8500001 to D8599999 SFz52-19KA with a serial number of D8800001 to D8899999 SFz52-26BS with a serial number of D8700001 to D8799999 SFz61-28BS with a serial number of E6900001 to E6999999

SMFz-36 with a serial number of E3100001 to E3199999 SMFz-48 with a serial number of D9700001 to D9799999 SMFz-52 with a serial number of D9800001 to D9899999 SMFz-61 with a serial number of E7000001 to E7099999

Always use the entire serial number listed on the serial number tag when referring to this product.

Table of Contents

GENERAL INFORMATIONSECTION 1 - ...................................................................................1

1.1 INTRODUCTION ...........................................................................................................................................1

1.2 DIRECTION REFERENCE ...........................................................................................................................1

1.3 SERvICING THE ENGINE AND DRIvE TRAIN COMPONENTS .................................................................1

1.4 SYMBOLS ....................................................................................................................................................2

SAFETY INFORMATIONSECTION 2 - ......................................................................................3

2.1 INTRODUCTION ...........................................................................................................................................3

2.2 SIGNAL WORDS ..........................................................................................................................................3

2.3 BEFORE OPERATION CONSIDERATIONS ................................................................................................3

2.4 OPERATION CONSIDERATIONS ................................................................................................................4

2.5 ROLL-OvER PROTECTION SYSTEM .........................................................................................................6

2.6 MAINTENANCE CONSIDERATIONS & STORAGE ....................................................................................7

2.7 USING A SPARK ARRESTOR .....................................................................................................................7

2.8 SAFETY AND INSTRUCTIONAL DECALS .................................................................................................8

SPECIFICATIONSSECTION 3 - ................................................................................................9

3.1 ENGINE ........................................................................................................................................................9

3.2 ELECTRICAL ...............................................................................................................................................9

3.3 TRACTOR .....................................................................................................................................................9

3.4 CUTTER DECK ..........................................................................................................................................10

3.5 HYDRAULIC SYSTEM ...............................................................................................................................10

3.6 WEIGHTS AND DIMENSIONS ...................................................................................................................10

OPERATING INSTRUCTIONSSECTION 4 - ...........................................................................11

4.1 CONTROLS AND INSTRUMENT IDENTIFICATION ................................................................................11

4.2 SAFETY INTERLOCK SYSTEM ................................................................................................................12

4.3 INITIAL RUN-IN PROCEDURES ................................................................................................................12

4.4 STARTING THE ENGINE

4.5 GROUND TRAvEL AND STEERING .........................................................................................................13

4.6 ENGAGING THE DECK DRIvE (CUTTER BLADES) ................................................................................14

4.7 HILLSIDE OPERATION ..............................................................................................................................15

4.8 PARKING THE MOWER .............................................................................................................................15

4.9 AFTER OPERATION

4.10 REMOvING CLOGGED MATERIAL ........................................................................................................15

4.11 MOvING MOWER WITH ENGINE STOPPED ..........................................................................................16

4.12 RECOMMENDATIONS FOR MOWING

4.13 ADJUSTING CUTTING HEIGHT

4.14 TOWING (OPTIONAL HITCH ACCESSORY) (NOT AvAILABLE FOR SFz36) ......................................17

...........................................................................................................................13

..................................................................................................................................15

....................................................................................................16

..............................................................................................................16

TROUBLESHOOTING CUTTING CONDITIONSSECTION 5 - ...............................................18

Table of Contents

ADJUSTMENTSSECTION 6 - .................................................................................................21

6.1 PARKING BRAKE ADJUSTMENT ............................................................................................................21

6.2 TRAvEL ADJUSTMENTS ..........................................................................................................................22

6.3 THROTTLE CONTROL AND CHOKE ADJUSTMENTS ............................................................................23

6.4 BELT ADJUSTMENT

6.5 BELT ALIGNMENT

6.6 CUTTER DECK ADJUSTMENTS ..............................................................................................................24

6.7 ELECTRIC CLUTCH ADJUSTMENT .........................................................................................................26

MAINTENANCESECTION 7 - ..................................................................................................27

7.1 MAINTENANCE CHART - RECOMMENDED SERvICE INTERvALS ......................................................27

7.2 HYDRAULIC SYSTEM ...............................................................................................................................28

7.3 ENGINE OIL ..............................................................................................................................................29

7.4 ENGINE FUEL SYSTEM ............................................................................................................................30

7.5 ENGINE AIR CLEANER .............................................................................................................................31

7.6 BATTERY ....................................................................................................................................................31

7.7 DRIvE BELTS .............................................................................................................................................32

7.8 CUTTER BLADES ......................................................................................................................................33

7.9 TIRES ..........................................................................................................................................................34

7.10 BODY, DECK, AND UPHOLSTERY .........................................................................................................34

.................................................................................................................................23

.....................................................................................................................................23

ILLUSTRATED PARTS LISTSECTION 8 - ..............................................................................35

8.1 SCAG APPROvED ATTACHMENTS AND ACCESSORIES. .....................................................................35

36 CUTTER DECK 48, 52 & 61 CUTTER DECKS

CUTTER DECK CONTROLS - SFz36 .............................................................................................................40

CUTTER DECK CONTROLS - SFz48 & SFz52 ..............................................................................................42

CUTTER DECK CONTROLS - SFz61 .............................................................................................................44

SHEET METAL COMPONENTS

SFz ROLL-OvER PROTECTION SYSTEM .....................................................................................................48

DRIvE SYSTEM COMPONENTS - SFz36.......................................................................................................50

DRIvE SYSTEM COMPONENTS - SFz48, SFz52 & SFz61 ..........................................................................52

FUEL AND ELECTRICAL SYSTEM - SFz36 ..................................................................................................54

FUEL AND ELECTRICAL SYSTEM - SFz48, SFz52 & SFz61 ......................................................................56

zT-3100 HYDRAULIC AXLE ASSEMBLY ........................................................................................................58

zT-3400 HYDRAULIC AXLE ASSEMBLY -SFz61 ...........................................................................................60

REPLACEMENT DECALS AND INFORMATION PLATES

ELECTRICAL SCHEMATIC .............................................................................................................................64

LIMITED WARRANTY - SFz ......................................................................................FOLLOWING SECTION 8

...........................................................................................................................................36

..........................................................................................................................38

......................................................................................................................46

.............................................................................62

Section 1

SERIAL NUMBER PLATE LOCATION

2007 SFZ-SPL

GENERAL INFORMATION

INTRODUCTION1.1

Your mower was built to the highest standards in the industry. However, the prolonged life and maximum efficiency of your mower depends on you following the operating, maintenance and adjustment instructions in this manual.

If additional information or service is needed, contact your Scag Power Equipment Dealer.

We encourage you to contact your dealer for repairs. All Scag dealers are informed of the latest methods to service this equipment and provide prompt and efficient service in the field or at their service shop. They carry a full line of Scag service parts.

THE REPLACEMENT OF ANY PART ON THIS PRODUCT BY OTHER THAN THE MANUFACTURER'S AUTHORIzED REPLACEMENT PART MAY ADvERSELY AFFECT THE PERFORMANCE, DURABILITY OR SAFETY OF THIS PRODUCT.

USE OF OTHER THAN ORIGINAL SCAG REPLACEMENT PARTS WILL vOID THE WARRANTY.

When ordering parts, always give the model and serial number of your mower. The serial number plate is located where shown in Figure 1-1.

USE ONLY SCAG APPROvED ATTACHMENTS AND ACCESSORIES.

Attachments and accessories manufactured by companies other than Scag Power Equipment are not approved for use on this machine. See Section 8, Paragraph 8-1.

WARNING

For pictorial clarity, some illustrations and ﬁgures in this manual may show shields, guards or plates open or removed. Under no circumstances should your mower be operated without these devices in place.

All information is based upon product information available at the time of approval for printing. Scag Power Equipment reserves the right to make changes at any time without notice and without incurring any obligation.

DIRECTION REFERENCE1.2

The “Right” and “Left”, “Front” and “Rear” of the machine are referenced from the operator’s right and left when seated in the normal operating position and facing the forward travel direction.

SERvICING THE ENGINE AND DRIvE 1.3

TRAIN COMPONENTS

The detail servicing and repair of the engine, hydraulic pumps and gearboxes are not covered in this manual; only routine maintenance and general service instructions are provided. For service of these components during the limited warranty period, it is important to contact your Scag dealer or find a local authorized servicing agent of the component manufacturer. Any unauthorized work done on these components during the warranty period may void your warranty.

Mower Serial Number Plate LocationFigure 1-1.

SYMBOLS1.4

48071S

481039S

SYMBOL DESCRIPTION SYMBOL DESCRIPTION

Choke

Transmission

Section 1

Parking Brake

On/Start

Off/Stop

Falling Hazard

Fast

Continuously Variable - Linear

Spinning Blade

Spring Tension on Idler

Oil

Thrown Object Hazard

Slow

Cutting Element - Basic Symbol

Pinch Point

Hour meter/Elapsed Operating Hours

STT MODELS

Cutting Element - Engage

Cutting Element - Disengage

CE Mark

Seat must be installed under the seat hold down bracket during installation. Failure to secure the seat under the hold down bracket could result in serious injury or death in a roll over.

Thrown Object Hazard

Read Operator's Manual

Keep Bystanders Away

Section 2

SAFETY INFORMATION

INTRODUCTION2.1

Your mower is only as safe as the operator. Carelessness or operator error may result in serious bodily injury or death. Hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance and stor age of the equipment. Make sure every operator is properly trained and thoroughly familiar with all of the controls before operating the mower. The owner/user can prevent and is responsible for accidents or injuries occurring to themselves, other people or property.

READ THIS OPERATOR’S MANUAL BEFORE ATTEMPTING TO START YOUR MOWER.

A replacement manual is available from your authorized Scag Service Dealer or by contacting Scag Power Equipment, Service Department at P.O. Box 152, Mayville, WI 53050 or contact us via the Internet at www.scag.com. The manual for this machine can be downloaded by using the model and serial number or use the contact form to make your request. Please indicate the complete model and serial number of your Scag product when requesting replacement manuals.

SIGNAL WORDS2.2

DANGER

The signal word “DANGER” denotes that an extremely hazardous situation exists on or near the machine that could result in high probability of death or irreparable injury if proper precautions are not taken.

WARNING

The signal word “WARNING” denotes that a hazard exists on or near the machine that can result in injury or death if proper precautions are not taken.

CAUTION

The signal word “CA UTION” is a reminder of safety practices on or near the machine that could result in personal injury if proper precautions are not taken.

Your safety and the safety of others depends significantly upon your knowledge and understanding of all correct operating practices and procedures of this machine.

This symbol means “Attention! Become Alert! Your Safety is Involved!" The symbol is used with the following signal words to attract your attention to safety messages found on the decals on the machine and throughout this manual. The message that follows the symbol contains important information about safety. To avoid injury and possible death, carefully read the message! Be sure to fully understand the causes of possible injury or death.

SIGNAL WORD:

It is a distinctive word found on the safety decals on the machine and throughout this manual that alerts the viewer to the existence and relative degree of the hazard.

BEFORE OPERATION 2.3

CONSIDERATIONS

NEVER allow children to operate this riding mower. 1. Do not allow adults to operate this machine without proper instructions.

Do not mow when children and/or others are 2. present. Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator. Be alert and turn machine off if a child enters the area.

DO NOT allow children to ride or play on the 3. machine, it is not a toy.

Clear the area to be mowed of objects that could be 4. picked up and thrown by the cutter blades.

DO NOT carry passengers.5. DO NOT operate the machine under the influence of 6.

alcohol or drugs.

Section 2

If the operator(s) or mechanic(s) cannot read English 7. or Spanish, it is the owner's responsibility to explain this material to them.

DO NOT wear loose fitting clothing. Loose clothing,

8. jewelry or long hair could get tangled in moving parts. Do not operate the machine wearing shorts; always wear adequate protective clothing including long pants. Wearing safety glasses, safety shoes and a helmet is advisable and is required by some local ordinances and insurance regulations.

WARNING

Always wear hearing protection. Operating this machine over prolonged periods of time can cause loss of hearing.

Keep the machine and attachments in good 9. operating condition. Keep all shields and safety devices in place. If a shield, safety device or decal is defective or damaged, repair or replace it before operating the machine.

12.

DO NOT add fuel to a running or hot engine. Allow the engine to cool for several minutes before adding fuel. Never fuel indoors or inside enclosed trailers.

Keep flammable objects (cigarettes, matches, etc.), 13. open flames and sparks away from the fuel tank and fuel container. Use only approved containers.

Equipment must comply with the latest requirements 14. per SAE J137 and/or ANSI/ASAE S279 when driven on public roads.

- Note -

If the mower is driven on public roads, it must comply with state and local ordinances as well as SAE J137 and/or ANSI / ASAE S279 requirements. Contact your local authorities for regulations and equipment requirements.

Do not operate without the side discharge chute 15. installed and in the down position or with an optional grass catcher or mulch plate completely installed.

Check the blade mounting bolts at frequent intervals 16. for proper tightness.

Make sure all hydraulic fluid connections are tight 17. and all hydraulic hoses and lines are in good condition before starting the machine.

WARNING

This machine is equipped with an interlock system intended to protect the operator and others from injury. This is accomplished by preventing the engine from starting unless the deck drive is disengaged, the steering control levers are in the neutral position and the operator is in the seat. The system shuts off the engine if the operator leaves the seat with the deck drive engaged and/ or the steering control levers are not in the neutral position and the parking brake is not engaged. Never operate equipment with the interlock system disconnected or malfunctioning.

Be sure the interlock switches are functioning 10. correctly.

Fuel is flammable; handle it with care. Fill the fuel 11. tank outdoors. Never fill it indoors. Use a funnel or spout to prevent spillage. Clean up any spillage before starting the engine.

OPERATION CONSIDERATIONS2.4

Know the function of all controls and how to stop 1. quickly.

WARNING

DO NOT operate on steep slopes. To check a slope, attempt to back up it (with the cutter deck down). If the machine can back up the slope without the wheels slipping, reduce speed and use extreme caution. Under no circumstances should the machine be operated on slopes greater than 15 degrees. ALWAYS FOLLOW OSHA APPROvED OPERATION.

Reduce speed and exercise extreme caution on 2. slopes and in sharp turns to prevent tipping or loss of control. Be especially cautious when changing directions on slopes.

Section 2

To prevent tipping or loss of control, start and stop 3. smoothly, avoid unnecessary turns and travel at reduced speed. Use caution when operating the mower on an incline with the optional grass catcher installed.

When using any attachment, never direct the 4. discharge of material toward bystanders or allow anyone near the machine while in operation.

Before attempting to start the engine, with the 5. operator in the seat, disengage power to the cutter deck, place the steering control levers in the neutral position and engage the parking brake.

If the mower discharge ever plugs, shut off the 6. engine, remove the ignition key, and wait for all movement to stop before removing the obstruction.

WARNING

DO NOT use your hand to dislodge the clogged discharge chute. Use a stick or other device to remove clogged material after the engine has stopped running and the blades have stopped turning.

Be alert for holes, rocks, roots and other hidden 7. hazards in the terrain. Keep away from any dropoffs. Beware of overhead obstructions (low limbs, etc.), underground obstacles (sprinklers, pipes, tree roots, etc.). Cautiously enter a new area. Be alert for hidden hazards.

Disengage power to cutter deck before backing up. 8. Do not mow in reverse unless absolutely necessary and then only after observation of the entire area behind the mower. If you must mow in reverse, maintain a constant lookout to the rear of the machine and mow slowly.

DO NOT turn sharply. Use care when backing up.9. Disengage power to cutter deck before crossing 10.

roads, walks or gravel drives. Mow only in daylight or good artificial light.11. NEVER raise the deck with the blades engaged.12. Take all possible precautions when leaving the 13.

machine unattended, such as disengaging the mower, lowering the attachments, setting the parking brake, stopping the engine, and removing the key.

The machine and attachments should be stopped 15. and inspected for damage after striking a foreign object, and damage should be repaired before restarting and operating the machine.

CAUTION

Do not touch the engine or the mufﬂer while the engine is running or immediately after stopping. These areas may be hot enough to cause a burn.

DANGER

DO NOT run the engine inside a building or a confined area without proper ventilation. Exhaust fumes are hazardous and contain carbon monoxide which can cause brain injury and death.

Keep hands and feet away from cutter blades and 16. moving parts. Contact can injure.

Transport the mower using a heavy duty trailer 17. or truck. Insure the trailer or truck has all of the necessary lighting and markings as required by laws, codes, and ordinances. Secure a trailer with a safety chain.

Be cautious when loading and unloading onto 18. trailers or trucks. Use only a full width ramp. Ramp angle should be no more than 15 degrees. Back up the ramp and drive down forward.

When transporting the mower, make sure the park 19. brake is engaged, the steering control levers are in the neutral position, the engine is off with the key removed, and the wheels have been blocked.

Tie the mower down securely using straps, chains, 20. cable, or ropes. Both front and rear straps must be directed down and outward from machine.

Use care when approaching blind corners, shrubs, 21. trees, or other objects that may obscure vision.

NEVER leave the machine running unattended.22.

Disengage power to the attachments when 14. transporting or when not in use.

INSPECT WEBBING

INSPECT BUCKLE & LATCH

ROLL-OvER PROTECTION SYSTEM2.5

WARNING

The seat belt must be securely fastened during operation. Failure to do so could cause serious injury or loss of life.

This mower has been designed for good traction and stability under normal mowing conditions. However, caution must be used when traveling on slopes, especially when the grass is wet. Do not mow on wet grass. Wet grass reduces traction and steering control.

Any or all parts of the Roll-Over Protection System MUST NOT be removed. Failure to adhere to this guideline could result in injury or death.

The potential exposure of the seat belt to severe environmental conditions make it crucial to inspect the seat belt system regularly.

It is recommended that the seat belt be inspected on a daily basis for signs of damage. Any seat belt system that shows cuts, fraying, extreme or unusual wear, significant discoloration due to UV exposure, dirt or stiffness, abrasion to the seat belt webbing, or damage to the buckle, latch plate, hardware or any other obvious problem should be replaced immediately.

Section 2

Seat Belt InspectionFigure 2-1.

WARNING

Reduce speed when turning, operating on slopes, slick or wet surfaces. Allow extra distance to stop.

Stay off of slopes too steep for safe operation. To check a slope, attempt to back up it (with the cutter deck down). If the machine can not back up the slope without the wheels slipping, do not operate the machine on this slope. Under no circumstances should the machine be operated on slopes greater than 15 degrees.

DO NOT mow near drop-offs, ditches or embankments. The machine could suddenly roll over if a wheel goes over the edge or if the edge caves in.

Operate the machine smoothly, no sudden turns, starts or stops on a slope.

WARNING

Failure to properly inspect and maintain the seat belt can cause serious injury or loss of life.

Check the full length of the seat belt webbing for cuts, wear, fraying, dirt and stiffness. See Figure 2-1.

Check the seat belt webbing in areas exposed to 2. ultra violet rays from the sun or extreme dust or dirt. If the original color of the webbing in these areas is extremely faded and/or is packed with dirt, the physical strength of this webbing may have deteriorated. If this condition exists, replace the seat belt system.

Check the buckle and latch for proper operation 3. and determine if the latch plate is excessively worn, deformed, or if the buckle is damaged or cracked. See Figure 2-1.

NEvER tow on slopes. The weight of the towed equipment may cause loss of traction and loss of control.

DO NOT permit untrained personnel to operate the machine.

Be cautious when loading and unloading onto trailers or trucks.

Use only a full width ramp.

Ramp angle should be no more than 15 Degrees.

Back up the ramp and drive down forward.

Section 2

MAINTENANCE CONSIDERATIONS & 2.6

STORAGE

Never make adjustments to the machine with the 1. engine running unless specifically instructed to do so. If the engine is running, keep hands, feet, and clothing away from moving parts.

Disengage drives, lower implement, set parking

brake, stop engine and remove key or disconnect spark plug wire to prevent accidental starting of the engine when servicing or adjusting the machine. Wait for all movement to stop before adjusting, cleaning or repairing.

WARNING

Hydraulic ﬂuid is under high pressure. Keep body and hands away from pinholes or nozzles that eject hydraulic ﬂuid under high pressure. If you need service on your hydraulic system, please see your authorized Scag dealer. If hydraulic ﬂuid is injected into the skin, it must be surgically removed within a few hours by a doctor or gangrene may result.

Disconnect battery or remove spark plug wire before 3. making any repairs. Disconnect the negative terminal first and the positive last. Reconnect the positive first and the negative last.

Keep all nuts, bolts and screws tight, to ensure the 4. machine is in safe working condition. Check blade mounting bolts frequently to be sure they are tight.

Do not change the engine governor settings or 5. overspeed the engine. See the engine operator's manual for information on engine settings.

To reduce fire hazard, keep the cutting units, drives, 6. muffler and engine free of grass, leaves, excessive grease, oil and dirt.

Park the machine on level ground and engage the 7. parking brake.

NEVER allow untrained personnel to service the 8. machine.

Use care when checking blades. Use a Blade Buddy, 9. wrap the blade(s) or wear gloves and USE CAUTION when servicing blades. Only replace blades. NEVER straighten or weld blades.

Let the engine cool before storing.13. DO NOT store the machine near an open flame.14. Shut off fuel while storing or transporting.15. DO NOT store fuel near flames or drain indoors.16. Charge batteries in an open, well ventilated area, 17.

away from spark and flames. Unplug charger before connecting or disconnecting from battery. Wear protective clothing and use insulated tools.

USING A SPARK ARRESTOR2.7

The engine in this machine is not equipped with a spark arrestor muffler. It is in violation of California Public Resource Code Section 4442 to use or operate this engine on or near any forest covered, brush covered or grass covered land unless the exhaust system is equipped with a spark arrestor meeting any applicable local or state laws. Other states or federal areas may have similar laws. Check with your state or local authorities for regulations pertaining to these requirements.

Keep all parts in good working condition. Replace all 10. worn or damaged decals.

Use jack stands to support components when 11. required.

Carefully release pressure from components with 12. stored energy.

Section 2

483505

483402

481568

483406

483660

2008 SFZ Safety Decals Rev.1

482291

483633

483425

483467

483405

Failure to follow these instructions could result in serious injury or death.

DO NOT operate machine on steep slopes or near drop offs.

Avoid sharp and/or quick turns.

DO NOT exceed the machine weight rating.

Always use seatbelt. DO NOT jump if machine tips.

DO NOT repair or modify roll bar.

Any alteration of the roll bar will void certification if not approved by manufacturer.

SAFETY AND INSTRUCTIONAL DECALS2.8

Section 3

SPECIFICATIONS

ENGINE3.1

General Type ................................................................................................Heavy Duty Industrial/Commercial Gasoline

Brand ......................................................................................................................................Briggs & Statton, Kawasaki

Horsepower:

(Scag Model SFZ36-17KA) ......................................................................................17 HP (Spec.#FH541V-AW00-R)

(Scag Model SFZ48-19KA, SFZ52-19KA) ..............................................................19 HP (Spec.# FH580V-AW00-R)

(Scag Model SFZ36-20BS) ........................................................................................ 20 HP (Spec# 40G7770117B1)

(Scag Model SFZ48-26BS, SFZ52-26BS) .................................................................26 HP (Spec.# 44P7770117E1)

(Scag Model SFZ61-28BS) ........................................................................................ 28 HP (Spec# 49M777930308)

Type ..........................................................................................................4 Cycle Gasoline, Twin Cylinder, Vertical Shaft

Cylinders ..................................................................................................................................... 2 with Cast Iron Sleeves

Governor ........................................................................Mechanical Type with Variable Speed Control Set At 3600 RPM

Idle Speed:

Briggs & Stratton .........................................................................................................................................1750 RPM

Kawasaki .....................................................................................................................................................1550 RPM

Fuel Pump ...................................................................................................... Integral Fuel Pump with In-Line Fuel Filter

Fuel ......................................................................................Non-Leaded Gasoline with a Minimum Octane Rating of 87

Oil Pump ........................................................................................................................Positive Displacement Gerotor™

Starter: ..............................................................................................................Electric Starting with Bendix Shift Starter

Belts .................................................................................................................Kevlar cord. Self-adjusting, Self-tightening

ELECTRICAL3.2

Battery .................................................................................................................................................................... 12 Volt

Charging System ............................................................................................................................................... Alternator

Charging Output:

Briggs & Stratton .................................................................................................................................12 Volt, 16 Amp

Kawasaki .............................................................................................................................................12 Volt, 13 Amp

System Polarity .......................................................................................................................................Negative Ground

Starter .......................................................................................................12 Volt Electric Ring Gear Type, Key Operated

Interlock Switches ....................................................... Seat, Neutral Control, Mower Engagement (BBC), Parking Brake

Instrument Panel ........................................................................Key Switch, Throttle Lever, Manual Choke, PTO Switch

Fuses ........................................................................................................................................................Two (2) 20 Amp

TRACTOR3.3

Drive System .........................................................Hydraulic Drive with Two Hydro-Gear™ Integraded Zero-Turn Axles

Scag Model (SFZ36, SFZ48, SFZ52) .......................................................................................Hydro-Gear™ ZT-3100

Scag Model (SFZ61) ................................................................................................................Hydro-Gear™ ZT-3400

Steering/Travel Control ...........................................................................................Twin Lever Fingertip Steering Control

with Individual Control to Each Wheel with Gas Spring Dampers

Parking Brake ...................................................................Lever Actuated Linkage to Brakes on Both Drive Wheel Axles

Wheels:

(2) Front Caster .............................................................................................................................. 11 X 4.5-5 Two-Ply

(2) Drive - (36" Deck) ................................................................ 18 X 7-8 Four-Ply Pneumatic Tubeless, Radius Edge

(2) Drive - (48"-52" Deck) ....................................................... 20 X 10-8 Four-Ply Pneumatic Tubeless, Radius Edge

(2) Drive - (61" Deck) ............................................................20 x 10.5-8 Four-Ply Pneumatic Tubeless, Radius Edge

Tire Pressure:

Front Caster.......................................................................................................................................................25 PSI

Drive .................................................................................................................................................................... 8 PSI

Fuel Tank ........................................Single 6.5-Gallon Seamless Polyethylene Tanks with Large Opening and Fuel Cap

Seat .................................................................................................... Padded, Thick Cushion with Extra Spring Support

Section 3

Travel Speed:

Forward ..........................................................................................................................................................0-8 MPH

Reverse ..........................................................................................................................................................0-5 MPH

-NOTE- The machine will travel at 8 mph for transport purposes. For best cutting performance the forward travel speed should be adjusted depending upon the cutting conditions.

CUTTER DECK3.4

Type ......................... Floating, Adjustable, Anti-Scalping, Hybrid Design Combines Out-Front and Belly-Mount Designs

Construction ...............................................................................10-Gauge top with 11-Gauge reinforcement throughout

the spindle area, 7-Gauge skirt for strength and longevity True Cutting Width:

36 ..........................................................................................................................................................36" (91.44 cm)

48 ..........................................................................................................................................................48" (122.0 cm)

52 ..........................................................................................................................................................52" (132.0 cm)

61 ........................................................................................................................................................61" (154.94 cm)

Cutting Height Adjustment .........Foot-Operated Lever Adjustment from Operator's Seat, 1.00" to 4.5" in 1/4"increments

Cutter Blades ............................................................................. 0.197 in. Thick, Milled Edge, Wear Resistant Marbain™

Blade Engagement ............................................................Electric Blade Engagement Clutch with Control Panel Switch

Connected to the Cutter Deck through a Belt.

Discharge Opening ...............................................Extra Wide Discharge Opening with Spring-Loaded Discharge Chute

Discharge Chute ...................................................................................................Black, Polypropylene (Plastic), Flexible

Spindles ...........................Heavy-Duty Spindle Shaft, Cast Aluminum Housing, Sealed Ball Bearing, Maintenance-Free

Spindle Pulleys ..................................................................................................................................................Split Steel

Cutter Deck Belts ...................................................................B-section with Kevlar Cord. Self-Adjusting, Self-Tightening

Electric Clutch Type ................................................................................................Ogura Heavy Duty PTO Clutch Brake

HYDRAULIC SYSTEM3.5

Hydraulic Oil Filter ......................................................................................................... 40 Micron Spin-on Element Type

Hydraulic Expansion Reservoir ................................................................................................................................Nylon

WEIGHTS AND DIMENSIONS 36 48/52 613.6

Length......................................................................................... 73" ................................73" ....................................79"

Tracking Width ...........................................................................35.5" ..............................47.5" ................................47.5"

Overall Width w/chute down ......................................................48.5" ........................60.5" / 64.5" ..........................73.5"

Overall Width w/chute up ............................................................ 37" ............................49" / 53" ................................62"

Overall Height ............................................................................. 60" ................................60" ....................................60"

Operating Weight ....................................................................... 690# ........................ 775# / 785# ...........................810#

PRODUCTIvITY .........................................................36 .........................48/52 ............................61

Cutting Width .............................................................................. 36" .............................48"/52" .................................61"

Acres Per Day ..............................................................................14 ............................ 18.6/20.2 ..............................23.7

The preceding chart will aid you in determining how many acres your Scag mower will cut per day. The chart is an estimate based on 8 hours per day cutting time at 6 MPH with a 20% allowance for overlap and turns.

Section 4

CUTTER DECK RELEASE LEVER

RIGHT STEERING CONTROL

CUTTING HEIGHT ADJUSTMENT

FAST

SLOW

MOWER DECK

PULL OUT

TO ENGAGE

PUSH IN

DISENGAGE

DECK LIFT

PARKING

BRAKE

LEFT STEERING

CONTROL

DUMP VALVE

IGNITION SWITCH

MOWER

DECK

SWITCH

ENGINE THROTTLE CONTROL

ENGINE

CHOKE

CONTROL

HOUR METER

SEAT HOLD DOWN RELEASE LATCH

FUEL GAUGE

SEAT BELT

OPERATING INSTRUCTIONS

CAUTION

Ignition Switch (Figure 4-1).1. The ignition switch

is used to start the engine and has three positions; OFF, ON, and START.

Do not attempt to operate this mower unless you have read this manual. Learn the location and purpose of all controls and instruments before you operate this mower.

CONTROLS AND INSTRUMENT 4.1

IDENTIFICATION

Before operating the mower, familiarize yourself with all mower and engine controls. Knowing the location, function and operation of these controls is important for safe and efficient operation of the mower.

Mower Deck Switch (Figure 4-1). 2. Used to engage and disengage the mower drive system. Pulling up on the switch will engage the deck drive. Pushing down on the switch will disengage the deck drive.

Engine Choke Control (Figure 4-1).

3. Used to start

a cold engine. Engine Throttle Control (Figure 4-1).4. Used to

control the engine speed. Pushing the lever forward increases engine speed. Pulling the lever back decreases engine speed. Full back position is the IDLE position. Full forward is the cutting position.

5. Indicates the amount of

Fuel Gauge (Figure 4-1).

fuel in the fuel tank.

Controls and InstrumentsFigure 4-1.

Section 4

DUMP VALV E

CONTROL LEVER

"FREEWHEEL" POSITION

"DRIVE" POSITION

2007 SFZ DVL

Hourmeter (Figure 4-1).6. Indicates the number of hours the engine has been operated. It operates whenever the engine is running. Has preset maintenance reminders for engine and hydraulic system oil changes. Will start flashing scheduled maintenance 2 hours before preset time and continue flashing until 2 hours after. Automatically resets.

Fuse Holders (Figure 4-1).

7. Two 20-amp fuses

protect the mower’s electrical system. To replace fuses, pull fuse out of the socket and install a new fuse.

8. Used to control

Left Steering Control (Figure 4-1).

the mower's left wheel when traveling forward or reverse.

Right Steering Control (Figure 4-1).9. Used to control the mower's right wheel when traveling forward or reverse.

Parking Brake Control (Figure 4-1). 10. Used to engage and disengage the parking brakes. Pull the lever back to engage the parking brakes. Push the lever forward to disengage the parking brakes.

Dump valve Control Levers (Figure 4-2). 11. Located on the left and right side of the bumper, used to “free-wheel” the mower. Rotating the levers forward into the notch (towards the front of the mower) allows the unit to move under hydraulic power. Rotating the levers backward to the notch (towards the rear of the mower) allows the mower to be moved by hand (free-wheeling).

Deck Lift Foot Lever (Figure 4-1). 12. Used to raise and lower the cutter deck.

Cutting Height Adjustment (Figure 4-1).13. Used to set the cutter deck at the desired cutting height.

Deck Release Lever (Figure 4-1).

14. Used to lock the

cutter deck in the transport position. Push the foot pedal forward and pull back on the release lever to release the cutter deck for normal mowing.

15. Used to secure the operator.

Seat Belt (Figure 4-1).

Seat belt must be worn at all times during operation. Seat Hold Down Release Latch (Figure 4-1).16.

Located behind the seat. Used to secure the seat in the operator's position. Release the latch to gain access under the seat.

SAFETY INTERLOCK SYSTEM4.2

The mower is equipped with a safety interlock system that prevents the engine from starting unless the deck drive is disengaged, the steering control levers are in the neutral position and the operator is in the seat. The interlock system shuts off the engine if the operator leaves the seat with the steering control levers not in the neutral position and/or the cutter blades engaged and the parking brake not engaged.

WARNING

Never operate the mower with the interlock system disconnected or malfunctioning. Do not disengage or bypass any switch; injury to yourself and others or property damage could result.

INITIAL RUN-IN PROCEDURES4.3

FIRST DAY OF USE OR APPROXIMATELY 20 HOURS

Check all belts for proper alignment and wear at 2, 4 1. and 8 hours.

Change the engine oil and oil filter after the first 20

2. hours of operation. (See Section 7.4.)

Check hydraulic oil level in reservoir. (See Section

7.3.)

Dump Valve ControlFigure 4-2.

Check for loose hardware. Tighten as needed.4.

Section 4

Check interlock system for proper operation. (See 5. Section 4.2.)

Check tire pressure. Adjust pressure if necessary.

6. (See Section 7.10.)

STARTING THE ENGINE4.4

CAUTION

DO NOT USE STARTING FLUIDS. Use of starting ﬂuids in the air intake system may be potentially explosive or cause a “runaway” engine condition that could result in engine damage and/or personal injury.

Be sure the fuel shutoff valve, located behind the 1. operator's seat, is completely open.

Sit in the operator’s seat, fasten seat belt and place 2. the steering control levers in the neutral position.

Start practicing with a slow engine speed and slow forward travel.

Learn to feather the steering controls to obtain a smooth operating action.

Practice operating the mower until you are comfortable with the controls before proceeding to mow.

FORWARD TRAvEL

To travel forward with the mower, disengage the parking brake, pull levers inward out of the neutral lock position and slowly push the steering control levers forward an equal distance. The further the steering control levers are pushed forward the greater the forward speed will be. To increase the speed, push the steering control levers further forward and to decrease the speed, pull the steering control levers back.

To stop the forward travel, pull the steering control levers back to the neutral position.

Engage the parking brake.

3. Place the PTO switch in the disengaged position.4. If the engine is cold, choke the engine as needed.5. Move the engine throttle control to about half engine 6.

speed. Turn the ignition key to the START position and 7.

release the key as soon as the engine starts. Do not hold the key in the START position for more than 15 seconds at a time. Allow at least 60 seconds between each cranking attempt to prevent overheating of the starter motor. Prolonged cranking can damage the starter motor and shorten battery life.

Allow engine to warm before operating the mower.

GROUND TRAvEL AND STEERING4.5

- IMPoRtANt -

If you are not familiar with the operation of a machine with lever steering and/or hydrostatic transmissions, the steering and ground speed operations should be learned and practiced in an open area, away from buildings, fences, or obstructions.

To steer the mower left while traveling forward, pull the left steering lever back. The further the lever is pulled back, the quicker the mower will turn left.

To steer the mower right while traveling forward, pull the right steering control lever back. The further the lever is pulled back, the quicker the mower will turn right.

- Note -

Smooth operation of the steering levers will produce smooth mower operation. While learning the operation of the steering controls, keep the travel speed low.

- IMPoRtANt -

Do not travel forward over a curb. The mower will hang up on the curb. Raise the deck and travel backwards over the curb at a 45 degree angle. (See Figure 4-1 item 12 for cutter deck raising description.)

Learn the operation on flat ground before operating on slopes.

Section 4

390S0138

PULL UP TO ENGAGE

PUSH DOWN TO DISENGAGE

REvERSE TRAvEL

CAUTION

Disengage power to the mower before backing up. Do not mow in reverse unless absolutely necessary and then only after observation of the entire area behind the mower.

CAUTION

Before backing up, observe the rear for persons and obstructions. Clear the area before backing up. Possible injury or property damage could occur.

To travel in reverse, pull levers inward out of the neutral lock position and pull both handles back. Keep the travel speed low while traveling in reverse.

ENGAGING THE DECK DRIvE (CUTTER 4.6

BLADES)

Set the throttle at about 3/4 speed. Do not attempt to 1. engage the deck drive at high speed as this shortens the electric clutch life — use only moderate engine speed when engaging the deck drive.

Engage the deck drive by pulling out on the yellow

2. switch, located on the instrument panel, to the engage position. See Figure 4-3.

Cutter engage SwitchFigure 4-3.

- Note -

The mower may not travel straight in reverse. Slight adjustments may need to be made using the steering controls.

To steer left while tr aveling in reverse, allow the left steering control lever to move forward. The further the control is allowed to move forward, the quicker the mower will turn left.

To steer right while traveling in reverse, allow the right steering control lever to move forward. The further the control is allowed to move forward, the quicker the mower will turn right.

To stop the reverse travel, allow the steering control levers to return to the neutral position. If the mower is to be parked, place the handles in the neutral lock position and engage the parking brake.

- Note -

A squealing noise may be heard when engaging or disengaging the deck drive. It is caused by the electric clutch plates meshing as the mower comes up to speed. This is normal.

To disengage the deck drive, push the switch in to 3. the disengage position.

Always operate the engine at full throttle to properly 4. maintain cutting speed. If the engine starts to lug down, reduce the forward speed and allow the engine to operate at maximum RPM.

Section 4

HILLSIDE OPERATION4.7

WARNING

This mower has been designed for good traction 1. and stability under normal mowing conditions. However, caution must be used when traveling on slopes, especially when the grass is wet. Wet grass reduces traction and steering control. The Roll-Over Protection System is standard equipment for this machine. See Section 2.5, page 6 of this manual for further details.

Some areas may need to be mowed with a walk-2. behind mower or string trimmer

To prevent tipping or loss of control, do not start or 3. stop suddenly, avoid unnecessary turns and travel at reduced speed. If tires loose traction, disengage blades and proceed slowly off the slope.

Avoid sudden starts when mowing uphill. Sudden

4. starts may cause the machine to tip backwards.

Loss of traction may occur when traveling down hill. Weight transfers to the front of the machine and may cause the drive wheels to slip causing loss of braking or steering.

Turn the ignition key to the OFF position and remove 6. the key.

AFTER OPERATION4.9

Wash the entire mower after each use. Do not 1. use high pressure spray or direct the spray onto electrical components.

- IMPoRtANt -

Do not wash a hot or running engine. Cold water will damage the engine. Use compressed air to clean the engine if it is hot.

Keep the entire mower clean to inhibit serious heat 2. damage to the engine or hydraulic oil circuit.

Check the drive belts for proper alignment and any signs of wear. Correct and adjust if necessary.

DANGER

To avoid injury from burns, allow the mower to cool before removing the fuel tank cap and refueling.

After the mower has cooled down, fill the fuel tank with fresh, clean fuel at the end of every day of operation. See Engine Owner's Manual for proper octane requirements.

Check the tire pressure. Adjust pressure if 5. necessary.

REMOvING CLOGGED MATERIAL4.10

Keep tires properly inflated.6. Use caution when operating the mower on an incline 7.

with the optional grass catcher installed.

PARKING THE MOWER4.8

Park the machine on a flat, level surface only. Do not 1. park the machine on an incline.

Place the steering control levers in the neutral position.

Disengage the cutter blades.3. Slow the engine to idle speed.4. Engage the parking brake.5.

DANGER

ROTATING BLADES

NEvER PUT YOUR HANDS INTO THE DISCHARGE CHUTE FOR ANY REASON!

Shut off the engine and remove the key and only then use a stick or similar object to remove material if clogging has occurred.

Section 4

CUTTER DECK RELEASE LEVER

CUTTING HEIGHT ADJUSTMENT

DECK LIFT

If the discharge chute becomes clogged, shut off 1. the engine and remove the ignition key. Using a stick or similar item, dislodge the clogged material. Then resume normal mowing.

MOvING MOWER WITH ENGINE 4.11

STOPPED

To “free-wheel” or move the mower around without the engine running, place the dump valve levers in the FREEWHEEL position. See Figure 4-2, page 13. Disengage the parking brake and move the mower by hand. When the machine is in the desired position, engage the parking brake and place the dump valve levers in the DRIVE position. The dump valve levers must be returned to the DRIVE position to drive the mower.

RECOMMENDATIONS FOR MOWING4.12

Do not mow with dull blades. A dull blade will tear 1. grass, resulting in poor lawn appearance and reduced mowing power.

Operate the engine at full throttle for best cutting. 7. Mowing with a lower RPM causes the mower to tear the grass. The engine is designed to be operated at full speed.

Use the alternate stripe pattern for best lawn

8. appearance. Vary the direction of the stripe each time the grass is mowed to avoid wear patterns in the grass.

ADJUSTING CUTTING HEIGHT4.13

The mower deck can be adjusted from a height of 1 inch to 4-1/2 inches at 1/4-inch intervals. To adjust the cutting height:

WARNING

DO NOT adjust the cutting height with the mower blades rotating. Disengage the power to the cutter blades and then adjust cutting height.

WARNING

DO NOT operate without Discharge Chute, Mulching Kit, or entire Grass Catcher properly installed.

The discharge chute must not be removed and 2. must be kept in the lowest position to deflect grass clippings and thrown objects downward. Direct the side discharge away from sidewalks or streets to minimize cleanup of clippings. When mowing close to obstacles, direct the discharge away from the obstacles to reduce the chance of property damage by thrown objects.

Cut grass when it is dry and not too tall. Do not cut

3. grass too short (cut off 1/3 or less of existing grass for best appearance). Mow frequently.

Keep mower and discharge chute clean.4. When mowing wet or tall grass, mow the grass twice. 5.

Raise the mower to the highest setting for the first pass and then make a second pass to the desired height.

Disengage the power to the cutter blades.1. Push the cutting height adjustment foot pedal all 2.

the way forward using your right foot until it locks in place. See Figure 4-4.

Adjusting Cutting HeightFigure 4-4.

Use a slow travel speed for trimming purposes.6.

Section 4

Insert the pin into the cutting height index at the 3. desired cutting height. Push forward on the deck lift foot lever, hold in place and lift up on the deck release lever. See Figure 4-4. Slowly release the foot pedal. A deck height decal is located on the cutting height index as an aid in adjusting the deck to the desired height. See Figure 4-4.

TOWING (OPTIONAL HITCH 4.14 ACCESSORY) (NOT AvAILABLE FOR SFz36)

NEVER allow children or others in or on towed 1. equipment.

Tow only with a machine that has a hitch designed

for towing. Do not attach towed equipment except at the hitch point.

Follow manufacturer's recommendations for weight 3. limit for towed equipment. 250/lbs. maximum towing weight.

NEVER TOW ON SLOPES. The weight of the towed 4. equipment may cause loss of traction and loss of control.

Travel slowly and allow extra distance to stop.

Zero-turning with a trailer attached could cause 6. damage to the trailer or mower.

+ 48 hidden pages

Scag SFZ36-20BS, SFZ61-28BS, SFZ36-17KA User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual