Scag GC-STWC-61V User Manual

MODEL GC-STWC-61V
OPERATOR’S MANUAL
OPERATOR’S MANUALOPERATOR’S MANUAL
OPERATOR’S MANUALOPERATOR’S MANUAL
THIS MANUAL CONT AINS THE OPERATING INSTRUCTIONS AND SAFETY INFORMA­TION FOR YOUR SCAG ACCESSOR Y . READ­ING THIS MANUAL WILL PROVIDE YOU WITH MAINTENANCE AND ADJUSTMENT PROCEDURES TO KEEP YOUR ACCESSORY PERFORMING TO MAXIMUM EFFICIENCY. THE SPECIFIC MODELS THAT THIS BOOK COVERS ARE CONTAINED ON THE INSIDE COVER. BEFORE OPERATING YOUR MA­CHINE, PLEASE READ ALL THE INFORMA­TION ENCLOSED.
PART NUMBER 03179
WARNING
FAILURE TO FOLLOW SAFE OPERATING PRACTICES
MAY RESULT IN SERIOUS INJURY.
* Keep all safety shields in place. * Before performing any maintenance or service, stop the machine and remove the spark plug wire. * If a mechanism becomes clogged, stop the engine before cleaning. * Keep hands, feet and clothing away from power-driven parts. * Read this manual completely as well as the Operator's Manual that came with your mower . * Keep others off the tractor (only one person at a time).
REMEMBER - YOUR MOWER IS ONLY AS SAFE AS THE OPERATOR!
Hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment.
This manual covers the operating instructions
and illustrated parts list for:
GC-STWC-61V with a serial number of B8400001 to B8499999
1.1 INTRODUCTION
WARNING
DANGER
This manual has been prepared to provide the information you need to correctly assemble, operate, and maintain this grass catcher. Read it carefully and keep it for future reference.
The replacement of any part on this product by other than the manufacturer's authorized replacement part may adversely affect the performance, durability or safety of this product.
USE OF OTHER THAN ORIGINAL SCAG REPLACEMENT PARTS WILL VOID THE WARRANTY.
If additional information or service is needed that is not outlined in this manual, please contact your Scag Power Equipment dealer. Scag dealers are trained in the latest service methods and carry a full line of Scag replacement parts.
When ordering parts, always provide the complete model number of your catcher.
All information provided in this manual is based upon information available at the time of printing. Scag Power Equipment reserves the right to make changes at any time without notice or obligation.
A replacement manual is available from your authorized Scag Service Dealer or by contacting: Scag Power Equipment, Service Department at P.O. Box 152, Mayville, WI 53050. You may also contact us through our website at www.scag.com. The manual for this grass catcher can be downloaded by using the model and serial number or use the contact form to make your request. Please indicate the complete model and serial number of your Scag product when requesting replacement manuals.
WARNING
DO NOT OPERATE WITHOUT DISCHARGE CHUTE, MULCHING KIT, OR ENTIRE GRASS CATCHER INSTALLED
2. Before removing the grass bags, disengage the mower, stop the engine and wait for all movement to stop.
3. ALWAYS turn the engine OFF, remove the key and wait for all movement to stop before servicing or cleaning the mower or the grass catcher.
1.2 DIRECTION REFERENCE
The "Right" and "Left", "Front" and "Rear" of the machine are referenced from the normal operating position.
2.1 SAFETY AND OPERATING INSTRUCTIONS
-NOTE­To avoid personal injury, it is imperative that all safety instructions be observed.
1. Read this operator's manual and the
operator's manual that is supplied with the machine this attachment is used on.
DANGER
ROTATING BLOWER
BLADES
STOP ENGINE BEFORE
ENTERING CHUTE
CONTACT CAN INJURE
4. Do not modify or alter any component of the grass catcher attachment or mower.
5. Do not allow any passengers to ride on the grass catcher attachment or on the mower.
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3.1 ASSEMBLY INSTRUCTIONS FOR 61"
WARNING
CUTTER DECK
-NOTE­Use the illustrated parts list as a part number reference when following the assembly instructions.
1. Remove all packaging materials. Lay out the mounting hardware and the catcher assembly parts for easy access. Prepare the work area making sure that it is a clean, safe environment.
4. Install the grass catcher pulley onto the spindle assembly. Apply loctite to both pulley setscrews and tighten. See Figure 3-1.
5. Remove the "Custom-Cut" and "Turbo" baffles from the cutter deck. Using the original hardware, install the new "Front" and "Turbo" baffles. See Figure 3-2.
Front Baffle
61V - 424403
WARNING
DO NOT OPERATE WITHOUT DISCHARGE CHUTE, MULCHING KIT, OR ENTIRE GRASS CATCHER INSTALLED
2. Remove the discharge chute from the cutter deck. See Figure 3-1.
-NOTE­Do not discard the discharge chute or mounting hardware. The discharge chute MUST be reinstalled anytime the grass catcher has been removed from the machine.
3. Remove the right side belt cover to gain access to the spindle assembly. Remove the front u-nut from the cutter deck bracket. See Figure 3-1.
-NOTE­Retain the original belt cover. This cover MUST be reinstalled anytime the complete catcher system is removed.
INSTALL PULLEY
REMOVE DISCHARGE CHUTE AND HARDWARE
ON RH SPINDLE SHAFT ­ON TOP OF EXISTING SPINDLE DRIVE PULLEY
Turbo Baffle
61V - 424212
UNDER SIDE OF VELOCITY-PLUS
CUTTER DECK SHOWN
FIGURE 3-2
-NOTE­Do not discard the original "Custom-Cut" or "Turbo" baffles. These baffles may be reinstalled anytime the grass catcher has been removed from the machine.
6. Install the blower mounting bracket to the deck using carriage bolts (p/n 04003-11), lockwashers, and nuts. Do not fully tighten the hardware at this time. See Figure 3-3.
FLATWASHER
ELASTIC STOP
NUT
REMOVE U-NUT
FIGURE 3-1
REMOVE EXISTING RT. SIDE BELT COVER
RIGHT SIDE OF
CUTTER DECK SHOWN
(Note: Some parts not shown for viewing purposes.)
Figure 1- GC-STC-V install art
CARRIAGE BOLT
FIGURE 3-3
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7. Install the blower assembly to the mounting bracket and secure with the mounting pin. See Figure 3-4.
12. Install the hopper mounting brackets to the outside of the frame on the rear of the machine. See Figure 3-6.
8. Align the blower assembly with the discharge opening of the cutter deck. Tighten the hardware for the mounting bracket. See Figure 3-4.
9. Install the quick pin through the rear hole in the discharge chute mounting bracket. See Figure 3-
4.
MOUNTING PIN
TIGHTEN MOUNTING BRACKET HARDWARE
2006 GC-STC-V install art 3
BLOWER ASSEMBLY
QUICK PIN
HAIR
MOUNTING
PIN
BRACKET
RIGHT SIDE OF
CUTTER DECK SHOWN
(Note: Some parts not shown for viewing purposes.)
FIGURE 3-4
10. Install the belt to the spindle pulley. When replacing the belt, see figure 3-5 below.
Hopper Mounting Brackets
Rear Frame
Figure 4 A GC-STT Install Art
FIGURE 3-6
13. Attach the hood assembly to the machine by installing the mounting post into the hopper mounting brackets. Secure with the ring pins and tighten the locking bolts. See Figure 3-7.
Locking Bolts
Ring Pins
Locking Bolts
Ring Pins
BACK SIDE IDLER PULLEY
FRONT SIDE IDLER PULLEY
BLOWER PULLEY
SPINDLE PULLEY
FIGURE 3-5
11. Install the new belt covers and secure. See items number 1 and number 21 on page 10 of the Blower Mounting Components section in the Illustrated Parts List for proper installation.
FIGURE 3-7
14. Install the hose from the blower assembly adapter to the hopper hood and secure using the 8-1/2" clamps.
15. Install the bag assemblies.
16. Using the weight support bar as a guide, identify the four corresponding mounting holes, and the existing hardware that will need to be removed in order to secure the weight support bar to the front of the machine as shown. See Figure 3-8, Page 4.
3
17. Install one 7/16-14 x 1-3/4" hex head bolt into each of the four mounting holes in the weight support bar, and through the matching holes in the caster support weldment. Secure this assembly to the front of the machine using the 7/16 - 1/2" x 1-1/4" x .083" flatwashers, and the 7/16-14 elastic stop nuts. Torque hardware to 59 ft. lbs. See Figure 3-8.
FIGURE 3-8
18. Operate and test.
4.1 GRASS CATCHER REMOVAL
INSTRUCTIONS
ADAPTER
BLOWER ASSEMBLY
MOUNTING BRACKET
2006 GC-STC-V removal art 1
QUICK PIN
PIN & HAIR PIN
RIGHT SIDE OF
CUTTER DECK SHOWN
(Note: Some parts not shown for viewing purposes.)
FIGURE 4-1
5. Loosen the locking bolts and remove the two (2) pins holding the hood assembly to the mounting posts on the rear of the machine. See Figure 4-2.
1. Prepare the machine so there is easy and safe access to the work area. Remove the key and maintain all safety related work procedures. Always wear eye and hand protection.
2. Remove the bag assemblies from the grass catcher.
3. Remove the rubber strap holding the adapter to the blower assembly and the large quick pin securing the blower to the discharge mounting bracket. See Figure 4-1.
4. Remove the belt, pin, hair pin and large quick pin securing the blower assembly to the cutter deck and remove the blower assembly. See Figure 4-
1.
Loosen Locking Bolts
Remove Pins
Loosen Locking Bolts
Remove Pins
FIGURE 4-2
6. With help from an assistant, remove the hood assembly.
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