Scag GC-STC User Manual 2

MODEL GC-STC
OPERATOR’S MANUAL
INSTALL BELT COVER BEFORE
WARNING
OPERATING MACHINE
READ OPERATOR'S MANUAL
THIS MANUAL CONTAINS THE OPERATING INSTRUCTIONS AND SAFETY INFORMA­TION FOR YOUR SCAG ACCESSORY. READ­ING THIS MANUAL WILL PROVIDE YOU WITH MAINTENANCE AND ADJUSTMENT PROCEDURES TO KEEP YOUR ACCESSORY PERFORMING TO MAXIMUM EFFICIENCY. THE SPECIFIC MODELS THAT THIS BOOK COVERS ARE CONTAINED ON THE INSIDE COVER. BEFORE OPERATING YOUR MA­CHINE, PLEASE READ ALL THE INFORMA­TION ENCLOSED.
PART NUMBER 03125
WARNING
FAILURE TO FOLLOW SAFE OPERATING PRACTICES
MAY RESULT IN SERIOUS INJURY.
* Keep all safety shields in place. * Before performing any maintenance or service, stop the machine and remove the spark plug wire. * If a mechanism becomes clogged, stop the engine before cleaning. * Keep hands, feet and clothing away from power-driven parts. * Read this manual completely as well as the Operator's Manual that came with your mower. * Keep others off the tractor (only one person at a time).
REMEMBER - YOUR MOWER IS ONLY AS SAFE AS THE OPERATOR!
Hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the op­eration, transport, maintenance, and storage of the equipment.
This manual covers the operating instructions
and illustrated parts list for:
GC-STC with a part number of 9015
1.1 INTRODUCTION
WARNING
This manual has been prepared to provide the information you need to correctly assemble, operate, and maintain this grass catcher. Read it carefully and keep it for future reference.
2.1 SAFETY AND OPERATING INSTRUCTIONS
-Note-
To avoid personal injury, it is imperative that all safety instructions be observed.
The replacement of any part on this product by other than the manufacturer's authorized replacement part may adversely affect the performance, durability or safety of this product.
USE OF OTHER THAN ORIGINAL SCAG REPLACEMENT PARTS WILL VOID THE WARRANTY.
If additional information or service is needed that is not outlined in this manual, please contact your Scag Power Equipment dealer. Scag dealers are trained in the latest service methods and carry a full line of Scag replacement parts.
When ordering parts, always provide the complete model number of your catcher.
All information provided in this manual is based upon information available at the time of printing. Scag Power Equipment reserves the right to make changes at any time without notice or obligation.
1.2 DIRECTION REFERENCE
The "Right" and "Left", "Front" and "Rear" of the machine are referenced from the normal operating position.
1. Read this operator's manual and the
operator's manual that is supplied with the machine this attachment is used on.
A replacement manual is available from your authorized Scag Service Dealer or by contacting: Scag Power Equipment, Service Department at P.O. Box 152, Mayville, WI 53050. You may also contact us through our website at www.scag.com Please indicate the complete model and number of your Scag product when ordering a replacement manual.
WARNING
DO NOT OPERATE WITHOUT DISCHARGE CHUTE, MULCHING KIT, OR ENTIRE GRASS CATCHER INSTALLED
2. Before removing the grass bags, disengage the mower, stop the engine and wait for all movement to stop.
3. ALWAYS turn the engine OFF, remove the key and wait for all movement to stop before servicing or cleaning the mower or the grass catcher.
4. Do not modify or alter any component of the grass catcher attachment or mower.
5. Do not allow any passengers to ride on the grass catcher attachment or on the mower.
1
3.1 ASSEMBLY INSTRUCTIONS
WARNING
-NOTE-
Use the illustrated parts list as a part number reference when following the assembly instructions.
-NOTE-
There are two (2) pulleys supplied with this kit.
Small pulley (3-3/4" O.D.) is for 48" deck.
Large Pulley (4.0" O.D.) is for 52" deck.
1. Remove all packaging materials. Lay out the mounting hardware and the catcher assembly parts for easy access. Prepare the work area making sure that it is a clean, safe environment.
WARNING
DO NOT OPERATE WITHOUT DISCHARGE CHUTE, MULCHING KIT, OR ENTIRE GRASS CATCHER INSTALLED
2. Remove the discharge chute from the cutter deck. See Figure 1.
-NOTE-
Do not discard the discharge chute or mounting hardware. The discharge chute MUST be reinstalled anytime the grass catcher has been removed from the machine.
3. Remove the right side belt cover to gain access to the spindle assembly. Remove the front u-nut from the cutter deck bracket. See Figure 1.
-NOTE-
Retain the original belt cover. This cover MUST be reinstalled anytime the complete catcher system is removed.
4. Install the grass catcher pulley onto the spindle assembly. Apply loctite to both pulley setscrews and tighten. See Figure 1.
5. Install the blower mounting bracket to the deck using carriage bolts (p/n 04003-11), lockwashers, and nuts. Do not fully tighten the hardware at this time. See Figure 2, Page 3
6. Install the catch plate (p/n 423297) to the blower assembly using carraige bolts (p/n 04003-12) facing upward. Secure with lockwashers and elastic stop nuts. Do not fully tighten the hardware at this time. See Figure 3, Page 3.
7. Install the blower assembly to the mounting bracket and secure with the mounting pin. See Figure 3, Page 3.
8. Align the blower assembly with the discharge opening of the cutter deck. Tighten the hardware for the mounting bracket. Then tighten the hardware for the catch plate.
REMOVE DISCHARGE CHUTE AND HARDWARE
REMOVE U-NUT
INSTALL PULLEY ON RH SPINDLE SHAFT ­ON TOP OF EXISTING SPINDLE DRIVE PULLEY
RIGHT SIDE OF
CUTTER DECK SHOWN
(Note: Some parts not shown for viewing purposes.)
FIGURE 1
2
REMOVE EXISTING RT. SIDE BELT COVER
Figure 1- GC-STC install art
LOCK WASHER
REAR OF CUTTER DECK
ELASTIC STOP NUT
CARRIAGE BOLTS
CATCH PLATE
DISCHARGE CHUTE OPENING
VIEW FROM RIGHT SIDE
OF CUTTER DECK
FIGURE 2
BLOWER ASSEMBLY
PROPERLY SERVICE ENGINE WITH OIL AND FUEL.
MOUNTING BRACKET
PIN
FRONT OF CUTTER DECK
Figure 2- GC-STC install art
ELASTIC STOP NUTS AND LOCK WASHERS
GC-STC install art 3
RIGHT SIDE OF
CUTTER DECK SHOWN
(Note: Some parts not shown for viewing purposes.)
FIGURE 3
3
9. Install the belt to the spindle pulley. When replacing the belt, see figure below.
BACK SIDE IDLER PULLEY
FRONT SIDE IDLER PULLEY
BLOWER PULLEY
SPINDLE PULLEY
13. Install the hose from the blower assembly adapter to the hopper hood and secure using the 6-1/2" clamps.
14. Install the bag assemblies.
15. Using the weight support bar as a guide, identify the four corresponding mounting holes, and the existing hardware that will need to be removed in order to secure the weight support bar to the front of the machine as shown. See Figure 5-A.
10. Install the new belt covers and secure. See items number 1 and number 21 on page 9 of the Blower Mounting Components secton in the Illustrated Parts List for proper installation.
11. Install the hopper mounting brackets to the outside of the frame on the rear of the machine. See Figure 4.
Hopper Mounting Brackets
Rear Frame
Figure 4 A GC-STT Install Art
Figure 4
12. Attach the hood assembly to the machine by installing the mounting post into the hopper mounting brackets and secure with the ring pins. See Figure 5.
16. Install one 7/16-14 x 1-3/4" hex head bolt into each of the four mounting holes in the weight support bar, and through the matching holes in the caster support weldment. Secure this assembly to the front of the machine using the 7/16- .5" x 1-1/4" x .083" flatwashers, and the 7/16-14 elastic stop nuts. Torque hardware to 59 ft. lbs. See Figure 5-A.
Figure 5-A
17. Operate and test.
Figure 5
4
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