SBM SB-2000 Service Manual

Leading Image Processing Technology
We've been there when you needed
SB-2000
Currency Discrimination Fitness Sorter
Service Manual (V1.4)
SBM Co., Ltd.
6F, Hyunwoo Bldg., 206, Anyang7-Dong, Manan-Gu, Anyang-City, Gyeonggi-Do, Korea
430-817
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
1
Important Safety Information
Always be careful when using the machine. To reduce the risk of fire, electrical shocks, and other injuries,
keep these safety considerations in mind when installing, using, and maintaining your machine:
Stability: Place the machine on a secure, stable surface. The machine can be seriously damaged if it
falls.
Power Supply: Provide correct power to the machine, as listed on the back of the machine. If you are
not sure of the type of power that is supplied to your office, call your electric company.
Grounding: If the plug has three prongs, it must be plugged into a grounded (three hole) outlet.
Grounded plugs and outlets are designed for your safety - do not try to make a three-prong plug fit into a
two-prong outlet by modifying the plug or outlet in any way. If you cannot insert the plug into your wall
outlet easily, then a qualified electrician should inspect the outlet.
Overload: Do not plug too many electrical devices into a wall outlet or an extension cord. An overloaded
outlet could be a reason of a fire and electrical shock hazard.
Cleaning: Before cleaning the machine, unplug it from the power outlet. Clean exposed parts with a soft
cloth slightly dampened with water. Do not use aerosol cleaners.
Gas Leaks: Never use any machine close to a gas leak. If you think gas is leaking, call the gas
company immediately. A small electrical spark in the machine could cause a fire or explosion.
Precaution
When using the machine, these precautions should always be followed:
1. Never push objects of any kind into your machine through the case or cabinet openings.
2. Do not use your machine near water, in wet locations, or outdoors.
3. Do not allow anything to rest on the power cord, line cord, or PC interface cable. Do not locate your
machine where the cords can be damaged by persons’ walking on them.
4. Do not allow pets to chew on the power cord or PC interface cable.
5. Use supplies or cleaning materials only as directed. Keep all supplies and materials out of the way of
children.
6. The power supply turns this machine on and off. Make sure that your machine is installed near an
outlet and is easily accessible.
7. Never remove covers or guards that require a tool for removal. There are no operator serviceable
areas inside your machine. Refer servicing to authorized service personnel.
8. Never defeats interlock switches. This machine is designed to restrict operator access to unsafe
areas. Covers, guards and interlock switches are provided to ensure that the machine will not operate
with covers opened.
9. Risk of explosion if battery is replaced by an incorrect type. Dispose of used batteries according to the
instruction.
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
2
Managing the performance of the machine
This unit has many sophisticated sensors. Without proper maintenance, it cannot last its good
performance. Please read the “Daily Maintenance” section of this manual carefully, and do it
everyday. When the performance is deteriorated on a sudden, please clean all the sensors first
before calling a service.
Safety Notes
Your machine and the supplies are designed and tested to meet strict safety requirements. Included
are safety agency examination and approval and compliance to established environmental standards.
Please read the following instructions carefully before operating your machine, and refer to them as
needed to ensure the continued safe operation of your machine.
Battery is used for ‘PBA POWERIO’ in this machine. If wrong date and time are displayed on LCD
after correct setting, it is necessary to change the battery of ‘PBA POWERIO’. Please read the
following instructions carefully before changing the battery.
FCC Compliance Statement
Neither this manual nor any part may be reproduced, transmitted, or distributed in
any form or by any means, electronic or mechanical or stored in a database,
information storage, or retrieval system, without the prior written permission of the
SBM Co., Ltd.
CAUTION
Risk of explosion: if battery is replaced by an incorrect type.
Dispose of used batteries according to the instructions.
WARNING
Hazardous moving parts!
Keep fingers and other body parts away
THIS DEVICE COMPLIES WITH PART 15 OF FCC RULES. OPERATION IS SUBJECT
TO THE FOLLOWING CONDITIONS:
1. THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE, AND
2.
THIS DEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED, INCLUDING
INTERFERENCE THAT MAY CAUSE UNDESIRED OPERATION.
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
3
Recommended Tools
Picture Name and Spec. Picture Name and Spec.
L Wrench
Ø1.5
Hexagonal
Screwdriver
5mm
L Wrench
Ø2
Screwdriver(-)
2.5mm
Spanner
7mm
Screwdriver(+)
Ø6
Long-Nose
Multi-Meter
Nipper
Dust Blower
Aerosol
Anti-Static Gloves
Rubber Coated
Dust Air Blower
Dust Blower : Dust may cause to occur a short in PCB so periodically clear dust apt to be accumulated inside of machine.
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
4
CONTENTS
Anti-Static Gloves : In maintenance or repairing, recommended to put it on to protect static caused to occur a short.
Chapter Installation ------------------------------------------------------------------------------------------- 6
Chapter Description of the Parts ------------------------------------------------------------------------- 8
2-1 FRONT VIEW --------------------------------------------------------------------------------- 8
2-2 REAR VIEW ---------------------------------------------------------------------------------- 8
2-3 INSIDE VIEW --------------------------------------------------------------------------------- 9
2-4 Function of Each Board -------------------------------------------------------------------- 12
2-5 Ports --------------------------------------------------------------------------------------------- 15
2-6 Sensors ---------------------------------------------------------------------------------------- 16
2-7 Rollers ------------------------------------------------------------------------------------------ 19
Chapter Overview of Control Panel --------------------------------------------------------------------- 20
Chapter Overview of Display (LCD) --------------------------------------------------------------------- 21
Chapter Getting Started ------------------------------------------------------------------------------------- 22
Chapter Basic Operation ------------------------------------------------------------------------------------ 24
Chapter S/W Version and Currency Check ----------------------------------------------------------- 34
7-1 MAIN S/W VERSION ------------------------------------------------------------------------------ 34
7-2 IMAGE S/W VERSION ---------------------------------------------------------------------------- 35
Chapter Set Function and its Parameters ------------------------------------------------------------- 36
8-1 SERVICE MENU 1 --------------------------------------------------------------------------------- 36
8-2 SERVICE MENU 2 --------------------------------------------------------------------------------- 41
Chapter SHADING --------------------------------------------------------------------------------------------- 50
9-1 CIS SHADING --------------------------------------------------------------------------------------- 51
9-2 IR SHADING ----------------------------------------------------------------------------------------- 53
9-3 UV SHADING ---------------------------------------------------------------------------------------- 55
9-4 MR SHADING --------------------------------------------------------------------------------------- 58
9-5 CAP SHADING -------------------------------------------------------------------------------------- 61
Chapter LCD Error Message ------------------------------------------------------------------------------- 64
Chapter Adjustment ----------------------------------------------------------------------------------- 65
11-1 CIS Sensor ------------------------------------------------------------------------------------ 65
11-2 Three Variable Resistors on OPE Board ---------------------------------------------- 65
11-3 Solenoid Timing ------------------------------------------------------------------------------ 67
11-4 Gap between Separator and ADF Roller ---------------------------------------------- 68
11-5 Timing between ADF and Pick-up Roller ---------------------------------------------- 69
Chapter S/W Upgrade --------------------------------------------------------------------------------- 70
12-1 USB Down List -------------------------------------------------------------------------------- 70
12-2 VOL_2000 S/W in PC ---------------------------------------------------------------------- 71
Chapter Pulley & Timing Belts ----------------------------------------------------------------------- 78
Chapter Maintenance ---------------------------------------------------------------------------------- 79
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
5
Chapter Board & Component ---------------------------------------------------------------------- 80
15-1 Connection Diagram ------------------------------------------------------------------------ 80
15-2 Board Description ---------------------------------------------------------------------------- 81
VD_MAIN(Front Side) ---------------------------------------------------------------------- 82
VD_IMAGE(Front Side) -------------------------------------------------------------------- 83
VD_OPE(Front Side) ----------------------------------------------------------------------- 85
CF_AMP (Front Side) ------------------------------------------------------------------------------ 87
VD_MRA (Front Side, Rear Side) --------------------------------------------------------------- 88
VD_MRS_L (Front Side, Rear Side) ----------------------------------------------------------- 88
VD_MRS_R (Front Side, Rear Side) ----------------------------------------------------------- 88
VD_UVA (Front Side, Rear Side) --------------------------------------------------------------- 89
VD_UVB (Front Side, Rear Side) --------------------------------------------------------------- 89
VD_RP_TRN (Front Side) ------------------------------------------------------------------------ 90
VD_RP_RCV (Front Side, Rear Side) --------------------------------------------------------- 90
CAP_AMP (Front Side) ---------------------------------------------------------------------------- 91
CONNECTOR (Front Side) ----------------------------------------------------------------------- 92
CAP_RECEIVE (Front Side) --------------------------------------------------------------------- 92
Chapter Assembly Drawings --------------------------------------------------------------------- 92
Chapter Specifications -------------------------------------------------------------------------------------- 120
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
6
1. Installation
Unpacking List
1. SB-2000 1 Unit
2. AC Power Code 1 pc.
3. User's Guide 1 pc.
4. Cleaning Brush 1 pc.
5. Sensor Cleaning Cloth 1 pc.
6. Serial Cable (Connection between SB-2000 & PC) (option) 1 pc.
7. Printer Cable (used in connecting a printer) (option) 1 pc.
Choosing a Location
To help guarantee trouble-free operation of your machine, place it on a flat, stable surface near your
workstation.
Do not place your machine:
In direct sunlight.
Near heat sources or air conditioners.
In dusty or dirty environments.
Handling the Machine
When handling or moving the machine, do not lift with grasping the Reject Pocket. The picture
shows how to lift the machine correctly. Please refer to the pictures on the next page.
(X) (X)
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
7
(O)
Correct way to lift the machine
Setting Up Your Machine
Power Cord
Plug one end of the cord into the back of the machine and the other end into a standard AC power
outlet.
If you turn on the power switch, the machine will display initializing process. If there is Service Call
number saved by a service provider, the Call number will be displayed as below:
And the machine will display version of software and its checksum also.
Printer
Your SB-2000 has a serial interface port, which allows you to connect your printer to print out
counting result. To connect your printer to the machine, follow the steps below:
1. Make sure that both the SB-2000 and the printer are turned off.
2. Plug the cable of printer into the serial port of SB-2000.
3. Turn the SB-2000 on and set parameters referring to the “Ch 8. Set Function and its
Parameters -> Interface”
INITIALIZING SYSTEM
▶▶▶▶▶
A/S CALL 123-456-789
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
8
2. Description of the Parts
2-1. FRONT VIEW
2-2. REAR VIEW
CURRENCY GATE ADJUSTMENT
REAR COVER OPEN HANDLE
AC CONNECTOR
PARALLEL PORT
POWER SWITCH
USB (Type A) CONNECTOR
SERIAL CONNECTOR 2
HOPPER
LCD & CONTROL PANEL
FRONT COVER OPEN KNOB
REJECT POCKET
STACKER
USB (Type B) CONNECTOR
SERIAL CONNECTOR 1
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
9
2-3. Inside (Left)
Inside (Right)
PBA Main
Feed Motor Encoder (Inside)
Main Motor Encoder
PBA Image
PBA CF AMP
PBA AMP (TAPE)
Feeding Motor
Exit (Sub) Motor
Main Motor
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
10
Inside (Rear-1)
Inside (Rear-2)
SMPS
MG Single
(Left, Right)
MR Array
RP2 & UV
Tape Detect Receive
CIS (Image Sensor &
IR Receiver)
UV Tran. &
Rcv. (Ref. Type)
Roller Detect Tape
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
11
Inside (Rear-3)
IR & White Trans.
Block Tape Detect Roller
UV Rcv. (Trans. Type)
UV Tran. &
Rcv. (Ref. Type)
MR Array
MG Single
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
12
2-4. Function of each Board
Main Board
The part controlling on MAIN board is as follows. Control & Processing
Operation Panel: LCD Displaying, Inputting by Key Sensors: Hopper, RP1, RP2, JP, SP, Reject, Stacker, Front Cover, Main Encoder,
Feed Encoder, CIS (Recognition & Fitness)
Mechanism Control: Main Motor, Sub Motor (Spinning the Stacker Wings), Feed
Motor, Solenoid, Cooling Fan, Main Encoder, Feed Encoder
Important parts on Main Board
ADC
CPU
PLD
EEPROM
Feed Motor Driver
Power LED
Blinking LED
Solenoid Driver
Main Motor Driver
Current Driver
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
13
Image Board
The part controlling on Image board is as follows. Control & Processing
Counterfeit Detection: UV, MR Array, MRS L/R, IR Fitness : CIS, CAP(Tape) Output Port: Serial, Parallel, USB, RJ11 (Customer Display)
Amp. Boards
CPU
Image
Processor
PLD
Flash
SDRAM
RS233C Driver
Blinking
Power LED
CF Amp. Board
Description of CF Amp. Board
Input : MR Array(6Chanels), MRS L/R
Role & Output : Amplifying MR signal and
transferring it to the Image Board
CAP Amp. Board
Description of CAP Board
Amplifying the CAP sensor signal and
transferring it to the Image Board.
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
14
OPE Board
Conn. Board
Reject Sensor T/R
JP/SP Rcv. (Right)
Upward Arrow Key
Downward Arrow Key
Hopper Sensor T/R
LCD
Mode Key
Clear Key
Start Key
JP/SP Rcv. (Left)
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
15
2-5. Ports
No.
Name of Port Connecting to
1
Micro USB For Developer
2
RJ11 Customer Display
3
RS232C PC, Printer
4
USB USB Stick(For S/W Upgrade)
5
Parallel Printer
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
16
2-6. SENSORS
This machine uses various sensors to detect the malfunction of the machine the status of the notes
in the machine and to recognize the denominations of the notes. Also the machine has special
sensors for Fitness sorting function. These sensors are very sensitive and if they are not cleaned
correctly every day, this may negatively affect the performance of the machine.
Clean the sensors every day after operating. The power must be turned off before cleaning and
please do not use a volatile solvent for cleaning.
T: TRN (Transmitter)
R: RCV (Receiver)
HOPPER
REJECT_T, REJECT_R
UVB, RP2_R
JP_T, JP_R
IR/White_TRN_MODULE
CIS
BLOCK_TAPE_DETECT
SP_T, SP_R
RP1_T, RP1_R
UVA, RP2_T
STACKER_T, STACKER_R
T
R
R
R
R
R
R
R
T
T
T
T
T
T
T
MRS, MRA
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
17
VIEW - B
RP1 SENSOR
CIS SENSOR
ROLLER DETECT TAPE
RP2 SENSOR
UV SENSOR
VIEW - A
VIEW - B
VIEW - A
RP2 SENSOR
MAGNETIC READER SENSOR
UV SENSOR
ASS’Y BLOCK TAPE DETECT
IR/White TRANS
RP1 SENSOR
VIEW - A
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
18
Inside of the Machine
(Front Cover Open)
Note:
In case of feed roller, clean with slightly dampened cloth with alcohol. While rotating one side of the
roller manually, stick the cloth to the other side of the roller.
Caution: Cleaning the Banknote Scanner
To keep your machine working properly, please clean the photo sensors, the rollers and the
scanning glass once a day. If excess dust is allowed to accumulate, the recognition rate can be
lower than expected.
1. Open the rear cover.
2. Clean inside of the rear cover.
3. Carefully wipe the scanning glass with a soft, dry cloth.
If the glass is very dirty, first wipe it with a slightly dampened cloth with alcohol, then with
a dry cloth. Be very careful not to scratch the glass surface.
4. Close the rear cover firmly until it clicks into place.
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
19
2-7. ROLLERS
ROLLER_SEPARATOR_B
ROLLER_PINCH
ROLLER_REJECT_V
ROLLER_PINCH
ROLLER_FEED_4_V
ROLLER_PINCH_EXIT
ROLLER_FEED_3_V
ROLLER_PINCH
ROLLER_FEED_2_V
ROLLER_TRANSFER_V
ROLLER_PINCH_V
ROLLER_ADF_V
ROLLER_PICK_UP
ROLLER_FEED_MR_V
ROLLER_DETECT_TAPE
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
20
3. Overview of Control Panel
AUTO CF RUR
R : 22 S: 55 T: 55
S R 3,170 T R 3,170
MIXED
DISPLAY For changing Display Mode
Large View Reject Reason View Detail View
FITNESS FITNESS Mode ( FIT1 FIT2 FIT3 )
MODE MIXED SINGLE FACE ORIENT COUNT (MIXED)
CLEAR Clear Errors / Escaping from MODE Menu (Returning to Initial Display)
START Counting Start (in manual start Mode) / User Stop key / Entering a selected
parameter
Scrolling Upward
Scrolling Downward
MENU Change Values of various Parameters
$  Selecting Currency
ADD Add function On/Off
CF Counterfeit (CF) Detection On/Off
FITUF Toggling ‘Stacker Fit’ or ‘Stacker Unfit’
PRINT Printing
GT For displaying Grand Total
DENOM. For selecting a denomination under Single Mode
BATCH Batch function On/Off
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
21
4. Overview of Display (LCD)
1 Auto / Manual Mode
2 Counterfeit Detection Mode On / Off
3 ADD Function On / Off
4 Total Count of Bills
5 Count of Bills in Stacker
6 Batch Size
7 Currency
8 Count of Bills in Rejecter
9 Amount of Bills in Stacker
10 Total Amount of Bills
11 Mode
12 Denomination
13 Speed
14 Density of Notes
15
‘M’ means ‘Mixed’ (Unfit note and other notes are mixed)
16 Counterfeit Warning
17 Stacker Pocket Status (FIT UNFIT)
AUTO CF ADD 100 RUB
R : 0 S : 0 T : 0
SR 0 TR . 0
SINGL R10 ◐ .M. .CF. . F .
1 2
3
4
5 6
7
8
9
10
11 12 13 14 15
16 17
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
22
5. Getting Started … (Simple Counting)
Placing Bills into the Hopper
It is very important to place the bills on the hopper correctly because recognition performance of
the bills is highly affected by the arrangement of the bills. And the number of the rejected bills can
be increased when they are not arranged and placed properly. Refer to the pictures for the correct
placement of the bills.
Good Bad
Good Bad
Please avoid counting bills like wet, excessively dirty, spoiled, severely folded, curled notes and
with foreign material like clips, bands, etc. Sometimes it causes malfunction of the machine.
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
23
Counting
In AUTO mode, the machine starts to count the bill automatically as it detects the existence of the
bill in the hopper. In MANUAL mode, the machine will start to count the bill only if the bills are
placed into the hopper and START key is pressed. While counting, the machine will display the
number of the bills on LCD display and it stops working when it meets the conditions described as
below;
- No bills in the hopper
- Stacker is full.
- Rejecter is full.
- The number of the bills counted is the same as the batch number to be set in BATCH
mode.
- Errors have occurred.
If an error is occurred during operation and the machine stops, then an error message will be
displayed. To clear the error, press CLEAR key. The machine will try to solve the problem
automatically, but if it fails to clear a jam or there are some other mechanical errors, open the front
or rear cover and get rid of jammed bills and close the cover correctly. Then press the CLEAR key
again to clear error message.
Stop in operation
Press START button to stop operation while the machine is counting.
To restart, press CLEAR button.
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
24
6. Basic Operation
Selecting Count Mode
There are six counting modes; MIXED, SINGLE, FACE, ORIENT, COUNT and FITNESS modes.
The modes are changed in sequence as shown below every time when the MODE key is
pressed;
MIXED SINGLE FACE ORIENT COUNT
Only FITNESS mode is selected by pressing FITNESS key.
MIXED Mode
In Mixed mode, the machine counts and discriminates the denominations of the bank notes. If
the denomination of a bank note is successfully discriminated, then the note will be sent to the
output stacker. If a note fails to be detected or it is a suspect note (if CF is ON), the note will be
sent to the reject pocket.
To change into the MIXED mode, press MODE key until “MIXED” is displayed on LCD.
SINGLE Mode
In Single mode, the machine sorts out notes whose denomination is the same as a selected
denomination. The other notes whose denomination is not matched will be sent to the reject
pocket. To select a denomination, press DENOM key. The denomination will be displayed in
LCD.
For example in case of US dollar, every time DENOM key is pressed, the denomination will be
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
25
changed sequentially:
D.D $1 $2 $5 $10 $20 $50 $100 D.D
D.D is an abbreviation of “Detected Denomination”. If D.D is selected, the machine detects the
denomination of the first note and sets it to the selected denomination. Once a denomination is
selected by D.D, it cannot be changed while
the Input Hopper or the output stacker
contains notes.
If the output stacker and the input Hopper are
emptied, the machine will try to find a new
denomination of the first note in next trial and
sorts the notes with the new denomination.
FACE Mode
Facing means to arrange the banknotes by its face.
When ‘DD’ was selected, the machine reads the first note to find out the face and denomination
information. Then it reads and sends the note whose face and denomination is the same as the
first note to the output stacker. If a face of a note or a denomination is not as same as the first
note, then those notes will be sent to the Reject Pocket.
When ‘ALL’ was selected, the machine does not check denomination information. All notes
having same face will be sent to the stacker.
If you want to change the face or the denomination, empty the output Stacker the input Hopper
and retry with the first note whose face and denomination are the same as you want to sort out.
ORIENT Mode
In this mode, the machine arranges banknote with its direction. The machine reads the first note
and find out information regarding denomination, direction and face. Then it sorts banknotes with
the information.
When ‘DD’ is selected, if a note has same denomination, face, and direction, it will be sent to the
output Stacker Pocket otherwise it will be sent to the Reject Pocket.
The machine will try to find out information for sorting every stack of banknotes after output
Stacker and input Hopper is emptied. You can change the sorting condition by changing the first
note of the stack of notes to the same one whose denomination, face and direction is same as
you want to sort out. If you try to orient as like the picture shown on the up right, then the notes
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
26
will be arranged at the Stacker like the picture:
When ‘ALL’ is selected, the machine will not check denomination information. All notes having
same direction will be sent to the stacker automatically.
Other operations are the same as SINGLE mode except that the machine sorts by direction and
face.
COUNT mode
In Count Mode, the machine only counts banknotes without discriminating a denomination.
To change to simple counting mode, press MODE key until “COUNT” is displayed on LCD
FIT. (FITNESS) Mode
The longer bank notes are used, the more worn, discolored, contaminated and even torn they
are. That is why the fitness function of sorting these notes is required.
In FITNESS mode, the machine can sort banknotes by 8 fitness conditions , soil(dirty), tape,
tears, missing corner, holes, corner folded, oil stain, and graffiti.
Users can make notes applicable to 8 sort of fitness conditions above mentioned Unfit. Unfit
banknotes will be sent to the reject pocket and fit banknotes will be sent to the stacker pocket.
Banknotes that have bad surface condition so are sorted as Unfit will be sent to Reject Pocket,
otherwise those that are apt to recycling so are sorted as Fit will be sent to the Stacker Pocket.
The FITNESS Mode has 3 Modes. By pressing FITNESS key in a row, the mode will be shifted
sequentially:
FIT 1 FIT2 FIT3
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
27
User can set different fitness parameters up to 3 Modes. (FIT 1 ~ 3)
The fitness level can be adjusted in special menu. (Please refer to ‘Chapter 8. Set function and
its parameters -> Set fitness Level’ for detail.)
In FITNESS mode, in case there is other banknotes except unfit notes in Reject Pocket, warning
sign ‘M’ is displayed as following figure.
The sign ‘F’ or ‘UF’ is displayed as following figure.
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
28
Regarding the function of STACKER CHANGE please refer to ‘Chapter 8. Set function and its
parameters -> ‘Stacker Change (Once / Always)’
To select a denomination, press DENOM key. The denomination will be displayed in LCD.
For example in case of US dollar, every time DENOM key is pressed, the denomination will be
changed sequentially:
All D.D $1 $2 $5 $10 $20 $50 $100 All
When ‘ALL’ was selected, the machine does not check denomination information. All fit notes will
be sent to the stacker.
When ‘DD’ was selected, the machine detects the denomination of the first note and sets it to the
selected denomination. Then it reads and sends to the stacker pocket the notes whose
denomination is same to the first note. If denomination is not same to the first note or unfit note,
those notes will be sent to the Reject Pocket.
Selecting Counterfeit Function
Counterfeit detectors are turned on or off by pressing CF key. If CF is turned on, “CF” will be lit
on LCD like below;
If a banknote is determined as a counterfeit, CF sign will be lit on LCD as shown below and the
banknote will be sent to the Reject Pocket. The machine will beep warning sound if the counting
job is finished. The sign will be cleared automatically when the Reject Pocket is emptied and new
count begins.
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
29
Selecting Add Function
ADD function provides cumulative count to the operator. If ADD is on, every counting result is
summed to previous one. For example, if the first counting value is 120 and the second one is
150, the display will show the total, 270. The Add function is On/Off by pressing ADD key.
Selecting Batch Function
BATCH key is used to turn on/off the batch function. Once BATCH is ON, the machine stops if a
count reaches at a set batch size. The batch size can be input by using keypad, for example, to
set batch size to 50, press ‘BATCH’ key + ‘5’ + ’0’ + ’START’.
Batch size can not exceed the current capacity of the Stacker pocket.
To deactivate the batch count mode, simply press ‘BATCH’ key.
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
30
Changing Display Contents
The machine provides various information regarding counting results. Every time pressing
DISPLAY key, the display mode is changed sequentially. There are 3 kinds of views:
Large View
Reject Reason View.
Detail View (Amount & piece Display of each denomination)
Below are some examples of each Display mode. (In Fitness Mode)
1. Large View
2. Reject Reason View
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
31
3. Detail View (TOTAL)
4. Detail View (FIT)
5. Detail View (UNFIT)
For the second example, the picture shows the reasons of the rejected notes; the first note was
rejected by the reason of NO I.D and the second note was rejected by the reason of ‘CF UV’, next
‘CF UV’, etc.
The ‘Down’ arrow in the picture means that there are more to the list, and you can see rest of the
list by pressing DOWN () key.
In Reject reason view, detailed ‘unfit’ reason(s) is(are) displayed as following figure if Enter key is
pressed after selecting specific rejected banknotes with Up()/Down() key. (For instance, below
figure shows 5th rejected banknote is detected as unfit notes under the reason of Soil and Tape.)
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
32
Previous page (Reject reason view) is displayed by pressing MENU key, and get out from menu
with CLEAR key.
Grand Total
Grand Total is a total of printed counting amount. When you start printing the counting result by
pressing PRINT key, then the value is added to Grand total and automatically the machine displays
the number of deposit and G TOTAL. Even though a printer is not connected, this operation will be
done because the machine does not check whether a printer is connected or not.
The grand total is managed separately in MIXED and SINGL mode, namely there are two grand
totals. You can see only one grand total at a time: for example in SINGL mode the display will show
Summary of the Reject Reasons
NO I.D. : The machine failed to identify the denomination.
NO READ : The note was not successfully read.
OVERRUN : The next note was fed too close to the first note.
CF : The note was suspected to be counterfeit by UV, MR, IR Sensors
UNFIT : The note detected as soiled or worn in FITNESS Mode.
STAY NOTE : The note was not fit to the condition of sorting.
DOUBLE : More than two pieces of notes were fed into machine
CHAIN : Chain Error
HALF : Half Error
CAUTION
If the reject reason is Chain or Double, the number of the rejected notes displayed on
LCD, can be different from the actual number of notes in the reject pocket.
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
33
only grand total for SINGLE.
If you want to check the grand total, press GT key. And you can check detail by pressing GT key as
shown below pictures. Only in this display mode the operator can clear grand total by pressing
CLEAR key. If the grand total is cleared, the printing sequence number is automatically reset to “1”.
To exit from the grand total display mode, just press GT or just start another counting job.
Grand Total View
Grand Total for each denomination
Selecting Currency
The machine can work for several currencies if optional software is purchased. To change currency,
press Currency ($  €) key. If you need to purchase more software to handle different
currencies, please consult with your dealer.
Caution
If the currency mode is changed to another, all grand totals will be cleared.
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
34
7. S/W Version and Currency Check
2C 0SRL
VERSION 09.99
CHECKSUM OK 6B76
3. SYSTEM REPORT
1. COUNTING REPORT
2. MAIN S/W VERSION
3. IMAGE S/W VERSION
4. S/N DISPLAY
5. S/N SETTING
1. ERROR STOP CTRL.
2. SENSOR LEVEL CTRL.
3. SYSTEM REPORT
4. SET A/S CALL No.
5. SHADING
6. CF & MODE SET
7. FITNESSITEM SET
8. MAINTENANCE ALARM
7-1. MAIN S/W VERSION
MENU
MODE
3
CODE : 55757
2
The above 3rd display shows Version and Checksum of the software installed in the
machine. Provided that the machine has been recently upgraded several times, and
the user is complicated with which version software he installed in the machine, check
the version and checksum
The ‘2C’ on the above 3rd display means the valid currency for the machine is 2
currencies. With this information user can check whether right software was installed or
not.
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
35
3. SYSTEM REPORT
1. COUNTING REPORT
2. MAIN S/W VERSION
3. IMAGE S/W VERSION
4. S/N DISPLAY
5. S/N SETTING
1. ERROR STOP CTRL.
2. SENSOR LEVEL CTRL.
3. SYSTEM REPORT
4. SET A/S CALL No.
5. SHADING
6. CF & MODE SET
7. FITNESSITEM SET
8. MAINTENANCE ALARM
VERSION 09.99
CHECKSUM OK E1EA
7-2. IMAGE S/W VERSION
MENU
MODE
3
CODE : 55757
3
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
36
8. Set Function and its Parameters
1. ERROR STOP CTRL.
2. SENSOR LEVEL CTRL.
3. SYSTEM REPORT
4. SET A/S CALL No.
5. SHADING
6. CF & MODE SET
7. FITNESSITEM SET
8-1. SERVICE MENU 1
There are ‘Service Menu1’ and ‘Service Menu2’.
Service Menu1 includes mainly the menu adjusting Parameter of Sensors.
How to enter SERVICE MENU 1:
Service Menu 1
< Display of SERVICE MENU 1>
1. ERROR STOP CTRL. 1) ERROR STOP ON 2) ERROR STOP OFF
2. SENSOR LEVEL CTRL.
1) HOPPER LEVEL 2) DOUBLE LEVEL
3. SYSTEM REPORT
1) COUNTING REPORT 2) MAIN S/W VERSION
3) IMAGE S/W VERSION 4) S/N DISPLAY
5) S/N SETTING
4. SET A/S CALL No.
5. SHADING 1) CIS 2) IR 3) UV 4) MR 5) CAP
6. CF & MODE SET 1) UV SET 2) MR SET 3) IR SET 4) MODE SET
5) FIT PASS SET
7. FITNESS SETTING
Press :
MENU
MODE
CODE : 55757
To exit from the current function, press ‘MENU’ key and to move SERVICE MENU2, press ‘DISPLAY’ key.
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
37
Sometimes there is a need to prevent
from stopping the machine even
though some error is occurred when
you test the machine. If you want to
do this, select “ERROR STOP OFF”.
But after the test, it must be restored
to “ERROR STOP ON”
In this mode, you can adjust the reference levels of the Hopper sensor and Double detection
level. To change the level, press UP/DOWN key and START key to save the change then exit
from the menu by pressing ‘MENU’ key.
HOPPER LEVEL: If the machine does not detect it, even though there are notes on the
Hopper, lower the level. (Default- 3)
DOUBLE LEVEL: If the machine detects one note as Double, lower the level. If the machine
does not detect Double notes, raise the level. (Default- 9)
1. ERROR STOP CTRL.
1. ERROR STOP ON
2. ERROR STOP OFF
2. SENSOR LEVEL CTRL.
1. HOPPER LEVEL
2. DOUBLE LEVEL
8-1-1. ERROR STOP CTRL
8-1-2. SENSOR LEVEL CTRL
MENU
MODE
1
CODE : 55757
MENU
MODE
2
CODE : 55757
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
38
Counting Report
In this mode, you can find the total number of the counted notes and the rejected notes.
MAIN S/W VERSION, IMAGE S/W VERSION
You can check the version of S/W and Currency. Please refer to the Chapter 7.
S/N DISPLAY
You can check the serial no. of the machine. (In order that S/N is displayed correctly, S/N should be input first in S/N Setting menu.)
S/N SETTING
You can input the serial no. of the machine. It is available up to 20 characters by using Numeric Key.
After the machine is turned on, A/S call no. is displayed on LCD. In this mode, you can set the
telephone no. It is available up to 15 characters by using Numeric Key and then press START
key to save it. (Move to Left : ▲ / Move to Right : ▼ / Insert ‘ - ‘ : Mode Key)
AS NO. SETTING
PRESS ENTER TO STORE
3. SYSTEM REPORT
1. COUNTING REPORT
2. MAIN S/W VERSION
3. IMAGE S/W VERSION
4. S/N DISPLAY
5. S/N SETTING
8-1-3. SYSTEM REPORT
8-1-4. SET A/S CALL No.
MENU
MODE
3
CODE : 55757
MENU
MODE
4
CODE : 55757
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
39
In order that a system
analyzes Reference Level
and a signal of the machine,
the system should know the
full swing of a waveform of a
signal.
What is shading?
Shading is to make a full swing reference waveform to read the full level of a signal. If the
machine rejects too many notes in Mixed Mode or in CF Detection Mode, the system
might not analyze the input of waveform. It is possible to make a standard waveform for
the system. For more detail information, please refer to the Chapter 9.
5. SHADING
1. CIS
2. UV
3. MR
4. IR
5. CAP
6. CF & MODE SET
1. UV SET
2. MR SET
3. IR SET
4. MODE SET
5. FIT PASS SET
When the machine ask the password: Press ‘35719’
8-1-5. SHADING
8-1-6. CF & MODE SET
UV, MR, and IR SET: If you want to select some specified sensor performance, you can do that in
this mode.
MENU
MODE
5
CODE : 55757
MENU
MODE
6
CODE : 55757
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
40
MODE SET O : on X : off
1. COUNT
O
2. MIXED
O
3. SINGL
4. ISSUE
5. FACE
O
6. ORENT
O
7. FITNESS
[ HOLD ]
PRESS START
MODE SET: MODE set changes by pressing numeric key for each mode. ON/OFF changes
whenever pressing the numeric key. ‘O’ means SELECT, ‘X’ means NOT SELECT.
After finishing the setting, get out from menu with START key.
8-1-7. FITNESS SETTING
User can set the FITNESS item for each denomination using this mode.
Set FITNESS item by pressing numeric key for each item. ON/OFF changes whenever
pressing the numeric key and ‘O’ means SELECTED, ‘X’ means NOT SELECT.
(For some currency, they are not available for some fitness items, in this case ‘ - ’ will be displayed.
After finishing the setting, get out from menu with START
key.
7. FIT SET O : on X : off USE NUM
1.
SOIL
O
2.
HOLE
X
3.
FOLDED
O
4.
OIL-STAINS
O
5.
TAPE X 6.
CORNER
X
7.
TEAR O 8.
GRAFFITI
X
[ FIT. 1 ] USE FITNESS KEY [ R 10 ] USE MODE KEY
SET : START
MENU
MODE
7
CODE : 55757
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
41
1. SENSOR TEST
2. KEY TEST
3. COMMUNICATION TEST
4. MOTOR TEST
5. SELECTOR TEST
6. FITNESS TEST
8-2. SERVICE MENU 2
Service Menu2 includes the menu to have a test for development or for repair.
How to enter SERVICE MENU 2:
Service Menu 2
To exit from the current function, press ‘MENU’ key and to move SERVICE MENU1, press
‘FITNESS’ key.
Press :
MENU
MODE
CODE : 55757
DISPLAY
1. SENSOR TEST
1) LED TEST
2) CIS LED TEST
3) ADC TEST
4) SENSOR LOGIC TEST 5) UV TEST 6) MR TEST
7) SOIL SENSOR TEST
2. KEY TEST
3. COMMUNICATION TEST 1) MAIN & IMAGE
4. MOTOR TEST
1) MAIN 800 RPM ON 2) MAIN 1000 RPM ON 3) MAIN 1200 RPM ON
4) MAIN MOTOR STOP 5) EXIT MOTOR ON 6) EXIT MOTOR OFF
7) MAIN LOW RPM ON
5. SELECTOR TEST
1) SELECTOR STACKER 2) SELECTOR REJECTOR
6. FITNESS TEST
1) RESULT OF NOTE
2) DISTRIBUTION OF NOTE
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
42
1. SENSOR TEST
1. LED TEST
2. CIS LED TEST
3. ADC TEST
4. SENSOR LOGIC TEST
5. UV TEST
6. MR TEST
8-2-1. SENSOR TEST
1) LED TEST
User can turn ON / OFF the LED. (It is not visible with human eyes. You can see with digital camera) ‘LED’ means each transfer sensors of Hopper, RP1, RP2, JP, SP, Reject, and Stacker.
2) CIS LED TEST
Machine has 5 Kinds of CIS LED(Red, Green, Blue, White, IR ) With this mode, you can turn on these LED one by one.
3) ADC TEST
In this mode, the level of ‘RP1 Right Sensor’, ‘RP1 Left Sensor’ and HOPPER Sensor are
displayed.
'RP1 L' and 'RP1 R' must be bigger than 35.
Hopper; when a dark bill, placed in the hopper sensor, three or more must be shown. If there is
no banknote on the hopper, less than 2 should be displayed.
RP1R
44
RP1L
44
HOPPER
1
MENU
MODE
CODE : 55757
DISPLAY
1
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
43
4) SENSOR LOGIC TEST
In this mode, you can check whether the sensor is defective or not by checking the logic status of each sensors. Below picture shows logic status. When the sensors are covered by note, the status will ‘L(Low)’
Sensors
Not Covered Covered
Left Right Left Right
RP1 H H L L
RP2 H H L L
JP H H L L
SP H H L L
COVER
L (Front door is
closed)
L (Rear door
is closed)
H(Front door
is Open)
H (Rear door
is Open)
ST & RE
H(No notes in
Stacker)
H(No notes in
Rejecter)
L(Note in
Stacker)
L(Note in
Rejecter)
5) UV TEST
This Test Mode is only for developer.
6) MR TEST
This Test Mode is only for developer.
7) SOIL SENSOR TEST
This Test Mode is only for developer.
LEFT
RIGHT
RP1 :
H
H
RP2 :
H
H
JP :
H H SP :
H
H
COVER :
L L ST&RE :
H
H
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
44
PRESS ANY KEY
3. COMMUNICATION TEST
1. MAIN & IMAGE
8-2-2. KEY TEST
In this mode, you can have a test if the machine detects the input of key. Every time you press a
key, the name of the key will be displayed on LCD. However, in case of CLEAR key, you exit from
the current menu instead of displaying.
In case that START key is pressed more than once, if MENU key is pressed, you can exit from the
current menu.
8-2-3. COMMUNICATION TEST
Main & Image
If communication between Main and Image PBA do not work, it is not possible to detect
denomination or counterfeit money. In this test mode, these two PBA will try to communicate each
other and the result will be displayed.
MENU
MODE
CODE : 55757
DISPLAY
2
MENU
MODE
CODE : 55757
DISPLAY
3
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
45
8-2-4. MOTOR TEST
Motor Test
In this test mode, you can run the main motor in various speeds. And also you can check the
condition of the exit motor that turns the wheel.
8-2-5. SELECTOR TEST
4. MOTOR TEST
1. MAIN 800 RPM ON
2. MAIN 1000 RPM ON
3. MAIN 1200 RPM ON
4. MAIN MOTOR STOP
5. EXIT MOTOR ON
6. EXIT MOTOR OFF
4. MOTOR TEST
2. MAIN 1000 RPM ON
3. MAIN 1200 RPM ON
4. MAIN MOTOR STOP
5. EXIT MOTOR ON
6. EXIT MOTOR OFF
7. MAIN LOW RPM ON
MENU
MODE
CODE : 55757
DISPLAY
4
MENU
MODE
CODE : 55757
DISPLAY
5
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
46
6. FITNESS TEST
1. RESULT OF NOTE
2. DISTRIBUTION OF NOTE
In this test mode, you can examine the work of the selector. The selector changes the note path to
the Rejecter pocket or Stacker pocket. The selector is located above the wheels.
8-2-6. FITNESS TEST
1) RESULT OF NOTE
Place a banknote on the hopper.
FITNESS RESULT OF NOTE
PLACE SAMPLE ON HOPPER
5. SELECTOR TEST
1. SELECTOR STACKER
2. SELECTOR REJECTOR
MENU
MODE
CODE : 55757
DISPLAY
6
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
47
As shown above, each level of note will be displayed. If you did not changed Fitness level (Default LEVEL = 5), placed note will be processed as Unfit, because the ‘soil level’ is defined as ‘4’.
2) DISTRIBUTION OF NOTE
Soil Level
Soil Level.’ is adjustable
For example, prepare total 50 notes of RUB10 with same denomination and same orientation,
and place them on the hopper. After processing, the display shows as below.
DISTRIBUTION - SOIL
SET : NUM KEY APPLY : DISP [ FIT 1 ] USE FITNESS KEY [ R 10 ] USE MODE KEY [ 3 ] DSP DISTANCE : ▼▲ 100: 0 115: 0 103: 0 118: 0 106: 0 121: 0 109: 0 124: 0 112: 0 127: 0
2. DISTRIBUTION OF NOTE
1. SOIL LEVEL
2. OTHER
FITNESS RESULT OF NOTE
CURRENCY: RUR
1.
SOIL :
4
2.
HOLE :
9
3.
FOLDED:
9
4.
OIL-STAINS :
9
5.
TAPE :
0
6.
CORNER :
9
7.
TEAR :
9
8.
GRAFFITI :
9
TEST END
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
48
DISTRIBUTION - SOIL
SET : NUM KEY APPLY : DISP [ FIT 1 ] USE FITNESS KEY [ R 10 ] USE MODE KEY [ 3 ] DSP DISTANCE : ▼▲ 100 : 0 115 : 11 103 : 2 118 : 8 106 : 5 121 : 2 109 : 9 124 : 1 112 : 12 127 : 0
DISTRIBUTION - SOIL
SET : NUM KEY APPLY : DISP [ FIT 1 ] USE FITNESS KEY [ R 10 ] USE MODE KEY [ 3 ] DSP DISTANCE : ▼▲ 100 : 0 115 : 11 103 : 2 118 : 8 106 : 5 121 : 2 109 : 9 124 : 1 112 : 12 127 : 0
DISTRIBUTION - SOIL
SET : NUM KEY APPLY : DISP [ FIT 1 ] USE FITNESS KEY [ R 10 ] USE MODE KEY [ 3 ] DSP DISTANCE : ▼▲ 100 : 0 115 : 11 103 : 2 118 : 8 106 : 5 121 : 2 109 : 9 124 : 1 112 : 12 127 : 0
The 22 notes of 50 in the FIT range
The other 28 notes of 50 in the UNFIT range.
‘3’ is distance of each soil level. It can adjust the distance between the levels by pressing ▼, ▲ keys. Pressing ▼, ▲ keys causes to adjust automatically the number of note at the each level whose level is between 0 and 255
If user wants to adjust the soil level in
order to process all of 50 notes as
UNFIT ones, FIND the highest number
of in the FIT range.
In this case, it is the 124.. ENTER a
number bigger than 124 in the
reversed rectangle.
* Select ‘FIT 1’ * And select RUB 10
*Numbers of notes on each Soil Level.
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
49
DISTRIBUTION - SOIL
SET : NUM KEY APPLY : DISP [ FIT 1 ] USE FITNESS KEY [ R 10 ] USE MODE KEY [ 3 ] DSP DISTANCE : ▼▲ 111 : 28 126 : 0 114 : 11 129 : 0 117 : 8 132 : 0 120 : 2 135 : 0 123 : 1 138 : 0
By pressing the ‘DISPAY’ key adjusted soil levels are applied. Return to the initial display by pressing the ‘CLEAR’ key.
OTHERS
This mode shows at eye the distribution of fitness levels of a processed notes-bundle by each item of 7 fitness ones except Soil. Different from the SOIL mode, at OTHERS, the fitness levels cannot be adjustable.
The display after placing a note on the hopper
On above 2nd figure, the red circle means ‘FITNESS level’ for each items.
DISTRIBUTION OF NOTES
1.HOLE: 9 2.FOLDED: 9
3.OIL-STAINS: 8 4.CORNER: 9
5.GRAFFITI:
9 6.TEAR: 8
[▼ KEY TO SEE NEXT ]
DISTRIBUTION OF NOTE
PLACE SAMPLE ON HOPPER
If ‘126’ is entered, initially processed
50 notes are automatically distributed
to the levels in the UNTIF range. It
means that all of 50 notes will be
processed as UNFIT ones.
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
50
9. SHADING
What is shading?
Shading is to make a full swing reference waveform to read the full level of a signal. If the
machine rejects too many notes in Mixed Mode or in CF Detection Mode, the system
might not analyze the input of waveform. It is possible to make a standard waveform for
the system.
5. SHADING
1. CIS
2. IR
3. UV
4. MR
5. CAP
ATTENTION :
Before shading, make sure to clean all sensors.
Then, please carry out ‘LOAD DEFAULT’ in following order.
Press :
MENU
9
CLEAR
1
< Display of SHADING MENUS >
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
51
9-1. CIS SHADING(IMAGE SHADING)
CIS Shading Sheet (opaque)
1. Open the rear cover and clean the sensor.
2. Place the shading sheet over the scanner as shown on the below pictures
3. Close the rear cover. Start CIS shading process.
23mm
200mm
11mm
11mm
White: O.D = 0.05~0.08
MENU
MODE
5 1
CODE : 55757
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
52
IMAGE SHADING
WAIT . . ABOUT 5 SEC
WARNING
FOR PROPER SHADING REFER TO THE SVC MANUAL
PRESS ESC TO CANCEL PRESS ENTER TO GO
IMAGE SHADING
MIN
MAX
AVG
UNI
B
0.00
0.03
0.00
W
0.66
1.14
0.97
81%
OnTime 1 : R= 88 / G = 134 / B= 76 OnTime 2 : R= 46 / G = 68 / B= 41 OnTime : IR_R = 0 OK
5. SHADING
1. CIS
2. IR
3. SOIL
4. UV
5. MR
6. CAP
Check if CIS SHADING result is
“OK” In case Uniformity value is
under 70%, the result is “NG”
After the SHADING, open rear
cover and take out the SHADING
SHEET.
Processing...
Select the 1. CIS.
In displaying this message, press
‘START’ key.
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
53
IMAGE SHADING
MIN
MAX
AVG
UNI
B
0.01
0.02
0.02
W
0.00
0.00
0.01
100%
OnTime 1 : R= 255 / G = 255 / B= 255 OnTime 2 : R= 255 / G = 255 / B= 255 OnTime : IR_R = 0
NG
IMAGE SHADING
MIN
MAX
AVG
UNI
B
0.01
0.03
0.02
W
0.76
1.10
0.79
81%
OnTime 1 : R= 255 / G = 255 / B= 255 OnTime 2 : R= 139 / G = 229 / B= 118 OnTime : IR_R = 0
NG
9-2. IR SHADING
IR Shading Sheet (translucence)
1. Open rear cover and clean the sensor.
2. Place the shading sheet over the scanner as shown on the below pictures
3. Close the rear cover. Start IR shading process.
23mm
200mm
11mm
11mm
MENU
MODE
5
CODE : 55757
4
SHANDIG NG (Case 1)
The left figure; Harness cut off or
disconnected to the Main Board
SHANDIG NG (Case 2)
The left figure; Without shading sheet
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
54
5. SHADING
1. CIS
2. I R
3. SOIL
4. UV
5. MR
6. CAP
IMAGE SHADING
MIN
MAX
AVG
UNI
IRB
0.00
0.03
0.00
IRW
0.84
1.31
1.01
81%
WHB 0.00 0.03 0.00 WHW 0.83 1.29 1.00 75% OnTime : IR_T = 88 IR_R = 0 OnTime : WHT_T = 188 OK
Check if IR SHADING result is “OK”
After SHADING, open rear cover and take
out the SHADING SHEET.
Please be careful about the orientation of
shading sheet. Put the convex surface of
shading sheet upward.
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
55
9-3. UV SHADING
<UV SHADING SHEET: SHINWOO UV SHADING V1.0>
Shading sheet provided from SBM should be used.
1. Open the rear cover and clean the sensor.
2. Place the shading sheet over the scanner as shown on the below pictures
3. Close the rear cover.
IMAGE SHADING
MIN
MAX
AVG
UNI
IRB
0.00
0.03
0.00
IRW
0.00
1.35
1.01
55%
WHB 0.00 0.03 0.00 WHW 0.83 1.35 1.01 55% OnTime : IR_T = 91 IR_R = 0 OnTime : WHT_T = 195
NG
165
75 mm
4
MENU
MODE
5
CODE : 55757
SHANDIG NG
Harness cut off or disconnected to the
Main Board
Without shading sheet
Dirty or damaged surface of CIS
Malfunction of CIS
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
56
5. SHADING
1. CIS
2. IR
3. SOIL
4. UV
5. MR
6. CAP
WARNING
FOR PROPER SHADING REFER TO THE SVC MANUAL
PRESS ESC TO CANCEL PRESS ENTER TO GO
UV SHADING
RUR OK USD OK EUR OK
[ KEY TO SEE NEXT ]
UV SHADING
WAIT . . ABOUT 5 SEC
Select the 4. UV
Press ‘START’ key
Processing…. Around 5 sec later
the shading sheet is discharged
from the machine to the Reject
Pocket
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
57
UV SHADING RUR 255 174 0 118 124 [ L ]
69 214 [ R ]
UV [ NG 600 ]
532
SUVT [ NG 550 ]
88
SUVR [ OK 900 ]
899
UVR [ OK 280 ]
284
.638
[ KEY TO SEE NEXT ]
UV SHADING
RUR NG USD NG EUR NG
[ KEY TO SEE NEXT ]
UV SHADING
NO UV SHADING SHEET
PLACE SHADING SHEET ON UV SENSOR THEN RETRY
UV SHADING RUR 78 105 146 138 130 [ L ]
47 21 [ R ]
UV [ OK 600 ]
603
SUVT [ OK 550 ]
548
SUVR [ OK 900 ]
897
UVR [ OK 280 ]
283
.384
[ KEY TO SEE NEXT ]
Check if UV SHADING result is “OK”
To check the SHADING value,
press ▼.
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
58
5. SHADING
1. CIS
2. IR
3. UV
4. MR
5. CAP
WARNING
FOR PROPER SHADING REFER TO THE SVC MANUAL
PRESS ESC TO CANCEL PRESS ENTER TO GO
9-4. MR SHADING
<MR SHADING SHEET: Real Banknote ‘US$ 1’ >
MENU
MODE
5
CODE : 55757
4
Place 1~5 bills of US$1 on the
hopper with the same direction as
shown on the left figure.
Select the 4. MR
Press ‘START’ key
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
59
MR TEST
ERROR
MR SHADING OK
NORM : 1.07
NOISE : 2 2 2 2 2 2 L : 1 R : 2 LEVEL : 333 (HIGH) (5) 28 30 38 49 37 39 L : 22 R : 17
MR SHADING
PLACE SHADING PAPER
ON HOPPER
When CIS cannot recognize the
shading sheet(1US$ bill) this error
happens. Make sure to check the
CIS lens, harness connection
condition, whether harness is cut
off or not
Check if MR SHADING result is
“OK”
If it is “NG”, repeat placing the note
several times until “OK” shows up
on the display.
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
60
MR SHADING NG
NORM : 1.05
NOISE : 1 2 3 1 56 1 L : 1 R : 2 LEVEL : 32 (HIGH) (1) 45 48 35 45 45 48 L : 18 R : 20
MR SHADING NG
NORM : 1.05
NOISE : 99 55 77 87 56 45 L : 1 R : 2 LEVEL : 32 (HIGH) (1) 45 58 75 45 55 48 L : 18 R : 20
MR SHADING NG
NORM : 0.09
NOISE : 1 2 2 2 2 2 L : 1 R : 2 LEVEL : 32 (HIGH) (1) 3 1 2 2 2 1 L : 18 R : 20
SHANDIG NG (Case 1)
Harness cut off or disconnected
between CF AMP and Image Board.
(No Signal: Normal level values are not
transferred to the Image Board)
SHANDIG NG (Case 2)
Harness cut off or disconnected
between MG Sensor and CF AMP.
(Too much Noise)
SHANDIG NG (Case 3)
Covered with Metallic dust on the ‘MR
Array sensor’ or ‘ROLLER_FEED_MR_V’
may course to occur a peak noise
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
61
5. SHADING
1. CIS
2. IR
3. UV
4. MR
5. CAP
9-5. CAP SHADING
<CAP SHADING SHEET>
(180x 105 mm)
CAP SHADING SHEET provided from SBM can be used, or make 80 g/m2 paper
according to the length and width as above.
Attention ; Make sure that close the rear door in turning on the machine. As it were,
please do not open the rear door as far as the main motor runs.
MENU
MODE
5
CODE : 55757
5
Select the 5. CAP(TAPE)
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
62
WARNING
FOR PROPER SHADING
REFER TO THE SVC
MANUAL
PRESS ESC TO CANCEL
PRESS ENTER TO GO
CAP SHADING
STEP2..
PLACE 1 SHADING SHEET ON CAP SENSOR THEN PRESS START
Press ‘START’ key
1. Open rear cover and wipe the metallic
roller with soft cloth.
2. Place the CAP shading sheet over metallic
rollers array as shown on the following
picture.
3. Close the rear cover.
Press ‘START’ key
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
63
The Standard value of CAP SHADING
It is 550 (tolerance ±10).
The shading result is verified with the value of each channel, in case of NG the value is
reversed like the NG display figure.
Even one of 10 channels has more or less than the standard value(550±10), the SHADING is
NG.
CAP SHADING OK
[ 0 ] [ 1 ] [ 2 ] [ 3 ] [ 4 ] NOTE : 559 559 554 555 558
: 182 167 209 203 174 : 25 23 24 25 23
[ 5 ] [ 6 ] [ 7 ] [ 8 ] [ 9 ]
NOTE : 558 556 556 557 556
: 166 182 172 155 168 : 22 23 21 20 21
Check if CAP SHADING result is
“OK”
After SHADING, open the rear door
and take out the SHADING sheet.
CAP SHADING NG
[ 0 ] [ 1 ] [ 2 ] [ 3 ] [ 4 ] NOTE : 525 525 525 525 525
: 131 148 129 128 118 : 0 0 0: 0: 0: 0
[ 5 ] [ 6 ] [ 7 ] [ 8 ] [ 9 ]
NOTE : 525 525 525 525 525
: 126 131 130 111 167 : 0 0 0: 0: 0: 0
SHANDIG NG
Without shading sheet
Harness cut off or disconnected between CAP AMP and CAP RCV PBA OR CAP AMP and Image
Board
Malfunction of Tape sensor.
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
64
10. LCD Error Message
LCD Error Messages
Display Meaning
FRONT COVER OPEN Front Cover is opened
REAR COVER OPEN Rear Cover is opened
MAIN MOTOR Main Motor stopped.
CLEAR HOPPER Notes exist in the Hopper.
CHECK REJECTOR Notes exist in the Rejecter
CHECK STACKER Notes exist in the Stacker
FEEDING Miss-feeding Error
JAM0 Jam Error near RP1 sensor
JAM1 Jam Error near RP2 sensor
JAM2 Jam Error near JP sensor
JAM3 Jam Error near SP sensor
Notes: Please refer to the figures on “Chapter 9” to see the position of the sensors.
Fixing Problems
FRONT COVER OPEN / REAR COVER OPEN
1. Press Front/Rear Cover until it clicks in place.
2. Press CLEAR.
CLEAR HOPPER
1. Remove the banknotes on the Hopper.
2. Press CLEAR.
FEEDING, JAM0, JAM1, JAM2, and JAM3*
1. Remove banknotes on the Hopper.
2. Press CLEAR.
*) Attention :
In occurrence of JAM3, it is recommended that a user open the front cover and check the
inside of the machine then remove notes in person before pressing CLEAR key.
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
65
11. Adjustment
11-1. CIS SENSOR
At SB-1100, it is a troublesome that user has to adjust the level that is out of control only by CIS
shading by a variable resistor(VR). Meanwhile, SB-2000 can get to control all of CIS level by itself
through only Shading.
And SB-1100 CIS has a sole yellow light source so it requires one VR, while SB-2000 has a
RGB(Red, Green & Blue) multi light source so theoretically it requires 3 VRs. In terms of user’s
convenience, the CIS Shading function at SB-2000 is much more upgraded than SB-1100.
11-2. Three Variable Resistors / on OPE Board
1) LCD Contrast
The density of LCD is adjustable by R28.
2) LCD Back Light
Turning the R12 clockwise by using a screwdriver, the back light on the Display gets brighter.
On the contrary, turning it counterclockwise, it gets darker. Please refer to the picture regarding
how to turn the R12 by a screwdriver.
R12 for Back Light
R26 for Hopper Sensor
R28 for Contrast
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
66
3) Hopper Sensor Sensitivity
Prepare a business card and black matt tape
Stick the tape to the card as left picture
Run the ‘ADC TEST’ and place the card face
attached the tape covering over the Hopper
sensor
Running the ‘ADC TEST’
MENU+MODE 55757 DISPLAY
1.SENSOR TEST 3. ADC TEST
Adjust the Hopper value to “3”
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
67
11-3. SOLENOID TIMING
To protect the Fly-out, make sure to keep a gap 2mm between the blade of guide selector and bent
line of Plate Guide Lower making the blade 2mm upward from the bent line.
Turn the R26 by a + screwdriver
looking at the Display
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
68
11-4. Gap between Separator and ADF Roller
Prepare 2 banknotes
Fix one of the pick-up rollers with one
hand.
Grasp
the note with another hand as
the left picture, and try to insert and
draw it between gap of ADF and
Separator roller until the note is
passed through the gap.
When one note is passed through,
the gap is OK.
When two notes are passed through,
it is NG and required to adjust the
gap so as to make it more narrow
Separator
ADF
Pick-Up roller
Gap Troubles
Too Wide : Double, Overrun
Too Narrow : Miss Feeding, Jam 0
Turning + direction : Loosening the gap
Turning – direction : Tightening the gap
+
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
69
11-5. Timing between ADF and Pick-up Roller
Roller ADF
2~4 Teeth
Set the timing belt ‘S3M237’
Cover the Front cover and turn the Pick-up and
ADF till the teeth position of two rollers is same
as above figure.
Take off the Front Cover so carefully not to make
the teeth positions disordered.
Hang the timing belt No. S3M237 on the 3 pulleys
as shown on the left picture.
For more detailed assembling and disassembling,
refer to the Chapter 13 “Pulley & Timing Belt”
Roller Pick-up
Roller Pick-up
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
70
12. S/W Upgrade
12-1. USB Down list
In this mode, user can simply install new software for upgrade by USB Memory Stick.
The steps for upgrade are as follows.
1. With the machine on, insert USB Memory
Stick which has the file provided from
service provider to the machine.
2. Menu->0. S/W UPGRADE->USB DOWN
LIST->‘Loading USB List!’->‘USB : OK’->
When needed Program file name is
displayed, press ‘START key’ ->‘Please
Wait 40 seconds……’
Not inserting an USB Stick, if the USB
DOWN LITST command is executed,
the following message would display.
‘USB : ERROR [PLEASE INPUT USB]’. Nevertheless, the machine can consequently
recognize the USB Stick within 7~8 seconds with the message, ‘USB : OK’
3. The machine will be powered off and on automatically after upgrade is done.
4. Regarding the formatted type of USB Memory, ‘FAT32’ is recommendable under the
Windows environment
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
71
12-2. VOL_2000 S/W in PC
* Installing BOOT, KERNEL and RAMDISK
1. SB-2000 has a new function to install software and to output statistical data. In order to
apply this new function, it is necessary to install the boot, kernel and ramdisk programs.
STEP 1 Check USB TO SERIAL PORT
1
. Verify which COM is allocated to USB port OR Serial port in your PC
.
2. Prepare a USB Cable OR Serial Cable.
※ The cables provided by SBM are recommended to use.
3. Connect between the machine and your PC port with a prepared cable.
Providing that USB Port is selected in this instruction
STEP 2 Execute vol_SB2000_V1.0.exe and select Com PORT.
1. Execute the Vol_SB2000_V1.0
2. Find ‘Comm. in the Top Menu bar and click a full-down menu ‘SETUP’
3. Select the same COM in the Dialog pop-up window, which is verified on the STEP1
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
72
STEP 3 Select the BOOT program
1. Now move to DowmMode in the Top Menu bar.
2. Clicking it is followed by a pop-up window where programs are selectable.
3. Select the ‘SBM L_BOOT and then click ‘FILE’ in the Top Menu bar ‘OPEN’ of the full-
down menus.
4. Another pop-up window ‘OPEN’ shows up.
5. Select the ‘Boot_xxxxxx(x is a numeral) on the ‘OPEN’, which is provided by SBM
Comm. → SETUP
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
73
STEP 4 Writing program
1. Just after clicking the File and Open in the Top Menu Bar and selecting BOOT file-
Boot_xxxxxx, the ‘Programmer’ a window pop-up immediately shows up. Then click
“Program → Next” in a row to write the program. Install over the Boot file and close the pop-
up window.
2. Likewise, select KERNEL program- Kernel_xxxxxx and Ramdisk_xxxxxx respectively and
sequentially, install them over. And power off and on.
File → OPEN
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
74
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
75
STEP 5 Upgrading the Main & Image S/W.
* Two ways to upgrade the Main and Image S/W.
1) Upgrading by using vol_SB2000_V1.0
Select SBM MAIN HEX in DownMode like the process in Step 3. After selecting *.hex file in
Main folder, click Program Next. Then, the program is being written. The machine will be
automatically turned off and on taking around 40 seconds until upgrading is finished. Pay
more attention that Do not power off the machine And Be patient until the machine is
automatically turned off on reboot.
Close all pop-up windows and select SBM IMAGE in Downmode. After that, select *.swm file in
Image Folder and write this file in the same way as above. If this work is done, turn off and on
the machine to finish upgrade of image software.
SOS MODE
If the upgrading the main software is failed, so if nothing is displayed on LCD, OR if the
upgrading the image software is failed, so if ‘Image M not working’ is displayed, follow the
below steps.
Main board upgrade: Pressing “S1” switch in Pic.1 as below and turn on the machine.
Upgrade by using FLIP program of ATMEL in the same way as in SB-1100.
Image board upgrade: Pressing “S1” switch in Pic.2 and turn on the machine. Upgrade
with SOS mode in the same way as at SB-1100.
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
76
In case Boot in flash memory is damaged, it is impossible to upgrade even in SOS mode,
therefore, please be careful.
2) Upgrade by using USB memory stick
Save *.swp file in USB-File Folder to Root folder in USB memory stick.
Press “MENU 0 1(USB DOWN LIST)”, then, the machine will be USB memory mode
as Pic 1.
If USB memory stick is not properly inserted or if USB memory stick which is not
compatible with the machine is used, USB:ERROR will happen. In this case, remove and
insert USB memory stick again or use different USB memory stick.
If there is no problem with the connection with USB memory stick, LCD will be displayed as
△▽
Pic 3. Select the file for upgrade by using key and press “START” key to upgrade the
machine.
At this time, the message “Please Wait 40 seconds…” will be displayed as Pic 4. and the
machine will be automatically turned off and on after upgrade is finished.
Do not turn off the machine and wait until the machine is automatically turned off.
Pic 1. Main B’d
Pic 2. Image B’d
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
77
We’d recommend to use USB memory stick that the capacity is under 4GB after formatting it in
FAT32 way. In case the capacity is over 4GB or the system of FAT16, exFAT or NTFS is used, it
may not work in SB-2000 normally or there might be some problem to run the machine.
STEP 7 SHADING
After installing and upgrading programs, make sure to do shadings. Regarding how to do
shading, please refer to Ch. 9, SHADING
Please Wait 40 seconds…
USB : ERROR
(PLEASE INPUT USB)
02_RUR_USD_EUR_F[RUE]E5AAT(7AB
2)_M(v1.09_6CAF)_I(v1.09_55B3)[GM]_SB
2000_101029.swp
Loading USB List!
▶▶▶▶▶▶▶▶▶▶▶▶
Pic 1.
Pic 3.
Pic 2.
Pic 4.
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
78
13. Pulley & Timing Belt
Pulley_ADF_V_S3M-40
Pulley_ADF_V_S3M-40
Pulley_Feed_1_V_S2M-24
Pulley_Feed_1_V_S2M-24
Pulley_Feed_2_V_S3M-23
Pulley_Feed_4_V_S3M-32
Pulley_Feed_4_V_S3M-32
Pulley_Feed_Reject_V_S3M-
24
Pulley_Feed_Reject_Clutch_V_S3M-15
Pulley_ADF_Clutch_V_S3M-32
Pulley_Feed_4_V_S3M-32
Pulley_Feed_MR_V_S3M-21
S3M198
S3M237
S3M255
S3M156
S3M252
S2M124
S2M231
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
79
14. Maintenance
Assy_Block_Tape_Detector is the part that is apt to be accumulated by much dust including powder of notes and even metallic particles etc. So it is necessary for periodically clearing dust. Dust may cause to occur critical short in PCB and its surrounding parts.
Following pictures show how to clear dust.
Open the Rear Door.
Wipe the Roller_Detect_Tape with cotton flannel
or soft cloth
Spout depressed air into the dust duct
penetrated through the Case_Detect with Dust Air
Blower or Aerosol.
At the opposite side do in the same way.
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
80
15. Board & Component
15-1. Connection Diagram
J18
J2
J3
J11
P1
J15
CON2
J11
J3
J
2
J1
J4
J5
J2
J3
J2
J2
J3
JP1 J3 J4
J10
CON2
J19
J3
CON2
CON3
CON1
FAN
MAIN MOTOR
SUB MOTOR
SOLENOID
FEED MOTOR FEED ENCODER
MAIN ENCODER
RP RCV
CIS (LT2R216N-6579 CH60mA)
CAP TRN
S/W
SP L RCV
JP L RCV
SP R RCV
JP R RCV
REJECT RCV
CAP RECEIVE
REJECT TRN
JP R TRN
SP R TRN
SP L TRN
JP L TRN
CAP AMP
PARALLEL
CF AMP
MRA
MRS R
UVA
MRS L
CONNECTOR
UVB
RP TRN
OPE
LCD
HOPPER
MEMBRANE
SMPS
STACKER RCV
STACKER TRN
IR TRN (NTL-3528IR 5V)
IMAGE
MAIN
VDH-12
VDH-11
VDH-16
PH-59
PH-53
PH-60
VDH-19
VDH-02
VDH-03
VDH-01
VDH-07
VDH-10
VDH-10
VDH-05
PH-13
VDH-17
PH-19
PH-69
VDH-22
PH-66
PH-68
VDH-14
VDH-13
PH-27
PH-21
PH-24
VDH-04
PH-52
PH-17
VDH-18
PH-32
VDH-20
VDH-08
VDH-9
VDH-06
PH-02
VDH-15
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
81
15-2. Board Descriptions
15-2-1. VD_MAIN (Front Side)
VD_MAIN_V2.1 (Front Side)
EPLD
FEED MOTOR FET
INVERTER
TR
CURRENT
DRIVER
3.3V LDO REGULATOR
COMPARATOR
REGULATOR
COMPARATOR
SRAM
BUZZER
TR
SWITCH TACT
FLASH
EEPROM
INVERTER
CRYSTAL
TR
PWM MOTOR
DRIVER
N-ch Power
MOSFET
OSCILLATOR
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
82
15-2-2. VD_IMAGE (Front Side)
VD_IMAGE_V2.2 (Front Side)
SDRAM(512MB)
Step Down DC
Convertor
EPLD
MPU
Adjustable LDO Regulator
AK8406
SRAM
RS-232
BUFFER LINE DRIVER
SWITCH TACT
Power Inductor
INVERTER
IC 256 x 8BIT NAND FLASH
3.3V LDO REGULATOR
Quad COMPARATOR
16x1 Anlaog Mux
OP-AMP
DAC
Diode Schottky
Digital Potentiometer(100K)
Battery Socket
OP-AMP
Adjustable LDO
Regulator
CRYSTAL
OSCILLATOR
CRYSTAL
TR
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
83
VD_IMAGE (Rear Side)
VD_IMAGE_V2.2 (Rear Side)
RS-232 Socket
MODULA JACK
USB Socket
Voltage Detector 2.9V
TR
TR
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
84
15-2-3. VD_OPE (Front Side)
VD_OPE V2.2 (Front Side)
LCD BL
HOPPER
D F/F
BUFFER LINE DRIVER
TR
TR
POWER INDUCTOR
DC CONVERTOR
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
85
VD_OPE (Rear Side)
VD_OPE V2.2 (Rear Side)
LCD CONNECTOR
FPC CONNECTOR
HOPPER CONNECTOR
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
86
15-2-4. CF_AMP (Front Side)
CF_AMP_V2.0 (Front Side)
OP-AMP
Adjustable LDO Regulator
TR
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
87
15-2-5. VD_MRA (Front Side, Rear Side)
15-2-6. VD_MRS_L (Front Side, Rear Side)
15-2-7. VD_MRS_R (Front Side, Rear Side)
VD_MRA V2.2 (Front Side, Rear Side)
VD_MRS_L V2.2 (Front Side, Rear Side)
VD_MRS_R V2.2 (Front Side, Rear Side)
MR SENSOR (9mm)
MR SENSOR (9mm)
MR SENSOR (60mm)
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
88
15-2-8. VD_UVA (Front Side, Rear Side)
15-2-9. VD_UVB (Front Side, Rear Side)
VD_UVA V2.3 (Front Side, Rear Side)
VD_UVB V2.1 (Front Side, Rear Side)
RP2 TRN
UV LED
UVREFLECT
UV
SUV
DUAL OP-AMP
UV
DUAL OP-AMP
FET
RP2 RCV
UV LED
UV REFLECT
DUAL OP-AMP
TR
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
89
15-2-10. VD_RP_TRN (Front Side)
15-2-11. VD_RP_RCV (Front Side, Rear Side)
RP1 RCV
RP1 TRN
VD_RP_TRN V2.2 (Front Side)
VD_RP_RCV V2.1 (Front Side, Rear Side)
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
90
15-2-12. CAP_AMP (Front Side)
CAP_AMP V2.0 (Front Side)
Digital Potentiometer(100K)
DUAL OP-AMP
DAC
LDO
TR
QUAD OP-AMP
ZENER DIODE
FET
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
91
15-2-13. CONNECTOR (Front Side)
15-2-14. CAP_RECEIVE (Front Side)
CONN_V1.1 (Front Side)
CAP_RECEIVE V2.0 (Front Side)
COMPARATOR
FET
OP-AMP
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
92
16. Assembly Drawings
16 - 1. TOP LEVEL 16 - 2. ASS'Y COVER PANEL
16 - 3. ASS'Y COVER TOP 16 - 4. ASS'Y POCKET UPPER 16 - 5. ASS'Y POCKET LOWER 16 - 6. ASS’Y UPPPER & LOWER BODY 16 - 7. ASS’Y UPPPER BODY 1 16 - 8. ASS'Y PLATE GUIDE UPPER
16 - 9. ASS’Y LOWER BODY 16 - 10. ASS'Y PLATE GUIDE LOWER 16 - 11. ASS'Y PLATE BASE 16 - 12. ASS'Y SELECTOR 16 - 13. ASS'Y SMPS UNIT 16 - 14. ASS'Y BKT MOTOR STACKER
16 - 15. ASS’Y UPPPER BODY 2 16 - 16. ASS'Y SHAFT ADF ADJUST 16 - 17. ASS'Y SEPARATOR 16 - 18. ASS’Y UPPPER BODY 3 16 - 19. ASS'Y GUIDE IN LOWER 16 - 20. ASS'Y GUIDE IN UPPER
16 - 21. ASS'Y REAR BODY 16 - 22. ASS'Y BLOCK TAPE DETECT 16 - 23. ASS'Y_BKT_DETECTOR_V
Parts required to handle with care.
ASS'Y_BLOCK_TAPE_DETECT (Apt to be deformed or scratched
in dropping or making a collision.)
ROLLER_DETECT_TAPE (same as above)
PLATE_SPRING_DETECTOR (Required Not Folded)
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
93
1 2
3
4
5
6
7
8
9
10
11
12
13
16 - 1. TOP LEVEL
CODE PART NAME Q’TY
1 1A02X3089A ASS'Y_COVER_PANEL_2 1
2 720105210B COVER_SIDE_LOWER_L_1 1
3 1A01X2092A ASS'Y_COVER_SIDE_UPPER_L_B 1
4 720714400A COVER_TOP_ENTRANCE_V 1
5 1A02X2091A ASS'Y_COVER_TOP_C 1
6 7800F022XA SPECIAL_SCREW_UPPER 1
7 720105110B COVER_REAR_UPPER_1 1
8 720105010B COVER_REAR_LOWER_1 1
9 8607A013XA COOLING_FAN_60X60(t=10mm) 1
10 1A01X2093A ASS'Y_COVER_SIDE_UPPER_R_B 1
11 720105310B COVER_SIDE_LOWER_R_1 1
12 1A02X2117A ASS'Y_POCKET_UPPER_8 1
13 1A02X2116A ASS'Y_POCKET_LOWER_8 1
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
94
1 2
3 4 5 6
7
8 9 10 11
16 - 2. ASS'Y COVER PANEL
CODE PART NAME Q’TY
1 8807B057XA WINDOW_LCD_V 1
2 8807A056XA FLIM_MEMBRANE 1
3 9002C028XA LABEL_WARNING_8(ENG) 1
4 720714500A COVER_PANEL_MID_MEM 1
5 1A07X1107A PBA_VD_OPE_V2.2 1
6 720206010A COVER_PANEL_8 1
7 720004400A WINDOW_HOPPER 1
8 1A00X1004A PBA_HOPPER 1
9 720714600A KEY_UP/DOWN_MEM 1
10 - LCD_MODULE 1
11 720714700A KEY_START/CLEAR_MEM 1
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
95
1
2
3
4
5
6
16 - 3. ASS'Y COVER TOP
CODE PART NAME Q’TY
1
720004303A
TRAY_BILL_IN_GUIDE 1
2
720001403A
GUIDE_BILL_L 1
3
720001300A
GEAR_BILL_GUIDE 1
4
8400D009XA
PAPER_WASHER 1
5
720207020C
COVER_TOP_8 1
6
720001503A
GUIDE_BILL_R 1
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
96
1
2
3
4
5
6
7
8
16 - 4. ASS'Y POCKET UPPER
CODE PART NAME Q’TY
1
8800E011XA
REFLECT_MIRROR 1
2
720206820C
POCKET_UPPER_8 1
3
7600B004XA
TORSION_SPRING_PINCH_L 1
4
7800A015XA
SHAFT_PINCH_R_U_POCKET 1
5
8400D010XA
PLASTIC_WASHER_Ø6(6.2x10x_0.5T) 2
6
800000900A
ROLLER_PINCH 2
7
8400A003XA
E_RING_Ø5(5x11x0.6)_Fe_ZB 2
8
7600B005XA
TORSION_SPRING_PINCH_R 1
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
97
1
2
16 - 5. ASS'Y POCKET LOWER
CODE PART NAME Q’TY
1
720206720C
POCKET_LOWER_8 1
2
1A00X3065A
ASS'Y_STACKER_SENSOR 1
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
98
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
16 - 6. ASS’Y UPPPER & LOWER BODY
CODE PART NAME Q’TY
1 1A07X1104A PBA_VD_MAIN_V2.1 1
2 1A01X1037A PBA_CF_AMP_V1.3 1
3 740000800A BKT_PCB_MOUNT 1
4 1A07X1106A PBA_VD_IMAGE_V2.1 1
5 740709500A PCB_IMAGE_SUPPORT 1
6 1A07X1105A PBA_AMP_V2.0 1
7 1A07X2166A ASS'Y_REAR_BODY 1
8 - ASS'Y_UPPER_BODY 1
9 740000500A BKT_HINGE_STOPPER 1
10 - ASS'Y_LOWER_ BODY 1
11 7600B007XA TORSION_SPRING_MAIN_HINGE_L 1
12 7800A011XA SHAFT_HINGE_MAIN 1
13 7600B008XA TORSION_SPRING_MAIN_HINGE_R 1
14 8200B007XA BELT_IDLE 1
15 8400A004XA E_RING_Ø6(6x12x0.8)_Fe_ZB 1
16 8400D011XA PLASTIC_WASHER_Ø8(8.2x13x0.5T) 2
17 1A00X3049A ASS'Y_PULLEY_HINGE 1
18 8200B008XA BELT_MOTOR 1
Currency Discrimination Fitness Sorter SB - 2000 Service Manual
99
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
16 - 7. ASS’Y UPPPER BODY 1
Loading...