SBM 262 XLA Technical Instructions

GAS CERAMIC HEATING

XLA BROODERS

TECHNICAL INSTRUCTIONS

N° 05000300/6

GAS HEATING FOR POULTRY AND LIVESTOCK

1. TECHNICAL SPECIFICATIONS

2. INSTALLATION

3. LIGHTING THE BROODERS

4. SHUT-OFF

5. MAINTENANCE

6. GAS CONVERSION

7. SPARE PARTS

Manufacturer :

SBM Service Commercial France Export Department
3, cottages de la Norge Tél : [phone] Tel : [phone]
21490 CLENAY Fax : [phone] Fax : [phone]
FRANCE e-mail : [e-mail] e-mail : [e-mail]
http://www.sbm.fr http://www.sbm-international.net

1

1312

Power supply

G31 (Propane)

- Inlet pressure

6

0 to 180 mbar (nominal 148 mbar)

208

212

216

8.100

11.500

15.500

kW

0.588

0.

827

1.

122

kg/h

none

G20 (Natural gas)

- Inlet pressure 60 to 180 mbar (nominal 148 mbar)

208

212

216

8.100

11.500

15.500

kW

0.773

1.098

1.477

m3/h

1 x 200

208

212

216

308 mm

575 mm

X

1. TECHNICAL SPECIFICATIONS

Refer to the rating plate on the filter box holder
(see example opposite)

X (mm) 272 398 522
Weight (kg) 7.00 8.00 9.00

230V (+10% -15%) / 50Hz - 60Hz / 2 x 0.1A

certificate number 1312 AR 1201
Nominal capacity (inlet pressure = 148 mbar) ∑Qn (Hs)
(Nominal heat input) ∑Qn (Hi) 7.452 10.580 14.260 kW
Maximum capacity (inlet pressure = 180 mbar) ∑Qm (Hs) 8.932 12.682 17.093 kW
(Maximal heat input) ∑Qm (Hi) 8.218 11.668 15.726 kW
Gas consumption (inlet pressure = 148 mbar) M
(Mass flow rate) (inlet pressure = 180 mbar) M 0.649 0.912 1.237 kg/h
Ø orifices (1/100e mm) primary orifice (restrictor) none none
secondary orifice (injector) 2 x 70 2 x 78 2 x 95
Combustion air 7.452 10.580 14.260 m3/h

certificate number 1312 AR 1201
Nominal capacity (inlet pressure = 148 mbar) ∑Qn (Hs)
(Nominal heat input) ∑Qn (Hi) 7.293 10.355 13.957 kW
Maximum capacity (inlet pressure = 180 mbar) ∑Qm (Hs) 8.932 12.682 17.093 kW
(Maximal heat input) ∑Qm (Hi) 8.043 11.420 15.392 kW
Gas consumption (inlet pressure = 148 mbar) V
(Volumetric flow rate) (inlet pressure = 180 mbar) V 0.852 1.210 1.629 m3/h
Ø orifices (1/100e mm) primary orifice (restrictor) 1 x 135 1 x 180
secondary orifice (injector) 2 x 115 2 x 135 2 x 150
Combustion air 7.293 10.355 13.957 m3/h

Hi = Net calorific value - Hs = Gross calorific value

The proper operation of the heaters requires the renewal of 1 m3/h fresh air per kW of
operating capacity.

2

2 3

2. INSTALLATION

2.1 RULES AND REGULATIONS

 The brooders must be installed in compliance with current local regulations,

by a qualified installer.

 The brooders must be installed in sufficiently ventilated premises.

 The brooders are not authorised for use in domestic premises.

2.2 ASSEMBLING OF BROODER

1

3

S h 0.6m MINIMUM

216 : 0.40m to 0.44m

25° to 30°

2.3 INCLINATION OF BROODER

2.4 MINIMUM SAFETY CLEARANCES

208 : 0.28m to 0.32m
212 : 0.34m to 0.38m

CEILING

(see table below)

WALL

(see table below)

FLOOR

Ceiling S (m)

Inflammable ceiling (plastic)
(max. surface temperature : 70°C)

0.80

Non inflammable ceiling (metal) 0.30

Brooder size 208 212 216

h (m) 0.80 1.00 1.00

For recommended hanging heights H, please contact your local SBM specialist.

4

XL

A

230V AC

3. LIGHTING THE BROODERS

3.1 STANDARD INSTALLATION

RCD 16A - 30mA
(Residual Current Device)

Sensor cable

RP32 + 2 x 0.25A fuses

Valve B10F
or valve NPT

2 chains 2.5m

Clik CL10

or CLT

brooder

Sensor A1
(supplied with VisioLon)

G6A or G10A

Optional plugs
(not supplied)

VisioLon Elv-T

KIT MODULE ENCLOSURE 2 ZONES

Gas filter

Ground terminal

Enclosure

Main gas valve

G31 (Propane) - 1.5 bar
G20 (Natural gas) - 1.5 bar

3.2 IGNITION

IMPORTANT : preheat the building 24 hours before the animals arrive.

 Set the G6A-G10A MINI gas regulator to position 1.
 Set the G6A-G10A MAXI gas regulator to position 8 (Summer)

or position 10 (Winter).

 Open the main gas valve.
 Open the individual gas valves.
 Switch on the power supply.
 Adjust the VisioLon Elv-T set point to the temperature required by the animals.

Ignition of the brooders is automatically activated by the VisioLon Elv-T.

4. SHUT-OFF

 Close the main gas valve.
 Switch off the power supply.

5

air jet

5. MAINTENANCE

ONCE A WEEK (or whenever a blue flame appears), CLEAN THE AIR FILTER.

 Take out the metal filter

 Blow out the metal filter with compressed air

Compressed
air jet

Compressed

 Replace the metal filter in the filter holder

Compressed
air jet

6

Unplug igniters

2

4

ONCE A YEAR (or whenever a blue flame appears), CLEAN THE BROODER.

 Remove the injector block.

1

Unscrew thermocouples (completely)

Unscrew (completely)
the locking screws

3

Pull the
injector block

 Clean the injector block  Remove the filter box holder and

with compressed air. blow it with compressed air.

Compressed air jet
(3 to 5 bar max.)

Pull the filter
box holder

 Blow the inside of the 2 burners  Blow the surface of the ceramic

with compressed air. plaques with compressed air.

Joints

Compressed
air jet
(3 to 5 bar max.)

Compressed
air jet
(3 to 5 bar max.)

Do not aim at the joints
between the ceramic plaques.

7

B E F G H

J' K K' L M N C D

 After cleaning the brooder, make sure that the brooder (surface of the ceramic

plaques, hanging bracket) has not experienced mechanical damage.

ONCE A YEAR, PERFORM A VISUAL INSPECTION OF ALL FLEXIBLE GAS HOSES,
ESPECIALLY AROUND THE HOSE CLAMPS.

6. GAS CONVERSION

The brooders are designed to operate with the following gases :

CATEGORY : GAS : PRESSURE :
I3P GB/IE/TR G31 (LPG propane) 148 mbar
I2H GB/IE/TR G20 (Natural gas) 148 mbar

The equipment is adjusted for the type of gas and the pressure as displayed on the
rating plate.
For any change of the gas used, please contact your local SBM specialist.

7. SPARE PARTS

REP. SPARE PARTS

BR 208XL LEFT

A

BR 212XL LEFT
BR 216XL LEFT

BR 208XL RIGHT

BR 212XL RIGHT

BR 216XL RIGHT
METAL FILTER 300
METAL FILTER HOLDER 300
THERMOCOUPLE FA
10 LOCKING SCREW 6X100/30 (supplied by packs of 10)
INJECTOR BLOCK CAP
MAGNETIC HEAD 11.5
BLOCK 200 XLA T10

I

BLOCK 200 XLA 14G

BLOCK 200 XLA T11

BLOCK 200 XLA 12G

J

PRIMARY ORIFICE M9x1 (please specify the number marked on the end of the orifice)
ORIFICE (please specify the number stamped on the side of the orifice)
IGNITER
EARTH PIN L3-NUT
BA BRACKETS (2)
BA BLOCK
BA NUT

8

For any spare part order, please specify :

C B

D

A E G H

I

J F N

L M J'

K'

K

- brooder type and serial number

- type of gas

- operating pressure
These informations are displayed on the rating plate, attached to each brooder.

9

TO BE DISPLAYED

NEXT TO THE CONTROL UNIT

GAS CERAMIC HEATING



air jet

XLA BROODERS

INSTRUCTIONS FOR USE

No. 05000300/6

(TO BE DISPLAYED NEXT TO THE CONTROL UNIT)

A U T O M A T I C C O N T R O L

VisioLon Elv-T module and G6A or G10A gas regulation

LIGHTING THE BROODERS :

 Set the G6A / G10A MINI gas regulator to position 1.
 Set the G6A / G10A MAXI gas regulator to position 8 (Summer) or position 10 (Winter).
 Open the main gas valve.
 Open the individual gas valves.
 Switch on the power supply.
 Adjust the VisioLon Elv-T set point to the temperature required by the animals.
Ignition of the brooders is automatically activated by the VisioLon Elv-T.

SHUT-OFF :

 Close the main gas valve.
 Switch off the power supply.

OPERATION IN CASE OF POWER FAILURE : A SBM AUTOMATIC SYSTEM CAN OPERATE WITHOUT ELECTRICITY

BROODERS OPERATING AT MINI
 Adjust the heating level manually using the MINI regulator of the G6A / G10A.
 After the power comes back, reset the MINI regulator to its original position.

BROODERS "OFF"
 Set the MINI regulator of the G6A / G10A to 10.
 Press the push-button while holding a flame against the ceramic surface of one burner.
Keep pressing the push-button during 30 seconds.
 Repeat this operation for the second burner.
 After the power comes back, reset the MINI regulator to its original position.

MAINTENANCE :

ONCE A WEEK (or whenever a blue flame appears), CLEAN THE AIR FILTER :

 Take out the metal filter  Blow out the metal filter with compressed air

Do not hold your face close to
the ceramic plaques during
ignition.

Compressed
air jet

Compressed

Compressed
air jet

GAS CERAMIC HEATING



Unplug igni

ters

2

box holder

between

4

 Replace the metal filter in the filtre holder

ONCE A YEAR (or whenever a blue flame appears), CLEAN THE BROODER :

 Remove the injector block.  Clean the injector block with
compressed air

Unscrew thermocouples

1

(completely)

Unscrew (completely)

3

the locking screws

Pull the
injector block

Compressed air jet
(3 to 5 bar max.)

 Remove the filter holder box  Blow the inside of the 2 burners  Blow the surface of the ceramic plaques
and blow it with compressed air. with compressed air. with compressed air.

Joints

Compressed
air jet

Pull the filter

 After cleaning the brooder, make sure that the brooder (surface of the ceramic plaques, hanging bracket) has not

experienced mechanical damage.

ONCE A YEAR, PERFORM A VISUAL INSPECTION OF ALL FLEXIBLE GAS HOSES, ESPECIALLY AROUND
THE HOSE CLAMPS.

Manufacturer :

(3 to 5 bar max.)

Do not aim at the joints
the ceramic plaques.

Installer's stamp :

SBM
3 cottages de la Norge
21490 CLENAY
FRANCE

Compressed

air jet

(3 to 5 bar max.)

1312