CERAMIC HEATING
XLS BROODERS
TECHNICAL INSTRUCTIONS
N° 05000264/43
GAS HEATING FOR POULTRY AND LIVESTOCK
1. TECHNICAL SPECIFICATIONS
2. INSTALLATION
3. LIGHTING THE BROODERS
4. SHUT-OFF
5. MAINTENANCE
6. GAS CONVERSION
7. SPARE PARTS
Manufacturer :
SBM Service Commercial France Export Department
3, cottages de la Norge Tél : 03.80.76.74.70 Tel : (+33) 3.80.76.74.84
21490 CLENAY Fax : 03.80.76.74.69 Fax : (+33) 3.80.76.74.89
FRANCE e-mail : sbm.france@sbm.fr e-mail : sbm.com@sbm.fr
http://www.sbm.fr http://www.sbm-international.net
1
Propane
- Inlet pressure 0.80 to 2.60 PSI (nominal 2.15 PSI)
208
212
216
24,000
36,000
48,000
Btu/h
6.20 9.30 12.4
0 Gal/day
208
212
216
12.1"
22.6"
X
1. TECHNICAL SPECIFICATIONS
Refer to the rating plate on the filter box holder
(see example opposite)
X (") 10.7 15.7 20.6
Weight (lbs) 15.40 17.60 19.80
Nominal capacity (inlet pressure = 2.15 PSI) ∑Qn (Hs)
(Nominal heat input) ∑Qn (Hi) 22,500 34,100 44,400 Btu/h
Maximum capacity (inlet pressure = 2.61 PSI) ∑Qm (Hs) 26,600 40,700 52,900 Btu/h
(Maximal heat input) ∑Qm (Hi) 24,200 37,500 48,900 Btu/h
Gas consumption (inlet pressure = 2.15 PSI) M
(Mass flow rate) (inlet pressure = 2.61 PSI) M 6.82 10.25 13.66 Gal/day
Ø orifices (1/100e mm) primary orifice (restrictor) none none none
secondary orifice (injector) 2 x 65 2 x 78 2 x 95
Combustion air 233
353
459 Cu.ft/h
Hi = Net calorific value - Hs = Gross calorific value
The proper operation of the heaters requires the renewal of 1 m3/h fresh air per kW of
operating capacity.
2
2 3
2. INSTALLATION
2.1 RULES AND REGULATIONS
The brooders must be installed in compliance with current local regulations,
by a qualified installer.
The brooders must be installed in sufficiently ventilated premises.
The brooders are not authorised for use in domestic premises.
2.2 ASSEMBLING OF BROODER
1
3
S h 2 ft MINIMUM
216 : 16" to 17"
25°
to 30°
2.3 INCLINATION OF BROODER
2.4 MINIMUM SAFETY CLEARANCES
208 : 11" to 13"
212 : 13" to 15"
CEILING
(see table below)
WALL
(see table below)
FLOOR
Ceiling S (ft)
Inflammable ceiling (plastic)
(max. surface temperature : 158°F)
Non inflammable ceiling (metal) 1
2 1/2
Brooder size 208 212 216
h (ft) 2 3/4 3 1/4 3 1/4
For recommended hanging heights H, please contact your local SBM specialist.
4
XLS
Do not hold your face close to the
240V AC
3. LIGHTING THE BROODERS
3.1 STANDARD INSTALLATION
RCD 16A - 30mA
(Residual Current Device)
Sensor cable
RG6 or RG10
Valve NPT
2 chains 8ft
Clik CL10
or CLT
brooder
Sensor A1
(supplied with VisioLon)
VisioLon Elv-T
KIT MODULE ENCLOSURE 2 ZONES
Gas filter
Ground terminal
Enclosure
Main gas valve
Gas supply
Propane 20 PSI
3.2 IGNITION
IMPORTANT : preheat the building 24 hours before the animals arrive.
Open the main gas valve.
Open the individual gas valves.
Set the gas regulators MAXI and MINI to 10.
Switch on the power supply.
Adjust the VisioLon Elv-T set point to the temperature
required by the animals.
Press the push-button while holding a flame
against the ceramic surface of the brooder.
ceramic during ignition.
Keep pressing the push-button during 30 seconds.
5
air jet
Set the RG6-RG10 MINI gas regulator to position 1.
Set the RG6-RG10 MAXI gas regulator to position 8 (Summer)
or position 10 (Winter).
4. SHUT-OFF
Close the main gas valve.
Switch off the power supply.
5. MAINTENANCE
ONCE A WEEK (or whenever a blue flame appears), CLEAN THE AIR FILTER.
Take out the metal filter
Blow out the metal filter with compressed air
Compressed
air jet
Compressed
Compressed
air jet
6
Unplug igniters
2
4
Replace the metal filter in the filter holder
ONCE A YEAR (or whenever a blue flame appears), CLEAN THE BROODER.
Remove the injector block.
1
Unscrew thermocouples (completely)
Unscrew (completely)
the locking screws
3
Pull the
injector block
Clean the injector block Remove the filter box holder and
with compressed air. blow it with compressed air.
Compressed air jet
(3 to 5 bar max.)
Pull the filter
box holder
7
B E F G H
D
Blow the inside of the 2 burners Blow the surface of the ceramic
with compressed air. plaques with compressed air.
Joints
Compressed
air jet
(40 to 70 PSI max.)
Compressed
air jet
(40 to 70 PSI
max.)
Do not aim at the joints
between the ceramic plaques
After cleaning the brooder, make sure that the brooder (surface of the ceramic
plaques, hanging bracket) has not experienced mechanical damage.
ONCE A YEAR, PERFORM A VISUAL INSPECTION OF ALL FLEXIBLE GAS HOSES,
ESPECIALLY AROUND THE HOSE CLAMPS.
6. GAS CONVERSION
The brooders are designed to operate with the following gas :
GAS PRESSURE
Propane 2.15 PSI
The equipment is adjusted for the type of gas and the pressure as displayed on the
rating plate.
For any change of the gas used, please contact your local SBM specialist.
7. SPARE PARTS
REP. SPARE PARTS
A
C
METAL FILTER 300
BR 208XL LEFT (the left burner when looking at the brooder
BR 212XL LEFT from the injection side)
BR 216XL LEFT
BR 208XL RIGHT (the right burner when looking at the brooder
BR 212XL RIGHT from the injection side)
BR 216XL RIGHT
METAL FILTER HOLDER 300
THERMOCOUPLE FA
10 LOCKING SCREW 6X100/30 (supplied by packs of 10)
INJECTOR BLOCK CAP
MAGNETIC HEAD 11.5
8
For any spare part order, please specify :
J'
C B
D
A E
G H I
J F J'
I
J
BLOCK 200 XLS T10
BLOCK 200 XLS 14G
BLOCK 200 XLS T11
BLOCK 200 XLS 12G
PRIMARY ORIFICE M9x1
ORIFICE
(please specify the number marked on the end of the orifice)
(please specify the number stamped on the side of the orifice)
- brooder type and serial number
- type of gas
- operating pressure
These informations are displayed on the rating plate, attached to each brooder.
9
TO BE DISPLAYED
NEXT TO THE CONTROL UNIT
CERAMIC HEATING
S E M I
-
A U T O M A T I
C or
M A N U
A L C O N T R O L
air jet
XLS BROODERS
INSTRUCTIONS FOR USE
No. 05000264/4
(TO BE DISPLAYED NEXT TO THE CONTROL UNIT)
VisioLon Elv-T module and RG6 or RG10 gas regulation
LIGHTING THE BROODERS :
SEMI-AUTOMATIC CONTROL (VisioLon Elv-T and RG6 / RG10)
Open the main gas valve.
Open the individual gas valves.
Set the gas regulators MAXI and MINI to 10.
Switch on the power supply.
Adjust the VisioLon Elv-T set point to the temperature required by the animals.
Press the push-button while holding a flame against the ceramic
surface of the brooder.
Keep pressing the push-button during 30 seconds.
Set the RG6 / RG10 MINI gas regulator to position 1.
Set the RG6 / RG10 MAXI gas regulator to position 8 (Summer)
or position 10 (Winter).
MANUAL CONTROL
Open the main gas valve.
Open the individual gas valves.
Set the regulators to 10 (maxi).
Light the brooders.
Set the regulators to obtain the desired temperature.
SHUT-OFF :
Close the main gas valve.
Switch off the power supply.
OPERATION IN CASE OF POWER FAILURE :
A SBM SEMI-AUTOMATIC SYSTEM CAN OPERATE WITHOUT ELECTRICITY
Adjust the heating level manually using the MINI regulator of the RG6 / RG10.
After the power comes back, reset the MINI regulator to its original position.
MAINTENANCE :
ONCE A WEEK (or whenever a blue flame appears), CLEAN THE AIR FILTER :
Take out the metal filter Blow out the metal filter with compressed air
Compressed
air jet
Compressed
Compressed
air jet
Unplug igniters
2
box holder
between
4
Replace the metal filter in the filtre holder
CERAMIC HEATING
ONCE A YEAR (or whenever a blue flame appears), CLEAN THE BROODER :
Remove the injector block. Clean the injector block with
compressed air.
Unscrew thermocouples
1
(completely)
Unscrew (completely)
3
the locking screws
Pull the
injector block
Compressed air jet
(3 to 5 bar max.)
Remove the filter holder box Blow the inside of the 2 burners Blow the surface of the ceramic plaques
and blow it with compressed air. with compressed air. with compressed air.
Joints
Compressed
air jet
Pull the filter
After cleaning the brooder, make sure that the brooder (surface of the ceramic plaques, hanging bracket) has not
experienced mechanical damage.
ONCE A YEAR, PERFORM A VISUAL INSPECTION OF ALL FLEXIBLE GAS HOSES, ESPECIALLY AROUND
THE HOSE CLAMPS.
Manufacturer :
(3 to 5 bar max.)
Do not aim at the joints
the ceramic plaques.
Installer's stamp :
SBM
3 cottages de la Norge
21490 CLENAY
FRANCE
Compressed
air jet
(3 to 5 bar max.)
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