SBE 38 User Manual

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SBE 38 Digit al Oceanographic Thermometer

With RS-232 or optional RS-485 Interface
User’s Manual
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Limited Liability Statement
Extreme care should be exercised when using or servicing this equipment. It should be used or serviced only by personnel with knowledge of and training in the use and maintenance of oceanographic electronic equipment.
SEA-BIRD ELECTRONICS, INC. disclaims all product liability risks arising from the use or servicing of this system. SEA-BIRD ELECTRONICS, INC. has no way of controlling the use of this equipment or of choosing the personnel to operate it, and therefore cannot take steps to comply with laws pertaining to product liability, including laws which impose a duty to warn the user of any dangers involved in operating this equipment. Therefore, acceptance of this system by the customer shall be conclusively deemed to include a covenant by the customer to defend, indemnify, and hold SEA-BIRD ELECTRONICS, INC. harmless from all product liability claims arising from the use or servicing of this system.
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Table of Contents

Table of Contents

Section 1: Introduction....................................................................................4
About this Manual .............................................................................................4
How to Contact Sea-Bird...................................................................................4
Quick Start.........................................................................................................4
Unpacking SBE 38.............................................................................................5
Section 2: Description of SBE 38....................................................................6
System Description............................................................................................6
Specifications.....................................................................................................7
Dimensions and End Cap Connector.................................................................8
Baud Rate and Cable Length .............................................................................8
Section 3: Preparing SBE 38 for Deployment ...............................................9
Installing Software.............................................................................................9
Power and Communications Test ......................................................................9
Test Setup...................................................................................................9
Test...........................................................................................................10
Section 4: Deploying and Operating RS-232 SBE 38..................................13
Sampling Modes..............................................................................................13
Polled Sampling........................................................................................13
Continuous Sampling................................................................................14
Command Descriptions....................................................................................15
Data Output Formats........................................................................................17
Deployment......................................................................................................17
Recovery..........................................................................................................17
Section 5: Routine Maintenance and Calibration.......................................18
Corrosion Precautions......................................................................................18
Connector Mating and Maintenance................................................................18
Sensor Calibration............................................................................................19
Glossary..........................................................................................................20
Appendix I: Functional Description.............................................................21
Sensor Interface...............................................................................................21
Settings ............................................................................................................21
Appendix II: Electronics Disassembly/Reassembly....................................22
Appendix III: RS-485 Interface....................................................................23
Operation Description......................................................................................23
Command Descriptions....................................................................................24
RS-485 Commands...................................................................................24
All Other Commands................................................................................25
Data Output Formats........................................................................................25
Wiring..............................................................................................................26
Conversion of RS-232 to RS-485 or RS-485 to RS-232..................................26
Appendix IV: Command Summary.............................................................27
Appendix V: Replacement Parts ..................................................................28
Index................................................................................................................29
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Section 1: Introduction

Section 1: Introduction

This section includes contact information, Quick Start procedure, and photos of a standard SBE 38 shipment.

About this Manual

This manual is to be used with the SBE 38 Digital Oceanographic Thermometer.
It is organized to guide the user from installation through operation and data collection. We’ve included detailed specifications, command descriptions, maintenance and calibration information, and helpful notes throughout the manual.
Sea-Bird welcomes suggestions for new features and enhancements of our products and/or documentation. Pl ease e-mail any comments or suggestions to seabird@seabird.com.

How to Contact Sea-Bird

Quick Start

Sea-Bird Electronics, Inc. 1808 136 Bellevue, Washington 98005 USA
Telephone: 425-643-9866 Fax: 425-643-9954 E-mail: seabird@seabird.com Website: http://www.seabird.com
Business hours: Monday-Friday, 0800 to 1700 Pacific Standard Time
Except from April to October, when we are on summer time
Follow these steps to get a Quick Start using the SBE 38 with a standard RS-232 interface. The manual provides step-by-step details for performing each task:
1. Test Power and Communications (see Section 3: Preparing SBE 38
2. Deploy the SBE 38 (see Section 4: Deploying an d Operating RS-232 SBE 38):
For an SBE 38 with optional RS-485 interface , see Appendix III: RS-485 Interface for details.
th
Place Northeast
(1600 to 0100 Universal Time)
(1500 to 0000 Universal Time)
for Deployment).
A. Establish setup parameters.
B. Use one of the following sequences to start sampling:
If AUTORUN=N: GO to start sampling continuously now, or
TS or TH to take a single sample.
If AUTORUN=Y: Apply power to start sampling
continuously now.
C. Deploy SBE 38.
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Section 1: Introduction

Unpacking SBE 38

Shown below is a typical SBE 38 shipment.
I/O Cable with 9V battery snap
connector and 9V battery
User Manual
SBE 38 Digital Oceanographic Thermome ter
SBE 38
25-pin to 9-pin adapter
Software, and Electronic Copies of
Software Manuals and User Manual
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Section 2: Description of SBE 38

Section 2: Description of SBE 38

This section describes the functions and features of the SBE 38, including specifications and dimensions.

System Description

Sophisticated A/D acquisition electronics, ultra-stable thermistor, and state-of­the-art calibration provide the standards-level performance of an expensive AC bridge and platinum thermometer at a small fraction of the cost. The SBE 38 is unaffected by shock and vibration, has high accuracy and stability, and is easy to use. It has a rugged, corrosion-proof, 10,500 meter (34,400 foot) titanium pressure housing. Real-time temperature data is transmitted in ASCII characters (in °C or raw counts) via an RS-232 or optional RS-485 serial interface for display or logging by PC or data logger.
The standard measurement range is -5 to +35 °C. An optional range of -5 to +50 °C is available at slightly reduced accuracy and resolution. For the standard range, absolute accuracy is better than 0.001 °C (1 mK) and resolution is approximately 0.00025 °C (0.25 mK). Each sensor includes certification that demonstrates drift of less than 0.001 °C (1 mK) during a six-month period.
Applications include calibration baths, oceanographic/aquatic research, and environmental monitoring.
The SBE 38 operates in one of three ways:
RS-232 (full duplex) with one SBE 38 connected to the interface
RS-485 (half duplex) with one SBE 38 connected to the interface
RS-485 (half duplex) with several RS-485 sensors sharing one pair
of wires
On power-up, the SBE 38 reads its EEPROM, which includes calibration coefficients and other setup information. As programmed, the SBE 38 samples and transmits temperature continuously, or waits for a command to begin sampling. Note that for RS-485 applications with several sensors sharing one pair of wires, the SBE 38 cannot sample continuously.
The SBE 38 is frequently integrated as a remote temperature sensor with one of our thermosalinograph instruments (SBE 21 Thermosalinograph or SBE 45 MicroTSG), to provide accurate sea surface temperature. See the manuals for
Notes:
Sea-Bird also supplies a DOS software package, SEASOFT-DOS, which can be used with the SBE 38. However, this manual only details use of the Windows software with the SBE 38.
Help files provide detailed information on the use of SEATERM, SEASAVE, and SBE Data Processing.
Separate software manuals on CD-ROM contain detailed information on the setup and use of SEASAVE, SBE Data Processing, and SEASOFT-DOS.
those instruments for integration information.
The SBE 38 is supplied with a powerful Win 95/98/NT/2000/XP software package, SEASOFT-Win32, which includes:
SEATERM terminal program for easy communication.
SEASAVE real-time data acquisition and SBE Data Processing
post-processing programs – When the SBE 38 is integrated with the SBE 21 or 45 thermosalinograph, SEASAVE and SBE Data Processing can be used to view and process the entire data stream, including data from the SBE 38.
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Section 2: Description of SBE 38

Specifications

Measurement Range
Standard: -5 to +35 °C Optional: -5 to +50 °C
Note:
If the SBE 38 is sampling data and the voltage is less than
6.5 volts for 10 consecutive
scans, the SBE 38 halts sampling and displays a low battery indication in the data.
Initial Accuracy 1 Typical Stability Resolution
Calibration
Response Time 2 Self-Heating
Error
RMS Noise
(at temperature equivalent of 8.5 °C)
External Power
Materials
0.001 °C (1 mK)
0.001 °C (1 mK) in 6 months, certified
0.00025 °C (0.25 mK)
Standard: -1 to +32 °C Optional: -1 to +50 °C (accuracy above
standard range is degraded to 0.003 degrees) 500 milliseconds
less than 200 µK
NAVG Noise (°C)
1 0.000673 2 0.000408 4 0.000191 8 0.000133 16 0.000081 32 0.000052
Note: NAVG = number of A/D cycles per sample. Interval between samples (seconds) = (0.133 * NAVG) + 0.339
RS-232 (standard): 8 – 15 VDC at 10 milliamps average
RS-485 half-duplex (optional): 8 – 15 VDC at 6 milliamps average
Titanium pressure case rated at 10,500 meters (34,400 feet)
Weight
Notes:
1
NIST-traceable calibration applying over the entire range.
2
Time to reach 63% of final value following a step change in temperature.
In water: 0.5 kg (1.2 lbs) In air: 0.9 kg (2.0 lbs)
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Section 2: Description of SBE 38
Dimensions and End Cap Connector
The SBE 38 is available with a 4-pin XSG or optional MCBH (wet-pluggable) external connector.
Pin Signal
1 Common 2 RS-232 Receive or RS-485 A 3 RS-232 Transmit or RS-485 B 4 Power
Baud Rate and Cable Length
Note:
Baud rate is set with the BAUD= command. See Command
Descriptions in Section 4: Deploying and Operating RS-232 SBE 38 for command details.
For RS-232, the length of cable that the SBE 38 can drive for transmitting real-time data is dependent on the baud rate. The allowable combinations are:
Maximum Cable Length (meters) Maximum Baud Rate
800 1200 400 2400 200 4800 100 9600
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Section 3: Preparing SBE 38 for Deployment

Section 3: Preparing SBE 38 for Deployment

This section describes the software installation and the pre-check procedure for preparing the SBE 38 for deployment.

Installing Software

If not already installed, install SEATERM and other Sea-Bird software programs on your computer using the supplied software CD:
1. Insert the CD in your CD drive.
2. Double click on Seasoft-Win32.exe.
Note:
It is possible to use the SBE 38 without SEATERM by sending direct commands from a dumb terminal or terminal emulator, such as Windows HyperTerminal.
3. Follow the dialog box directions to install the software.
The default location for the software is c:/Program Files/Sea-Bird. Within that folder is a sub-directory for each program.
Power and Communications Test
Locking
sleeve
Dummy plug or cable

Test Setup

1. If applicable, remove locking sleeve and dummy plug from bulkhead
2. Install the Sea-Bird I/O cable on the SBE 38:
3. Connect the I/O cable connector to your computer’s serial port.
4. Connect the I/O cable battery terminal clip to a 9-volt battery. Note that
connector: A. By hand, unscrew the locking sleeve from the SBE 38’s bulkhead
connector. If you must use a wrench or pliers, be careful not to loosen the bulkhead connector instead of the locking sleeve.
B. Remove the dummy plug from the SBE 38’s bulkhead connector by
pulling the plug firmly away from the connector.
XSG Connector (shown in photos) - Align the raised bump on the
side of the connector with the large pin (pin 1 - ground) on the SBE 38.
MCBH Connector (optional) – Align the pins.
A 25-to-9 pin adapter is supplied for use if your computer has a 9-pin serial port.
the 9-volt battery supplied with the SBE 38 will provide approximately 50 hours of operation.
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Section 3: Preparing SBE 38 for Deployment

Test

Note:
See SEATERM’s help files for detailed information on the use of the program.
1. Double click on SeaTerm.exe. If this is the first time the program is used,
the setup dialog box appears:
Select the instrument type (SBE 38) and the computer COM port for communication with the SBE 38. Click OK.
2. The main screen looks like this:
Note:
There is at least one way, and as many as three ways, to enter a command:
Manually type a command in Command/Data Echo Area
Use a menu to automatically generate a command
Use a Toolbar button to automatically generate a command
Note:
Once the system is configured and connected (Steps 3 and 4 below), to update the Status bar:
on the Toolbar, click Status; or
from the Utilities menu, select
Instrument Status.
SEATERM sends the status command, which displays in the Command/Data Echo Area, and updates the Status bar.
Menus
Toolbar
Command/Data Echo Area
Capture
Status bar
Computer
Instrument
Instrument
EPROM version
Menus – Contains tasks and frequently executed instrument
commands.
Toolbar – Contains buttons for frequently executed tasks and
instrument commands. All tasks and commands accessed through the Toolbar are also available in the Menus. To display or hide the Toolbar, select View Toolbar in the View menu. Grayed out Toolbar buttons are not applicable.
Command/Data Echo Area – Echoes a command executed using a
Menu or Toolbar button, as well as the instrument’s response. Additionally, a command can be manually typed in this area, from the available commands for the instrument. Note that the instrument must be awake for it to respond to a command (use the Connect button on the Toolbar to wake up the instrument).
Status bar – Provides status information. To display or hide the Status
bar, select View Status bar in the View menu.
COM port
Baud rate, data bits,
stop bits, and parity
10
to file
status –
grayed
out if not
capturing
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Section 3: Preparing SBE 38 for Deployment
Following are the Toolbar buttons applicable to the SBE 38:
Toolbar
Button
Connect
Status
Re-establish communications with SBE 38. Computer responds with S> prompt. Display instrument setup and status (number of A/D cycles per sample, sampling status, etc.).
Description
Coefficients Display calibration coefficients.
Equivalent
Command*
(press Enter
key)
DS
DC
Capture instrument responses on screen to file.
Capture
File has .cap extension. Press Capture again to turn off capture. Capture status displays in
Status bar. Free computer COM port used to communicate
Disconnect
with SBE 38. COM port can then be used by
another program.
*See Command Descriptions in Section 4: Deploying a nd Oper at i n g RS-232 SBE 38.
3. In the Configure menu, select SBE 38. The dialog box looks
like this:
Computer COM port, baud rate, data bits, and parity for communication between computer and SBE 38
Note:
SEATERM’s baud rate must be the same as the SBE 38’s baud rate (set with BAUD=). BAUD= is factory- set to 9600, but can be changed by the user. See Command Descriptions in Section 4: Deploying and Operating RS-232 SBE 38 for details.
Interface for communication between computer and SBE 38
Make the selections in the Configuration Options dialog box:
COMM Port: COM 1 through COM 10, as applicable
Baud Rate: 9600 (documented on front cover of this manual)
Data Bits: 8
Parity: None
Mode: RS-232 (Full Duplex) or RS-485 (Half Duplex)
Click OK to overwrite an existing configuration file, or click Save As to save the configuration as a new filename.
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Section 3: Preparing SBE 38 for Deployment
4. Click the Connect button on the Toolbar. The display looks like this:
SBE 38 V 1.2 S/N 0090 (this line may not appear) S>
This shows that correct communications between the computer and the SBE 38 has been established. If the system does not provide the S> prompt:
Click the Connect button again.
Verify the correct instrument was selected in the Configure menu and
the settings were entered correctly in the Configuration Options dialog box. Note that the baud rate’s factory setting is documented on the front cover of this manual.
Check cabling between the computer and the SBE 38.
5. Display SBE 38 status information by clicking the Status button on the
Note:
See Appendix III: RS-485 Interface for details on sending
commands to an SBE 38 with optional RS-485 interface.
Toolbar. The display looks like this:
SBE 38 V 1.2 S/N = 0090 NAVG=1 Not sampling data Automatically start sampling on power up Default interface is RS-232
6. Command the SBE 38 to take a sample by typing TS and pressing the
Enter key. The display looks like this if the output format was set to converted data (FORMAT=C) with 4 digits to the right of the decimal place (DIGITS=4):
23.7658
where 23.7658 = temperature in degrees Celsius This number should be reasonable; i.e., room temperature.
The SBE 38 is ready for programming and depl oy ment.
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Section 4: Deploying and Operating RS-232 SBE 38
Section 4: Deploying and Operating RS-232 SBE 38
Note:
See Appendix III: RS-485 Interface for details on deploying
and operating an SBE 38 with optional RS-485 interface.

Sampling Modes

This section includes a discussion of system operation, example sets of operation commands, and detailed command descriptions. It also provides instructions for deploying and recovering the SBE 38.
The SBE 38 has two sampling modes:
Polled Sampling – take a single sample on command
Continuous Sampling – sample continuously; start when power is applied
or on command, depending on the setup
Descriptions and examples follow for an SBE 38 with RS-232 Interface. Note that the SBE 38’s response to each command is not shown in the examples. Review the sampling modes and the commands described in C ommand Descriptions before setting up your system.

Polled Sampling

The SBE 38 takes one sample of data on command. Transmission of data to the computer is dependent on the particular command used.
Example: (user input in bold) Apply power and establish communications. Set up SBE 38 to average 4 measurements per sample and output converted data with 3 digits after decimal place. Command SBE 38 to take a sample and send data to computer. (Apply power and then click Connect on Toolbar.)
S>NAVG=4 S>FORMAT=C S>DIGITS=3 S>DS (to verify setup) S>TS
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Section 4: Deploying and Operating RS-232 SBE 38

Continuous Sampling

The SBE 38 continuously samples and transmits real-time data.
Sampling is started by:
Sending the GO command, or
Setting AUTORUN=Y. If AUTORUN=Y, sampling automatically starts
when power is applied.
Sampling is stopped by:
Sending the STOP command, or
Removing power.
Example: Continuous Sampling (user input in bold) Example 1 AUTORUN=N: Apply power and establish communications. Set up SBE 38 to average 4 measurements
per sample and output converted data with 3 digits after decimal place. Set up to wait for a command when power is applied. Remove power.
(Apply power and then click Connect on Toolbar.)
S>NAVG=4 S>FORMAT=C S>DIGITS=3 S>AUTORUN=N S>DS (to verify setup)
(Remove power.)
When ready to start sampling, apply power and establish communications. Send command to start sampling continuously, outputting real-time data. When ready to stop sampling, send command.
(Apply power and then click Connect on Toolbar.)
S>GO S>STOP (You may need to send command several times to interrupt SBE 38 sampling.)
Example 2 AUTORUN=Y: Apply power and establish communication. Set up SBE 38 to average 4 measurements per sample and output converted data with 3 digits after decimal place. Set up to automatically begin sampling when power is applied. Remove power.
(Apply power and then click Connect on Toolbar.)
S>NAVG=4 S>FORMAT=C S>DIGITS=3 S>AUTORUN=Y S>DS (to verify setup)
(Remove power.)
To start sampling, apply power. SBE 38 begins sampling continuously, outputting real-time data. To stop sampling, remove power. To change setup: apply power, and then stop sampling by command.
(Apply power) (Press Enter key to get S> prompt) S>STOP (You may need to send command several times to interrupt SBE 38 sampling.) (Enter commands as desired to change setup.)
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Section 4: Deploying and Operating RS-232 SBE 38

Command Descriptions

This section describes commands and provides sample outputs. See Appendix IV: Command Summary for a summarized command list.
When entering commands:
Input commands to the SBE 38 in upper or lower case letters and register
commands by pressing the Enter key.
The SBE 38 sends ? CMD if an invalid command is entered.
If the system does not return an S> prompt after executing a command,
press the Enter key to get the S> prompt.
Note:
If the voltage is below 6.5 volts, the following displays in response to the DS command:
WARNING: LOW BATTERY VOLTAGE!!
Status Command
DS Display status and setup parameters.
Example: (user input in bold).
S>DS SBE 38 V 1.2 S/N = 0090 (firmware version, serial number) NAVG=1 (number of A/D cycles to average for each sample [NAVG=]) Not sampling data (sampling status) Automatically start sampling on power up (sampling start-up mode [AUTORUN=]) Default interface is RS-232 (RS-232 or RS-485 interface [INTERFACE=])
Equivalent to Status button on Toolbar.
Description in example includes, where applicable, command used to modify parameter.
Note:
The SBE 38’s baud rate (set with BAUD=) must be the same as SEATERM’s baud rate (set in Configure menu).
Note:
After you send AUTORUN=Y, to start sampling immediately:
Turn power off and then on again, or
Send the GO command.
Setup Commands
INTERFACE=x x=232: Set interface to RS-232.
x=485: Set interface to RS-485. See Appendix III: RS-485 Interface for all details.
BAUD=x x= baud rate (1200, 2400, 4800, 9600).
Default 9600.
FORMAT=x x=C: Output converted data (°C).
x=R: Output raw data (counts).
DIGITS=x x= number of digits (0 – 6) to rig ht of decimal point
for converted temperature (°C). Applicable only if
FORMAT=C.
NAVG=x x= number of A/D cycles to average per sample
(1 – 127). Time between samples (seconds) = (0.133 * NAVG) + 0.339 (Time between samples for continuous sampling; minimum time required for each polled sample.)
AUTORUN=x x=N: Wait for a command when power is applied.
x=Y: Start continuous sampling automatically when
power is applied.
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Section 4: Deploying and Operating RS-232 SBE 38
Notes:
To capture real-time data to a file, do this before starting sampling:
1. Click Toolbar’s Capture button.
2. Enter desired file name in
dialog box. Capture status displays in status bar at bottom of screen.
If the SBE 38 is sampling data and the voltage is less than 6.5 volts for ten consecutive scans, the SBE 38 halts sampling and sets the status to low battery.
Note:
You may need to send the STOP command several times to get the SBE 38 to respond.
Notes:
Date shown is when calibration was performed. Calibration coefficients are initially factory-set and should agree with Calibration Certificate shipped with SBE 38.
See individual Coefficient Commands below for definitions of the data in the example.
Sampling Commands
These commands are used to request data from the SBE 38. For all sampling commands:
Output format is determined by FORMAT= and DIGITS=.
Number of A/D cycles per sample is defined by NAVG.
GO Start sampling data continuously, and transmit data
real-time. Time between samples (seconds) = (0.133 * NAVG) + 0.339
STOP Stop continuous sampling. Press Enter key to get
S> prompt before entering command.
TS Take 1 sample and transmit data.
TH Take 1 sample and hold data in SBE 38 buffer.
SH Transmit data that was held in SBE 38 buffer.
SL Transmit data from last sample from
SBE 38 buffer.
SLT Transmit data from last sample from SBE 38
buffer, and then take 1 new sample and hold data in buffer.
Calibration Coefficients Commands
DC Display calibration coefficients. Equivalent to
Coefficients button on Toolbar.
Example: Display coefficients for SBE 38 (user input in bold).
S>DC
SBE 38 V 1.2 S/N = 0090 Cal Date: 08-apr-96 A0 = -9.420702e-05 A1 = 2.937924e-04 A2 = -3.739471e-06 A3 = 1.909551e-07
Note:
F = floating point number S = string with no spaces
The individual Coefficient Commands listed below modify a particular coefficient or date:
TCALDATE=S A0=F A1=F
S=Temperature calibration date F=Temperature A0 F=Temperature A1
A2=F F=Temperature A2 A3=F
F=Temperature A3
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Section 4: Deploying and Operating RS-232 SBE 38

Data Output Formats

Notes:
Each line of output is followed by a carriage return and line feed.
For converted data, leading zeros for temperature output are suppressed, except for one zero to the left of the decimal point (for example, 0.1034).
See Appendix III: RS-485 Interface for data output format
for an SBE 38 with optional RS-485 interface.
Converted Data (FORMAT=C)
ttt.ttt where: t = temperature (degrees Celsius, ITS-90) Number of digits to right of decimal point is defined by DIGITS=.
Raw Data (FORMAT=R)
nnnnnn.n where: n= counts

Deployment

CAUTION: Do not use WD-40 or other
petroleum-based lubricants, as they will damage the connector.
I/O cable
Locking sleeve
1. Install the I/O cable: A. Lightly lubricate the inside of the cable connector with silicone
grease (DC-4 or equivalent).
B. XSG Connector (shown in photo) - Install the cable connector,
aligning the raised bump on the side of the connector with the large pin (pin 1 - ground) on the SBE 38. Remove any trapped air by burping or gently squeezing the connector near the top and moving your fingers toward the end cap. OR MCBH Connector (optional) – Install the cable connector, aligning the pins.
C. Place the locking sleeve over the connector. Tighten the locking
sleeve finger tight only. Do not overtighten the locking sleeve and do not use a wrench or pliers.
2. Mount the SBE 38.
3. Verify that the hardware and external fittings are secure.
4. Use one of the following sequences to start sampling:
If AUTORUN=N: Send GO command to start sampling
continuously now, or TS or TH command to take a single sample.
If AUTORUN=Y: Apply power to start sampling continuously now.
5. Deploy the SBE 38.

Recovery

WARNING!
Pressure housings may flood under pressure due to dirty or damaged o-rings or other failed seals, causing highly compressed air to be trapped inside. If this happens, a potentially life-threatening explosion can occur when SBE 38 is brought to surface. If the SBE 38 is unresponsive to commands or shows other signs of flooding or damage, carefully secure the SBE 38 in a location away from people until it has been determined that abnormal internal pressure does not exist. Contact Sea-Bird for assistance with procedures for safely relieving internal pressure.
1. Use one of the following sequences to stop sampling:
Press Enter key to get S> prompt, and then send STOP command to
stop sampling continuously. OR
Remove power.
2. Rinse the SBE 38 with fresh water, and dry thoroughly.
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Section 5: Routine Maintenance and Calibration
Section 5: Routine Maintenance and Calibration
This section reviews corrosion precautions, connector mating and maintenance, and sensor calibration. The SBE 38’s accuracy is sustained by the care and calibration of the sensor and by establishing proper handling practices.

Corrosion Precautions

All exposed materials are titanium or plastic. No corrosion precautions are required, but direct electrical connection of the SBE 38 housing to mooring or other dissimilar metal hardware should be avoided. Rinse the SBE 38 with fresh water after use and prior to storage.
Connector Mating and Maintenance
Mated connectors do not require periodic disassembly or other attention. Inspect the connector when it is unmated for signs of corrosion product around the pins. When remating:
1. Lightly lubricate the inside of the cable connector with silicone grease
CAUTION: Do not use WD-40 or other
petroleum-based lubricants, as they will damage the connector.
(DC-4 or equivalent).
2. XSG Connector - Install the cable connector, aligning the raised bump on the side of the plug/cable connector with the large pin (pin 1 - ground) on the SBE 38. Remove any trapped air by burping or gently squeezing the connector near the top and moving your fingers toward the end cap. OR
MCBH Connector (optional) - Install the cable connector, aligning the pins.
3. Place the locking sleeve over the cable connector. Tighten the locking sleeve finger tight only. Do not overtighten the locking sleeve and do not use a wrench or pliers.
Verify that a cable is installed on the SBE 38 before deployment.
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Section 5: Routine Maintenance and Calibration

Sensor Calibration

Sea-Bird sensors are calibrated by subjecting them to known physical conditions and measuring the sensor responses. Coefficients are then computed, which may be used with appropriate algorithms to obtain engineering units. The temperature sensor on the SBE 38 is supplied fully calibrated, with coefficients printed on the Calibration Certificate (see back of manual). These coefficients have been stored in the SBE 38’s EEPROM.
We recommend that the SBE 38 be returned to Sea-Bird for calibration.
The primary source of temperature sensor calibration drift is the aging of the thermistor element. Sensor drift is not substantially dependent upon the environmental conditions of use, and — unlike platinum or copper elements — the thermistor is insensitive to shock.
Sea-Bird’s Calibration Methodology
The SBE 38 is calibrated in Sea-Bird’s state-of-the-art calibration laboratory, which maintains primary temperature standards (water triple point [TPW] and gallium melting point [GaMP] cells), ITS-90 certified and standards-grade platinum resistance thermometers, and a low-gradient temperature bath.
Temperature is computed using the Steinhart-Hart polynomial for thermistors (Steinhart and Hart, 1968; Bennett, 1972), which is based on thermistor physics. The equation characterizes the non-linear temperature versus resistance response of the sensor. Note that thermistors require individualized coefficients to the Steinhart-Hart equation, because the thermistor material is an individualized mix of dopants:
t90 = 1.0
a0 + a1 * [ln(n)] + a2 * [ln
2
(n)] + a3 * [ln
where
n = SBE 38 raw output (counts).
3
(n)]
- 273.15 [°C]
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Glossary

Glossary
PCB – Printed Circuit Board. SBE 38 – High-accuracy digital oceanographic thermometer. SBE Data Processing – Sea-Bird’s Win 95/98/NT/2000/XP data
processing software, which calculates and plots measured and derived variables. SBE Data Processing can be used to view and process the entire data stream, including data from the SBE 38, when the SBE 38 is integrated with the SBE 21 or 45 thermosalinograph.
Scan – One data sample. SEASAVE – Sea-Bird’s Win 95/98/NT/2000/XP software used to acquire,
convert, and display real-time or archived raw data. SEASAVE can be used to view and process the entire data stream, including data from the SBE 38, when the SBE 38 is integrated with the SBE 21 or 45 thermosalinograph.
SEASOFT-DOS – Sea-Bird’s complete DOS software package, which includes software for communication, real-time data acquisition, and data analysis and display.
SEASOFT-Win32 – Sea-Bird’s complete Win 95/98/NT/2000/XP software package, which includes software for communication, real-time data acquisition, and data analysis and display. SEASOFT-Win32 includes SEATERM, SeatermAF, SEASAVE, SBE Data Processing, and Plot39.
SEATERM – Sea-Bird’s Win 95/98/NT/2000/XP terminal program used to communicate with the SBE 38.
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Appendix I: Functional Description

Appendix I: Functional Description

Sensor Interface

Temperature is acquired by applying an AC excitation to a hermetically sealed VISHAY reference resistor and an ultra-stable aged thermistor with a drift rate of less than 0.002°C per year. A 24-bit A/D converter digitizes the outputs of the reference resistor and thermistor. AC excitation and ratiometric comparison using a common processing channel avoids errors caused by parasitic thermocouples, offset voltages, leakage currents, and reference errors. Maximum power dissipated in the thermistor is 0.5 microwatts, and contributes less than 200 µK of overheat error.
A raw count (ratio) is related to resistance measurements:
raw counts = 1048576 * (NT) / (NR)
where
NR = output from reference resistor NT = thermistor output
The SBE 38’s output is computed from the raw count and the calibration coefficients that are stored in EEPROM.
The number of acquisition cycles (raw counts) averaged per measurement is user-programmable (NAVG= command; see Section 4: Deploying and Operating RS-232 SBE 38). Increasing the number of cycles per measurement increases the time to acquire the measurement and the interval between measurements, while reducing the RMS temperature noise from the sensor. The interval between measurements is:
interval [seconds] = (0.133 * NAVG) + 0.339
where
NAVG = number of acquisition cycles per measurement

Settings

Calibration coefficients and setup parameters (BAUD=, NAVG=, INTERFACE=, etc.) are written to EEPROM and are non-volatile. These
settings do not change if power is removed.
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Appendix II: ?

Appendix II: Electronics Disassembly/Reassembly

1. Remove the titanium end cap and electronics from the housing as follows: A. Wipe the outside of the end cap and housing dry, being careful to
remove any water at the seam between them.
B. Unscrew the end cap. C. Pull the end cap and attached electronics out of the housing. Note that
the PCB is electrically connected to the I/O connector.
Note:
Before delivery, a desiccant bag is placed in the housing, and the electronics chamber is filled with dry Argon gas. These measures help prevent condensation. To ensure proper functioning:
1. Install a new desiccant bag
each time you open the housing. If a new bag is not
available, see Application Note 71: Desiccant Use and Regeneration (drying).
2. If possible, dry gas backfill each time you open the housing. If you cannot, wait at least 24 hours before redeploying, to allow the desiccant to remove any moisture from the chamber.
D. Remove any water from the end cap O-ring and mating surfaces
inside the housing with a lint-free cloth or tissue.
E. Be careful to protect the O-ring from damage or contamination.
2. Reinstall the end cap and electronics in the housing as follows: A. Remove any water from the O-ring and mating surfaces in the
housing with a lint-free cloth or tissue. Inspect the O-ring and mating surfaces for dirt, nicks, and cuts. Clean as necessary. Apply a light coat of O-ring lubricant (Parker Super O Lube) to O-ring and mating surfaces.
B. Carefully fit the electronics into the housing. C. Screw the end cap into the housing.
End cap
O-ring
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Appendix III: RS-485 Interface

Appendix III: RS-485 Interface

Operation Description

Commands can be directed to one SBE 38 or globally to all SBE 38s. If IDREQ=Y, a command prefix (#ii) is used to direct commands to an SBE 38 with the same ID (ii = ID). Global commands do not use a prefix, regardless of the setting for IDREQ=, and are recognized by all SBE 38s attached to the RS-485 interface.
An example follows for a system with two SBE 38s (IDs 01 and 02) online. Note that the SBE 38’s response to each command is not shown in the example. Review the commands described in Command Descriptions and the example below before setting up your system.
Example: Wake up all SBE 38s. Set up all SBE 38s to average 4 measurements per sample and output converted data with 3 digits to the right of the decimal place. Command all SBE 38s to take a sample and hold data in buffer, and then command each SBE 38 to transmit data from buffer. Repeat sampling sequence a number of times. (user input in bold)
(Apply power and click Connect on Toolbar to wake up all SBE 38s.)
S>IDREQ=Y (global command to require ID prefix) S>#01NAVG=4 (set number of measurements per sample to 4 for SBE 38 with ID=01) S>#02NAVG=4 (set number of measurements per sample to 4 for SBE 38 with ID=02) S>#01FORMAT=C (set output format to converted data for SBE 38 with ID=01) S>#02FORMAT=C (set output format to converted data for SBE 38 with ID=02) S>#01DIGITS=3 (set number of digits to right of decimal point to 3 for SBE 38 with ID=01) S>#02DIGITS=3 (set number of digits to right of decimal point to 3 for SBE 38 with ID=02) S>#01DS (verify setup with status command for SBE 38 with ID=01) S>#02DS (verify setup with status command for SBE 38 with ID=02) S>GDATA (global command to all SBE 38s to take sample and hold data in buffer) S>DATA01 (get data from buffer of SBE 38 with ID=01) S>DATA02 (get data from buffer of SBE 38 with ID=02)
(Repeat GDATA through DATA02 commands as desired)
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Appendix III: RS-485 Interface

Command Descriptions

RS-485 Commands

Note:
For reliable operation, all commands may need to be preceded with two @ characters to clear the buffers. Example (status command for SBE 38 with ID=01):
S>@@#01DS
Example 1: Multiple RS-485 instruments on 1 pair of wires (user input in bold)
S>IDREQ=Y (global command to require ID prefix) S>#01NAVG=4 (set number of A/D cycles to average for SBE 38 with ID=01) S>#02NAVG=4 (set number of A/D cycles to average for SBE 38 with ID=02) S>#01DS (verify setup with status command for SBE 38 with ID=01) S>#02DS (verify setup with status command for SBE 38 with ID=02)
Example 2: Only 1 SBE 38 on 1 pair of wires (user input in bold)
S>IDREQ=N (global command to require ID prefix) S>NAVG=4 (set number of A/D cycles to average for SBE 38, no ID required as part of command) S>DS (verify setup with status command for SBE 38, no ID required as part of command)
Global Commands
Global commands are recognized by all SBE 38s attached to the RS-485 interface.
IDREQ=x x=Y: Precede commands to individual SBE 38s
with #ii, where ii= ID (ii = 0 -99). Use this setting for systems with multiple RS-485 instruments on 1 pair of wires. Note that the use of a prefix does not apply to Global, Get Data, or ID commands.
x=N: Do not precede commands to individual SBE 38s with #ii. Use this setting for systems with only 1 SBE 38.
Note: GDATA and ADATA perform the
same function in the SBE 38. Both are included here to provide compatibility with RS-485 MicroCATs.
TXDELAY=x x= delay after SBE 38 transmits a reply until
SBE 38 transmitter is disabled (1 – 500 milliseconds). Default 25 milliseconds.
RXDELAY=x x= delay after SBE 38 receives a command
until SBE 38 transmitter is enabled (1 – 500 milliseconds). Default 25 milliseconds.
GDATA Command all SBE 38s to take 1 sample and hold
data in SBE 38 buffer until receiving:
DATAii; SH, SL, or SLT (if IDREQ=N); or #iiSH, #iiSL, or #iiSLT (if IDREQ=Y).
ADATA Command all SBE 38s to take 1 sample and hold
data in SBE 38 buffer until receiving:
DATAii; SH, SL, or SLT (if IDREQ=N); or #iiSH, #iiSL, or #iiSLT (if IDREQ=Y).
Get Data Command
DATAii Get data obtained with GDATA or ADATA
command from SBE 38 with ID = ii (ii = 0 -99).
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Appendix III: RS-485 Interface
ID Commands
Only one SBE 38 can be online when sending these commands. ID? Display SBE 38 ID (ID = ii, where ii= 0-99) and
whether ID is required as a prefix for commands to individual SBE 38s (see IDREQ= command).
*ID=ii Set SBE 38 ID to ii, where ii= 0-99. This command
must be sent twice, because the computer requests verification. If more than one RS-485 instrument
is online when sending this command, all instruments online will be set to same ID.

All Other Commands

All other commands (status, setup, sampling, and coefficients) are listed in Section 4: Deploying and Operating RS - 23 2 SBE 38 and in Appendix IV: Command Summary.
Notes on use of these commands for an SBE 38 with RS-485 interface:
Effect of IDREQ= command: If IDREQ=Y, precede these commands with #ii (ii = 0 – 99) to direct a command to a particular SBE 38. If IDREQ=N, do not precede these commands with #ii. This setting works only for a system with one SBE 38.
The RS-485 interface cannot accommodate multiple instruments transmitting real-time data at the same time. Therefore, do not set AUTORUN=Y (start sampling continuously when power is applied) for a system with more than one RS-485 instrument on a pair of wires. Similarly, do not attempt to send the GO command to multiple SBE 38s on a pair of wires, as the system cannot transmit a command to one instrument while another instrument is transmitting real-time data.
If AUTORUN=Y (sample continuously when power is applied), set NAVG= (A/D cycles to average per sample) to a value greater than 30.

Data Output Formats

Notes:
Each line of output is followed by a carriage return and line feed.
For converted data, leading zeros for temperature output are suppressed, except for one zero to the left of the decimal point (for example, 0.1034).
Converted Data (FORMAT=C)
Output from continuous sampling: ttt.ttt Output from DATAii, #iiTS, TS, #iiSH, SH, #iiSL, SL, #iiSLT, or SLT command: ii, sssss, ttt.ttt
where:
! t = temperature (°C, ITS-90)
(number of digits to right of decimal point is defined by DIGITS=)
! ii = ID (0 – 99) ! sssss = SBE 38 serial number
Raw Data (FORMAT=R)
nnnnnn.n
where:
n = counts
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Appendix III: RS-485 Interface

Wiring

The MAX1483 transceivers used in the SBE 38 are designed for bi-directional data communications on multi-point bus transmission lines. To minimize reflections, terminate the line at both ends in its characteristic impedance. Also, keep stub lengths off the main line as short as possible (although the slew­rate-limited MAX1483 is more tolerant of imperfect termination than standard RS-485 ICs).
Optional RS-485 terminating resistor solder points

Conversion of RS-232 to RS-485 or RS-485 to RS-232

Sea-Bird supplies the SBE 38 with the correct wiring from the I/O connector
Notes:
See Appendix II: Electronics Disassembly / Reassembly to
access the PCB.
Send the INTERFACE=232 or INTERFACE=485 command to
program the SBE 38 to match the wired configuration.
to the Printed Circuit Board (PCB) for your ordered configuration (standard RS-232 or optional RS-485). If desired, you can modify the wiring to change the configuration:
For RS-485 interface, connect:
Pin 2 (black) to A
Pin 3 (green) to B
For RS-232 interface, connect:
Pin 2 (black) to RX
Pin 3 (green) to TX
For RS-232 interface
For RS-485 interface
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Appendix IV: Command Summary

Appendix IV: Command Summary

CATEGORY COMMAND DESCRIPTION
Notes:
See Command Descriptions in Section 4: Deploying and Operating RS-232 SBE 38 for detailed
information and examples.
See Appendix III: RS-485 Interface for
RS-485 commands.
Status DS
INTERFACE=x
BAUD=x
FORMAT=x
Setup
DIGITS=x
NAVG=x
AUTORUN=x
GO
STOP
TS
Sampling
TH
SH
SL
SLT
Coefficients
(F=floating point number; S=string
with no spaces)
Date shown is
when calibration
was performed.
Calibration
coefficients are
initially factory-set
and should agree
with Calibration
Certificate shipped
with SBE 38.
DC
CALDATE=S
A0=F A1=F A2=F
A3=F
Display status and setup parameters.
x=232: RS-232 interface. x=485: RS-485 interface. x= baud rate (1200, 2400, 4800, 9600,
19200, 38400). Default 9600.
x=C: Output converted data (°C). x=R: Output raw data (counts). x= number of digits (0 – 6) to right of
decimal point for converted temperature (°C). Applicable only if
FORMAT=C x= A/D cycles to average per sample
(1 – 127). x=N: Wait for a command when power applied. x=Y: Start continuous sampling automatically when power applied. Start continuous sampling now. Stop continuous sampling. Press Enter key to get S> prompt before entering command. Take 1 sample and transmit data. Take 1 sample and hold data in buffer. Transmit data that was held in buffer. Transmit data from last sample from buffer. Transmit data from last sample from buffer, and then take 1 new sample and hold data in buffer. Display calibration coefficients; all coefficients and dates listed below are included. Use individual commands below to modify a particular coefficient or date.
S=Temperature calibration date. F=Temperature A0. F=Temperature A1. F=Temperature A2.
F=Temperature A3.
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Appendix IV: Replacement Parts

Appendix V: Replacement Parts

Part
Number
231361
30931
801093
801206
17130 25-pin to 9-pin adapter 17046 4-pin dummy plug For SBE 38 (XSG) connector 1
17043
171398 4-pin dummy plug
171192
O-ring, Parker 2-214
25-pin DB-25S I/O cable
9-pin DB-9S I/O cable
I/O connector/dummy plug
I/O connector/dummy plug
Part Application Description
Plastic temperature
sensor guard
N674-70
4-pin RMG-4FS to
with battery snap,
2.4 m (8 ft) long
4-pin MCIL4FS to
with battery snap,
2.4 m (8 ft) long
locking sleeve
locking sleeve
Screws to end cap to protect
temperature sensor
Placed in end cap groove for
watertight seal
From SBE 38 (XSG) to computer 1
From SBE 38 (wet-pluggable) to
computer
Connects I/O cable to 9-pin COM
port on computer
For use with 17046 1
For SBE 38 (wet-pluggable)
connector
For use with 171398 1
Quantity in
SBE 38
1
1
1
1
1
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Index

Index
A
About Sea-Bird · 4
B
Baud rate · 8
C
Cable length · 8 Calibration · 19 Command summary · 27 Commands
coefficients · 16 descriptions · 15 get data · 24 global · 24 ID · 25 RS-485 · 24 sampling · 16 setup · 15
status · 15 Communication defaults · 11 Connector · 8, 18 Continuous sampling · 14 Corrosion precautions · 18
D
Data output formats · 17, 25 Deployment
installation · 17
preparing for · 9 Description · 6 Desiccant · 22 Dimensions · 8 Disassembly / reassembly · 22
E
Electronics · 22
F
Format
data output · 17, 25 Functional description · 21
M
Maintenance · 18 Modes · See Sampling modes
O
Operation description · 23
P
Parts
replacement · 28
Polled sampling · 13
Q
Quick start · 4
R
Recovery
physical handling · 17 Replacement parts · 28 RS-232 · 13
conversion to RS-485 · 26 RS-485 · 23
conversion to RS-232 · 26
wiring · 26
S
Sampling modes · 13
continuous · 14
polled · 13 SBE Data Processing · 6 SEASAVE · 6 SEASOFT-DOS · 6 SEASOFT-Win32 · 6, 9 SEATERM · 6, 9, 10
main screen · 10
toolbar buttons · 11 Sensor · 7 Settings · 21 Software · 6
installation · 9 Specifications · 7 System description · 6
G
Glossary · 20
L
Limited liability statement · 2
T
Testing · 9
U
Unpacking SBE 38 · 5
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