S&B 75-9006 User Manual

INSTALLATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS
S&B P/N 75-9006
1988-1995 Toyota
Pickup, 4 Runner
3.0L V6
Qty Parts List Qty Parts List Qty Parts List
1 Intake Tube 4 10-24 Screws 1 1/2” x 7” Hose
1 Air Box 8 #10 Washers 3 1/4” Hex Head Screws
1 Air Filter 4 10-24 Nylock Nuts 3 1/4”-20 Nylock Nuts
1 Clear Lid 1 3/8”-90 degree Hose Barb 6 1/4” Washers
1 2.75” x 2” Adapter 1 5/8” x 1/2” Hose Barb 1 Zip Tie
2 #44 Hose Clamp 1 3/8”x1/4” NPT Hose Barb 5 SS Pan Head Screws
1 Steel Ring Adapter 1 Angled Bracket 5 SS Sealing Washers
1 Ring Gasket 1 Straight Bracket 1 CARB Sticker
5. If your vehicle model has the ignition coil wiring harness routed over the intake sys­tem then you will need to disconnect it from the coil as well.
Tools Needed
3/8" Socket and Wrench Flat Head Screwdriver
Phillips Head Screwdriver
10mm Socket or Wrench
12mm Socket
Socket Extension
9. Unbolt the three bolts that secure the OE air box assembly to the inner fender.
2. Use a small screwdriver or scribe and unclip the safety wire, then disconnect the electrical connection from the MAF sensor.
3. Unclip the wiring harness from the OE air box assembly.
6. Disconnect the CCV line from the driver side valve cover.
7. Loosen the OE hose clamp at the throttle body.
10. Slide the OE intake tube off the throttle body then pull up and out on the air box assembly to remove it from the vehicle.
11. Remove the two bolts the secure the re­strictive OE air inlet duct to the vehicle and remove the duct.
4. Push down to unclip then disconnect the coil wire from the ignition coil.
9/18/2008 REV-B
8. Disconnect the vacuum hoses from the OE air box assembly.
12. Loosen the OE hose clamp at the MAF sensor and unclip the three clamps and sepa­rate the upper half of the air box from the as­sembly.
787 S. Wanamaker Ave, Ontario, CA 91761
(909) 947-0015 Phone • (909) 947-0603 Fax
www.sbfilters.com
(Over)
INSTALLATION INSTRUCTIONS (continued)
INSTALLATION INSTRUCTIONS (continued)
13. Remove the two outside nuts that secure the MAF sensor to the air box lid.
14. Turn the lid over and use a screwdriver to bend the safety tabs away from the inside nuts. Then remove the nuts.
17. Install the MAF sensor to the S&B air box use the OE gasket and nuts, we suggest that you apply thread lock to the studs.
18. Thread the straight hose barb into the S&B tube then attach the coupler with the hose clamp.
22. Loosen the OE hose clamp and separate the upper OE intake tube from the OE reso­nator. Use this tube to connect the S&B in­take tube to the throttle body, secure all hose clamps. Then reconnect the CCV line to the valve cover.
23. Connect the smaller of the two OE vac­uum lines to the hose barb on the S&B tube.
15. Pull the MAF sensor out of the air box lid while unclipping the venturi ring from the inside of the lid. You will not spacers when installing the MAF sensor to the S&B air box.
16. Install the ring adapter to the inside of the S&B air box use the supplied gasket and hard­ware.
reuse the venturi or the
19. Attach the tube assembly to the MAF sensor, leave loose for alignment.
20. Place the air box assembly into the vehi­cle use the straight bracket at the lower box mount and use the supplied 1/4” hardware to secure it to an unused hole in the inner fender.
24. Insert the 5/8” to 1/2” hose barb into the larger OE vacuum line then insert the barb into the supplied 1/2” x 7” piece of hose.
25. Attach the new vacuum line to the 90 degree hose barb on the S&B air box.
16. Thread the 90 degree hose barb into the S&B air box, careful not to cross thread.
9/18/2008 REV-B
21. Use the angled bracket on the upper air box mount and secure it to the inner fender with the OE hardware.
787 S. Wanamaker Ave, Ontario, CA 91761
(909) 947-0015 Phone • (909) 947-0603 Fax
www.sbfilters.com
26. Use the supplied Zip-Tie and secure the
vacuum line away from the alternator pulley.
7
INSTALLATION INSTRUCTIONS (continued) INSTALLATION INSTRUCTIONS (continued)
27. Reconnect the MAF sensor electrical connection.
28. Reconnect the coil wire to the ignition coil. And electrical connections if removed.
29. Install the S&B filter into the S&B air box as shown below.
30. Reconnect the battery ,Inspect your instal­lation, make sure kit is properly positioned and all fasteners are secure.
31. Affix the C.A.R.B. sticker in plain sight under the hood near the intake system. Your installation is now complete.
Smog Certification Note:
The California Air Resource Board (CARB) requires that an E.O. identification label be applied to the vehicle in order to pass a smog check inspection when a High Performance Intake Kit has been installed.
You must place the E.O. label provided on or near the intake kit after installation so that a smog check technician can easily verify the E.O. number.
28. Secure the filter to the flange with the hose clamp.
29. Place the clear lid on the S&B air box and use the supplied SS hardware to secure.
PERFORMANCE TESTING
Engage parking brake and start your
engine. Listen for abnormal noises. If an air leak is detected, re-inspect hoses and connections as they may need to be
repositioned and tightened.
S&B FILTERS recommends that you
keep your OE intake system in the event it is required in the future.
In order to maintain your warranty, all
connections and components must be checked periodically for alignment and for proper tension on all connections. Failure to do so may void your warranty.
Use only S&B FILTERS cleaning and oil products to service your filter. Using any other brand oil and or cleaners on your S&B air filter may void your warranty.
7/2/2012 REV-C
787 S. Wanamaker Ave, Ontario, CA 91761
(909) 947-0015 Phone • (909) 947-0603 Fax
www.sbfilters.com
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