S&B 75-5068 User Manual

Installation Instructions
P/N: 75-5068 / 75-5068D
Approx. Install Time 3Hrs 00Min
Vehicle Application
Year: 2013 - 2014 Make: Ram Model: 2500/3500 Diesel Engine: 6.7L Cummins
Notes
Kit may not fit with the following Aftermarket Parts installed:
Body Lift or Lowering Kit
• Custom Hood
• Intercooler or Turbo upgrades
1. With the ignition switched off and the
parking brake set, disconnect the negative battery cables on both batteries.
Tools Required
7mm, 8mm, 10mm,& 13mm Wrench & Socket
• 1/8” Allen Key (Supplied w/ Kit), 3/16” Allen Key
• T27 Security Torx Wrench
• 5/16” Nut Driver or Flat Blade Screwdriver
• Phillips Screwdriver, Pliers or Channel locks
• 5/16” Drill bit and Drill
• Electrical Tape
• Razorblade
CARB Status - Pending
Product will be submitted to Air Resources
Board for approval shortly.
Not legal for use in CA or other states adopting CA emissions standards See
Page 6 for more info.
2. Disconnect the electrical connection for the
Intake Air Temp. (IAT) Sensor and the Mass Air Flow (MAF) Sensor then unsnap the wire loom from the tube. (See the next step for removal)
Cleanable (KF-1037). If the enclosed filter is Red, it came pre-oiled from the factory. Please visit www.sbfilters.com for exact oil amount required after cleaning.
Disposable (KF-1037D). If the enclosed filter is White, it is a disposable filter and should be discarded once it reaches capacity. This filter (does not require oil). For more info on S&Bʼs disposable filter, visit www.sbfilters.com.
Before You Start
S&B Filter Maintnance
Please read the entire product guide before proceeding.
• Ensure all components listed on page 4 are present.
• If you are missing any of the components, call customer support
• at (909) 947-0015.
Do not work on your vehicle while engine is hot.
• Make sure the engine is turned off and the vehicle is in Park or
• the Parking Brake is set.
3. For the MAF sensor, slide the red locking
tab up then depress the black lever while disengaging the connector. For the IAT sensor just depress the grey lever while disengaging the connector.
Locking Tab
4. Loosen the hose clamp at the turbo inlet,
next pinch the spring clamp and slide it up the steel piping. Then disconnect the silicone hose from the steel piping and remove spring clamp.
7. Lift up on factory air box, be careful not to
remove the whole box because the swing gate motor harness is still connected on the side of the air box. Remember to move the hose forward from Step 6 when pulling out the box.
5. Loosen the hose clamp on the intake
tube to assist with the removal of the air box.
8. Disconnect the factory swing gate motor
connector that is located on the side of the factory air box. Press in the locking button on the connector and pull out.
Lever
6. Remove factory retaining bolt on the front of
the factory air box. Once retaining bolt is removed disconnect hose clip by pulling up and then move hose forward to help remove air box. (See Below)
9. Once the swing gate motor is
disconnected completely remove the factory air box and intake tube by lifting up and out.
SEE EXPLODED VIEW ON PAGE 7
15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
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Installation Instructions (continued)
P/N: 75-5068 / 75-5068D
10. Once the factory air box and intake tube
are removed the swing gate motor harness must be modified for the harness to reach the S&B air box.
13. Once the push pins are pulled out the
harness can be pulled out further.
11. First remove the harness push pins that
hold the harness down to the battery tray using a pry tool or flat head screw driver.
14. Pull the harness until it is stopped by
these wires hooked up to the relay component.
12. Remove the push pins on the harness
that are located on the side and back of the battery tray.
15. Disconnect the wires from the relay component by
pulling them off. Please take note on which wire was connected to which terminal because these wires will be reconnected after modification. Please mark each wire or take a photo to help remember the wire connections.
16. Cut into the base of the insulation on
each line being careful not the cut or damage the wires inside.
19. Use the provided insulated sleeve (AC)
to insulate both wires together. The insulated sleeve gives the wires added protection.
17. Once the insulation is cut at the base of
each line carefully cut into the main harness and again be careful not to cut or damage the wires inside.
20. Install the insulated sleeve (AC) over both
wires, this extra length will let the harness extend and reach the S&B air box. Re-apply electrical tape to any exposed wires and sleeve to avoid corrosion.
18. Once the insulation is cut pull a length
of about 3 inches for each line.
21. Once both lines are insulated with the
provided insulation sleeve reconnect each wire to the correct terminal on the relay component.
SEE EXPLODED VIEW ON PAGE 7
15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
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Installation Instructions (continued) (Optional Step)
P/N: 75-5068 / 75-5068D
LIGHT WIRE
Swing Gate Motor Harness
22. Active Monitoring Light Install Light may be installed if desired, we recommend on the trim of the instrumentation panel inside the cab (Warning:
drilling of the instrument panel will be required)
A. Choose a location to drill a hole to install the monitoring light.
D. Carefully drill a hole using a 5/16” drill bit, use
lower rpm speeds and start hole with smaller bits like a 1/8” or 3/16” to avoid damage to panel.
B. Remove panel by first removing the 4 Torx screws under top part of instrument panel.
E. Install monitoring light (AD) into the drilled out
hole, screw the locking nut onto the back of the panel by running the wire through the nut.
C. Once Torx are removed pull down and out to remove panel. (lowering of shifter and steering wheel may be required).
F. Before re-installing the panel run the indicator light wire down through the steering column to the bottom of the dash.
G. Reinstall panel, again steering column and gear shifter may need to be lowered to install panel.
J. Pull wire through fire wall and run wire through the vehicles wire/cable guard. A
screwdriver may be needed to unlock tabs.
H. From under the hood on the driver side firewall,
carefully insert a screw driver on the side of the rubber boot to help run the indicator wire through.
K. Below is a photo of the wire being ran through the wire/cable guard. Remember to lock tabs when finished running wire through.
I. From under the dash run the wire through fire wall
to the outside were the screw driver enters the firewall, use zip ties to fasten down the indicator wire as needed.
L. Once done running the wire through the guard,
run wire down along the side of the battery. It is recommended to run the wire through the swing gate motor harness.
M. This is a photo of how the indicator wire will be connected into the swing gate motor harness wires. The Red will connect to the
Brown w/Pink and the Black will connect to
the Black wire. (See illustration on next step)
15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
N. Use the provided tap connectors (AE) to tap both
wires together using pliers. Tap the RED wire into the
Brown w/Pink wire and tap the Black into the Black wire
on the harness.
INDICATOR
SEE EXPLODED VIEW ON PAGE 7
M. Photo of finished harness with the correct wire
taps. It is recommended to use zip ties on lose wires and to also use electrical tape over the tap connectors for added protection.
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