S&B 75-5066 User Manual

Page 1
1. With the ignition switched off and the
parking brake set, disconnect the negative battery cable on the driver’s side.
Installation Instructions
Vehicle Application!
2009-13 2500/3500! Engine: 5.7L Hemi V8
15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
4. Remove the crank case vent tube from
the air box.
7. From inside the engine compartment,
carefully pull the wiring harness connector out from the wheel liner. Then remove the wheel liner from the truck.
2. Disconnect the electrical connection for
the Temp (IAT) Sensor. Note the sensor’s
orientation for the re-install.
5. Remove air box by carefully pulling the air
box up out of the four pins in the air box tray. Then remove the two bolts mounting the tray to the frame using 13mm socket.
8. Using 13mm socket, remove the other 2
bolts securing the air box tray. Then remove the tray from the truck
3. Loosen the hose clamp connecting the
tube to the air box and the clamp attaching the tube to the throttle body. Then remove intake tube from the truck.
6. Remove the seven screws securing the
wheel liner using 8mm socket. Then remove the 3 push pins. S&B has supplied new panel
pins in the event that the OE pins are damaged during removal.
P/N: 75-5066 / 75-5066D
SEE EXPLODED VIEW ON PAGE 4
1
Tools Required!
8mm, 10mm, 13mm Wrench & Socket!
Pin Removal Tool or Flat Blade Screwdriver"
7/16” Wrench and Socket"
5/16” Nut Driver or Flat Blade Screwdriver"
Phillips Screwdriver
Notes!
Kit may not fit with the following Aftermarket Parts installed:"
Body Lift or Lowering Kit"
Custom Hood"
Throttle body upgrades
S&B Filter Maintanence!
Cleanable (KF-1056). If the enclosed filter is Red, it came pre-oiled from the factory. Please visit www.sbfilters.com for the exact oil amount required after cleaning."
"
Disposable (KF-1056D). If the enclosed filter is White, it is a disposable filter and should be discarded once it reaches capacity. This filter (does not require oil). For more info on S&B’s disposable filter, visit www.sbfilters.com.
Before You Start!
Please read the entire product guide before proceeding."
Ensure all components listed on page 4 are present."
If you are missing any of the components, call our customer support at (909) 947-0015."
Do not work on your vehicle while engine is hot."
Make sure the engine is turned off and the vehicle is in Park.
9. Insert the supplied Grommet (D) into the
Air Box (M).
CARB Status - Pending!
Product will be submitted to Air Resources
Board for approval shortly."
"
Not Legal for use in CA or other states
adopting CA emissions standards"
See Page 3 for more info.
Approx. Install Time: 2Hrs 00Min
Page 2
15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
Installation Instructions (continued)
10. Insert the Air Inlet tube (S) onto the Air
Box (M) and secure using the supplied 1/4”-20x3/4” screws (V), 1/4” Lock washers
(U) and 1/4” Flat washers (W).
14. Using the OE bolt, secure the air box
assembly to the frame. Leave loose for now..
19. Install the Clear Lid (N) using the supplied
1/4-20x1.25” Screws (Q) and Rubber Washers
(R) along with the 1/4-20x5/8” Screws (P) and
Rubber Washers (Q). This will secure the Filter Adapter to the Air Box as well. (Do not over
tighten!)
13. Carefully install the air box assembly
into the truck at an angle as shown below."
15. From inside the wheel well, attach the
air box to frame using the supplied M8 x 40mm Hex bolt (K) and Fender Washer (L). Then secure both bolts mounting the air box to the frame.
16. Reinstall the wheel liner using 5 of the
OE screws and 3 supplied Panel Pins (Y). Reinstall wiring harness connector into wheel liner that was removed in Step #7.
17. Secure the wheel liner to the air box
using two supplied 1/4”-20x3/4” screws (V) and Flat washers (W) inside the air box. Use the 1/4” Nylock nuts (X) and 1/4” Flat washers
(W) under the wheel liner.
SEE EXPLODED VIEW ON PAGE 4
2
P/N: 75-5066 / 75-5066D
18. Insert the S&B Filter (J) onto the Adapter
Tube (H) and secure the #104 Hose Clamp
(I). Install the assembly into the Air box. Then
push the valve cover breather hose onto the stem of the Adapter tube.
11. For those concerned about minimal engine heat; insert the Air Inlet Plug (T) into the end of the
Air Inlet tube (S). Attach using the supplied 1/4”-20x3/4” screws (V), 1/4” Lock washers (U) and 1/4” Flat washers (W). For those seeking additional air flow, set the Air Inlet Plug aside and save all the supplied hardware. (See page 3 for more info and test results)
12. NOTE: Vehicles equipped with 4x4 can
use the provided Screw Cap (O). Cut down and place on top of bolt accordingly to protect the S&B Air Box. "
"
20. Note the OE Temp. Sensor orientation.
Then carefully pull it out of the OE tube. Insert the supplied Grommet (D) into the Intake Tube (E). Carefully push the Temp. sensor into the grommet using a twisting motion. Be sure to match the OE orientation.
Page 3
15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
Installation Instructions (continued)
25. Reconnect the battery. Inspect your
installation, make sure the kit is properly positioned and all fasteners are secure. Affix the CARB sticker (if applicable) near the intake kit. The installation is now complete.
SEE EXPLODED VIEW ON PAGE 4
3
P/N: 75-5066 / 75-5066D
Air Box End Cap Testing"
Stock air boxes are a significant contributor to
poor air flow which is why S&B designs
custom air boxes with secondary and/or
enlarged openings. With that said, S&B
recognizes the benefits of cooler air, so we
have included a plug to seal off the opening if
so desired. For optimal performance, we recommend that the intake be used without the end cap except in conditions of extreme
heat. "
"
Emissions Standard"
The California Air Resource Board (CARB) requires that an E.O. identification label be applied to the vehicle in order to pass a smog check inspection when a Performance Intake Kit has been installed. You must place the E.O. label provided on or near the intake kit after installation so that a smog check technician can easily verify the E.O. number. As of April 2009, S&B has never had a product where CARB denied an exemption request; however, the exemption process with CARB can take as long as 18 months. Check the status of the exemption process by looking up a specific part number at www.sbfilters.com. The CARB Exemption number and/or status is listed under the Product Details section for each part number. If the status shows as “Pending,” CARB has yet to issue an exemption. Products that have not been issued an EO number are street legal in most states, but may not be used on emission controlled vehicles in the state of California and are for off road use only. If you purchased your kit from S&B Filters directly, we will automatically mail you your Exemption Sticker when it is issued to us. If you purchased your kit from an authorized S&B Filters Dealer, log onto our web site and register to receive your Exemption Sticker.
22. Secure the Silicone Step Coupler (B) to
the throttle body using a #56 Hose Clamp (A). Place the #60 Hose Clamp (C) around the top of the Silicone coupler.
23. Insert the Intake tube assembly into the
Silicone Coupler, then slide the Hump Adapter over the Adapter Tube. Tighten all hose clamps when you are satisfied with the positioning.
24. Reconnect the Temp. Sensor wiring
harness.
21. Place a #72 Hose clamp (F) over each
end of the Hump Coupler (G). Then slide the hump coupler over the end of the Intake Tube(E).
Related Items to Your
Purchase!
Replacement Air Filter (Oiled)"
(S&B P/N: KF-1056) "
"
Replacement Air Filter (Dry)"
(S&B P/N: KF-1056D) "
"
Air Filter Wrap (S&B P/N: WF-1034)"
"
Air Scoop (2013 Ram 1500)"
(S&B P/N: AS-1006)"
"
Air Scoop (2009-13 Ram 2500/3500)"
(S&B P/N: AS-1013)
Precision II"
Filter Cleaning & Oiling
" " " " " " " " " " "
Order online today at www.sbfilters.com or
through your local S&B distributor.!
Part #: 88-0008
Warning!"
If your vehicle has a Vehicle Emission Control Information decal affixed to the factory airbox, a new" replacement label must be obtained and installed in a readily visible position in the engine compartment in " order to remain CARB compliant. Failure to do so will prevent the vehicle from passing a smog check. " Replacement labels can be ordered from your local dealership. Regulations state that the VECI label shall " not be affixed to any equipment which is easily detached from the vehicle. Label placement, under the hood " on a painted surface is recommended.
Performance Testing"
Engage parking brake and start your engine. Listen for abnormal noises. If an air leak is detected, re-inspect hoses and connections as they may need to be repositioned and tightened."
S&B FILTERS recommends that you keep your OE intake system in the event it is required in the future."
Re-tighten all clamps after the first 100 miles of use. "
In order to maintain your warranty, all connections and components must be checked periodically for alignment and for proper tension on all connections. Failure to do so may void your warranty."
Use only S&B FILTERS cleaning and oil products to service your filter. Using any other brand oil and or cleaners on your S&B air filter may void your warranty.
Page 4
ITEM
QTY.
DESCRIPTION
P/NA1
Hose Clamp, #56
AG1019-00
B1Silicone Step Coupler
AI1306S-00
C1Hose Clamp, #60
AG1008-00
D2Grommet
AI1563-00
E1Intake Tube
AL1182-00
F2Hose Clamp, #72
AG1009-00
G1Urethane Hump Coupler
AI1609-00
H1Adapter Tube
AL1212A-00
I1Hose Clamp, #104
AG1012-00
J1S&B Filter
KF-1056K1
Screw, Hex Head, M8x40mm
AI1163-00
L1Fender Washer, 1-1/4”OD
AI1080-00
M1Air Box
AL1212-00
N1Clear Lid
AI1632-00
ITEM
QTY.
DESCRIPTION
P/NO1
Screw Cap
AI1629-00
P2Truss Head 1/4-20 x 5/8”
AI1569-00
Q2Truss Head 1/4-20 x 1-1/4”
AI1568-00
R4Washer, Rubber
AI1571-00
S1Air Inlet/ Snorkel Tube
AL1213-00
T1Air Inlet Plug
AL1184-00
U6Washer, Split Lock
AI1309-00
V8Screw, Hex Head, 1/4-20x3/4”
AI1068-00
W10Washer, Flat, 1/4”
AI1073-00
X2Nut, Hex Nylock, 1/4-20
AI1074-00
Y3Panel Retainer Pin
AI1567-00
15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
Exploded View
AM0201-00 Rev.B 12/09/13
4
P/N: 75-5066 / 75-5066D
Warranty"
Visit www.sbfilters.com for complete warranty information.
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