S&B 75-5057 User Manual

INSTALLATION INSTRUCTIONS
P/N: 75-5057 / 75-5057D
VEHICLE APPLICATION
Year: 2010-12 Make: DODGE Model: RAM 2500/ 3500 Engine: 6.7L TURBO DIESEL
NOTES
Kit may not fit with the following Aftermarket Parts installed:
Body Lift or Lowering Kit
• Custom Hood
• Intercooler or Turbo upgrades
1. With the ignition switched off and the
parking brake set, disconnect the negative battery cables on both batteries. (Failure to
disconnect the batteries may result in a Check Engine Light)
TOOLS REQUIRED
7mm, 8mm &10mm Wrench & Socket
• 7/16” Wrench & Socket
• 5/16” Nut Driver or Flat Blade Screwdriver
• Phillips Screwdriver, Pliers or Channel locks
Cleanable (KF-1053). If the enclosed filter is Red, it came pre-oiled from the factory. Please visit www.sbfilters.com for the exact oil amount required after cleaning.
Disposable (KF-1053D). If the enclosed filter is White, it is a disposable filter and should be discarded once it reaches capacity. This filter (does not require oil). For more info on S&Bʼs disposable filter, visit www.sbfilters.com.
S&B FILTER MAINTENANCE
BEFORE YOU START
Please read the entire product guide before proceeding.
• Ensure all components listed on page 4 are present.
• If you are missing any of the components, call our customer support at (909) 947-0015.
• Do not work on your vehicle while engine is hot.
• Make sure the engine is turned off and the vehicle is in Park or the Parking Brake is set.
2. Disconnect the electrical connection for
the Intake Air Temp. (IAT) Sensor and the Mass Air Flow (MAF) Sensor then unsnap the wire loom from the tube. (See the next step for removal)
3. For the MAF sensor, Slide the red locking
tab up then depress the black lever while disengaging the connector. For the IAT sensor just depress the grey lever while disengaging the connector.
Locking Tab
4. Loosen the hose clamp at the turbo inlet,
next pinch the spring clamp and slide it up the steel piping. Then disconnect the silicone hose from the steel piping and remove spring clamp.
7. Carefully remove both sensors from the
stock air box and set them aside for now.
5. Remove the mounting nut on the stock air
box.
8. Remove the plastic clip holding the
coolant overflow tube to the fender. Remove the clip from the tube and rest the tube on the air inlet foam.
Lever
6. Lift up and out to remove the stock air
box assembly from the vehicle.
9. Use the supplied 8-32 SS Screws (F)
and Sensor Gasket (E), and install the MAF sensor into Intake Tube (C). Do not over tighten.
SEE EXPLODED VIEW ON PAGE 4
15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
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INSTALLATION INSTRUCTIONS (continued)
P/N: 75-5057 / 75-5057D
10. Place the Silicone adapter (B) and both
#64 Hose Clamps (A) onto the Intake tube (C) as shown. Tighten the clamp on the intake tube so that the screw can be accessed for future tightness checks.
13. Use the remaining 8-32 SS Screw
(F) and IAT Sensor Gasket (D), and install the
IAT sensor into Adapter Tube (K).
11. Slide the Breather hose over the spout
on the Intake tube (C). Slide both #12 Hose clamps (X) over the hose and tighten the clamp on the spout.
14. Slide the 2 #72 Hose clamps (H) over
the Hump Adapter (G). Then push the Hump adapter (G) over the Adapter tube (K). Leave clamps loose for now.
12. Place the Adapter tube (K) into the
base of the S&B Air Filter (J) and tighten the #88 Hose clamp.
15. For those concerned about minimal
engine heat; install the Box Plug (V) into the bottom of the Air Box (Q) using the 1/4-20 hardware. For those seeking additional air flow, set the Box Plug aside.
16. Install the Air Box (Q) into the truck. Be
sure both prongs on the bottom of the air box push into the two grommets on the side of battery tray.
19. Install the Intake tube assembly by
sliding the breather hose over the steel tube on the truck. Then push the silicone adapter over the turbo inlet. Leave loose for now.
17. Attach the Air Box (Q) using the
supplied M8x1.25x40mm Allen Head screw
(R).
20. Make sure the Intake tube (C) and
Adapter tube (K) are aligned up top and tighten the hose clamp at the turbo connection. Also tighten the hose clamp at the crankcase breather connection.
(See page 3 for more info)
18. Carefully place the filter assembly into
the Air Box trying not to ding or gouge the wire mesh. Rotate the Filter Adapter assembly into position and hook the clip into the Air Box.
21. Slide the Hump Adapter (G) over the
Intake tube (C) and secure both the #72 Hose Clamps (H).
SEE EXPLODED VIEW ON PAGE 4
15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
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