S&B 75-5053 User Manual

Page 1
1. With the ignition switched off and the
parking brake set, disconnect the negative battery terminal from both batteries.
Installation Instructions
Vehicle Application!
Tools Required!
8mm Wrench or Socket!
Phillips head Screwdriver!
5/16” Nut Driver or Flat Blade Screwdriver!
Notes!
Kit may not fit with the following Aftermarket Parts Installed:!
Custom Hood!
Turbo Upgrade !
15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
4. Loosen the clamp at the turbo inlet and
remove the bolt securing the resonator tube to the shroud.
7. Remove the air box by carefully pulling it
up out of the OE grommets. Be sure the grommets remain in position for the S&B installation.
2. Disconnect the electrical connection for
the MAF sensor in the OE intake tube. Unclip the wiring harness from the air box lid.
5. Disconnect all rubber hoses and coolant
lines for the intake tube assembly and remove the tube from the vehicle.
8. Remove the air inlet gasket from OE air
box.
3. Loosen the hose clamp at the intake tube
and unclip the 4 hinges on the air box lid. Remove the lid assembly from the vehicle.
6. Remove the bolt securing the air box to
the battery tray. Remove the OE filter from the air box. The bolt will be reused with the S&B air box.
9. Install the air inlet gasket onto the Air Box
(A). Push the two prongs into the holes
located on the bottom of the Air box.
P/N: 75-5053 / 75-5053D
SEE EXPLODED VIEW ON PAGE 4
1
S&B Filter Maintenance!
Cleanable (KF-1050). If the enclosed filter is Red, it came pre-oiled from the factory. Please visit www.sbfilters.com for exact oil amount required after cleaning.!
!
Disposable (KF-1050D). If the enclosed filter is White, it is a disposable filter and should be discarded once it reaches capacity. This filter (does not require oil). For more info on S&B’s disposable filter, visit www.sbfilters.com.
Before You Start!
Please read the entire product guide before proceeding.!
Ensure all components listed on page 4 are present.!
If you are missing any of the components, call our customer support at (909) 947-0015.!
Do not work on your vehicle while engine is hot.!
Make sure the engine is turned off and the vehicle is in Park or the Parking Brake is set.
CARB Status - Exempt!
!
CARB EO #: D-590-6!
!
Legal for use in CA or other states adopting CA emissions standards!
See Page 3 for more info.
Page 2
14. Remove the MAF sensor and ring
gasket from the OE air box lid. Insert the MAF sensor and ring gasket into the Adapter Tube
(B). Secure using the supplied M4 Screws (N). Do not over tighten the screws.
15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
Installation Instructions (Continued)
12. Line up the air inlet gasket and install
the Air Box (A) into the two OE rubber grommets. Make sure the Air Box is fully pushed down into the grommets. Secure using the factory bolt removed in Step #6.
15. Install the Silicone adapter (M) over the
turbo inlet using the two #72 Hose Clamps
(F). Only tighten the hose clamp on the turbo
inlet at this time.
20. Slide the Hump Adapter (L) over onto
the Adapter Tube (B) and tighten both #72 Hose Clamps (F).
16. Install the Hump Adapter (L) over the
Intake Tube (C) using the remaining two #72 Hose Clamps (F) until it is nearly flush with the end of the tube.
18. Install the Air Filter (D) onto the Adapter
Tube (B) and tighten the #80 Hose Clamp (E).
19. Carefully install the Filter/ Adapter
assembly in the Air Box (A).
SEE EXPLODED VIEW ON PAGE 4
2
P/N: 75-5053 / 75-5053D
17. Install the Intake tube assembly into
the Silicone Adapter (M) and tighten the #72 Hose clamp (F).
10. Place the large Rubber Washer (O)
over the threaded hole located on the mounting tab on the battery tray.
13. Remove the filter minder and grommet
from the OE air box lid. Insert the grommet into the Adapter Tube (B) and then reinstall the filter minder.
11. For those concerned about minimal engine heat; insert the Air Inlet Plug (T) into the side of the
Air Box (A). For those seeking additional air flow, set the Air Inlet Plug aside. Plug will snap into place and can be removed by taking the lid off and pushing from inside the air box. (See page 3 for
more info)
Page 3
15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
Installation Instructions (Continued)
Performance Testing!
Engage parking brake and start your engine. Listen for abnormal noises. If an air leak is detected, re-inspect hoses and connections as they may need to be repositioned and tightened.!
S&B FILTERS recommends that you keep your OE intake system in the event it is required in the future.!
In order to maintain your warranty, all connections and components must be checked periodically for alignment and for proper tension on all connections. Failure to do so may void your warranty.!
Use only S&B FILTERS cleaning and oil products to service your filter. Using any other brand oil and or cleaners on your S&B air filter may void your warranty.
SEE EXPLODED VIEW ON PAGE 4
3
P/N: 75-5053 / 75-5053D
Related Items for Your Purchase!
!
Replacement Air Filter (Oiled)
(S&B P/N: KF-1050)
!
Replacement Air Filter (Dry)
(S&B P/N: KF-1050D)
!
Air Filter Wrap (S&B P/N: WF-1031)
23. Using the factory location, secure the
OE hose assembly using the supplied Loop Clamp (P), M6 Hex Screw (S) and 6mm Washer (R).
25. Reconnect the batteries. Inspect your
installation, make sure the kit is properly positioned and all fasteners are secure. Affix the CARB sticker near the intake kit. The installation is now complete.
24. Install the Insulation Tube (Q) around
the factory coolant hose by removing the protective film on the adhesive and sticking the two sides together.
22. Reconnect the wiring harness to the
MAF sensor.
21. Remove the protective covering from
the Clear Lid (G), then install the lid. Start with the 5/16” Screws (I) and Rubber Washers (H). Then install the 10-24 Screws (K) and Sealing Washers (J). Do not over tighten!
Air Box End Cap Testing!
Stock air boxes are a significant contributor to poor air flow which is why S&B designs custom air boxes with secondary and/or enlarged openings. With that said, S&B recognizes the benefits of cooler air, so we have included a plug to seal off the opening if so desired. For optimal performance, we recommend that the intake be used without the end cap except in conditions of extreme heat.
Emissions Standard!
The California Air Resource Board (CARB) requires that an E.O. identification label be applied to the vehicle in order to pass a smog check inspection when a Performance Intake Kit has been installed. You must place the E.O. label provided on or near the intake kit after installation so that a smog check technician can easily verify the E.O. number. As of April 2009, S&B has never had a product where CARB denied an exemption request; however, the exemption process with CARB can take as long as 18 months. Check the status of the exemption process by looking up a specific part number at www.sbfilters.com. The CARB Exemption number and/or status is listed under the Product Details section for each part number. If the status shows as “Pending,” CARB has yet to issue an exemption but the product has been submitted. Products that have not been issued an EO number are street legal in most states, but may not be used on emission controlled vehicles in the state of California and are for off road use only. If you purchased your kit from S&B Filters directly, we will automatically mail you your Exemption Sticker when it is issued to us. If you purchased your kit from an authorized S&B Filters Dealer, log onto our web site and register to receive your Exemption Sticker.
Warning!!
If your vehicle has a Vehicle Emission Control Information decal affixed to the factory airbox, a new! replacement label must be obtained and installed in a readily visible position in the engine compartment in ! order to remain CARB compliant. Failure to do so will prevent the vehicle from passing a smog check. ! Replacement labels can be ordered from your local dealership. Regulations state that the VECI label shall ! not be affixed to any equipment which is easily detached from the vehicle. Label placement, under the hood ! on a painted surface is recommended.
Page 4
ITEM
QTY.
DESCRIPTION
P/NA1
Air Box
AL1151-00
B1Adapter Tube
AL1152-00
C1Intake Tube
AL1153-00
D1S&B Air Filter
KF-1050E1
Hose Clamp, #80
AG1010-00
F4Hose Clamp, #72
AG1009-00
G1Clear Lid
AI1493-00
H2Rubber Washer, 5/16”
AI1435-00
I2Truss Head Screw, 5/16”-18x1”
AI1297-00
J2S.S. Sealing Washer, #10
AI1272-00
K2S.S. Screw, 10-24x1/2”
AI1287-00
L1Hump Adapter, 4.25”ID
AI1286C-00
M1Silicone Adapter, 4.50”ID
AI1523-00
N2Screw, M4-0.7x8mm
AI1360-00
15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
Exploded View
AM0165-00 Rev.L 09/24/13
4
P/N: 75-5053 / 75-5053D
ITEM
QTY.
DESCRIPTION
P/NO1
Rubber Washer, 1.75”OD
AI1471-00
P1Loop Clamp, 5/8”OD
AI1511-00
Q1Insulation Tube, 3/4”ID
AI1522-01
R1Washer, Flat, 6mm
AI1416-00
S1Hex Cap Screw, M6-1.0x30mm
AI1257-00
T1Box Plug
AI1597-00
Warranty!
Visit www.sbfilters.com for complete warranty information.
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