S&B 75-5050 User Manual

INSTALLATION INSTRUCTIONS
P/N: 75-5050 / 75-5050D
VEHICLE APPLICATION
Year: 2009-10 Make: Ford / Lincoln Model: F150,Expedition,
Navigator Engine: 5.4L
NOTES
Kit may not fit with the following Aftermarket Parts Installed:
Body Lift
• Custom Hood
• Throttle Body Upgrade
• Throttle Body Spacer
We have provided a small tube of thread locker in your kit. Whenever you see the symbol above on a step of the instructions apply 1 small drop of the thread locker to the threads of the screws or bolts. This will keep your hardware from vibrating loose during rough driving. If the hardware ever needs to be removed, do so slowly to avoid having the inserts strip out from the plastic. DO NOT USE ON LID HARDWARE.
1. Be sure engine is cool before starting!
With the ignition switched off and the parking brake set, disconnect the negative battery cable.
TOOLS REQUIRED
10mm, 13mm, 5/16” Wrench or Socket
• Phillips head Screwdriver
• 5/16” Nut Driver or Flat Blade Screwdriver
• Teflon tape
• Ford approved engine coolant (To top off new
• coolant reservoir if needed)
Thread Locker Use
2. Loosen the hose clamp at the throttle
body.
Cleanable (KF-1035). If the enclosed filter is Red, it came pre- oiled from the factory. When serviced, apply (87g) of S&B oil to the main body of the filter and (17g) to the Power Stack (Top).
Disposable (KF-1035D). If the enclosed filter is White, it is a disposable filter and should be discarded once it reaches capacity. This filter (does not require oil). For more info on S&Bʼs disposable filter, visit www.sbfilters.com.
BEFORE YOU START
Please read the entire product guide before proceeding.
• Ensure all components listed on page 4 are present.
• If you are missing any of the components, call our customer support
• at (909) 947-0015.
Do not work on your vehicle while engine is hot.
• Make sure the engine is turned off and the vehicle is in Park or the
• Parking Brake is set.
3. Disconnect the MAF sensor by sliding
the red locking pin back, press in the bottom of the harness and pull out the male connection.
S&B FILTER MAINTENANCE
4. Loosen the hose clamp at the air box/
intake tube connection. Then remove the intake tube assembly from the truck.
7. Remove the other air box mounting bolt
using 13mm socket. Carefully tip the air box assembly away from the fender so that coolant isnʼt spilt.
5. Undo the three clips holding the air box
cover to the air box. Remove the air box lid and air filter from the truck.
8. Pull the assembly out of the factory
grommets and remove from truck. Note: You will have to remove the bolt from the rubber tube to fit through the air box assembly.
6. Using a 13mm socket, remove the rear
air box mounting bolt. Then carefully remove the coolant overflow tube from the reservoir and use the mounting bolt as a temporary plug for the tube.
9. Remove the mounting insert and rubber
grommet from the OE air box assembly.
SEE EXPLODED VIEW ON PAGE 5
15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
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INSTALLATION INSTRUCTIONS (Continued)
P/N: 75-5050 / 75-5050D
10. Insert the OE rubber grommet and insert
to the Air Box (A) as shown.
12. Apply Teflon tape to the threads of the
90deg. Hose Barb (E). Insert the Hose Barb into the Coolant Recovery Tank (B) as shown. Be sure the connection is tight.
11. For those concerned about minimal engine heat; insert the three Clip Nuts (T) over the holes
on the bottom opening of the Air Box (A), insert the Box Plug (U) into the end of the Air Box (A). Attach using the supplied 1/4-20 Hex Screws (V) and Flat Washers (Y) from the inside of the Air box using 5/16” socket or ratcheting wrench. For those seeking additional air flow, set the Air Box End Cap aside. (See page 4 for more info)
13. Place the three Large Fender Washers
(X) into the indents on the side of the Air Box (A).
14. Place the Coolant Recovery Tank (B) on the side of the Air Box (A). Attach it using the supplied 5/16” Hex Bolts (D) and 5/16” Flat Washers (C).
15. Install the Air Box/ Coolant Tank
assembly into the truck. Push the prongs on the bottom of the air box into the OE grommets set in the frame. Secure the using the OE bolt removed in Step #7.
18. Attach the Reservoir Cap (W) to the
Recovery Tank (B).
16. Remove the OE bolt that was inserted
into the rubber coolant tube in Step #6 and push the tube end over the end of the 90deg. Hose Barb (E).
19. Insert the Adapter Tube (F) to the S&B
Air Filter (G) as shown. Tighten the #80 Hose Clamp (H).
17. Remove the coolant from the OE reservoir
and pour it into the Coolant Recovery Tank (B). Note: It may be necessary to add coolant to meet fill range of the new tank. Be sure to use Ford approved coolant. (See Page 4 for more info)
20. Slide the Filter assembly into the Air
Box. Install two #80 Hose Clamps (H) over the Hump Adapter (Q). Push the Hump hose over the end of the Adapter Tube (F).
SEE EXPLODED VIEW ON PAGE 5
15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
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